CN117697041A - Gear hobbing equipment for wind power generation gear - Google Patents
Gear hobbing equipment for wind power generation gear Download PDFInfo
- Publication number
- CN117697041A CN117697041A CN202410163596.0A CN202410163596A CN117697041A CN 117697041 A CN117697041 A CN 117697041A CN 202410163596 A CN202410163596 A CN 202410163596A CN 117697041 A CN117697041 A CN 117697041A
- Authority
- CN
- China
- Prior art keywords
- gear
- oil
- water
- fixedly connected
- pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010248 power generation Methods 0.000 title claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000012545 processing Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 113
- 239000008236 heating water Substances 0.000 claims description 24
- 238000004140 cleaning Methods 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 12
- 239000002699 waste material Substances 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 239000010865 sewage Substances 0.000 claims description 6
- 239000008213 purified water Substances 0.000 claims description 5
- 238000001802 infusion Methods 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 239000000284 extract Substances 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000000605 extraction Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 230000005855 radiation Effects 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000003754 machining Methods 0.000 description 2
- 239000011295 pitch Substances 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F5/00—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
- B23F5/20—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses gear hobbing equipment for a wind power generation gear, which relates to the technical field of gear hobbing and comprises a working table, wherein a weight sensor is fixedly connected to the upper side of the working table, a fixed block is arranged on the upper side of the weight sensor, an electric push rod is fixedly connected to the upper side of the fixed block, a connecting rod is fixedly connected to the output end of the electric push rod, connecting columns are fixedly connected to the upper side and the lower side of the right side of the connecting rod, a positioning block is fixedly connected to one end of the connecting column, an infrared thermometer is fixedly connected to the right side of the positioning block, and the temperature of a gear processing area is detected in real time through the infrared thermometer, so that whether the temperature can influence the gear to deform or not is judged, further, the first oil pump and the second oil pump are automatically controlled to switch back and forth between normal power and high power, the oil quantity of cooling oil is adjusted, the gear is cooled in different efficiencies, the phenomenon of gear deformation is effectively prevented, and the effect of high gear hobbing efficiency is achieved.
Description
Technical Field
The invention relates to the technical field of gear hobbing, in particular to hobbing equipment for a wind power generation gear.
Background
The wind power generation method comprises the steps of converting kinetic energy of wind into mechanical kinetic energy and converting the mechanical energy into electric kinetic energy, namely wind power generation and wind power generation, wherein wind power is utilized to drive windmill blades to rotate, the rotating speed is increased through a speed increaser to drive a generator to generate electricity, and according to the windmill technology, the generation can be started at a breeze speed (breeze degree) of about three meters per second, and the wind power generation forms a hot tide in the world because the wind power generation does not need to use fuel, radiation or air pollution can not be generated, and the wind power generator internally comprises a plurality of gears with different diameters.
The gear hobbing is based on the principle of generating method, and the gear hobbing is based on the principle that the paired wheels are meshed with a pair of staggered spiral wheels, one or more gears in the meshed gear transmission pair have few teeth, the spiral angle is large, the worm is changed into a worm, the worm is grooved and shoveled back, the gear hobbing is obtained, each tooth surface of the normal section of the spiral line of the gear hobbing is also equivalent to one rack, when the hobbing continuously rotates, the equivalent of an infinitely long rack moves along the axial direction of the cutter, when the gear hobbing rotates at a given cutting speed, the workpiece is driven according to the meshing relationship of the racks and the gears (namely, when the hob rotates for one circle, the equivalent of the racks moves for one or more tooth pitches, and the gear ring correspondingly rotates for one or more tooth pitches), and tooth grooves are cut on tooth defects, so that involute tooth surfaces are formed.
The conventional gear hobbing equipment cannot freely control the output quantity of cooling oil according to the heat generated during gear hobbing, and because the diameters of gears are different, the larger the diameter of the gears is, the higher the heat emitted is, the larger the deformation generated during gear hobbing is, so that the qualification rate of the produced gears is lowered, greasy dirt and scrap iron on the surfaces of the gears are required to be cleaned after the processing is finished, the manual cleaning efficiency is extremely low, and therefore, the design of the gear hobbing equipment with high oil quantity and cleaning efficiency is very necessary.
