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CN117943700B - Code-engraving device, code-engraving method and code-engraving fool-proofing method - Google Patents

Code-engraving device, code-engraving method and code-engraving fool-proofing method Download PDF

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Publication number
CN117943700B
CN117943700B CN202410330686.4A CN202410330686A CN117943700B CN 117943700 B CN117943700 B CN 117943700B CN 202410330686 A CN202410330686 A CN 202410330686A CN 117943700 B CN117943700 B CN 117943700B
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China
Prior art keywords
code
workpiece
coding
feeding
along
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CN202410330686.4A
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CN117943700A (en
Inventor
王腾腾
余兴禄
阙天祥
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Contemporary Amperex Technology Co Ltd
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Contemporary Amperex Technology Co Ltd
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Priority to CN202410330686.4A priority Critical patent/CN117943700B/en
Publication of CN117943700A publication Critical patent/CN117943700A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/362Laser etching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The application discloses a coding device, a coding method and a coding fool-proof method. The coding device comprises a feeding mechanism, a coding device and a coding device, wherein the feeding mechanism comprises at least two feeding clamps and at least two linear guide rails which extend along a first direction and are arranged in parallel along a second direction, each feeding clamp can do linear reciprocating movement between a first position and a second position along each linear guide rail, and the first direction is perpendicular to the second direction; the coding mechanism is positioned between a first position and a second position along a first direction, and at least two feeding clamps carrying workpieces to be coded can alternately pass through a coding area of the coding mechanism; the code scanning mechanism is positioned at the downstream side of the code etching mechanism along the first direction and is used for scanning the code of the coded workpiece on the feeding clamp which moves to the code scanning area of the code scanning mechanism; the material taking mechanism is used for picking up scanned workpieces on the feeding clamp; the code engraving mechanism and the code scanning mechanism are both positioned on the same side of the feeding mechanism along the second direction.

Description

Code-engraving device, code-engraving method and code-engraving fool-proofing method
Technical Field
The application relates to the technical field of battery manufacturing, in particular to a coding device, a coding method and a coding fool-proof method.
Background
New energy batteries are increasingly used in life and industry, for example, new energy automobiles having a battery mounted therein have been widely used, and in addition, batteries are increasingly used in the field of energy storage and the like.
In the battery production and manufacturing process, in order to be convenient for trace back and management, the codes are needed to be carved on workpieces such as the top cover of each battery cell, so that each battery cell is provided with a mark capable of being identified by the scanned codes. After the code is etched, the code is also verified. How to realize the above steps efficiently by the apparatus is one of the subjects of the industry study.
Disclosure of Invention
In order to solve the technical problems, the application provides the coding device, the coding method and the coding fool-proof method with high operation efficiency, which can circularly carry out the steps of clamping, coding, scanning and delivering workpieces, and is convenient, quick, time-saving and labor-saving.
The application is realized by the following technical scheme.
In a first aspect, the present application provides a coding apparatus comprising: the feeding mechanism comprises at least two feeding clamps and at least two linear guide rails which extend along a first direction and are arranged in parallel along a second direction, and each feeding clamp can do linear reciprocating movement between a first position and a second position along the respective linear guide rail, wherein the first direction is perpendicular to the second direction; the coding mechanism is positioned between the first position and the second position along the first direction and is used for coding the workpiece to be coded on the feeding clamp which moves to the coding area of the coding mechanism, and at least two feeding clamps carrying the workpiece to be coded can alternately pass through the coding area of the coding mechanism; the code scanning mechanism is positioned at the downstream side of the code etching mechanism along the first direction and is used for scanning the code of the coded workpiece on the feeding clamp which moves to the code scanning area of the code scanning mechanism; the material taking mechanism is used for picking up scanned workpieces on the feeding clamp; the coding mechanism and the code scanning mechanism are both positioned on the same side of the feeding mechanism along the second direction.
In the embodiment of the application, each feeding clamp moves along the respective linear guide rail, so that the feeding clamps are mutually independent and can respectively move so as to realize the mutual alternate coding of the workpieces clamped by the feeding clamps, thereby being beneficial to realizing the automatic circulation of a series of actions of feeding, coding, code scanning and material taking and being beneficial to improving the beat of a production line. Because the at least two feeding clamps are arranged and pass through the coding mechanism alternately, at the same moment, at least two workpieces can be respectively subjected to different operations and only one workpiece is coded, and especially at least two workpieces to be coded are subjected to coding alternately, so that the risk of repeated coding on different workpieces can be restrained, and the operation efficiency can be improved. In addition, when one of the feeding clamps is damaged or maintained, the whole operation can be still realized through the other feeding clamps, and the influence of shutdown caused by the damage or maintenance of the feeding clamps on the production takt, the production efficiency and the like can be reduced. Because the material taking mechanism capable of picking up scanned workpieces on the material feeding clamp is arranged, and the material feeding clamp can reciprocate, the material feeding clamp can be emptied by the material taking mechanism so as to place new workpieces to be marked, and automatic circulation operation is realized. The feeding mechanism, the coding mechanism and the code scanning mechanism are arranged between the first position and the second position in a concentrated mode, so that the conveying route is simplified and shortened, and the occupied area of the device is reduced. The code scanning mechanism and the code etching mechanism are arranged on the same side along the second direction, so that the feeding clamp can clamp the workpiece, the surface to be coded on the workpiece faces the code etching mechanism, and when the workpiece moves to the code scanning mechanism after being coded, the surface of the workpiece, on which the code is etched, faces the code scanning mechanism, the workpiece does not need to be turned over, and the structure and the operation steps of the feeding clamp are simplified.
In some embodiments, the feeding mechanism further comprises at least two gripper driving members for driving the respective feeding grippers to move along the linear guide rail, respectively.
Because the feeding mechanism also comprises a clamp driving piece for driving the feeding clamp to move, the feeding clamp can automatically move under the action of the clamp driving piece, thereby being beneficial to realizing the automation of the operation and reducing the manual burden. Because each clamp driving piece is arranged in one-to-one correspondence with each feeding clamp, the movement of each feeding clamp is convenient to control and debug respectively.
In some embodiments, each of the feed jigs includes a workpiece placement groove, and the workpiece placement groove of each of the feed jigs is positioned differently along a third direction, the third direction being perpendicular to the first direction and the second direction, respectively; the code scanning mechanism comprises a code scanning bracket and at least two groups of code scanning guns arranged on the code scanning bracket, wherein the positions of the code scanning guns along the third direction are different, and the code scanning guns are used for scanning the code of the coded workpieces in the workpiece placing grooves at the corresponding positions respectively.
Because the feed clamp includes the workpiece placement slot, the workpiece can be stably retained within the slot and can maintain the stamping face in a desired orientation. Because the positions of the workpiece placing grooves in the third direction are different, each group of code scanning guns corresponds to each workpiece placing groove one by one, and therefore each group of code scanning guns can scan codes relatively independently, workpieces in each feeding clamp can be scanned without interference, and the production beat is facilitated to be accelerated. The workpiece containing grooves with different code scanning requirements can be placed corresponding to the workpiece containing grooves in different positions, so that the code scanning requirements are met. In addition, at least two coded workpieces can be scanned simultaneously.
In some embodiments, each of the feeding jigs further comprises a jig support and a clamping plate provided on the jig support, the jig support being slidably connected to the respective linear guide rail, the clamping plate being formed with the workpiece placement groove.
Since the clamping plate is formed with the workpiece placement groove, the workpiece can be caught by the workpiece placement groove, thereby being stably fixed on the clamping plate. Because the clamping plate is arranged on the clamp bracket, the clamp bracket is in sliding connection with the linear guide rail, and therefore, the workpiece can slide along the linear guide rail along with the clamp bracket.
In some embodiments, each set of the code scanning guns includes a first code scanning gun and a second code scanning gun arranged along a first direction for scanning a first identification code on the coded workpiece and a second identification code engraved by the engraving mechanism, respectively.
Therefore, the first identification code and the second identification code can be scanned simultaneously, compared with separate scanning, the steps are simplified, the time is saved, and the production efficiency is improved. In addition, the identity information of the workpiece can be identified through the first identification code, so that the risk of workpiece errors is reduced; it can be checked whether the correct identification code has been indeed engraved by scanning the second identification code.
In some embodiments, the encoding apparatus further comprises: and the waste bin is positioned on one side, far away from the feeding mechanism, of the code scanning mechanism along the second direction and is used for receiving the unqualified code scanning workpieces picked up by the material taking mechanism.
Because the code etching device also comprises a waste bin, the unqualified workpieces subjected to code scanning can be collected into the waste bin in a centralized manner so as to facilitate subsequent treatment.
In some embodiments, the encoding apparatus further comprises: and the turnover mechanism is used for receiving the qualified code scanning workpieces picked up by the material taking mechanism and turning the qualified code scanning workpieces along the second direction, wherein the waste bin and the turnover mechanism are respectively positioned on two opposite sides of the feeding mechanism.
Because along the second direction, waste bin and tilting mechanism are located feeding mechanism's opposite both sides respectively, consequently, through control extracting mechanism clamp get the work piece back to waste bin or tilting mechanism remove, realize sweeping the classification of the qualified work piece of sign indicating number and sweeping the unqualified work piece of sign indicating number, can reduce and sweep the interference of the removal route of the qualified work piece of sign indicating number and sweeping the unqualified work piece of sign indicating number. Because the turnover mechanism is used for receiving the qualified code scanning workpiece picked up by the material taking mechanism, the code etching surface of the qualified code scanning workpiece can be turned to other orientations from one side facing the code etching mechanism along the second direction, so that subsequent steps of picking, moving and the like can be conveniently carried out.
In some embodiments, the turnover mechanism comprises a turnover bracket, a turnover fixture rotatably arranged on the turnover bracket, and a turnover driving piece connected with the turnover fixture, wherein the turnover fixture is used for fixing the qualified workpiece for scanning the code, and the turnover driving piece is used for driving the turnover fixture to rotate relative to the turnover bracket so as to turn over the qualified workpiece for scanning the code.
Therefore, the qualified workpiece for scanning the code can be fixed by the overturning fixture and then overturned along with the overturning fixture, and the situation that the qualified workpiece for scanning the code falls and deviates in the overturning process is avoided. The qualified work piece of yard can be overturned automatically under the effect of upset driving piece, helps realizing the automation of operation, reduces the manual work burden.
In some embodiments, the take-off mechanism is located on one side of the feed mechanism along the first direction, the take-off mechanism includes a take-off assembly movable along the second direction and a third direction, the third direction being perpendicular to the first direction and the second direction, respectively, the take-off assembly being configured to pick up the scanned workpieces and transfer the reject workpieces to the reject bin and the reject scanned workpieces to the turnover mechanism.
