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CN117884822A - A welding device for annular tracks - Google Patents

A welding device for annular tracks Download PDF

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Publication number
CN117884822A
CN117884822A CN202410303420.0A CN202410303420A CN117884822A CN 117884822 A CN117884822 A CN 117884822A CN 202410303420 A CN202410303420 A CN 202410303420A CN 117884822 A CN117884822 A CN 117884822A
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China
Prior art keywords
fixedly connected
cylinder
welding
groove
wall
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CN202410303420.0A
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Chinese (zh)
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CN117884822B (en
Inventor
吕尤
崔博
孙照龙
肖鑫磊
佟妍
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Jilin Agricultural Science and Technology College
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Jilin Agricultural Science and Technology College
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0211Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
    • B23K37/0229Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0247Driving means

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to the field of welding, in particular to a welding device for an annular track, which comprises a stand column, wherein a turnover component is arranged on the stand column, one side of the turnover component is provided with a welding component, the surface of the stand column is provided with a rotating component, the surface of the turnover component is provided with a clamping component, the turnover component comprises a semicircle sphere, the semicircle sphere is fixedly connected with the upper end of the stand column, the semicircle sphere is clamped in a semicircle groove, the semicircle groove is formed in the center of the lower surface of a supporting plate, the lower end of the stand column is fixedly connected with a bottom plate, the expansion and the contraction of a third cylinder are controlled according to the position of a welding line, a pushing block is driven to slide in a sliding groove when the third cylinder expands and contracts, the inclined sliding groove is pushed by the pushing block to drive the supporting plate to turn, and then the position of a material in contact with a welding head is driven to change, the welding head is always corresponding to the welding line through the cooperation of the second cylinder, and the welding machine can weld the wavy welding line.

Description

一种用于环形轨迹的焊接装置A welding device for annular tracks

技术领域Technical Field

本发明涉及焊接领域,具体的说是一种用于环形轨迹的焊接装置。The invention relates to the field of welding, in particular to a welding device for an annular track.

背景技术Background technique

环焊机是指针对环形缝隙进行焊接的机器设备,比如家用空调器压缩机上下盖与壳体接缝的焊缝就是环焊机焊接的,环焊机分为立式环焊机和卧式环焊机,一般用于环焊机的焊机为自动送丝的气体保护焊。Ring welding machine refers to a machine equipment that is used for welding annular gaps. For example, the welds between the upper and lower covers and the shell of a household air conditioner compressor are welded by a ring welding machine. Ring welding machines are divided into vertical ring welding machines and horizontal ring welding machines. The welding machine generally used for ring welding is a gas shielded welding machine with automatic wire feeding.

现有的环焊机通过转动物料使固定的焊枪对物料进行焊接,但是当需要焊接的环形焊缝呈波浪状时,单纯的转动物料无法使焊枪与焊缝保持对应,会导致波浪状环形焊缝无法完成焊接,且现有的环焊机焊头的焊接角度无法调整,当焊接面呈倾斜状时焊缝两侧的焊块无法保持对称,会导致焊接的稳定性受到影响。The existing ring welding machine rotates the material to enable a fixed welding gun to weld the material. However, when the ring weld to be welded is wavy, simply rotating the material cannot keep the welding gun and the weld corresponding, which will result in the wavy ring weld being unable to be welded. In addition, the welding angle of the welding head of the existing ring welding machine cannot be adjusted. When the welding surface is inclined, the welding blocks on both sides of the weld cannot remain symmetrical, which will affect the stability of the welding.

发明内容Summary of the invention

针对现有技术中换焊机在对波浪状环形焊缝进行焊接时,单纯的转动物料无法使焊枪与焊缝保持对应,会导致波浪状环形焊缝无法完成焊接的问题,本发明提供了一种用于环形轨迹的焊接装置。In view of the problem in the prior art that when a welding machine is welding a wavy annular weld, simply rotating the material cannot keep the welding gun and the weld corresponding, resulting in the inability to complete the welding of the wavy annular weld, the present invention provides a welding device for an annular track.

