CN117849497A - Automatic ageing line - Google Patents
Automatic ageing line Download PDFInfo
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- CN117849497A CN117849497A CN202311806259.0A CN202311806259A CN117849497A CN 117849497 A CN117849497 A CN 117849497A CN 202311806259 A CN202311806259 A CN 202311806259A CN 117849497 A CN117849497 A CN 117849497A
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- 230000032683 aging Effects 0.000 title claims abstract description 83
- 238000007599 discharging Methods 0.000 claims abstract description 174
- 238000012360 testing method Methods 0.000 claims abstract description 167
- 230000007246 mechanism Effects 0.000 claims abstract description 112
- 238000001816 cooling Methods 0.000 claims abstract description 89
- 238000012546 transfer Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000969 carrier Substances 0.000 description 10
- 230000008859 change Effects 0.000 description 9
- 230000017525 heat dissipation Effects 0.000 description 7
- 230000006872 improvement Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/003—Environmental or reliability tests
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/005—Testing of electric installations on transport means
- G01R31/006—Testing of electric installations on transport means on road vehicles, e.g. automobiles or trucks
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Immunology (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Analytical Chemistry (AREA)
- Pathology (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Biodiversity & Conservation Biology (AREA)
- Ecology (AREA)
- Environmental Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Testing Of Individual Semiconductor Devices (AREA)
Abstract
The invention relates to the technical field of automatic equipment, in particular to an automatic aging line which comprises a feeding unit, a transferring unit, a testing unit and a cooling feeding unit, wherein the transferring unit comprises a carrier feeding mechanism, a carrier discharging mechanism and a jig reflow mechanism, and the carrier feeding mechanism is connected with the feeding unit; the test unit comprises an aging test cabinet, an aging manipulator arranged on one side of the aging test cabinet, a test feeding mechanism and a test discharging mechanism arranged on one side of the test feeding mechanism, wherein the test feeding mechanism is connected with the carrier feeding mechanism, and the test discharging mechanism is connected with the carrier discharging mechanism so as to send the carrier subjected to the test into the carrier discharging mechanism. The invention solves the problem that the existing aging test needs to be completed manually, adopts full-automatic test, saves labor and has high degree of automation.
Description
Technical Field
The invention relates to the technical field of automatic equipment, in particular to an automatic aging line.
Background
Burn-in testing is a method of testing materials or products in a simulated actual use environment. It is commonly used to evaluate the performance and reliability of materials or products, especially after prolonged use or exposure to specific environmental conditions. The burn-in test may simulate various environmental conditions such as high temperature, low temperature, humidity, etc. These conditions may be used alone or in combination to evaluate a change in a property of a material or product. Burn-in testing can be used to evaluate many different types of products. Through the aging test, the manufacturer can determine the life of the product, predict performance changes over time, and determine maintenance and protection measures to be taken.
The existing controller aging test for the new energy automobile is to manually place the new energy automobile into the test equipment one by one for testing, and the test process is long in time, time-consuming and labor-consuming. And generally, only a single station or a plurality of stations are adopted, so that the device cannot be suitable for testing large-batch products, and has the advantages of higher cost and lower efficiency.
Disclosure of Invention
In order to solve the problems, the invention solves the problem that the existing aging test needs to be completed manually, adopts full-automatic test, saves labor and has high automation degree.
The technical scheme adopted by the invention is as follows: an automatic aging line comprises a feeding unit, a transferring unit, a testing unit and a cooling feeding unit, wherein the feeding unit is used for feeding a tested carrier; the transfer unit comprises a carrier feeding mechanism, a carrier discharging mechanism and a jig reflow mechanism, and the carrier feeding mechanism is connected with the feeding unit; the test unit comprises an aging test cabinet, an aging manipulator arranged on one side of the aging test cabinet, a test feeding mechanism and a test discharging mechanism arranged on one side of the test feeding mechanism, wherein the test feeding mechanism is connected with the carrier feeding mechanism, the aging manipulator is used for grabbing a carrier from the test feeding mechanism and transferring the carrier to the aging test cabinet, and is used for grabbing the tested carrier from the aging test cabinet and placing the carrier to the test discharging mechanism, and the test discharging mechanism is connected with the carrier discharging mechanism so as to send the tested carrier to the carrier discharging mechanism; the cooling feeding unit comprises a cooling conveying line and a jig reflow line, one end of the cooling conveying line is connected with the carrier discharging mechanism, and the jig reflow line is connected with the jig reflow mechanism.