Because the material taking mechanism comprises the material taking assembly capable of moving along the second direction, the waste bin and the turnover mechanism are respectively positioned at two opposite sides of the feeding mechanism along the second direction, the material taking mechanism can convey the scanned workpieces to the waste bin or the turnover mechanism, and therefore classification of the scanned qualified workpieces and the scanned unqualified workpieces is achieved. Because the material taking assembly can also move along the third direction, the material taking assembly can pull out the workpiece from the feeding clamp, and can insert the workpiece into the waste bin and the turnover mechanism, so that full-automatic operation is realized, and the manual burden is reduced.
In some embodiments, the reclaiming mechanism further comprises a first reclaiming guide rail capable of extending along the second direction, a reclaiming bracket slidingly connected with the first reclaiming guide rail, and a second reclaiming guide rail arranged on the reclaiming bracket and capable of extending along the third direction, wherein the reclaiming assembly comprises a reclaiming driving piece and a reclaiming clamping jaw arranged on the reclaiming driving piece, and the reclaiming driving piece is slidingly connected with the second reclaiming guide rail and is used for driving the reclaiming clamping jaw to clamp or release the workpiece.
The first material taking guide rail extends along the second direction, and the material taking support is in sliding connection with the first material taking guide rail, so that the material taking support can move in the second direction. And the material taking support is provided with a second material taking guide rail extending along the third direction, and the material taking driving piece is in sliding connection with the second material taking guide rail, so that the material taking driving piece can move in the second direction and the third direction. Because the material taking clamping jaw is arranged on the material taking driving piece, the workpiece can be clamped and then moved to other mechanisms along the second direction and the third direction, and is placed on the other mechanisms.
In some embodiments, the encoding apparatus further comprises: the blanking mechanism is located on one side, far away from the feeding mechanism, of the turnover mechanism along the second direction, the blanking mechanism comprises a blanking assembly capable of moving along the second direction and a third direction, the third direction is perpendicular to the first direction and the second direction respectively, and the blanking assembly is used for picking up turned workpieces and transferring the turned workpieces to a next station.
Because the unloading subassembly can follow the third direction and remove, consequently, the unloading subassembly can be pulled out the work piece on the tilting mechanism, makes tilting mechanism free space hold next work piece, helps the work piece to carve the continuous operation of sign indicating number. Because the unloading subassembly can follow the second direction and remove, the unloading subassembly is located the one side that tilting mechanism kept away from feeding mechanism along the second direction, consequently, the unloading subassembly can be with the work piece of picking up off tilting mechanism, returns again after sending to next station and continues to pick up, realizes cyclic operation, promotes the operating efficiency, does benefit to continuous production, labour saving and time saving.
In some embodiments, the blanking mechanism further comprises a first blanking guide rail extending along the second direction, a blanking support slidingly connected with the first blanking guide rail, and a second blanking guide rail extending along the third direction, wherein the blanking assembly comprises a blanking driving piece and a blanking clamping jaw arranged on the blanking driving piece, and the blanking driving piece is slidingly connected with the second blanking guide rail and is used for driving the blanking clamping jaw to clamp or release the overturned workpiece.
The first blanking guide rail extends along the second direction, and the blanking support is in sliding connection with the first blanking guide rail, so that the blanking support can move in the second direction. The second blanking guide rail extending along the third direction is arranged on the blanking support, and the blanking driving piece is in sliding connection with the second blanking guide rail, so that the blanking driving piece can move in the second direction and the third direction. The blanking clamping claw is arranged on the blanking driving piece, so that the workpiece can be clamped and then moved along the second direction or the third direction and placed at the next station.
In a second aspect, the present application further provides an encoding method, applied to the encoding device described above, including: feeding: the feeding clamp of the feeding mechanism carries the workpiece to be coded to linearly move from a first position to a second position along a first direction; and (3) coding: when the feeding clamp carries the workpiece to be coded to move into a coding area of the coding mechanism along the first direction, coding the workpiece to be coded through the coding mechanism; a code scanning step: when the feeding clamp moves to a code scanning area of a code scanning mechanism along the first direction on the coded workpiece, the code scanning mechanism scans the code of the coded workpiece, wherein the code scanning mechanism and the code scanning mechanism are positioned on the same side of the feeding mechanism along a second direction, and the second direction is perpendicular to the first direction; a material taking step: picking up scanned workpieces on the feeding clamp through a material taking mechanism; in the feeding step, at least two feeding clamps carry the respective workpieces to be coded to alternately pass through the coding areas of the coding mechanism.
Therefore, the workpiece to be coded is sequentially moved to the coding area and the code scanning area by the feeding clamp, and coding and code scanning of the workpiece are completed. And then the scanned workpieces are picked up by the material taking mechanism, so that the feeding clamp can be free of a position capable of accommodating new workpieces to be coded, and continuous production is facilitated. The coding method is simple in steps, time-saving and labor-saving. Because the marking mechanism can only mark one identification code each time, and the codes of each workpiece are different, the workpieces to be marked alternately pass through the marking areas, so that the marking mechanism can mark the workpieces to be marked respectively, and the repeated marking is avoided.
In some embodiments, the feeding step comprises: and returning each empty feeding clamp from the second position to the first position so as to feed.
Therefore, the first position is fed, the code carving and code scanning are completed in the moving process to the second position, the workpiece is taken out in the second position, the empty feeding clamp is restored to return to the first position, the steps of feeding, the code carving and code scanning in the moving process and the workpiece taking out are repeated again, continuous production is realized, and the production efficiency is improved.
In some embodiments, the reclaiming step comprises: if the scanned code workpiece is unqualified, transferring the picked unqualified scanned code workpiece to a waste bin of the code engraving device through a material taking mechanism; and if the scanned code workpiece is qualified, transferring the picked qualified scanned code workpiece to a turnover mechanism of the code engraving device through a material taking mechanism.
Therefore, the material taking mechanism can classify the qualified workpieces with the scanned codes and the unqualified workpieces with the scanned codes, send the qualified workpieces with the scanned codes to the turnover mechanism, and send the unqualified workpieces with the scanned codes to the waste bin so as to facilitate the later separate treatment.
In some embodiments, the method of encoding further comprises: and (3) blanking: and picking up the turned workpiece on the turning mechanism through a blanking mechanism of the coding device, and transferring to the next station.
From this, unloading mechanism picks up the work piece that has overturned to satisfying next station demand position, and unloading mechanism self need not overturn the work piece again. After the blanking mechanism picks up the workpiece, the turnover mechanism vacates a position capable of accommodating a new workpiece, so that the production continuity is facilitated.
In a third aspect, the present application further provides a coding fool-proofing method, including: receiving input information of the code; judging whether the code-carving input information is the code-carving information capable of being sent or not, if the code-carving input information is the code-carving information capable of being sent, sending code-carving output information to a code-carving mechanism, and if the code-carving input information is the code-carving information incapable of being sent, not sending the code-carving output information to the code-carving mechanism and sending an alarm prompt, wherein the code-carving information capable of being sent comprises a first code-carving character, the code-carving output information comprises a second code-carving character formed by converting the first code-carving character, and the first code-carving character and the second code-carving character are different and correspond to each other; and the coding mechanism performs coding operation on the workpiece according to the received coding output information.
By judging the input information, only the information capable of transmitting the code-carving information is transmitted to the code-carving mechanism, so that the occurrence probability of the code-carving error caused by the error of the manual input information is reduced, and the loss caused by the code-carving error is reduced. For the information that can not be sent, an alarm prompt can be sent to remind an input person to correct the input information in time, so that the code-carving operation can be started in time. The character form in the final code is unified by converting the character into the second code character corresponding to the first code character, so that the later-period checking and management are convenient.
In some embodiments, if the input information is transmittable, transmitting the output information to the encoding mechanism comprises: and if the code input information is the first code character, converting the first code character into the second code character corresponding to the first code character, and sending the second code character to the code carving mechanism as the code carving output information.
Therefore, the first code character is judged to confirm that the code input information is the transmittable code input information, and the risk of error code etching caused by error of the first code character input by an input person is reduced. And the character form in the final code is unified by converting the character into the second code-carved character corresponding to the first code-carved character, so that the later-stage checking and management are convenient.
In some embodiments, the first codeword comprises a lowercase letter and the second codeword comprises an uppercase letter corresponding to the lowercase letter.
Therefore, the lower case letters in the input information of the code can be converted into the corresponding upper case letters, so that only the upper case letters appear in the output information of the code, and when the input personnel input the information, the input personnel only need to pay attention to whether the content is correct or not, and the input load of the input personnel is reduced without paying attention to the form.
In some embodiments, further comprising: and receiving the workpiece coding information sent by the code scanning mechanism, judging whether the coding direction of the workpiece coding information is correct, and if not, sending an alarm prompt.
Therefore, the coding direction of the coding information is verified, and the difference of the coding directions is avoided.
In some embodiments, further comprising: recording the output information of the code which is transmitted each time, and taking the output information of the code which is recorded each time as the information of the code which can not be transmitted.
Therefore, the code of each workpiece is different, so that the later tracing and management are convenient.
The foregoing description is only an overview of the present application, and is intended to be implemented in accordance with the teachings of the present application in order that the same may be more clearly understood and to make the same and other objects, features and advantages of the present application more readily apparent.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the application. Also, like reference numerals are used to designate like parts throughout the accompanying drawings. In the drawings:
FIG. 1 is a schematic perspective view of an apparatus for imprinting according to some embodiments of the present application;
FIG. 2 is a schematic perspective view of a coding device with two feeding jigs according to some embodiments of the present application;
Fig. 3 is a schematic perspective view of a coding device provided with a blanking mechanism according to some embodiments of the present application;
FIG. 4 is a perspective view of the present application from another perspective of FIG. 3;
FIG. 5 is a side view of a feed mechanism provided by some embodiments of the present application;
FIG. 6 is a front view of an apparatus for imprinting according to some embodiments of the present application;
FIG. 7 is a side view of an imprinting device according to some embodiments of the present application;
FIG. 8 is a flow chart of an encoding method according to some embodiments of the present application;
FIG. 9 is a flow chart of an example of a feeding step provided by some embodiments of the present application;
FIG. 10 is a flow chart of an example of a reclaim step provided in some embodiments of the present application;
FIG. 11 is a flow chart of a method for preventing a fool of etching according to some embodiments of the present application;
FIG. 12 is a schematic diagram of a foolproof method for an encoded character according to some embodiments of the present application;
Fig. 13 is a schematic diagram of a workpiece coding direction fool-proofing method according to some embodiments of the present application.