本发明解决其技术问题所采用的技术方案是:一种用于环形轨迹的焊接装置,包括立柱,所述立柱上设置有翻转组件,所述翻转组件的一侧设置有焊接组件,所述立柱的表面上设置有旋转组件,所述翻转组件的表面上设置有夹持组件;The technical solution adopted by the present invention to solve the technical problem is: a welding device for an annular track, comprising a column, a flip assembly is arranged on the column, a welding assembly is arranged on one side of the flip assembly, a rotating assembly is arranged on the surface of the column, and a clamping assembly is arranged on the surface of the flip assembly;

所述翻转组件包括半圆球,所述半圆球固定连接在立柱的上端,所述半圆球卡接在半圆槽内部,所述半圆槽开设在支撑板的下表面中心处,所述立柱的下端固定连接有底板,所述支撑板的下表面开设有凹槽,所述凹槽的内壁上对称开设有两个滑槽,两个所述滑槽的内部滑动连接有同一个推块,所述推块的下表面上固定连接有第三气缸。The flip assembly includes a semicircular ball, which is fixedly connected to the upper end of the column and clamped in a semicircular groove. The semicircular groove is provided at the center of the lower surface of the support plate. The lower end of the column is fixedly connected to a base plate. The lower surface of the support plate is provided with a groove. Two sliding grooves are symmetrically provided on the inner wall of the groove. The two sliding grooves are slidably connected to the same push block, and a third cylinder is fixedly connected to the lower surface of the push block.

具体的,所述焊接组件包括第一气缸,所述第一气缸嵌设在底板的一端,所述第一气缸的输出端固定连接有固定板,所述固定板的上端固定连接有弧板,所述弧板的表面上开设有夹槽,所述夹槽与环卡槽相卡接,所述环卡槽开设在固定套的外壁上,所述固定套的内部嵌设有第二气缸,所述第二气缸的输出端固定连接有焊头,所述第二气缸的外壁上固定套接有环形座,所述环形座的一侧固定连接有弹簧,所述弹簧的另一端固定连接有U形橡胶套。Specifically, the welding assembly includes a first cylinder, which is embedded in one end of the base plate, and the output end of the first cylinder is fixedly connected to a fixing plate, and the upper end of the fixing plate is fixedly connected to an arc plate, and a clamping groove is provided on the surface of the arc plate, and the clamping groove is clamped with a ring clamping groove, and the ring clamping groove is provided on the outer wall of the fixing sleeve, and a second cylinder is embedded in the interior of the fixing sleeve, and the output end of the second cylinder is fixedly connected to a welding head, and an annular seat is fixedly sleeved on the outer wall of the second cylinder, and a spring is fixedly connected to one side of the annular seat, and the other end of the spring is fixedly connected to a U-shaped rubber sleeve.

具体的,所述旋转组件包括第一轴承,所述第一轴承固定套接在立柱的外壁上,所述第一轴承的外壁上固定套接有转板,所述转板的上表面上固定连接有第一电机,所述第一电机的输出端固定连接有齿轮,所述齿轮与齿环相啮合,所述齿环固定套接在立柱的外壁上。Specifically, the rotating assembly includes a first bearing, which is fixedly sleeved on the outer wall of the column, and a rotating plate is fixedly sleeved on the outer wall of the first bearing. A first motor is fixedly connected to the upper surface of the rotating plate, and a gear is fixedly connected to the output end of the first motor. The gear is meshed with a gear ring, and the gear ring is fixedly sleeved on the outer wall of the column.

具体的,所述夹持组件包括四个固定块,四个所述固定块对称固定连接在支撑板的下表面上,位于两侧的两个固定块上均固定连接有第二电机,两个所述第二电机的输出端均固定连接有螺纹杆,两个所述螺纹杆的两端均通过第二轴承转动连接在两个固定块的表面上,两个所述螺纹杆螺纹连接在两个螺纹孔内部,两个所述螺纹孔开设在两个滑条内部,两个所述滑条滑动连接在两个移动槽内部。Specifically, the clamping assembly includes four fixed blocks, and the four fixed blocks are symmetrically fixedly connected to the lower surface of the support plate. The two fixed blocks located on both sides are fixedly connected to the second motor, and the output ends of the two second motors are fixedly connected to threaded rods. Both ends of the two threaded rods are rotatably connected to the surfaces of the two fixed blocks through second bearings, and the two threaded rods are threadedly connected inside two threaded holes, and the two threaded holes are opened inside two sliding bars, and the two sliding bars are slidably connected inside two movable grooves.

具体的,所述滑槽倾斜设置在凹槽内部,所述滑槽的内壁与推块的表面相匹配。Specifically, the slide groove is arranged obliquely inside the groove, and the inner wall of the slide groove matches the surface of the push block.

具体的,所述环卡槽的两侧内壁间距长度与夹槽的内壁间距长度相同。Specifically, the distance between the inner walls on both sides of the ring clamping groove is the same as the distance between the inner walls of the clamping groove.