The technical scheme is further improved in that the feeding unit comprises a manual operation station and an airtight test station, wherein the manual operation station is used for placing a carrier and conveying the carrier towards the airtight test station, the airtight test station is used for carrying out airtight test on carrier products, and the airtight test station is connected to a carrier feeding mechanism so as to feed the carrier into the test unit.
According to the technical scheme, the manual operation station is provided with a jacking turntable device, the jacking turntable device is provided with a turntable substrate for adjusting the direction of a carrier, a positioning plate rotatably arranged on the turntable substrate and a positioning element arranged on the turntable substrate, and the positioning element is used for positioning the direction of the turntable substrate.
The airtight test station comprises a jacking positioning device and an airtight butt-joint device positioned on one side of the jacking positioning device, wherein the jacking positioning device is used for jacking and positioning a carrier, and the airtight butt-joint device is used for matching a tested carrier product to perform airtight butt-joint test.
The technical scheme is further improved that the carrier feeding mechanism, the carrier discharging mechanism and the jig reflow mechanism are sequentially arranged in a stacked mode; the carrier feeding mechanism, the carrier discharging mechanism and the jig reflow mechanism are all conveying lines.
The improvement of the scheme is that the machine changing device further comprises a machine changing unit, wherein the machine changing unit comprises a discharging station, a feeding station and a machine changing conveying line, and the discharging station and the feeding station are connected to the transferring unit.
The improvement of the scheme is that the feeding port of the discharging station is connected to the jig reflow mechanism, and the discharging port of the feeding station is connected to the jig reflow mechanism.
The technical scheme is further improved that the discharging station comprises a discharging cabinet, a discharging lifting module arranged in the discharging cabinet and a discharging conveying module arranged in the discharging lifting module; the feeding station comprises a feeding cabinet, a feeding lifting module arranged in the feeding cabinet and a feeding conveying module arranged in the feeding lifting module; the two ends of the machine changing conveying line are respectively connected with a discharging conveying module and a feeding conveying module, and machine changing stations are arranged on the machine changing conveying line.
The discharging cabinet comprises a discharging cabinet frame, a discharging fixing seat, a discharging supporting foot cup and a discharging trundle, wherein the discharging fixing seat, the discharging supporting foot cup and the discharging trundle are arranged on the discharging cabinet frame; the feeding cabinet comprises a feeding cabinet frame, a feeding fixing seat arranged on the feeding cabinet frame, a feeding supporting foot cup and feeding casters.
The further improvement to above-mentioned scheme does, install the ejection of compact gusset plate in the ejection of compact cabinet frame, ejection of compact lift module is including setting up the ejection of compact lift driving element on the ejection of compact gusset plate and the ejection of compact lift guide rail that is located ejection of compact lift driving element both sides and install the ejection of compact lift driving frame at ejection of compact lift driving element, the both sides and the ejection of compact lift driving frame of ejection of compact lift driving are connected, ejection of compact lift driving element is used for driving the lift driving frame and slides along ejection of compact lift guide rail.
The feeding cabinet frame is characterized in that the feeding reinforcement plate is arranged in the feeding cabinet frame, the feeding lifting module comprises feeding lifting driving elements arranged on the feeding reinforcement plate, feeding lifting guide rails positioned on two sides of the feeding lifting driving elements and feeding lifting driving frames arranged on the feeding lifting driving elements, two sides of the feeding lifting driving frames are connected with the feeding lifting guide rails, and the feeding lifting driving elements are used for driving the lifting driving frames to slide along the feeding lifting guide rails.
The further improvement to above-mentioned scheme is, the module is sent in the ejection of compact includes ejection of compact and sends the subassembly and go out the subassembly to the ejection of compact, the subassembly is sent in ejection of compact rack to the ejection of compact, the ejection of compact is sent out the subassembly and is installed in ejection of compact lifting module.