Description of the reference numerals
10. A feeding mechanism; 101. a feeding clamp; 1011. a clamp bracket; 1012. a clamping plate; 102. a linear guide rail; 103. a clamp driving member; 11. a code engraving mechanism; 12. a code scanning mechanism; 121. a code scanning bracket; 122. a code scanning gun; 13. a material taking mechanism; 131. a material taking assembly; 132. a first take-out rail; 133. a material taking bracket; 134. a second take-out rail; 14. a waste bin; 15. a turnover mechanism; 151. overturning the bracket; 152. turning over the clamp; 16. a blanking mechanism; 161. a blanking assembly; 162. a first blanking guide rail; 163. a blanking bracket; 164. a second blanking guide rail; x, a first direction; y, second direction; z, third direction.
Detailed Description
Embodiments of the technical scheme of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present application, and thus are merely examples, and are not intended to limit the scope of the present application.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having" and any variations thereof, are intended to cover a non-exclusive inclusion.
In the description of embodiments of the present application, the technical terms "first," "second," "third," etc. are used merely to distinguish between different objects and should not be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, a particular order or a primary or secondary relationship. In the description of the embodiments of the present application, the meaning of "plurality" is two or more unless explicitly defined otherwise.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In the description of the embodiments of the present application, the term "and/or" is merely an association relationship describing an association object, and indicates that three relationships may exist, for example, a and/or B may indicate: a exists alone, A and B exist together, and B exists alone. In this context, the character "/" generally indicates that the associated object is an "or" relationship.
In the description of the embodiments of the present application, the orientation or positional relationship indicated by the technical terms "length", "width", "thickness", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "circumferential", etc. are orientation or positional relationship based on the drawings, and are merely for convenience of describing the embodiments of the present application and for simplifying the description, and are not intended to indicate or imply that the apparatus or element in question must have a specific orientation, be constructed, operated, or used in a specific orientation, and thus should not be construed as limiting the embodiments of the present application.
In the description of the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like should be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; or may be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present application will be understood by those of ordinary skill in the art according to specific circumstances.
In the description of the embodiments of the present application, unless explicitly specified and limited otherwise, the term "contact" is to be understood in a broad sense as either direct contact or contact across an intermediate layer, as either contact with substantially no interaction force between the two in contact or contact with interaction force between the two in contact.
The present application will be described in detail below.
New energy batteries are increasingly used in life and industry, for example, new energy automobiles having a battery mounted therein have been widely used, and in addition, batteries are increasingly used in the field of energy storage and the like.
In the battery production and manufacturing process, in order to be convenient for trace back and management, the codes are needed to be carved on workpieces such as the top cover of each battery cell, so that each battery cell is provided with a mark capable of being identified by the scanned codes. After the code is etched, the code is also verified. How to implement the above steps by means of a device is one of the subjects of industry research.
The application hopes to develop a code engraving device capable of circularly carrying out the steps of clamping, code engraving, code scanning and delivering of workpieces, and the code engraving device is convenient, quick, time-saving and labor-saving.
Based on such a design concept, the inventors of the present application devised a coding apparatus including: the feeding mechanism comprises at least two feeding clamps and at least two linear guide rails which extend along a first direction and are arranged in parallel along a second direction, and each feeding clamp can linearly reciprocate between a first position and a second position along the respective linear guide rail, wherein the first direction is perpendicular to the second direction; the coding mechanism is positioned between the first position and the second position along the first direction and is used for coding the to-be-coded workpiece on the feeding clamp which moves to the coding area of the coding mechanism, and at least two feeding clamps carrying the to-be-coded workpiece can alternately pass through the coding area of the coding mechanism; the code scanning mechanism is positioned at the downstream side of the code etching mechanism along the first direction and is used for scanning the code of the coded workpiece on the feeding clamp which moves to the code scanning area of the code scanning mechanism; the material taking mechanism is used for picking up scanned workpieces on the feeding clamp; the code engraving mechanism and the code scanning mechanism are both positioned on the same side of the feeding mechanism along the second direction.
In the embodiment of the application, each feeding clamp moves along the respective linear guide rail, so that the feeding clamps are mutually independent and can respectively move so as to realize the mutual alternate coding of the workpieces clamped by the feeding clamps, thereby being beneficial to realizing the automatic circulation of a series of actions of feeding, coding, code scanning and material taking and being beneficial to improving the beat of a production line. Because the at least two feeding clamps are arranged and pass through the coding mechanism alternately, at the same moment, at least two workpieces can be respectively subjected to different operations and only one workpiece is coded, and especially at least two workpieces to be coded are subjected to coding alternately, so that the risk of repeated coding on different workpieces can be restrained, and the operation efficiency can be improved. In addition, when one of the feeding clamps is damaged or maintained, the whole operation can be still realized through the other feeding clamps, and the influence of shutdown caused by the damage or maintenance of the feeding clamps on the production takt, the production efficiency and the like can be reduced. Because the material taking mechanism capable of picking up scanned workpieces on the material feeding clamp is arranged, and the material feeding clamp can reciprocate, the material feeding clamp can be emptied by the material taking mechanism so as to place new workpieces to be marked, and automatic circulation operation is realized. The feeding mechanism, the coding mechanism and the code scanning mechanism are arranged between the first position and the second position in a concentrated mode, so that the conveying route is simplified and shortened, and the occupied area of the device is reduced. The code scanning mechanism and the code etching mechanism are arranged on the same side along the second direction, so that the feeding clamp can clamp the workpiece, the surface to be coded on the workpiece faces the code etching mechanism, and when the workpiece moves to the code scanning mechanism after being coded, the surface of the workpiece, on which the code is etched, faces the code scanning mechanism, the workpiece does not need to be turned over, and the structure and the operation steps of the feeding clamp are simplified.
The workpiece can be a top cover of the battery cell or a shell structure of the battery cell. Of course, it should be understood by those skilled in the art that the coding device provided in the embodiment of the application is not only used for coding the battery production and manufacturing process, but also used for coding other workpieces needing coding.
In the embodiment of the application, the battery can be a single battery. The battery cell may be a secondary battery, which means a battery cell that can be continuously used by activating an active material in a charging manner after the battery cell is discharged. The battery cell may be a lithium ion battery, a sodium lithium ion battery, a lithium metal battery, a sodium metal battery, a lithium sulfur battery, a magnesium ion battery, a nickel hydrogen battery, a nickel cadmium battery, a lead storage battery, etc., which is not limited by the embodiment of the application.
In some embodiments, the battery cell may include a housing. The case is used to encapsulate the electrode assembly, the electrolyte, and the like. The shell can be a steel shell, an aluminum shell, a plastic shell (such as polypropylene), a composite metal shell (such as a copper-aluminum composite shell), an aluminum-plastic film or the like.
As an example, the battery cell may be a cylindrical battery cell, a prismatic battery cell, a pouch battery cell, or other shaped battery cell, and the prismatic battery cell includes a square-case battery cell, a blade-shaped battery cell, a polygonal-prismatic battery cell, such as a hexagonal-prismatic battery cell, etc., and the present application is not particularly limited.
In some embodiments, the case includes a top cover and a case, the case is provided with an opening, and the top cover closes the opening to form a closed space for accommodating the electrode assembly, the electrolyte, and the like. The housing may be provided with one or more openings. The top cover can also be provided with one or more.
The following description refers to the accompanying drawings.
FIG. 1 is a schematic perspective view of an apparatus for imprinting according to some embodiments of the present application; FIG. 2 is a schematic perspective view of a coding device with two feeding jigs according to some embodiments of the present application; fig. 3 is a schematic perspective view of a coding device provided with a blanking mechanism according to some embodiments of the present application; FIG. 4 is a perspective view of the present application from another perspective of FIG. 3; FIG. 5 is a side view of a feed mechanism provided by some embodiments of the present application; FIG. 6 is a front view of an apparatus for imprinting according to some embodiments of the present application; fig. 7 is a side view of an imprinting device according to some embodiments of the present application.
In a first aspect, as shown in fig. 1, the present application provides an encoding apparatus, including: the feeding mechanism 10 comprises at least two feeding clamps 101 and at least two linear guide rails 102 which extend along a first direction X and are arranged in parallel along a second direction Y, wherein each feeding clamp 101 can linearly reciprocate between a first position and a second position along the respective linear guide rail 102, and the first direction X is perpendicular to the second direction Y; the marking mechanism 11 is located between a first position and a second position along the first direction X and is used for marking the workpiece to be marked on the feeding clamp 101 moving to the marking area of the marking mechanism 11, and at least two feeding clamps 101 carrying the workpiece to be marked can alternately pass through the marking area of the marking mechanism 11; a code scanning mechanism 12, located at the downstream side of the code engraving mechanism 11 along the first direction X, for scanning the code of the code-engraved workpiece on the feeding jig 101 that moves into the code scanning area of the code scanning mechanism 12; and the material taking mechanism 13 is used for picking up scanned workpieces on the feeding clamp 101, wherein the coding mechanism 11 and the scanning mechanism 12 are positioned on the same side of the feeding mechanism 10 along the second direction Y.
The coding device comprises: the device comprises a feeding mechanism 10, a coding mechanism 11, a code scanning mechanism 12 and a material taking mechanism 13. The feeding mechanism 10 extends along a first direction X, the feeding mechanism 13 is located at one end of the feeding mechanism 10 in the first direction X, one end of the feeding mechanism 10 close to the feeding mechanism 13 is regarded as a second position, and one end of the feeding mechanism 10 away from the feeding mechanism 13 is regarded as a first position. Between the first position and the second position, the code engraving mechanism 11 and the code scanning mechanism 12 are sequentially arranged, that is, the code engraving mechanism 11 is located on the upstream side of the code scanning mechanism 12, and the code scanning mechanism 12 is located on the downstream side of the code engraving mechanism 11. The region where the code-engraving mechanism 11 can perform code-engraving is a code-engraving region, the region where the code-scanning mechanism 12 can perform code-scanning is a code-scanning region, and the code-scanning region, the code-engraving region, the code-scanning region and the second position are sequentially arranged along the first direction X. In the first direction X, the direction of the first position relative to the second position is the upstream side, and the direction of the second position relative to the first position is the downstream side.
The feeding mechanism 10 can clamp or release the workpiece and drive the workpiece to move along the first direction X. Specifically, the feeding mechanism 10 includes a feeding fixture 101, where the feeding fixture 101 can clamp a workpiece and can drive the workpiece to sequentially pass through a coding area and a code scanning area from a first position and finally reach a second position; the workpiece can be driven to return to the first position from the second position through the code scanning area and the code etching area in sequence.
The etching mechanism 11 can etch the workpiece to be etched in the etching area, and the etching mechanism 11 can etch an identification code each time. When the feeding jig 101 moves to the etching area with the work to be etched, the etching mechanism 11 can etch the identification code on the work.