具体的,所述U形橡胶套滑动套接在第二气缸的表面上,所述U形橡胶套的两端均与弧板的外壁相贴合。Specifically, the U-shaped rubber sleeve is slidably sleeved on the surface of the second cylinder, and both ends of the U-shaped rubber sleeve are in contact with the outer wall of the arc plate.

具体的,两个所述滑条的上端均伸出移动槽,两个所述滑条上端相互靠近的一侧侧壁上均固定连接有三角夹块。Specifically, the upper ends of the two slide bars extend out of the moving groove, and the side walls of the two slide bars that are close to each other are fixedly connected with triangular clamping blocks.

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明所述的一种用于环形轨迹的焊接装置,通过根据焊缝的位置,控制第三气缸伸缩,第三气缸伸缩时带动推块在滑槽中滑动,倾斜的滑槽受到推块的推动会带动支撑板发生翻转,进而带动物料与焊头接触的位置变化,通过第二气缸的配合使焊头一直与波浪状的环形焊缝对应,进而使焊机可对波浪状的焊缝进行焊接。(1) The present invention discloses a welding device for an annular track. The third cylinder is controlled to extend and retract according to the position of the weld. When the third cylinder is extended and retracted, the push block is driven to slide in the slide groove. The inclined slide groove is pushed by the push block to drive the support plate to flip, thereby driving the position where the material and the welding head contact with each other to change. The second cylinder cooperates to make the welding head always correspond to the wavy annular weld, so that the welding machine can weld the wavy weld.

(2)本发明所述的一种用于环形轨迹的焊接装置,通过推动固定套在夹槽中滑动,固定套带动第二气缸在夹槽中滑动,当第二气缸带动焊头移动到合适的角度时,放开U形橡胶套,通过弹簧推动U形橡胶套与弧板的外壁贴合,进而使第二气缸的位置固定,通过改变第二气缸的固定角度,可以改变焊头与焊接面的焊接角度,使焊接的焊料保持较高的稳定。(2) The present invention discloses a welding device for an annular track. The fixing sleeve drives the second cylinder to slide in the clamping groove by pushing the fixing sleeve. When the second cylinder drives the welding head to move to a suitable angle, the U-shaped rubber sleeve is released and the U-shaped rubber sleeve is pushed to fit the outer wall of the arc plate by the spring, thereby fixing the position of the second cylinder. By changing the fixing angle of the second cylinder, the welding angle between the welding head and the welding surface can be changed, so that the welding solder can maintain a high stability.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.

图1为本发明提供的一种用于环形轨迹的焊接装置的结构示意图;FIG1 is a schematic structural diagram of a welding device for an annular track provided by the present invention;

图2为本发明提供的一种用于环形轨迹的焊接装置的支撑板结构示意图;FIG2 is a schematic diagram of the structure of a support plate of a welding device for an annular track provided by the present invention;

图3为本发明提供的一种用于环形轨迹的焊接装置的转板结构示意图;FIG3 is a schematic diagram of a rotating plate structure of a welding device for an annular track provided by the present invention;

图4为本发明提供的一种用于环形轨迹的焊接装置的弧板结构示意图;FIG4 is a schematic diagram of an arc plate structure of a welding device for an annular track provided by the present invention;

图5为本发明提供的一种用于环形轨迹的焊接装置的固定套结构示意图;FIG5 is a schematic diagram of the structure of a fixing sleeve of a welding device for an annular track provided by the present invention;

图6为本发明提供的一种用于环形轨迹的焊接装置的焊接组件部分结构示意图;FIG6 is a schematic diagram of a partial structure of a welding assembly of a welding device for an annular track provided by the present invention;

图7为本发明提供的一种用于环形轨迹的焊接装置图1中A部分放大图。FIG. 7 is an enlarged view of part A in FIG. 1 of a welding device for an annular track provided by the present invention.