The technical scheme is further improved, the feeding conveying module comprises a feeding and sending component and a feeding and sending component, the feeding and sending component is arranged in a feeding cabinet, the feeding and sending component is arranged in the feeding lifting module, and the feeding and sending component is used for placing a carrier into the feeding and sending component.
The technical proposal is further improved that the discharging and feeding component and the discharging and feeding component are both belt conveying modules; the feeding and delivering assembly and the feeding and delivering assembly are both belt conveying modules.
The scheme is further improved in that the two groups of test units are arranged, and the two groups of test units are connected to the transfer unit; a plurality of aging test chambers are arranged in the aging test cabinet; the ageing manipulator is movably arranged in each ageing test chamber so as to take and put the carrier.
The test unit is provided with a plurality of water-cooling cabinets, and each water-cooling cabinet is respectively connected with each test chamber so as to provide circulating water cooling in the test process of the carrier products.
The cooling conveying line is formed by sequentially connecting a plurality of groups of conveying cabinets, each conveying cabinet comprises a conveying rack, a cooling conveying module arranged on the corresponding conveying rack and a cooling hood covering the corresponding cooling conveying module, the cooling hood is provided with a cooling fan towards the corresponding cooling conveying module, the cooling fan is used for cooling carrier products conveyed by the corresponding cooling conveying module, and the conveying rack is arranged on the lower side of the corresponding cooling conveying module and is in hollowed-out arrangement.
The jig reflow line is arranged on the conveying frame and positioned below the cooling conveying module, one side of the cooling conveying line is connected with a discharging mechanism and a reflow lifting mechanism, the discharging mechanism is used for outputting the carrier, and the reflow lifting mechanism is used for reflowing the carrier on the cooling conveying line to the jig reflow line.
The invention has the beneficial effects that:
compared with the existing aging test, the aging test device is used for the aging test of the new energy automobile controller, the loading unit is used for loading and conveying the carriers provided with the new energy controller, the carriers are transferred to the test unit after entering the transfer unit, the test unit is used for taking materials from the carriers and conveying the carriers into the aging test cabinet through the aging manipulator, the aging test cabinet is provided with a plurality of test chambers, so that the plurality of carriers can be tested simultaneously, after the test is finished, the carriers are conveyed to the carrier discharging mechanism of the transfer unit, the carriers are conveyed to the cooling and conveying unit, and the cooling and conveying unit is used for conveying the carriers and products after the test is finished, and cooling and heat dissipation are carried out in the conveying process until the test is finished. The aging test adopting the full-automatic conveying mode has the advantages of high automation degree, full-automatic completion of the testing and transferring processes, labor saving, and good cooling and heat dissipation effects, and ensures the heat dissipation coefficient of the product after the test, and the cooling and conveying line is arranged for cooling and conveying after the high-temperature test. The problem that current ageing test needs to be accomplished through the manual work is solved, adopts full automatic test, uses manpower sparingly, and degree of automation is high.
Drawings
FIG. 1 is a schematic perspective view of an automatic aging line according to the present invention;
fig. 2 is a schematic perspective view of a feeding unit of the automatic aging line in fig. 1;
FIG. 3 is a schematic perspective view of the transfer unit of the auto-aging whole line of FIG. 1;
FIG. 4 is a schematic perspective view of the test unit of the automatic aging line of FIG. 1;
FIG. 5 is a schematic perspective view of the cooling and feeding unit of the automatic aging line of FIG. 1;
FIG. 6 is a schematic perspective view of a part of the cooling and feeding unit of the automatic aging line in FIG. 1;
fig. 7 is a perspective view of the change unit of the automatic aging line of fig. 1.