The code scanning mechanisms 12 are capable of scanning and identifying an identification code on a workpiece, each code scanning mechanism 12 being capable of scanning and identifying an identification code one at a time. When the feeding jig 101 moves to the code scanning area with the coded workpiece, the code scanning mechanism 12 can scan and recognize the identification code carved by the code carving mechanism 11.
The reclaimer mechanism 13 is capable of holding or releasing workpieces, and the reclaimer mechanism 13 is capable of picking up scanned workpieces from the feed clamp 101 in the second position, leaving the feed clamp 101 free to hold new workpieces. Further, the scanned workpieces on the take-off mechanism 13 can be transported out, so that the take-off mechanism 13 can continuously clamp new scanned workpieces.
In actual use, the feeding clamp 101 of the feeding mechanism 10 clamps the workpiece to be coded at the first position, drives the workpiece to be coded to move to the coding area, the coding mechanism 11 codes the workpiece, after coding is completed, the feeding clamp 101 drives the coded workpiece to move to the code scanning area, the code scanning mechanism 12 scans the workpiece, and after coding is completed, the feeding clamp 101 drives the scanned workpiece to move to the second position, and the material taking mechanism 13 picks up the scanned workpiece. The empty feeding clamp 101 returns to the first position from the second position to the code scanning area and the code etching area, clamps the workpiece to be coded at the first position, and repeats the steps.
At least two feeding jigs 101 are provided. Each feed jig 101 is moved apart from each other by a distance such that the number of feed jigs 101 entering the coding region for coding at a time is not more than one. Each feeding clamp 101 passes through the one-time coding area in the process of moving from the first position to the second position, and passes through the one-time coding area in the process of returning from the second position to the first position, and when a workpiece on any feeding clamp 101 is coded in the coding area, only the feeding clamp 101 which is being coded can exist in the coding area; when the coding mechanism 11 does not perform coding, a plurality of feeding jigs 101 may exist in the coding region. In order to simplify the working steps and improve the working efficiency, the feeding jigs 101 may be moved in the same movement mode after being spaced apart from each other by a certain distance, so that the feeding jigs 101 alternately pass through the coding mechanism 11.
Alternatively, the plurality of feeding jigs 101 are arranged in the first direction X. The feeding jigs 101 on the upstream side may be started to move first, and after a certain distance, the next feeding jigs 101 on the downstream side of the feeding jigs 101 start to move, each feeding jig 101 is moved at intervals in the first direction X, and when the last feeding jig 101 on the downstream side reaches the second position, all feeding jigs 101 return to the first position. The plurality of feeding jigs 101 may be arranged at a first position at a distance from each other in the first direction X, and then moved downstream together, and all the feeding jigs 101 may be returned to the first position together after reaching the second position.
Also alternatively, a plurality of feeding jigs 101 are arranged in the second direction Y. The feeding clamps 101 respectively start to move from the first position at different time points, the feeding clamp 101 which reaches the second position firstly returns to the first position, clamps a new workpiece firstly, then moves to the second position, and repeats. Wherein the second direction Y is perpendicular to the first direction X.
Therefore, at least two workpieces can be respectively subjected to different operations at the same time, only one workpiece is subjected to the coding, and especially at least two workpieces to be coded are subjected to the coding alternately, so that the risk of repeated coding on different workpieces can be restrained, and the operation efficiency can be improved. In addition, when one of the feeding jigs 101 is damaged or maintained, a complete operation can be still realized through the other feeding jigs 101, which is helpful to reduce the influence of the stop caused by the damage or maintenance of the feeding jigs 101 on the production tact, the production efficiency and the like.
The feed mechanism 10 includes at least two linear rails 102. The plurality of linear guides 102 are arranged in parallel along the second direction Y, and each linear guide 102 extends along the first direction X. Wherein the second direction Y is perpendicular to the first direction X. The end of the linear guide 102 remote from the take-off mechanism 13 is the first position, which is the initial position of the feed clamp 101, and the workpiece is fixed to the feed clamp 101 at the first position. The end of the linear guide 102 near the take-off mechanism 13 is at the second position, and the scanned workpiece is taken out from the feeding clamp 101 at the second position.
Alternatively, the number of linear guides 102 corresponds to the number of feed jigs 101. Each linear guide 102 is provided with a feeding clamp 101, and the feeding clamp 101 can freely move on the linear guide 102. Also optionally, the number of linear guides 102 is less than the number of feed clamps 101. At least two feeding jigs 101 are provided on at least one linear guide 102, each feeding jig 101 being moved apart from each other in the first direction X. The number of linear guides 102 is not particularly limited in the present application.
Alternatively, each feeding jig 101 is different in position in the second direction Y and the third direction Z. At least two feeding jigs 101 can be moved into the coding area or the code scanning area at the same time, and each feeding jig 101 corresponds to a different coding mechanism 11 or code scanning mechanism 12, so that at least two workpieces are coded or scanned simultaneously and independently. Each feeding jig 101 may be moved at a distance from the other so that no more than one feeding jig 101 enters the code-marking area or the code-scanning area at a time, and the work pieces may be independently and alternately coded or scanned.
Because each feeding clamp 101 moves along the respective linear guide rail 102, the feeding clamps 101 are mutually independent and can move respectively, so that the workpieces clamped by each feeding clamp 101 can be alternately coded, automatic circulation of a series of actions of feeding, coding, code scanning and material taking is facilitated, and the beat of a production line is also facilitated.
In some embodiments, with continued reference to fig. 2, 3 and 6, the feed mechanism 10 further includes at least two gripper drives 103 for respectively driving the respective feed grippers 101 along the linear guide 102.
The feeding mechanism 10 further includes a clamp driving member 103, and at least two clamp driving members 103 are provided. Alternatively, the clamp driving members 103 are disposed in one-to-one correspondence with the feeding clamps 101, and each clamp driving member 103 is connected to one feeding clamp 101 to drive the feeding clamp 101 to move along the first direction X. Also alternatively, one gripper driving member 103 connects at least two feeding grippers 101, so that the connected feeding grippers 101 move synchronously. Each feed jig 101 is spaced apart from each other in the first direction X by a distance that is sufficient to provide for the presence of only one feed jig 101 in the region of the code to be inscribed on the workpiece.
The clamp driving member 103 may be an air cylinder, and a cylinder barrel of the air cylinder is disposed at one end of the linear guide rail 102, and an end cover capable of moving along the first direction X is connected to the feeding clamp 101 to push and pull the feeding clamp 101 along the first direction X. The fixture driving member 103 may be a structure formed by matching a rolling screw with a motor, wherein a screw rod with threads on the surface extends along the first direction X, an output shaft of the motor is connected with the screw rod, a ball nut is sleeved on the screw rod, the feeding fixture 101 is connected with the ball nut, the motor drives the screw rod to rotate, and the ball nut drives the feeding fixture 101 to move along the first direction X. The clamp driving member 103 may also be in a structure form of matching a rack and a motor, the clamp driving member 103 may be any form or member capable of meeting the requirement of reciprocating the feeding clamp 101 along the first direction X, and the specific form of the clamp driving member 103 is not limited in any way.
Since the feeding mechanism 10 further includes the clamp driving member 103 for driving the feeding clamp 101 to move, the feeding clamp 101 can automatically move under the action of the clamp driving member 103, thereby facilitating the automation of the operation and reducing the labor burden. Since the jig driving members 103 are provided in one-to-one correspondence with the feeding jigs 101, respectively, it is convenient to control and debug the movement of each feeding jig 101, respectively.
In the process of moving along with the feeding clamp 101, the workpiece passes through the coding area of the coding mechanism 11 and then passes through the coding area of the coding mechanism 12. In the code etching area, the surface of the workpiece to be etched faces the code etching mechanism 11, the code etching mechanism 11 is used for etching the workpiece, and after the code etching is finished, the etched workpiece is sent to the code scanning area. In the code scanning area, the surface of the workpiece, which is already coded, needs to face the code scanning mechanism 12, and the code scanning mechanism 12 scans the workpiece.
Specifically, the coding mechanism 11 includes a coder, and the transmitting end of the coder needs to face the surface of the workpiece to be coded so as to code the workpiece. The code scanning mechanism 12 includes a code scanning gun 122, and the emitting end of the code scanning gun 122 is required to face the surface of the workpiece to be coded so as to scan the code. In order to simplify the operation steps, the emission end of the code scanning gun 122 and the emission end of the code marker face the same direction, so that the code marking and the code scanning can be realized without turning the workpiece.
Alternatively, the coding mechanism 11 and the code scanning mechanism 12 are disposed on the same side of the feeding mechanism 10 in the second direction Y, and the code scanning gun 122 and the code scanner may be disposed on the same side of the feeding mechanism 10 in the second direction Y or on the same side of the feeding mechanism 10 in the third direction Z. Also alternatively, the code marking mechanism 11 and the code scanning mechanism 12 are respectively arranged at two sides of the second direction Y of the feeding mechanism 10, and the code scanning gun 122 and the code marking device are positioned at the same side of the feeding mechanism 10 along the third direction Z.
The feeding mechanism 10, the coding mechanism 11, the code scanning mechanism 12 and the material taking mechanism 13 are all fixed on the ground, the first direction X and the second direction Y are mutually perpendicular and are parallel to the ground, and the third direction Z is perpendicular to the ground.
In the embodiment of the application, since each feeding clamp 101 moves along the respective linear guide rail 102, the feeding clamps 101 are independent of each other and can move respectively, so that the workpieces clamped by the feeding clamps 101 can be alternately coded, the automatic circulation of a series of actions of feeding, coding, code scanning and material taking can be realized, and the beat of a production line can be improved. Because the at least two feeding clamps 101 are arranged, and the feeding clamps 101 alternately pass through the coding mechanism 11, at the same time, at least two workpieces can be respectively subjected to different operations and only one workpiece is coded, especially at least two workpieces to be coded are alternately coded, the risk of repeated coding on different workpieces can be restrained, and the operation efficiency can be improved. In addition, when one of the feeding jigs 101 is damaged or maintained, a complete operation can be still realized through the other feeding jigs 101, which is helpful to reduce the influence of the stop caused by the damage or maintenance of the feeding jigs 101 on the production tact, the production efficiency and the like. Because the material taking mechanism 13 capable of picking up scanned workpieces on the material feeding clamp 101 is arranged, and the material feeding clamp 101 can reciprocate, the material feeding clamp 101 can be emptied by the material taking mechanism 13 so as to place new workpieces to be coded, and automatic circulation operation is realized. The feeding mechanism 10, the coding mechanism 11 and the code scanning mechanism 12 are arranged between the first position and the second position in a concentrated manner, so that the conveying route is simplified and shortened, and the occupied area of the device is reduced. Since the code scanning mechanism 12 and the code etching mechanism 11 are arranged on the same side along the second direction Y, the feeding clamp 101 can clamp the workpiece, the surface to be etched on the workpiece faces the code etching mechanism 11, and when the workpiece moves to the code scanning mechanism 12 after being etched, the surface of the workpiece etched with the code faces the code scanning mechanism 12, so that the workpiece does not need to be turned over, and the structure and the operation steps of the feeding clamp 101 are simplified.