图中:1、立柱;2、翻转组件;21、半圆球;22、半圆槽;23、支撑板;24、底板;25、凹槽;26、滑槽;27、推块;28、第三气缸;3、焊接组件;31、第一气缸;32、固定板;33、弧板;34、夹槽;35、环卡槽;36、固定套;37、第二气缸;38、焊头;39、环形座;310、弹簧;311、U形橡胶套;4、旋转组件;41、第一轴承;42、转板;43、第一电机;44、齿轮;45、齿环;5、夹持组件;51、固定块;52、第二电机;53、螺纹杆;54、第二轴承;55、螺纹孔;56、滑条;57、移动槽;58、三角夹块。In the figure: 1. column; 2. flip assembly; 21. semicircular ball; 22. semicircular groove; 23. support plate; 24. bottom plate; 25. groove; 26. slide groove; 27. push block; 28. third cylinder; 3. welding assembly; 31. first cylinder; 32. fixed plate; 33. arc plate; 34. clamping groove; 35. ring clamping groove; 36. fixed sleeve; 37. second cylinder; 38. welding head; 39. annular seat; 310. spring; 311. U-shaped rubber sleeve; 4. rotating assembly; 41. first bearing; 42. rotating plate; 43. first motor; 44. gear; 45. gear ring; 5. clamping assembly; 51. fixed block; 52. second motor; 53. threaded rod; 54. second bearing; 55. threaded hole; 56. slide bar; 57. movable groove; 58. triangular clamping block.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

如图1-图7所示,本发明所述的一种用于环形轨迹的焊接装置,包括立柱1,立柱1上设置有翻转组件2,翻转组件2的一侧设置有焊接组件3,立柱1的表面上设置有旋转组件4,翻转组件2的表面上设置有夹持组件5;As shown in FIGS. 1 to 7 , a welding device for an annular track according to the present invention comprises a column 1, a flip assembly 2 is arranged on the column 1, a welding assembly 3 is arranged on one side of the flip assembly 2, a rotating assembly 4 is arranged on the surface of the column 1, and a clamping assembly 5 is arranged on the surface of the flip assembly 2;

翻转组件2包括半圆球21,半圆球21固定连接在立柱1的上端,半圆球21卡接在半圆槽22内部,半圆槽22开设在支撑板23的下表面中心处,立柱1的下端固定连接有底板24,支撑板23的下表面开设有凹槽25,凹槽25的内壁上对称开设有两个滑槽26,两个滑槽26的内部滑动连接有同一个推块27,推块27的下表面上固定连接有第三气缸28,根据焊缝的位置,控制第三气缸28伸缩,第三气缸28伸缩时带动推块27在滑槽26中滑动,倾斜的滑槽26受到推块27的推动会带动支撑板23发生翻转,进而带动物料与焊头38接触的位置变化,通过第二气缸37的配合使焊头38一直与焊缝对应,进而使焊机可对波浪状的焊缝进行焊接。The flip assembly 2 includes a semicircular ball 21, which is fixedly connected to the upper end of the column 1. The semicircular ball 21 is clamped in the semicircular groove 22. The semicircular groove 22 is arranged at the center of the lower surface of the support plate 23. The lower end of the column 1 is fixedly connected to a bottom plate 24. A groove 25 is arranged on the lower surface of the support plate 23. Two slide grooves 26 are symmetrically arranged on the inner wall of the groove 25. The same push block 27 is slidably connected inside the two slide grooves 26. A third cylinder 28 is fixedly connected to the lower surface of the push block 27. The third cylinder 28 is controlled to extend and retract according to the position of the weld. When the third cylinder 28 extends and retracts, it drives the push block 27 to slide in the slide groove 26. The inclined slide groove 26 is pushed by the push block 27 to drive the support plate 23 to flip, thereby driving the change in the position of the material in contact with the welding head 38. The welding head 38 is always corresponding to the weld through the cooperation of the second cylinder 37, so that the welding machine can weld the wavy weld.

具体的,焊接组件3包括第一气缸31,第一气缸31嵌设在底板24的一端,第一气缸31的输出端固定连接有固定板32,固定板32的上端固定连接有弧板33,弧板33的表面上开设有夹槽34,夹槽34与环卡槽35相卡接,环卡槽35开设在固定套36的外壁上,固定套36的内部嵌设有第二气缸37,第二气缸37的输出端固定连接有焊头38,第二气缸37的外壁上固定套接有环形座39,环形座39的一侧固定连接有弹簧310,弹簧310的另一端固定连接有U形橡胶套311,拉动U形橡胶套311从弧板33的表面脱离,然后推动固定套36在夹槽34中滑动,固定套36带动第二气缸37在夹槽34中滑动,当第二气缸37带动焊头38移动到合适的角度时,放开U形橡胶套311,通过弹簧310推动U形橡胶套311与弧板33的外壁贴合,进而使第二气缸37的位置固定。Specifically, the welding assembly 3 includes a first cylinder 31, which is embedded in one end of the bottom plate 24, and the output end of the first cylinder 31 is fixedly connected to a fixing plate 32, and the upper end of the fixing plate 32 is fixedly connected to an arc plate 33, and a clamping groove 34 is provided on the surface of the arc plate 33, and the clamping groove 34 is clamped with a ring clamping groove 35, and the ring clamping groove 35 is provided on the outer wall of a fixing sleeve 36, and a second cylinder 37 is embedded in the fixing sleeve 36, and a welding head 38 is fixedly connected to the output end of the second cylinder 37, and an annular seat 39 is fixedly sleeved on the outer wall of the second cylinder 37. A spring 310 is fixedly connected to one side of the annular seat 39, and a U-shaped rubber sleeve 311 is fixedly connected to the other end of the spring 310. The U-shaped rubber sleeve 311 is pulled away from the surface of the arc plate 33, and then the fixed sleeve 36 is pushed to slide in the clamping groove 34. The fixed sleeve 36 drives the second cylinder 37 to slide in the clamping groove 34. When the second cylinder 37 drives the welding head 38 to move to a suitable angle, the U-shaped rubber sleeve 311 is released, and the U-shaped rubber sleeve 311 is pushed to fit the outer wall of the arc plate 33 by the spring 310, thereby fixing the position of the second cylinder 37.