Reference numerals illustrate: the device comprises a feeding unit 1, a manual operation station 11, a jacking turntable device 111, a turntable substrate 112, a positioning plate 113, a positioning element 114, an airtight test station 12, a jacking positioning device 121 and an airtight opposite inserting device 122;
the transfer unit 2, the carrier feeding mechanism 21, the carrier discharging mechanism 22 and the jig reflow mechanism 23;
the test unit 3, the aging test cabinet 31, the aging manipulator 32, the test feeding mechanism 33, the test discharging mechanism 34 and the water cooling cabinet 35;
the cooling feeding unit 4, the cooling conveying line 41, the conveying rack 411, the cooling conveying module 412, the cooling hood 413, the cooling fan 414, the discharging mechanism 415, the reflux lifting mechanism 416 and the jig reflux line 42;
the machine changing unit 5, a discharging station 51, a discharging cabinet 511, a discharging cabinet frame 5111, a discharging fixing seat 5112, a discharging supporting foot cup 5113, a discharging trundle 5114, a discharging reinforcing plate 5115, a discharging lifting module 512, a discharging lifting driving element 5121, a discharging lifting guide rail 5122, a discharging lifting driving frame 5123, a discharging conveying module 513, a discharging feeding component 5131, a discharging feeding component 5132, a feeding station 52, a feeding cabinet 521, a feeding lifting module 522, a feeding conveying module 523 and a machine changing conveying line 53.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1 to 7, in one embodiment of the present invention, an automatic aging line is related, which includes a feeding unit 1, a transferring unit 2, a testing unit 3, and a cooling feeding unit 4, where the feeding unit 1 is used for feeding a tested carrier; the transfer unit 2 comprises a carrier feeding mechanism 21, a carrier discharging mechanism 22 and a jig reflow mechanism 23, wherein the carrier feeding mechanism 21 is connected with the feeding unit 1; the test unit 3 comprises a burn-in test cabinet 31, a burn-in manipulator 32, a test feeding mechanism 33 and a test discharging mechanism 34, wherein the burn-in manipulator 32 is arranged on one side of the burn-in test cabinet 31, the test feeding mechanism 33 is connected with the carrier feeding mechanism 21, the burn-in manipulator 32 is used for grabbing a carrier from the test feeding mechanism 33 and transferring the carrier to the burn-in test cabinet 31, and is used for grabbing the tested carrier from the burn-in test cabinet 31 and placing the carrier to the test discharging mechanism 34, and the test discharging mechanism 34 is connected with the carrier discharging mechanism 22 so as to send the tested carrier to the carrier discharging mechanism 22; the cooling feeding unit 4 comprises a cooling conveying line 41 and a jig reflow line 42, one end of the cooling conveying line 41 is connected with the carrier discharging mechanism 22, and the jig reflow line 42 is connected with the jig reflow mechanism 23. The embodiment is used for ageing test of a new energy automobile controller, the carrier provided with the new energy controller is fed and conveyed through the feeding unit 1, the carrier is conveyed to the testing unit 3 after entering the transferring unit 2, the testing unit 3 takes the carrier and conveys the carrier into the ageing test cabinet 31 through the ageing mechanical arm 32, the ageing test cabinet 31 is provided with a plurality of test chambers, so that a plurality of carriers can be tested simultaneously, after the test is finished, the carrier is conveyed to the carrier discharging mechanism 22 of the transferring unit 2, the carrier is conveyed to the cooling and conveying unit 4, the cooling and conveying unit 4 conveys the tested carrier and the product, and cooling and heat dissipation are carried out in the conveying process until the discharging is finished. The aging test adopting the full-automatic conveying mode has the advantages of high automation degree, full-automatic completion of the testing and transferring process, labor saving, and good cooling and heat dissipation effects due to the fact that the cooling and conveying line 41 is arranged for cooling and conveying after the high-temperature test, and the heat dissipation coefficient of the product after the test is ensured. The problem that current ageing test needs to be accomplished through the manual work is solved, adopts full automatic test, uses manpower sparingly, and degree of automation is high.
In the embodiment, the automatic aging whole line can realize a high-efficiency and high-precision test process. The feeding unit 1 can rapidly and accurately receive and place the controller to be tested, and the continuity and stability of the test are ensured. The carrier feeding mechanism 21 of the transfer unit 2 is connected with the feeding unit 1, so that the conveying process of the carrier is automated, and the influence of human factors on the test result is reduced. The ageing test cabinet 31 and the ageing manipulator 32 in the test unit 3 can realize accurate controller ageing test, and after the test is completed, the ageing manipulator 32 can take out the controller that completes the test from the ageing test cabinet 31 and place the controller to the test discharge mechanism 34, and the whole process is automatic, so that the test efficiency is improved. The cooling conveying line 41 and the jig return line 42 of the cooling and feeding unit 4 can rapidly cool and send out the controller which is tested, and the stability of the performance of the controller is ensured.