In some embodiments, each feed jig 101 includes a workpiece placement groove, and the workpiece placement groove of each feed jig 101 is positioned differently along a third direction Z, which is perpendicular to the first direction X and the second direction Y, respectively; the code scanning mechanism 12 comprises a code scanning support 121 and at least two groups of code scanning guns 122 arranged on the code scanning support 121, wherein the positions of the groups of code scanning guns 122 along the third direction Z are different, and the code scanning guns are used for scanning the code of the coded workpieces in the workpiece placing grooves at the corresponding positions respectively.
The feed jig 101 includes a work placement groove. The workpiece placement groove comprises two first surfaces, and the first surfaces are arranged at intervals along the first direction X, so that the workpiece is limited between the two first surfaces. Alternatively, the two first surfaces are configured to be movable toward and away from each other to clamp or release the workpiece.
Further, the workpiece placement groove further comprises a second surface, and the second surface is used for bearing the workpiece. The first surfaces are arranged on the second surface at intervals along the first direction X. Optionally, the workpiece placement groove further includes a third surface perpendicular to the first surface and the second surface for limiting the workpiece in the second direction Y.
The positions of the workpiece placement grooves along the third direction Z are different, i.e., the workpiece placement grooves are located at different heights with respect to the ground. The workpiece placement grooves are arranged at different heights in the coding area, so that all workpieces on the workpiece placement grooves can be coded when passing through the coding area.
The code scanning mechanism 12 comprises a code scanning bracket 121 and a code scanning gun 122. The code scanning support 121 is used for supporting and fixing the code scanning gun 122, and the transmitting end of the code scanning gun 122 faces the feeding mechanism 10. At least two groups of code scanning guns 122 are arranged, and the height of each group of code scanning guns 122 corresponds to the height of one workpiece placing groove.
Because the feed jig 101 includes a workpiece placement groove, the workpiece can be stably held in the groove and can be held with a desired orientation of the code surface. Because the positions of the workpiece placement grooves in the third direction Z are different, each group of code scanning guns 122 corresponds to each workpiece placement groove one by one, and therefore each group of code scanning guns 122 can scan codes relatively independently, so that the workpieces in each feeding fixture 101 can be scanned without interference, and the production beat can be accelerated. The workpiece containing grooves with different code scanning requirements can be placed corresponding to the workpiece containing grooves in different positions, so that the code scanning requirements are met. In addition, at least two coded workpieces can be scanned simultaneously. In some embodiments, each feed jig 101 further includes a jig frame 1011 and a clamping plate 1012 provided on the jig frame 1011, the jig frame 1011 being slidably connected to the respective linear guide 102, the clamping plate 1012 being formed with a work placement groove.
In some embodiments, as shown in fig. 5, each feeding jig 101 further includes a jig frame 1011 and a clamping plate 1012 provided on the jig frame 1011, the jig frame 1011 is slidably connected to the respective linear guide 102, and the clamping plate 1012 is formed with a work placement groove.
The feed clamp 101 also includes a clamp bracket 1011 and a clamp plate 1012. One side of the third direction Z of the clamp bracket 1011 is connected to the clamping plate 1012, and the other side of the third direction Z of the clamp bracket 1011 is slidably connected to the linear guide 102. A workpiece placement groove is formed on a side of the clamping plate 1012 in the second direction Y near the coding mechanism 11. The height of the jig holders 1011 of each feeding jig 101 is different from each other so that the position of the work placement groove formed by each clamping plate 1012 in the third direction Z is different. The height of the clamp stand 1011 refers to the length of the clamp stand 1011 in the third direction Z.
Since the clamping plate 1012 is formed with the workpiece placement groove, the workpiece can be caught by the workpiece placement groove, thereby being stably fixed to the clamping plate 1012. Since the clamping plate 1012 is provided on the clamp bracket 1011, the clamp bracket 1011 is slidably connected to the linear guide 102, and thus the workpiece can be slid along the linear guide 102 with the clamp bracket 1011.
In some embodiments, each set of code scanner 122 includes a first code scanner and a second code scanner disposed along the first direction X for scanning the first identification code on the coded workpiece and the second identification code engraved by the engraving mechanism 11, respectively.
Optionally, each group of code scanner 122 includes a second code scanner for scanning the second identification code imprinted by the imprinting mechanism 11. Further, each set of code scanner 122 further includes a first code scanner for scanning the first identification code. The first identification code is an identification code of the workpiece, such as a charging code. The first identification code and the second identification code may be associated. After the coded workpiece reaches the code scanning area, the first code scanning gun and the second code scanning gun can respectively scan the first identification code and the second identification code on the workpiece at the same time.
Workpieces from different manufacturers or production lots may have different imprint locations for the first identification code. The first workpieces with the same marking positions can be placed in the same workpiece placing groove each time, and the setting positions of the first code scanning gun and the second code scanning gun correspond to the first identification code and the second identification code respectively in a group of code scanning guns 122 corresponding to the positions of the workpiece placing groove. And the other batch of second workpieces with different marking positions of the first identification codes of the first workpieces are placed in the other workpiece placing groove each time, and in a group of code scanning guns 122 corresponding to the positions of the workpiece placing grooves, the setting positions of the first code scanning gun and the second code scanning gun correspond to the first identification codes and the second identification codes respectively.
Therefore, the first identification code and the second identification code can be scanned simultaneously, compared with separate scanning, the steps are simplified, the time is saved, and the production efficiency is improved. In addition, the identity information of the workpiece can be identified through the first identification code, so that the risk of workpiece errors is reduced; it can be checked whether the correct identification code has been indeed engraved by scanning the second identification code.
In some embodiments, as shown in fig. 1 to 4, 6 and 7, the coding device further comprises: the waste bin 14 is located on one side of the code scanning mechanism 12 away from the feeding mechanism 10 along the second direction Y, and is used for receiving the code scanning unqualified workpieces picked up by the material taking mechanism 13.
The coding device further comprises: the waste bin 14, the waste bin 14 locates the one side of sweeping the yard mechanism 12 along the second direction Y and keeping away from feeding mechanism 10. The waste bin 14 includes a bin housing configured as a box body and a drawer box disposed in the bin housing. An opening is formed in one side surface of the bin shell, and the drawing box can be pulled out of the bin shell or pushed into the bin shell from the opening. The drawing box is constructed as a box body with one side open, and the opening faces one side of the third direction Z. The take-off mechanism 13 picks up the scan reject and places the reject into the box from the opening of the box. Optionally, a stop is configured within the cassette to stop the work piece in the cassette.
Because the coding device also comprises the waste bin 14, the unqualified workpieces subjected to coding scanning can be collected into the waste bin 14 in a concentrated mode so as to facilitate subsequent processing.
In some embodiments, as shown in fig. 1 to 3 and 6, the coding device further includes: and the turnover mechanism 15 is positioned on two opposite sides of the feeding mechanism 10 along the second direction Y, and the turnover mechanism 15 is used for receiving the qualified code scanning workpieces picked up by the material taking mechanism 13 and turning over the qualified code scanning workpieces.
The coding device further comprises: the turnover mechanism 15 is arranged on one side of the feeding mechanism 10 away from the code scanning mechanism 12 along the second direction Y, namely, the waste bin 14 and the turnover mechanism 15 are respectively arranged on two sides of the feeding mechanism 10.
In actual use, on the feeding mechanism 10, the surface of the workpiece to be coded faces to one side of the second direction Y close to the coding mechanism 11. The reclaimer mechanism 13 picks up the work piece without changing the orientation of the work piece, and the reclaimer mechanism 13 delivers the work piece to the scrap bin 14 or the turnover mechanism 15. The turnover mechanism 15 receives the workpiece and then turns the workpiece to any orientation, so that the surface of the workpiece which is carved with the code faces one side in the third direction Z, and the surface of the workpiece which is carved with the code faces one side of the second direction Y away from the carving mechanism 11.
Since the waste bin 14 and the turnover mechanism 15 are respectively located at two opposite sides of the feeding mechanism 10 along the second direction Y, classification of the code-scanning qualified workpieces and the code-scanning unqualified workpieces is achieved by controlling the material taking mechanism 13 to clamp the workpieces and then move towards the waste bin 14 or the turnover mechanism 15, and interference of moving paths of the code-scanning qualified workpieces and the code-scanning unqualified workpieces can be reduced. Because the turnover mechanism 15 is used for receiving the qualified code scanning workpiece picked up by the material picking mechanism 13, the code etching surface of the qualified code scanning workpiece can be turned from one side towards the code etching mechanism 11 along the second direction Y to other orientations, so that subsequent steps of picking, moving and the like can be conveniently performed.
In some embodiments, the turnover mechanism 15 includes a turnover bracket 151, a turnover fixture 152 rotatably disposed on the turnover bracket 151, and a turnover driving member connected to the turnover fixture 152, where the turnover fixture 152 is used for fixing the qualified workpiece for scanning the code, and the turnover driving member is used for driving the turnover fixture 152 to rotate relative to the turnover bracket 151 to turn over the qualified workpiece for scanning the code.
The tilting mechanism 15 includes a tilting bracket 151, a tilting jig 152, and a tilting drive member. A turnover jig 152 is provided at one side of the turnover bracket 151 in the third direction Z, and the turnover jig 152 can fix a workpiece. The flipping jig 152 may be constructed in the same structure as the feeding jig 101.
Optionally, the flip drive is a motor. The turning clamp 152 is connected with an output shaft of the motor, so that the turning clamp 152 is driven by the motor to turn. Also optionally, the flip driver is a cylinder. One side of the turnover fixture 152 is hinged to the turnover bracket 151, and an air cylinder is arranged between the turnover bracket 151 and the turnover fixture 152 and is lifted to drive the turnover fixture 152 to turn.
Therefore, the qualified workpiece with the code scanning can be overturned along with the overturning clamp 152 after being fixed by the overturning clamp 152, and the situation that the qualified workpiece with the code scanning falls and deviates in the overturning process is avoided. The qualified work piece of yard can be overturned automatically under the effect of upset driving piece, helps realizing the automation of operation, reduces the manual work burden.