具体的,旋转组件4包括第一轴承41,第一轴承41固定套接在立柱1的外壁上,第一轴承41的外壁上固定套接有转板42,转板42的上表面上固定连接有第一电机43,第一电机43的输出端固定连接有齿轮44,齿轮44与齿环45相啮合,齿环45固定套接在立柱1的外壁上,启动第一电机43带动齿轮44转动,齿轮44转动时利用齿环45的反推围绕立柱1转动,齿轮44带动转板42围绕立柱1转动,转板42转动时带动第三气缸28转动,第三气缸28带动推块27推动凹槽25带动支撑板23转动,支撑板23带动物料转动使焊头38在物料表面上的焊缝上移动。Specifically, the rotating assembly 4 includes a first bearing 41, which is fixedly sleeved on the outer wall of the column 1. A rotating plate 42 is fixedly sleeved on the outer wall of the first bearing 41. A first motor 43 is fixedly connected to the upper surface of the rotating plate 42. A gear 44 is fixedly connected to the output end of the first motor 43. The gear 44 is meshed with a gear ring 45. The gear ring 45 is fixedly sleeved on the outer wall of the column 1. The first motor 43 is started to drive the gear 44 to rotate. When the gear 44 rotates, it rotates around the column 1 by utilizing the reverse thrust of the gear ring 45. The gear 44 drives the rotating plate 42 to rotate around the column 1. When the rotating plate 42 rotates, it drives the third cylinder 28 to rotate. The third cylinder 28 drives the push block 27 to push the groove 25 to drive the support plate 23 to rotate. The support plate 23 drives the material to rotate so that the welding head 38 moves on the weld on the surface of the material.

具体的,夹持组件5包括四个固定块51,四个固定块51对称固定连接在支撑板23的下表面上,位于两侧的两个固定块51上均固定连接有第二电机52,两个第二电机52的输出端均固定连接有螺纹杆53,两个螺纹杆53的两端均通过第二轴承54转动连接在两个固定块51的表面上,两个螺纹杆53螺纹连接在两个螺纹孔55内部,两个螺纹孔55开设在两个滑条56内部,两个滑条56滑动连接在两个移动槽57内部,将物料放置在支撑板23的上表面上,然后启动第二电机52带动两个螺纹杆53转动,两个螺纹杆53转动时推动两个螺纹孔55的内壁,通过螺纹孔55带动滑条56移动,两个滑条56带动两个三角夹块58对称夹持在物料的两侧,进而使物料受到固定。Specifically, the clamping assembly 5 includes four fixed blocks 51, which are symmetrically fixedly connected to the lower surface of the support plate 23. The two fixed blocks 51 on both sides are fixedly connected with a second motor 52. The output ends of the two second motors 52 are fixedly connected with threaded rods 53. Both ends of the two threaded rods 53 are rotatably connected to the surfaces of the two fixed blocks 51 through second bearings 54. The two threaded rods 53 are threadedly connected inside two threaded holes 55. The two threaded holes 55 are opened inside two slide bars 56. The two slide bars 56 are slidably connected inside two moving grooves 57. The material is placed on the upper surface of the support plate 23, and then the second motor 52 is started to drive the two threaded rods 53 to rotate. When the two threaded rods 53 rotate, they push the inner walls of the two threaded holes 55, and drive the slide bars 56 to move through the threaded holes 55. The two slide bars 56 drive the two triangular clamping blocks 58 to symmetrically clamp on both sides of the material, thereby fixing the material.