In the above embodiments, the automatic aging line has a high degree of flexibility. The jig reflow mechanism 23 in the transfer unit 2 can adjust the jig according to different controller types, thereby realizing the test of different types of controllers. The test feeding mechanism 33 and the test discharging mechanism 34 in the test unit 3 can be adjusted according to different aging test requirements so as to meet different test requirements.
In the above embodiment, the automatic aging line has high security. The operation of all the equipment is strictly controlled automatically, so that the risk possibly brought by manual operation is reduced. Meanwhile, the cooling conveying line 41 and the jig return line 42 can cool and send out the controller which is tested, and the risk of overheating or damaging the controller is avoided.
Referring to fig. 2, the feeding unit 1 includes a manual operation station 11 and an airtight testing station 12, wherein the manual operation station 11 is used for placing a carrier and conveying the carrier towards the airtight testing station 12, the airtight testing station 12 is used for performing airtight testing on a carrier product, and the airtight testing station 12 is connected to a carrier feeding mechanism 21 to send the carrier to the testing unit 3. Specifically, the manual operation station 11 is provided with a jacking turntable device 111, the jacking turntable device 111 is provided with a turntable substrate 112 for adjusting the direction of a carrier, a positioning plate 113 rotatably arranged on the turntable substrate 112, and a positioning element 114 arranged on the turntable substrate 112, and the positioning element 114 is used for positioning the direction of the turntable substrate 112. The feeding process is carried by a crane and put on a turntable so as to adjust the direction because the controller is large.
The airtight testing station 12 comprises a jacking positioning device 121 and an airtight inserting device 122 positioned at one side of the jacking positioning device 121, wherein the jacking positioning device 121 is used for jacking and positioning a carrier, and the airtight inserting device 122 is used for matching a tested carrier product to perform airtight butt joint test. In the above embodiment, the airtight detection is performed before the test, so that the phenomena such as air leakage are avoided, and the test stability is ensured.
The carrier feeding mechanism 21, the carrier discharging mechanism 22 and the jig reflow mechanism 23 are sequentially stacked; the carrier feeding mechanism 21, the carrier discharging mechanism 22 and the jig reflow mechanism 23 are all conveying lines, in this embodiment, a design of lamination mode is adopted, so that installation space is saved, and the carrier can be transferred and conveyed only by designing a lifting structure.
Referring to fig. 7, the automatic feeding device further comprises a machine changing unit 5, wherein the machine changing unit 5 comprises a discharging station 51, a feeding station 52 and a machine changing conveying line 53, and the discharging station 51 and the feeding station 52 are connected to the transferring unit 2; the feeding port of the feeding station 51 is connected with the jig reflow mechanism 23, and the discharging port of the feeding station 52 is connected with the jig reflow mechanism 23; the discharging station 51 comprises a discharging cabinet 511, a discharging lifting module 512 arranged in the discharging cabinet 511 and a discharging conveying module 513 arranged in the discharging lifting module 512; the feeding station 52 includes a feeding cabinet 521, a feeding lifting module 522 disposed in the feeding cabinet 521, and a feeding conveying module 523 disposed in the feeding lifting module 522; two ends of the machine changing conveying line 53 are respectively connected with a discharging conveying module 513 and a feeding conveying module 523, and a machine changing station is arranged on the machine changing conveying line 53; the embodiment is used for the carrier change of ageing transfer chain, connect ejection of compact station 51 and pan feeding station 52 on ageing conveyer line, ageing transfer chain corresponds to set up ejection of compact structure and pan feeding structure, at the change in-process, with the carrier follow ejection of compact station 51 derivation, take out old version carrier when passing through change transfer chain 53, put into new version carrier, the rethread pan feeding station 52 flows back to ageing conveyer line on, do not need shut down the processing at the change in-process, save the change time greatly, promote work efficiency. The problem of current ageing line change of machine need shut down the change is solved.