In some embodiments, the take-off mechanism 13 is located on one side of the feed mechanism 10 along a first direction X, and the take-off mechanism 13 includes a take-off assembly 131 movable along a second direction Y and a third direction Z, which is perpendicular to the first direction X and the second direction Y, respectively, the take-off assembly 131 being configured to pick up scanned workpieces and transfer reject scanned workpieces to the scrap bin 14 and transfer accept scanned workpieces to the inverting mechanism 15.
Because the material taking mechanism 13 comprises the material taking component 131 capable of moving along the second direction Y, and the waste bin 14 and the turnover mechanism 15 are respectively positioned on two opposite sides of the feeding mechanism 10 along the second direction Y, the material taking mechanism 13 can convey scanned workpieces to the waste bin 14 or the turnover mechanism 15, so that classification of the scanned qualified workpieces and the scanned unqualified workpieces is realized. Because the material taking assembly 131 can also move along the third direction Z, the material taking assembly 131 can pull out the workpiece from the feeding fixture 101, and can insert the workpiece into the waste bin 14 and the turnover mechanism 15, so that full-automatic operation is realized, and the manual burden is reduced.
In some embodiments, the reclaiming mechanism 13 further includes a first reclaiming rail 132 capable of extending along the second direction Y, a reclaiming bracket 133 slidably connected to the first reclaiming rail 132, and a second reclaiming rail 134 disposed on the reclaiming bracket 133 and capable of extending along the third direction Z, and the reclaiming assembly 131 includes a reclaiming driving member and a reclaiming claw disposed on the reclaiming driving member, where the reclaiming driving member is slidably connected to the second reclaiming rail 134 and is configured to drive the reclaiming claw to clamp or release the workpiece.
The take-off mechanism 13 further includes a first take-off rail 132, a take-off bracket 133, and a second take-off rail 134. The first material taking rail 132 extends along the second direction Y, and the material taking bracket 133 is slidably connected to the first material taking rail 132, so that the material taking bracket 133 can move along the second direction Y. The material taking support 133 extends along a third direction Z, a second material taking guide rail 134 extending along the third direction Z is arranged on the material taking support 133, and the material taking assembly 131 is slidably connected to the second material taking guide rail 134, so that the material taking assembly 131 can move along the third direction Z.
The take-off assembly 131 includes a take-off drive and a take-off jaw. The take-off jaw is slidably coupled to the second take-off rail 134 such that the take-off jaw is movable in a third direction Z. The material taking clamping jaws are at least two, and the two material taking clamping jaws can be mutually close to or far away from each other under the driving of the material taking driving piece so as to clamp or release a workpiece. The material taking driving piece can be in a structure form of matching a rolling screw with a motor, a structure form of matching a rack with the motor and a cylinder, and the concrete form of the material taking driving piece is not limited in any way.
Optionally, the take out assembly 131 includes a vacuum suction that is capable of sucking or releasing a workpiece.
Since the first reclaiming rail 132 extends along the second direction Y, the reclaiming bracket 133 is slidably connected to the first reclaiming rail 132, and thus the reclaiming bracket 133 is movable in the second direction Y. The material taking support 133 is provided with a second material taking guide rail 134 extending along the third direction Z, and the material taking driving member is slidably connected with the second material taking guide rail 134, so that the material taking driving member can move in the second direction Y and the third direction Z. Because the material taking clamping jaw is arranged on the material taking driving piece, the workpiece can be clamped and then moved to other mechanisms along the second direction Y and the third direction Z, and is placed on the other mechanisms.
In some embodiments, as shown in fig. 3,4 and 6, the coding device further comprises: and the blanking mechanism 16 is positioned on one side, far away from the feeding mechanism 10, of the turnover mechanism 15 along the second direction Y, the blanking mechanism 16 comprises a blanking assembly 161 capable of moving along the second direction Y and a third direction Z, the third direction Z is perpendicular to the first direction X and the second direction Y respectively, and the blanking assembly 161 is used for picking up the turned workpiece and transferring the turned workpiece to the next station.
The coding device further comprises: and a blanking mechanism 16. Along the second direction Y, the discharging mechanism 16 is located on a side of the turnover mechanism 15 away from the feeding mechanism 10, and the discharging mechanism 16 extends along the second direction Y. The blanking mechanism 16 includes a blanking assembly 161, the blanking assembly 161 is located at one side of the third direction Z of the turnover mechanism 15, and the blanking assembly 161 can move in the third direction Z, so that the blanking assembly 161 can be close to or far away from the turnover mechanism 15. The blanking assembly 161 can also move in the second direction Y, so that the blanking assembly 161 drives the workpiece to move to the next station along the second direction Y. The next station may be a welding station.
Since the blanking assembly 161 can move along the third direction Z, the blanking assembly 161 can pull out the workpiece on the turnover mechanism 15, so that the turnover mechanism 15 leaves a space to accommodate the next workpiece, and continuous work of workpiece coding is facilitated. Because the unloading subassembly 161 can follow second direction Y and remove, unloading subassembly 161 is located the one side that tilting mechanism 15 kept away from feeding mechanism 10 along second direction Y, consequently, unloading subassembly 161 can send the work piece of picking up away from tilting mechanism 15, returns again after sending to next station and continues to pick up, realizes circulation operation, promotes the operating efficiency, does benefit to continuous production, labour saving and time saving.
In some embodiments, with continued reference to fig. 3, the blanking mechanism 16 further includes a first blanking guide rail 162 extending along the second direction Y, a blanking bracket 163 slidably connected to the first blanking guide rail 162, and a second blanking guide rail 164 disposed on the blanking bracket 163 extending along the third direction Z, and the blanking assembly 161 includes a blanking drive member and a blanking gripper jaw disposed on the blanking drive member, the blanking drive member being slidably connected to the second blanking guide rail 164 for driving the blanking gripper jaw to grip or release an inverted workpiece.
The blanking mechanism 16 further includes: a first blanking guide rail 162, a blanking bracket 163, and a second blanking guide rail 164. The first blanking guide rail 162 extends along the second direction Y, and the blanking bracket 163 is slidably connected to the first blanking guide rail 162, so that the blanking bracket 163 can move along the second direction Y. The blanking bracket 163 extends along the third direction Z, the blanking bracket 163 is provided with a second blanking guide rail 164 extending along the third direction Z, and the blanking assembly 161 is slidably connected to the second blanking guide rail 164, so that the blanking assembly 161 can move along the third direction Z.
The blanking assembly 161 includes a blanking drive and a blanking jaw. The blanking claw is slidably connected to the second blanking guide rail 164, so that the blanking claw can move along the third direction Z. The two blanking clamping claws are at least arranged, and can be mutually close to or far away from each other under the driving of the blanking driving piece so as to clamp or release a workpiece. Further, the blanking jaw may be configured to be rotatable about an axis parallel to the third direction Z. The blanking driving piece can be in a structure form of matching a rolling screw with a motor, a structure form of matching a rack with the motor and a cylinder, and the specific form of the blanking driving piece is not limited in any way.
Optionally, the blanking assembly 161 includes a vacuum suction that is capable of sucking or releasing a workpiece.
Since the first discharging guide rail 162 extends along the second direction Y, the discharging bracket 163 is slidably connected to the first discharging guide rail 162, and thus the discharging bracket 163 can move in the second direction Y. Since the blanking bracket 163 is provided with the second blanking guide rail 164 extending along the third direction Z, the blanking driving member is slidably connected with the second blanking guide rail 164, and thus, the blanking driving member can move in the second direction Y and the third direction Z. The blanking clamping claw is arranged on the blanking driving piece, so that the workpiece can be clamped and then moved along the second direction Y or the third direction Z and placed at the next station.
The following describes a method for using the coding device according to the embodiment of the present application with reference to the drawings.
FIG. 8 is a flow chart of an encoding method according to some embodiments of the present application; FIG. 9 is a flow chart of an example of a feeding step provided by some embodiments of the present application; fig. 10 is a flow chart of an example of a material taking step provided in some embodiments of the present application.
In a second aspect, as shown in fig. 8, the present application further provides a coding method, which is applied to the coding device described above, and includes:
s1: feeding: the feeding clamp of the feeding mechanism carries the workpiece to be coded to linearly move from a first position to a second position along a first direction;
s2: and (3) coding: when the feeding clamp carries the workpiece to be coded and moves into a coding area of the coding mechanism along a first direction, coding operation is carried out on the workpiece to be coded through the coding mechanism;
S3: a code scanning step: when the feeding clamp carries the coded workpiece and moves into a code scanning area of the code scanning mechanism along the first direction, the code scanning mechanism scans the code of the coded workpiece;
The code engraving mechanism and the code scanning mechanism are both positioned on the same side of the feeding mechanism along a second direction, and the second direction is perpendicular to the first direction;
s4: a material taking step: picking up scanned workpieces on a feeding clamp through a material taking mechanism;
In the feeding step S1, at least two feeding jigs carry respective workpieces to be coded alternately through the coding region of the coding mechanism.
Alternatively, during the movement of the feeding jig 101 carrying the workpiece to be coded, the movement is not continuous, and the feeding jig 101 may stay for a period of time when reaching the coding region, and continue to move after coding is completed.
Also optionally, the feeding jig 101 stays for a while when it reaches the code scanning area, and continues to move after the code scanning is completed.
After the feed gripper 101 reaches the second position, it remains for a period of time waiting for the take-off mechanism 13 to pick up the scanned workpiece.
When the feeding clamp 101 carries the workpiece to be coded and performs coding through the coding area, only one feeding clamp 101 is arranged in the coding area, after the feeding clamp 101 leaves the coding area, the next feeding clamp 101 carries the workpiece to be coded and performs coding through the coding area, and when the workpiece to be coded is coded each time, only one workpiece to be coded can exist in the coding area.
Thus, the workpiece to be coded is sequentially moved to the coding area and the code scanning area by the feeding clamp 101, and coding and code scanning of the workpiece are completed. And then the scanned workpieces are picked up by the material taking mechanism 13, so that the feeding clamp 101 can be free of a position capable of accommodating new workpieces to be coded, and continuous production is facilitated. The coding method is simple in steps, time-saving and labor-saving. Because the marking mechanism 11 can only mark one identification code each time, and the codes of each workpiece are different, the workpieces to be marked alternately pass through the marking areas, so that the marking mechanism 11 can mark the workpieces to be marked respectively, and the repeated marking is avoided.
In some embodiments, as shown in fig. 9, the feeding step S1 includes:
S12: and returning each empty feeding clamp from the second position to the first position so as to feed.
After the feeding clamp 101 reaches the second position, the material taking mechanism 13 takes away the scanned workpiece, so that the feeding clamp 101 is free of space. The empty feeding clamp 101 moves from the second position to the first position until the empty feeding clamp 101 stops after reaching the first position, and a new workpiece to be coded is clamped by using the feeding clamp 101.