具体的,滑槽26倾斜设置在凹槽25内部,滑槽26的内壁与推块27的表面相匹配,通过倾斜设置的滑槽26使推块27推动时带动支撑板23发生翻转。Specifically, the slide groove 26 is tilted inside the groove 25 , and the inner wall of the slide groove 26 matches the surface of the push block 27 . The tilted slide groove 26 causes the support plate 23 to flip when the push block 27 pushes.

具体的,环卡槽35的两侧内壁间距长度与夹槽34的内壁间距长度相同,进而使固定套36通过环卡槽35稳定的卡接在夹槽34中。Specifically, the distance between the inner walls of the ring clamping groove 35 on both sides is the same as the distance between the inner walls of the clamping groove 34 , so that the fixing sleeve 36 can be stably clamped in the clamping groove 34 through the ring clamping groove 35 .

具体的,U形橡胶套311滑动套接在第二气缸37的表面上,U形橡胶套311的两端均与弧板33的外壁相贴合,通过U形橡胶套311挤压弧板33进而方便的将第二气缸37固定在弧板33上。Specifically, the U-shaped rubber sleeve 311 is slidably sleeved on the surface of the second cylinder 37, and both ends of the U-shaped rubber sleeve 311 are in contact with the outer wall of the arc plate 33. The U-shaped rubber sleeve 311 squeezes the arc plate 33 to conveniently fix the second cylinder 37 on the arc plate 33.

具体的,两个滑条56的上端均伸出移动槽57,两个滑条56上端相互靠近的一侧侧壁上均固定连接有三角夹块58,进而可通过滑条56上的三角夹块58可将物料夹紧。Specifically, the upper ends of the two slide bars 56 extend out of the moving groove 57 , and the side walls of the two slide bars 56 that are close to each other are fixedly connected with triangular clamping blocks 58 , so that the materials can be clamped by the triangular clamping blocks 58 on the slide bars 56 .

在使用时,首先将物料放置在支撑板23的上表面上,然后启动第二电机52带动两个螺纹杆53转动,两个螺纹杆53转动时推动两个螺纹孔55的内壁,通过螺纹孔55带动滑条56移动,两个滑条56带动两个三角夹块58对称夹持在物料的两侧,进而使物料受到固定,然后拉动U形橡胶套311从弧板33的表面脱离,然后推动固定套36在夹槽34中滑动,固定套36带动第二气缸37在夹槽34中滑动,当第二气缸37带动焊头38移动到合适的角度时,放开U形橡胶套311,通过弹簧310推动U形橡胶套311与弧板33的外壁贴合,进而使第二气缸37的位置固定,通过改变第二气缸37的固定角度,可以改变焊头38与焊接面的焊接角度,使焊接的焊料保持较高的稳定性,然后启动第一电机43带动齿轮44转动,齿轮44转动时利用齿环45的反推围绕立柱1转动,齿轮44带动转板42围绕立柱1转动,转板42转动时带动第三气缸28转动,第三气缸28带动推块27推动凹槽25带动支撑板23转动,支撑板23带动物料转动使焊头38在物料表面上的焊缝上移动,同时根据焊缝的位置,控制第三气缸28伸缩,第三气缸28伸缩时带动推块27在滑槽26中滑动,倾斜的滑槽26受到推块27的推动会带动支撑板23发生翻转,进而带动物料与焊头38接触的位置变化,通过第二气缸37的配合使焊头38一直与焊缝对应,进而使焊机可对波浪状的焊缝进行焊接。When in use, first place the material on the upper surface of the support plate 23, then start the second motor 52 to drive the two threaded rods 53 to rotate, and when the two threaded rods 53 rotate, they push the inner walls of the two threaded holes 55, and drive the slide bars 56 to move through the threaded holes 55, and the two slide bars 56 drive the two triangular clamping blocks 58 to symmetrically clamp the two sides of the material, so that the material is fixed, and then pull the U-shaped rubber sleeve 311 to detach from the surface of the arc plate 33, and then push the fixed sleeve 36 to slide in the clamping groove 34, and the fixed sleeve 36 drives the second cylinder 37 to slide in the clamping groove 34. When the second cylinder 37 drives the welding head 38 to move to a suitable angle, the U-shaped rubber sleeve 311 is released, and the U-shaped rubber sleeve 311 is pushed to fit the outer wall of the arc plate 33 by the spring 310, so that the position of the second cylinder 37 is fixed, and by changing the fixed angle of the second cylinder 37, the angle between the welding head 38 and the welding surface can be changed. The welding angle is adjusted to keep the welding solder at a high stability, and then the first motor 43 is started to drive the gear 44 to rotate. When the gear 44 rotates, the reverse thrust of the gear ring 45 is used to rotate around the column 1. The gear 44 drives the rotating plate 42 to rotate around the column 1. When the rotating plate 42 rotates, it drives the third cylinder 28 to rotate. The third cylinder 28 drives the push block 27 to push the groove 25 to drive the support plate 23 to rotate. The support plate 23 drives the material to rotate so that the welding head 38 moves on the weld on the surface of the material. At the same time, according to the position of the weld, the third cylinder 28 is controlled to extend and retract. When the third cylinder 28 extends and retracts, it drives the push block 27 to slide in the slide 26. The inclined slide 26 is pushed by the push block 27 to drive the support plate 23 to flip, thereby driving the change in the contact position between the material and the welding head 38. Through the cooperation of the second cylinder 37, the welding head 38 is always corresponding to the weld, so that the welding machine can weld the wavy weld.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施方式和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入本发明要求保护的范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims (7)