The discharging cabinet 511 comprises a discharging cabinet frame 5111, a discharging fixing seat 5112, a discharging supporting foot cup 5113 and a discharging caster 5114, wherein the discharging fixing seat 5112, the discharging supporting foot cup 5113 and the discharging caster 5114 are arranged on the discharging cabinet frame 5111; the feeding cabinet 521 comprises a feeding cabinet frame, a feeding fixing seat arranged on the feeding cabinet frame, a feeding supporting foot cup and feeding casters; in this embodiment, set up the fixing base and be used for the rack to remove and fix after the assigned position, and the supporting legs cup also ensures structural reliability after fixed, and the truckle makes things convenient for ejection of compact rack 511 to remove to use on the different ageing lines. The structure of the discharge cabinet 511 is the same as that of the inlet cabinet 521, so that the lower reference numerals of the inlet cabinet 521 are omitted, and specific reference is made to the lower reference numerals of the discharge cabinet 511.
The discharging cabinet frame 5111 is internally provided with a discharging reinforcing plate 5115, the discharging lifting module 512 comprises a discharging lifting driving element 5121 arranged on the discharging reinforcing plate 5115, discharging lifting guide rails 5122 positioned on two sides of the discharging lifting driving element 5121 and a discharging lifting driving frame 5123 arranged on the discharging lifting driving element 5121, two sides of the discharging lifting driving frame 5123 are connected with the discharging lifting guide rails 5122, and the discharging lifting driving element 5121 is used for driving the lifting driving frame to slide along the discharging lifting guide rails 5122; the feeding cabinet frame is internally provided with a feeding reinforcing plate, the feeding lifting module 522 comprises feeding lifting driving elements arranged on the feeding reinforcing plate, feeding lifting guide rails positioned on two sides of the feeding lifting driving elements and feeding lifting driving frames arranged on the feeding lifting driving elements, two sides of each feeding lifting driving frame are connected with the feeding lifting guide rails, and the feeding lifting driving elements are used for driving the lifting driving frames to slide along the feeding lifting guide rails; in this embodiment, lift driving element is linear module, through linear module as lifting power, cooperates the lift guide rail to increase transmission stability, and the lift driving frame is used for carrying the installation of module, stable in structure reliably. The lower structure of the feeding lifting module 522 is the same as that of the discharging lifting module 512, and the specific drawing refers to the discharging lifting module 512.
The discharging and conveying module 513 comprises a discharging and conveying assembly 5131 and a discharging and conveying assembly 5132, wherein the discharging and conveying assembly 5131 is arranged in the discharging cabinet 511, and the discharging and conveying assembly 5132 is arranged in the discharging and lifting module 512; the feeding conveying module 523 comprises a feeding component and a feeding discharging component, the feeding component is arranged in the feeding cabinet 521, the feeding discharging component is arranged in the feeding lifting module 522, and the feeding discharging component is used for placing the carrier into the feeding component; the discharging and feeding component 5131 and the discharging and feeding component 5132 are both belt conveying modules; the feeding and delivering assembly and the feeding and delivering assembly are both belt conveying modules; adopts belt conveying and adopts two groups of conveying structures distributed in a cross direction, one end of the conveying structures is fed in, and the other end of the conveying structures is fed out, so that the conveying structures do not interfere with each other. The structure of the feeding conveying module 523 is the same as that of the discharging conveying module 513, and reference is made to the lower reference numerals of the discharging conveying module 513 in the drawings.
Referring to fig. 4, the test units 3 are provided with two groups, and the two groups of test units 3 are connected to the transfer unit 2; a plurality of aging test chambers are arranged in the aging test cabinet 31; the burn-in robot 32 is movably disposed within each burn-in chamber for picking and placing the carriers. In this embodiment, the two groups of test units 3 may be used to transfer the feeding test and the discharging test on the two groups by the transfer unit 2.
The test unit 3 is provided with a plurality of water-cooled cabinets 35, and each water-cooled cabinet 35 is connected with each test chamber respectively to provide circulating water cooling in the carrier product test process. In the embodiment, for the new energy automobile controller, a water cooling circulation test is adopted, so that the new energy automobile controller is more stable in the aging test process.