After the empty feeding clamps 101 are restored, the feeding clamps can return to the first position, and the feeding clamps can not stop when returning to the code-engraving area and the code-scanning area. Optionally, the speed at which the feed clamp 101 returns from the second position to the first position is greater than the speed at which the feed clamp 101 moves from the first position to the second position.
Therefore, the first position is fed, the code carving and code scanning are completed in the moving process to the second position, the workpiece is taken out in the second position, the empty feeding clamp 101 is restored to return to the first position, the steps of feeding, the code carving and code scanning in the moving process and the workpiece taking out are repeated again, continuous production is realized, and the production efficiency is improved.
In some embodiments, as shown in fig. 10, the reclaiming step S4 includes:
S41: if the scanned code workpiece is unqualified, transferring the picked unqualified scanned code workpiece to a waste bin of the code engraving device through a material taking mechanism;
s42: and if the scanned code workpiece is qualified, transferring the picked qualified scanned code workpiece to a turnover mechanism of the code engraving device through the material taking mechanism.
If the scanned workpiece is unqualified, the material taking mechanism 13 transfers the picked unqualified scanned workpiece to a waste bin 14 of the coding device. A sensor is provided in the waste bin 14 and a warning is automatically given when the waste bin 14 is full.
If the scanned code workpiece is qualified, the picking-up qualified scanned code workpiece is transferred to a turnover mechanism 15 of the code engraving device through a material taking mechanism 13, and the turnover mechanism 15 turns over the scanned code workpiece.
Thus, the material taking mechanism 13 can sort the qualified workpieces with the scanned codes and the unqualified workpieces with the scanned codes, send the qualified workpieces with the scanned codes to the turnover mechanism 15, and send the unqualified workpieces with the scanned codes to the waste bin 14 so as to facilitate the later separate treatment.
In some embodiments, with continued reference to fig. 10, the method of encoding further includes:
s5: and (3) blanking: the turned workpiece on the turning mechanism is picked up by a blanking mechanism arranged on the coding device and transferred to the next station.
The blanking assembly 161 of the blanking mechanism 16 moves to the turnover mechanism 15 along the third direction Z, clamps the scanned workpiece, and moves away from the turnover mechanism 15 along the third direction Z. The blanking mechanism 16 moves the scanned workpiece to the next station along the second direction Y.
Thus, the blanking mechanism 16 picks up the workpiece that has been flipped to a position that meets the next station requirement, and the blanking mechanism 16 itself does not need to flip the workpiece again. After the blanking mechanism 16 picks up the workpiece, the turnover mechanism 15 vacates a position capable of accommodating a new workpiece, so that the production continuity is facilitated.
The application provides a code-engraving fool-proofing method with reference to the attached drawings. Foolproof refers to preventing and correcting error behaviors, and in the embodiment of the application, the error can be prevented and corrected, so that the situation that a workpiece with the error in the code is prevented from flowing into a normal process and the like can be prevented.
FIG. 11 is a flow chart of a method for preventing a fool of etching according to some embodiments of the present application; FIG. 12 is a schematic diagram of a foolproof method for an encoded character according to some embodiments of the present application; fig. 13 is a schematic diagram of a workpiece coding direction fool-proofing method according to some embodiments of the present application.
In a third aspect, as shown in fig. 11, the present application further provides a coding fool-proofing method, including:
S6: receiving input information of the code;
s7: judging whether the input information of the code is the information capable of transmitting the code,
S71: if the input information of the code is the information capable of transmitting the code, transmitting the output information of the code to the code-carving mechanism,
S72: if the code input information is the information which can not be transmitted, the code output information is not transmitted to the code-engraving mechanism and an alarm prompt is sent;
The transmittable code information comprises first code characters, the code output information comprises second code characters formed by converting the first code characters, and the first code characters and the second code characters are different and correspond to each other;
S8: and the coding mechanism performs coding operation on the workpiece according to the received coding output information.
The input personnel inputs the code input information to the device, the device receives the code input information and judges whether the code input information is the transmittable code input information. If the input information of the code is the information capable of transmitting the code, the device transmits the output information of the code to the code-carving mechanism 11, and the code-carving mechanism 11 receives the output information of the code-carving and performs the code-carving operation on the workpiece according to the output information of the code-carving; if the input information of the code is the information of the code which can not be sent, the output information of the code is not sent to the code-carving mechanism 11, and an alarm prompt is sent.
Alternatively, the coding fool-proofing method is applied to the coding device as described above.
By judging the input information, only the information capable of transmitting the code-etching information is transmitted to the code-etching mechanism 11, so that the occurrence probability of the code-etching error caused by the error of the manual input information is reduced, and the loss caused by the code-etching error is reduced. For the information that can not be sent, an alarm prompt can be sent to remind an input person to correct the input information in time, so that the code-carving operation can be started in time.
In some embodiments, as shown in fig. 12, step S71 includes:
s711: and if the code input information is the first code character, converting the first code character into a second code character corresponding to the first code character, and sending the second code character to the code carving mechanism as code carving output information.
The transmittable encoded information includes a first encoded character. If the first code character is included in the code input information, all the first code characters are converted into second code characters, and the code output information including the second code characters is sent to the code etching mechanism 11. Wherein the first and second imprinting characters are in one-to-one correspondence.
Therefore, the first code character is judged to confirm that the code input information is the transmittable code input information, and the risk of error code etching caused by error of the first code character input by an input person is reduced. And the character form in the final code is unified by converting the character into the second code-carved character corresponding to the first code-carved character, so that the later-stage checking and management are convenient.
In some embodiments, the first codeword comprises a lowercase letter and the second codeword comprises a uppercase letter corresponding to the lowercase letter.
Therefore, the lower case letters in the input information of the code can be converted into the corresponding upper case letters, so that only the upper case letters appear in the output information of the code, and when the input personnel input the information, the input personnel only need to pay attention to whether the content is correct or not, and the input load of the input personnel is reduced without paying attention to the form.
In some embodiments, as shown in fig. 13, the coding fool-proofing method further includes:
S9: and receiving the workpiece coding information sent by the code scanning mechanism, judging whether the coding direction of the workpiece coding information is correct, and if not, sending an alarm prompt.
The device receives the workpiece coding information sent by the code scanning mechanism 12 and judges whether the coding direction of the workpiece coding information is correct. If the result is correct, no response is generated; if not, an alarm prompt is sent out.
Optionally, the workpiece coding information is obtained by scanning codes by the first code scanning gun and the second code scanning gun respectively. The workpiece coding information comprises first workpiece coding information obtained by scanning a first code scanning gun and second workpiece coding information obtained by scanning a second code scanning gun. If the direction of the first workpiece coding information is inconsistent with the direction of the second workpiece coding information, the coding direction is incorrect, an alarm prompt is sent, and a worker can check and correct the placement orientation of the subsequent workpiece.
Optionally, if the direction of the first workpiece coding information is inconsistent with the direction of the second workpiece coding information, the coding direction is incorrect, an alarm prompt is sent out, and a disqualification instruction is sent to the material taking mechanism 13; the reclaimer 13 receives the reject instruction and transfers the work piece to the reject bin 14.
Further, if not correct, a stop instruction can be sent to the coding mechanism 11, and the coding mechanism 11 receives the stop instruction to stop coding; a return instruction may be issued to the feeding mechanism 10, and the feeding jig 101 of the feeding mechanism 10 returns to the first position upon receipt of the return instruction.
Therefore, the coding direction of the coding information is verified, and the difference of the coding directions is avoided.
In some embodiments, further comprising: and recording the output information of the code which is transmitted each time, and taking the output information of the code which is recorded each time as the information of the code which can not be transmitted.
Therefore, the code of each workpiece is different, so that the later tracing and management are convenient.
The coding device comprises: the device comprises a coding circulation line (a feeding mechanism 10), a coding station (a coding mechanism 11), a code scanning station (a code scanning mechanism 12), a coding transfer station (a material taking mechanism 13), a top cover overturning station (a overturning mechanism 15) and a top cover feeding station (a discharging mechanism 16).
The marking cycle line (feed mechanism 10) is a structure that transports the top cover (work piece) to the marking area and the scanning area. The marking circulation line (feeding mechanism 10) comprises two servo traversing shafts and a top cover fixing clamp (feeding clamp 101), wherein the two top cover fixing clamps (feeding clamp 101) are vertically distributed up and down, that is, the positions of the two feeding clamps 101 in the third direction Z are different. The top cover fixing jig (feeding jig 101) includes a stopper with guide, that is, the feeding jig 101 includes a work placement groove. The top cover (workpiece) is guided in when being put in, in other words, the workpiece is fitted to the inner surface of the workpiece placement groove and is inserted therein. Wherein the workpiece is placed on a top cover fixing jig (a feeding jig 101) by a four-axis robot, and a servo traversing shaft includes a linear guide 102 and a jig driving member 103.
The coding station (coding mechanism 11) is vertically arranged in the middle area of the feeding mechanism 10. When the feeding mechanism 10 sends the workpiece to the coding area, the coding machine is started to code, and although the positions of the two feeding clamps 101 in the third direction Z are different, the two feeding clamps are all positioned in the light emitting range of the coding machine, so that the normal coding of the workpiece on the feeding clamps 101 can be realized.
The code scanning station (code scanning mechanism 12) is located at the rear end region (downstream side) of the code engraving cycle (feeding mechanism 10), and is composed of an upper part and a lower part, namely, two groups of code scanning guns 122 are different in position along the third direction Z. Each group of code scanning guns 122 comprises a first code scanning gun and a second code scanning gun, and finally the code scanning of the workpieces on the upper and lower top cover fixing fixtures (the feeding fixtures 101) is realized. The identification codes on the workpiece are respectively a charging cell code (first identification code) and a code (second identification code), and the two codes are bound.
The coding transfer station (material taking mechanism 13) is located above the tail end (second position) of the coding circulation line (feeding mechanism 10) and is composed of a transverse moving shaft (first material taking guide rail 132), a lifting shaft (second material taking guide rail 134) and material taking clamping jaws, and the material taking clamping jaws are responsible for taking a coded top cover (workpiece) from a top cover fixing clamp (feeding clamp 101). When the workpiece scanning is not qualified, the material taking clamping jaw moves to one side of the waste bin 14 along the first material taking guide rail 132, and the workpiece is placed in the waste bin 14; when the top cover is qualified in scanning, the material taking clamping jaw moves to the next station along the first material taking guide rail 132, and the workpiece is placed to the next station.