1.一种用于环形轨迹的焊接装置,包括立柱(1),所述立柱(1)上设置有翻转组件(2),所述翻转组件(2)的一侧设置有焊接组件(3),所述立柱(1)的表面上设置有旋转组件(4),所述翻转组件(2)的表面上设置有夹持组件(5);1. A welding device for an annular track, comprising a column (1), a flip assembly (2) being arranged on the column (1), a welding assembly (3) being arranged on one side of the flip assembly (2), a rotating assembly (4) being arranged on the surface of the column (1), and a clamping assembly (5) being arranged on the surface of the flip assembly (2); 其特征在于:所述翻转组件(2)包括半圆球(21),所述半圆球(21)固定连接在立柱(1)的上端,所述半圆球(21)卡接在半圆槽(22)内部,所述半圆槽(22)开设在支撑板(23)的下表面中心处,所述立柱(1)的下端固定连接有底板(24),所述支撑板(23)的下表面开设有凹槽(25),所述凹槽(25)的内壁上对称开设有两个滑槽(26),两个所述滑槽(26)的内部滑动连接有同一个推块(27),所述推块(27)的下表面上固定连接有第三气缸(28);The invention is characterized in that: the flip assembly (2) comprises a semicircular ball (21), the semicircular ball (21) is fixedly connected to the upper end of the column (1), the semicircular ball (21) is clamped in the semicircular groove (22), the semicircular groove (22) is arranged at the center of the lower surface of the support plate (23), the lower end of the column (1) is fixedly connected to a bottom plate (24), the lower surface of the support plate (23) is provided with a groove (25), the inner wall of the groove (25) is symmetrically provided with two slide grooves (26), the interior of the two slide grooves (26) is slidably connected to the same push block (27), and the lower surface of the push block (27) is fixedly connected to a third cylinder (28); 所述焊接组件(3)包括第一气缸(31),所述第一气缸(31)嵌设在底板(24)的一端,所述第一气缸(31)的输出端固定连接有固定板(32),所述固定板(32)的上端固定连接有弧板(33),所述弧板(33)的表面上开设有夹槽(34),所述夹槽(34)与环卡槽(35)相卡接,所述环卡槽(35)开设在固定套(36)的外壁上,所述固定套(36)的内部嵌设有第二气缸(37),所述第二气缸(37)的输出端固定连接有焊头(38),所述第二气缸(37)的外壁上固定套接有环形座(39),所述环形座(39)的一侧固定连接有弹簧(310),所述弹簧(310)的另一端固定连接有U形橡胶套(311)。The welding assembly (3) comprises a first cylinder (31), the first cylinder (31) being embedded in one end of a bottom plate (24), the output end of the first cylinder (31) being fixedly connected to a fixing plate (32), the upper end of the fixing plate (32) being fixedly connected to an arc plate (33), a surface of the arc plate (33) being provided with a clamping groove (34), the clamping groove (34) being clamped with a ring clamping groove (35), the ring clamping groove (35) being provided on the outer wall of a fixing sleeve (36), a second cylinder (37) being embedded in the interior of the fixing sleeve (36), the output end of the second cylinder (37) being fixedly connected to a welding head (38), an annular seat (39) being fixedly sleeved on the outer wall of the second cylinder (37), one side of the annular seat (39) being fixedly connected to a spring (310), and the other end of the spring (310) being fixedly connected to a U-shaped rubber sleeve (311). 2.根据权利要求1所述的一种用于环形轨迹的焊接装置,其特征在于:所述旋转组件(4)包括第一轴承(41),所述第一轴承(41)固定套接在立柱(1)的外壁上,所述第一轴承(41)的外壁上固定套接有转板(42),所述转板(42)的上表面上固定连接有第一电机(43),所述第一电机(43)的输出端固定连接有齿轮(44),所述齿轮(44)与齿环(45)相啮合,所述齿环(45)固定套接在立柱(1)的外壁上。