Referring to fig. 5 to fig. 6, the cooling conveyor line 41 is formed by sequentially connecting a plurality of groups of conveyor cabinets, the conveyor cabinets comprise a conveyor rack 411, a cooling conveyor module 412 arranged on the conveyor rack 411, and a cooling hood 413 covered above the cooling conveyor module 412, the cooling hood 413 is provided with a cooling fan 414 towards the cooling conveyor module 412, the cooling fan 414 is used for cooling the carrier products conveyed by the cooling conveyor module 412, and the conveyor rack 411 is arranged at the lower side of the cooling conveyor module 412 in a hollowed-out manner; in this embodiment, the cooling fan 414 is used for cooling, so that the cooling and heat dissipation efficiency of the controller is high. And adopt the structure of fretwork design, the radiating exhaust effect is better.
The jig return line 42 is arranged on the conveying frame 411 and is positioned below the cooling conveying module 412, one side of the cooling conveying line 41 is connected with a discharging mechanism 415 and a return lifting mechanism 416, the discharging mechanism 415 is used for outputting the carrier, and the return lifting mechanism 416 is used for returning the carrier on the cooling conveying line 41 to the jig return line 42.
The foregoing examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (10)
1. An automatic ageing whole line which is characterized in that: comprising
The feeding unit is used for feeding the tested carrier;
the transfer unit comprises a carrier feeding mechanism, a carrier discharging mechanism and a jig reflow mechanism, and the carrier feeding mechanism is connected with the feeding unit;
the test unit comprises an aging test cabinet, an aging manipulator arranged on one side of the aging test cabinet, a test feeding mechanism and a test discharging mechanism arranged on one side of the test feeding mechanism, wherein the test feeding mechanism is connected with the carrier feeding mechanism, the aging manipulator is used for grabbing a carrier from the test feeding mechanism and transferring the carrier to the aging test cabinet, and used for grabbing the tested carrier from the aging test cabinet and placing the carrier to the test discharging mechanism, and the test discharging mechanism is connected with the carrier discharging mechanism so as to send the tested carrier to the carrier discharging mechanism; and
the cooling feeding unit comprises a cooling conveying line and a jig reflow line, one end of the cooling conveying line is connected with the carrier discharging mechanism, and the jig reflow line is connected with the jig reflow mechanism.
2. The automatic aging line according to claim 1, characterized in that: the feeding unit comprises a manual operation station and an airtight test station, wherein the manual operation station is used for placing a carrier and conveying the carrier towards the airtight test station, the airtight test station is used for carrying out airtight test on a carrier product, and the airtight test station is connected with a carrier feeding mechanism so as to feed the carrier into the test unit;
the manual operation station is provided with a jacking turntable device, the jacking turntable device is provided with a turntable substrate for adjusting the direction of a carrier, a positioning plate rotatably arranged on the turntable substrate and a positioning element arranged on the turntable substrate, and the positioning element is used for positioning the turntable substrate in the direction;
the airtight test station comprises a jacking positioning device and an airtight butt-joint device positioned on one side of the jacking positioning device, wherein the jacking positioning device is used for jacking and positioning the carrier, and the airtight butt-joint device is used for matching a tested carrier product to perform airtight butt-joint test.
3. The automatic aging line according to claim 1, characterized in that: the carrier feeding mechanism, the carrier discharging mechanism and the jig reflow mechanism are sequentially arranged in a stacked mode; the carrier feeding mechanism, the carrier discharging mechanism and the jig reflow mechanism are all conveying lines.
4. The automatic aging line according to claim 1, characterized in that: the machine changing unit comprises a discharging station, a feeding station and a machine changing conveying line, wherein the discharging station and the feeding station are connected to the transferring unit;
the feeding port of the feeding station is connected with the jig reflow mechanism, and the discharging port of the feeding station is connected with the jig reflow mechanism;
the discharging station comprises a discharging cabinet, a discharging lifting module arranged in the discharging cabinet and a discharging conveying module arranged in the discharging lifting module; the feeding station comprises a feeding cabinet, a feeding lifting module arranged in the feeding cabinet and a feeding conveying module arranged in the feeding lifting module; the two ends of the machine changing conveying line are respectively connected with a discharging conveying module and a feeding conveying module, and machine changing stations are arranged on the machine changing conveying line.