The top cover overturning station (overturning mechanism 15) is positioned below the coding and transferring station (taking mechanism 13) and consists of a tool (overturning clamp 152) for clamping a top cover (workpiece) and an overturning cylinder (overturning driving piece), when the qualified workpiece subjected to code scanning is transported to the upper part of the overturning clamp 152, the overturning clamp 152 is in a vertical state, so that the workpiece is convenient to put in, after the workpiece is put in, the overturning clamp 152 clamps the workpiece under the action of the cylinder, and then the overturning clamp 152 overturns to place the workpiece, so that the next station is convenient to discharge.
The top cover loading station (the discharging mechanism 16) comprises a traversing shaft (a first discharging guide rail 162), a lifting shaft (a second discharging guide rail 164) and a rotating shaft. The workpiece with the correct direction can be conveyed to the welding fixture station from the turnover mechanism 15 through the blanking mechanism 16, and the rotating shaft is responsible for correcting the horizontal direction of the top cover to the same direction of the welding fixture.
The waste bin 14 is composed of a drawing box and a bin shell, and unqualified workpieces in the scanning process can be placed in the drawing box in sequence and can be alarmed when being full.
The code-carving fool-proofing method is used for carving the upper and lower cases of the code letters, carving the forbidden characters, carving the code direction and carving the repeated codes.
The upper and lower cases of the letter of the carved codeword are prevented from being foolproof, and are mainly managed and controlled by the carved codeword, and when the lower case letters are input by the carved codeword, the carved letters are always upper case letters.
The characters with disabled code are foolproof, when some characters need to be disabled, the rear end of the code software can disable the writing of the characters, the conventional mode cannot write, and the code software can alarm at the same time.
The code-carving direction is foolproof, the code-scanning can be carried out in the code-scanning stage, the code-carving direction can be detected, when the opposite direction is detected, the machine can give an alarm, and meanwhile, the workpieces can be discharged to the waste bin 14.
The code re-coding fool-proofing method comprises the steps that firstly, a code-coding program performs program fool-proofing on a code to be performed, code-coding software checks the bar code and a LOG file carried by the program, the code-coding work of the bar code is determined to be not performed before the code-coding program is finished, a code-coding machine is allowed to emit light after the check is finished, when the code-coding is finished, a code scanning station scans the code after the code-coding is finished, bar code information is written into an upper computer after the scanning is finished, in the process of blanking the workpiece, the bar code of the battery core performs MES upper computer system check, and meanwhile, fool-proofing is performed on the bar code, and if the bar code appears on a production system or the naming rule of the bar code does not accord with the specification of the machine, the workpiece is discharged into a waste bin 14.
The above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application, and they should be construed as falling within the scope of the present application. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict.

Claims (21)

1. A coding apparatus, comprising:
the feeding mechanism comprises at least two feeding clamps and at least two linear guide rails which extend along a first direction and are arranged in parallel along a second direction, and each feeding clamp can do linear reciprocating movement between a first position and a second position along the respective linear guide rail, wherein the first direction is perpendicular to the second direction;
The coding mechanism is positioned between the first position and the second position along the first direction and is used for coding the workpiece to be coded on the feeding clamp which moves to the coding area of the coding mechanism, and at least two feeding clamps carrying the workpiece to be coded can alternately pass through the coding area of the coding mechanism;
the code scanning mechanism is positioned at the downstream side of the code etching mechanism along the first direction and is used for scanning the code of the coded workpiece on the feeding clamp which moves to the code scanning area of the code scanning mechanism;
The material taking mechanism is used for picking up scanned workpieces on the feeding clamp;
the coding mechanism and the code scanning mechanism are both positioned on the same side of the feeding mechanism along the second direction.
2. The apparatus according to claim 1, wherein,
The feeding mechanism further comprises at least two clamp driving pieces which are used for respectively driving the feeding clamps to move along the linear guide rail.
3. The apparatus according to claim 1, wherein,
Each feeding clamp comprises a workpiece placing groove, and the positions of the workpiece placing grooves of each feeding clamp along a third direction are different, wherein the third direction is perpendicular to the first direction and the second direction respectively;
The code scanning mechanism comprises a code scanning bracket and at least two groups of code scanning guns arranged on the code scanning bracket, wherein the positions of the code scanning guns along the third direction are different, and the code scanning guns are used for scanning the code of the coded workpieces in the workpiece placing grooves at the corresponding positions respectively.
4. The apparatus according to claim 3, wherein,
Each feeding clamp further comprises a clamp support and a clamping plate arranged on the clamp support, the clamp support is in sliding connection with the corresponding linear guide rail, and the clamping plate is provided with the workpiece placing groove.
5. The apparatus according to claim 3 or 4, wherein,
Each group of code scanning guns comprises a first code scanning gun and a second code scanning gun which are arranged along a first direction and are used for scanning the first identification codes on the coded workpieces and the second identification codes carved by the code carving mechanisms respectively.
6. The apparatus according to claim 1, further comprising:
And the waste bin is positioned on one side, far away from the feeding mechanism, of the code scanning mechanism along the second direction and is used for receiving the unqualified code scanning workpieces picked up by the material taking mechanism.
7. The apparatus according to claim 6, further comprising:
And the turnover mechanism is used for receiving the qualified code scanning workpieces picked up by the material taking mechanism and turning the qualified code scanning workpieces along the second direction, wherein the waste bin and the turnover mechanism are respectively positioned on two opposite sides of the feeding mechanism.
8. The apparatus according to claim 7, wherein,
The turnover mechanism comprises a turnover support, a turnover fixture rotatably arranged on the turnover support and a turnover driving piece connected with the turnover fixture, wherein the turnover fixture is used for fixing the qualified code scanning workpiece, and the turnover driving piece is used for driving the turnover fixture to rotate relative to the turnover support so as to turn over the qualified code scanning workpiece.
9. The apparatus according to claim 7, wherein,
The take-off mechanism is located at one side of the feed mechanism along the first direction,
The material taking mechanism comprises a material taking assembly capable of moving along the second direction and a third direction, the third direction is perpendicular to the first direction and the second direction respectively, and the material taking assembly is used for picking up the scanned code workpieces, transferring unqualified scanned code workpieces to the waste bin and transferring qualified scanned code workpieces to the turnover mechanism.
10. The apparatus according to claim 9, wherein,
The material taking mechanism also comprises a first material taking guide rail which can extend along the second direction, a material taking support which is connected with the first material taking guide rail in a sliding way, and a second material taking guide rail which is arranged on the material taking support and can extend along the third direction,
The material taking assembly comprises a material taking driving piece and a material taking clamping jaw arranged on the material taking driving piece, wherein the material taking driving piece is in sliding connection with the second material taking guide rail and is used for driving the material taking clamping jaw to clamp or release the workpiece.
11. The apparatus according to any one of claims 7 to 10, further comprising:
the blanking mechanism is positioned at one side of the turnover mechanism away from the feeding mechanism along the second direction,
The blanking mechanism comprises a blanking component capable of moving along the second direction and the third direction, the third direction is perpendicular to the first direction and the second direction respectively, and the blanking component is used for picking up the overturned workpiece and transferring the overturned workpiece to the next station.
12. The apparatus according to claim 11, wherein,
The blanking mechanism further comprises a first blanking guide rail extending along the second direction, a blanking bracket connected with the first blanking guide rail in a sliding way, and a second blanking guide rail arranged on the blanking bracket and extending along the third direction,
The blanking assembly comprises a blanking driving piece and a blanking clamping jaw arranged on the blanking driving piece, wherein the blanking driving piece is in sliding connection with the second blanking guide rail and is used for driving the blanking clamping jaw to clamp or release the overturned workpiece.
13. A method of engraving, as applied to the engraving apparatus of any one of claims 1 to 12, comprising:
Feeding: the feeding clamp of the feeding mechanism carries the workpiece to be coded to linearly move from a first position to a second position along a first direction;
And (3) coding: when the feeding clamp carries the workpiece to be coded to move into a coding area of the coding mechanism along the first direction, coding the workpiece to be coded through the coding mechanism;
a code scanning step: when the feeding clamp moves to a code scanning area of a code scanning mechanism along the first direction on the coded workpiece, the code scanning mechanism scans the code of the coded workpiece, wherein the code scanning mechanism and the code scanning mechanism are positioned on the same side of the feeding mechanism along a second direction, and the second direction is perpendicular to the first direction;
a material taking step: picking up scanned workpieces on the feeding clamp through a material taking mechanism;
in the feeding step, at least two feeding clamps carry the respective workpieces to be coded to alternately pass through the coding areas of the coding mechanism.
14. The method of claim 13, wherein,
The feeding step comprises the following steps: and returning each empty feeding clamp from the second position to the first position so as to feed.
15. The method according to any one of claims 13 to 14, wherein,
The material taking step comprises the following steps:
If the scanned code workpiece is unqualified, transferring the picked unqualified scanned code workpiece to a waste bin of the code engraving device through a material taking mechanism; and if the scanned code workpiece is qualified, transferring the picked qualified scanned code workpiece to a turnover mechanism of the code engraving device through a material taking mechanism.
16. The method of coding according to claim 15, further comprising:
And (3) blanking: and picking up the turned workpiece on the turning mechanism through a blanking mechanism of the coding device, and transferring the workpiece to the next station.
17. The method of coding according to claim 13, wherein the coding step comprises:
Receiving input information of the code;
Judging whether the code-carving input information is the code-carving information capable of being sent or not, if the code-carving input information is the code-carving information capable of being sent, sending code-carving output information to a code-carving mechanism, and if the code-carving input information is the code-carving information incapable of being sent, not sending the code-carving output information to the code-carving mechanism and sending an alarm prompt, wherein the code-carving information capable of being sent comprises a first code-carving character, the code-carving output information comprises a second code-carving character formed by converting the first code-carving character, and the first code-carving character and the second code-carving character are different and correspond to each other;
And the coding mechanism performs coding operation on the workpiece according to the received coding output information.
18. The method of claim 17, wherein,
If the code input information is the code information which can be sent, the code output information sending to the code mechanism comprises the following steps:
And if the code input information is the first code character, converting the first code character into the second code character corresponding to the first code character, and sending the second code character to the code carving mechanism as the code carving output information.
19. The method of coding according to claim 18, wherein,
The first codeword includes lowercase letters and the second codeword includes uppercase letters corresponding to the lowercase letters.
20. The method of coding according to any one of claims 17 to 19, further comprising:
And receiving the workpiece coding information sent by the code scanning mechanism, judging whether the coding direction of the workpiece coding information is correct, and if not, sending an alarm prompt.
21. The method of coding according to any one of claims 17 to 19, further comprising:
Recording the output information of the code for each transmission,
And taking the output information of the code recorded each time as the non-transmittable code information.
CN202410330686.4A 2024-03-22 2024-03-22 Code-engraving device, code-engraving method and code-engraving fool-proofing method Active CN117943700B (en)

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