2. A welding device for an annular track according to claim 1, characterized in that: the rotating component (4) includes a first bearing (41), the first bearing (41) is fixedly sleeved on the outer wall of the column (1), a rotating plate (42) is fixedly sleeved on the outer wall of the first bearing (41), a first motor (43) is fixedly connected to the upper surface of the rotating plate (42), a gear (44) is fixedly connected to the output end of the first motor (43), the gear (44) is meshed with a gear ring (45), and the gear ring (45) is fixedly sleeved on the outer wall of the column (1). 3.根据权利要求1所述的一种用于环形轨迹的焊接装置,其特征在于:所述夹持组件(5)包括四个固定块(51),四个所述固定块(51)对称固定连接在支撑板(23)的下表面上,位于两侧的两个固定块(51)上均固定连接有第二电机(52),两个所述第二电机(52)的输出端均固定连接有螺纹杆(53),两个所述螺纹杆(53)的两端均通过第二轴承(54)转动连接在两个固定块(51)的表面上,两个所述螺纹杆(53)螺纹连接在两个螺纹孔(55)内部,两个所述螺纹孔(55)开设在两个滑条(56)内部,两个所述滑条(56)滑动连接在两个移动槽(57)内部。3. A welding device for an annular track according to claim 1, characterized in that: the clamping assembly (5) includes four fixed blocks (51), the four fixed blocks (51) are symmetrically fixedly connected to the lower surface of the support plate (23), the two fixed blocks (51) located on both sides are fixedly connected to the second motor (52), the output ends of the two second motors (52) are fixedly connected to the threaded rods (53), both ends of the two threaded rods (53) are rotatably connected to the surfaces of the two fixed blocks (51) through second bearings (54), the two threaded rods (53) are threadedly connected inside the two threaded holes (55), the two threaded holes (55) are opened inside the two slide bars (56), and the two slide bars (56) are slidably connected inside the two movable grooves (57). 4.根据权利要求1所述的一种用于环形轨迹的焊接装置,其特征在于:所述滑槽(26)倾斜设置在凹槽(25)内部,所述滑槽(26)的内壁与推块(27)的表面相匹配。4. A welding device for an annular track according to claim 1, characterized in that: the slide groove (26) is arranged obliquely inside the groove (25), and the inner wall of the slide groove (26) matches the surface of the push block (27). 5.根据权利要求1所述的一种用于环形轨迹的焊接装置,其特征在于:所述环卡槽(35)的两侧内壁间距长度与夹槽(34)的内壁间距长度相同。5. A welding device for an annular track according to claim 1, characterized in that the distance between the inner walls on both sides of the annular clamping groove (35) is the same as the distance between the inner walls of the clamping groove (34). 6.根据权利要求1所述的一种用于环形轨迹的焊接装置,其特征在于:所述U形橡胶套(311)滑动套接在第二气缸(37)的表面上,所述U形橡胶套(311)的两端均与弧板(33)的外壁相贴合。6. A welding device for an annular track according to claim 1, characterized in that: the U-shaped rubber sleeve (311) is slidably sleeved on the surface of the second cylinder (37), and both ends of the U-shaped rubber sleeve (311) are in contact with the outer wall of the arc plate (33). 7.根据权利要求3所述的一种用于环形轨迹的焊接装置,其特征在于:两个所述滑条(56)的上端均伸出移动槽(57),两个所述滑条(56)上端相互靠近的一侧侧壁上均固定连接有三角夹块(58)。7. A welding device for an annular track according to claim 3, characterized in that: the upper ends of the two slide bars (56) extend out of the moving groove (57), and a triangular clamp block (58) is fixedly connected to the side wall on which the upper ends of the two slide bars (56) are close to each other.
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CN104084717A (en) * 2014-06-13 2014-10-08 安徽通润汽车零部件有限公司 Automatic circular-trajectory welding device capable of facilitating discharging
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