5. The automatic aging line of claim 4, wherein: the discharging cabinet comprises a discharging cabinet frame, a discharging fixing seat, a discharging supporting foot cup and a discharging trundle, wherein the discharging fixing seat, the discharging supporting foot cup and the discharging trundle are arranged on the discharging cabinet frame; the feeding cabinet comprises a feeding cabinet frame, a feeding fixing seat, a feeding supporting foot cup and feeding casters, wherein the feeding fixing seat, the feeding supporting foot cup and the feeding casters are arranged on the feeding cabinet frame;
the discharging cabinet frame is internally provided with a discharging reinforcing plate, the discharging lifting module comprises a discharging lifting driving element arranged on the discharging reinforcing plate, discharging lifting guide rails positioned on two sides of the discharging lifting driving element and a discharging lifting driving frame arranged on the discharging lifting driving element, two sides of the discharging lifting driving frame are connected with the discharging lifting guide rails, and the discharging lifting driving element is used for driving the lifting driving frame to slide along the discharging lifting guide rails;
install the pan feeding gusset plate in the pan feeding cabinet frame, the pan feeding lift module is including setting up the pan feeding lift driving element on the pan feeding gusset plate and being located the pan feeding lift guide rail of pan feeding lift driving element both sides and installing the pan feeding lift driving frame at pan feeding lift driving element, the both sides and the pan feeding lift guide rail of pan feeding lift driving frame are connected, the pan feeding lift driving element is used for driving the lift driving frame and slides along the pan feeding lift guide rail.
6. The automatic aging line of claim 4, wherein: the discharging conveying module comprises a discharging feeding assembly and a discharging assembly, the discharging feeding assembly is arranged in the discharging cabinet, and the discharging assembly is arranged in the discharging lifting module;
the feeding conveying module comprises a feeding assembly and a feeding discharging assembly, the feeding assembly is arranged in a feeding cabinet, the feeding discharging assembly is arranged in the feeding lifting module, and the feeding discharging assembly is used for placing a carrier into the feeding assembly;
the discharging feeding component and the discharging component are both belt conveying modules; the feeding and delivering assembly and the feeding and delivering assembly are both belt conveying modules.
7. The automatic aging line according to claim 1, characterized in that: the test units are provided with two groups, and the two groups of test units are connected to the transfer unit; a plurality of aging test chambers are arranged in the aging test cabinet; the ageing manipulator is movably arranged in each ageing test chamber so as to take and put the carrier.
8. The automatic aging line of claim 7, wherein: the test unit is provided with the water-cooling cabinet, the water-cooling cabinet is provided with a plurality of, each the water-cooling cabinet is connected each test chamber respectively to provide circulating water cooling in carrier product test process.
9. The automatic aging line according to claim 1, characterized in that: the cooling conveying line is formed by connecting a plurality of groups of conveying cabinets in sequence, the conveying cabinets comprise a conveying rack, a cooling conveying module arranged on the conveying rack and a cooling hood arranged above the cooling conveying module in a covering mode, the cooling hood is provided with a cooling fan towards the cooling conveying module, the cooling fan is used for cooling carrier products conveyed by the cooling conveying module, and the conveying rack is arranged on the lower side of the cooling conveying module in a hollowed-out mode.
10. The automatic aging line according to claim 9, characterized in that: the jig reflow line is arranged on the conveying frame and positioned below the cooling conveying module, one side of the cooling conveying line is connected with a discharging mechanism and a reflow lifting mechanism, the discharging mechanism is used for outputting the carrier, and the reflow lifting mechanism is used for reflowing the carrier on the cooling conveying line to the jig reflow line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311806259.0A CN117849497A (en) | 2023-12-25 | 2023-12-25 | Automatic ageing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311806259.0A CN117849497A (en) | 2023-12-25 | 2023-12-25 | Automatic ageing line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117849497A true CN117849497A (en) | 2024-04-09 |
Family
ID=90539185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311806259.0A Pending CN117849497A (en) | 2023-12-25 | 2023-12-25 | Automatic ageing line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117849497A (en) |
-
2023
- 2023-12-25 CN CN202311806259.0A patent/CN117849497A/en active Pending
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