Disclosure of Invention
The present invention aims to provide a gear hobbing device for a wind power generation gear, which solves the problems set forth in the background art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a gear hobbing equipment for wind power generation gear, includes the workstation, the upside fixedly connected with weight sensor of workstation, weight sensor's upside is equipped with the fixed block, the upside fixedly connected with electric putter of fixed block, electric putter's output fixedly connected with connecting rod, the equal fixedly connected with spliced pole in both sides about the right side of connecting rod, the one end fixedly connected with locating piece of spliced pole, the right side fixedly connected with infrared thermometer of locating piece, the internal bearing of locating piece is connected with the rotation axis, the other end key-type connection of rotation axis has the gear, the upside of workstation still fixedly connected with two first supporting shoe, two the intermediate bearing of first supporting shoe is connected with the hobbing cutter, the upside of workstation is equipped with pond and oil tank respectively, the right side of hobbing cutter is equipped with second supporting shoe and with workstation fixedly connected with, the first oil pipe of upside fixedly connected with of second supporting shoe, the left end fixedly connected with locating piece of first oil pipe, the right side fixedly connected with gear, the second oil pump fixedly connected with second oil pipe and the second oil pipe, the second oil pipe and the second oil pipe are connected with second oil pipe, the second oil pipe and the second oil pipe are fixedly connected with the second oil pipe.
The rear side of fixed block is equipped with the heating water pitcher and with table fixed connection, the left and right sides of heating water pitcher is fixedly connected with second water pump and first water pump respectively, the output fixedly connected with spray pipe of first water pump, the downside fixedly connected with fourth supporting shoe of spray pipe, fourth supporting shoe and table fixed connection.
The inside of the work table is provided with a treatment chamber, an oil-water separator is fixedly connected inside the treatment chamber, the upper side of the oil-water separator is provided with a transfusion port, the left side of the oil-water separator is provided with a water outlet, and the front side of the oil-water separator is provided with an oil outlet.
The front side of oil-water separator is equipped with the waste oil bucket, waste oil bucket and oil-out pipe connection, oil-water separator's left side is equipped with the clarifier, the input and the delivery port pipe connection of clarifier, pond and infusion mouth pipe connection, the pipe connection department fixedly connected with second filter screen in pond, the output fixedly connected with inlet tube of clarifier, the other end and the output fixed connection of second water pump of inlet tube.
The front side of pond is equipped with the third supporting shoe, third supporting shoe and workstation fixed connection, the upside fixedly connected with drying-machine of third supporting shoe.
The right side of oil water separator is equipped with the control box, control box and workstation fixed connection, the inside of control box is equipped with control module and detection module, control module and first oil pump, second oil pump, first water pump, second water pump, motor, electric putter, drying-machine signal connection, detection module and weight sensor, infrared thermoscope signal connection.
Compared with the prior art, the invention has the following beneficial effects: the temperature of the gear machining area is detected in real time through the infrared thermometer, so that whether the temperature affects the deformation of the gear is judged, the first oil pump and the second oil pump are automatically controlled to switch back and forth between normal power and high power, the oil quantity of cooling oil is adjusted, the gear is cooled with different efficiency, the deformation phenomenon of the gear is effectively prevented, and the effect of high gear hobbing machining efficiency is achieved;
through rinsing and drying the gear after finishing processing, after drying and carrying out weight detection to it, compare rather than the weight of the qualified product of same specification to judge whether the gear surface is washd cleanly, when judging to be unclean, then carry out the high-efficient washing of secondary, reached the effect that cleaning efficiency is high.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged schematic view of the present invention of region A of FIG. 2;
in the figure: 1. a work table; 2. a fixed block; 3. an electric push rod; 4. a water inlet pipe; 5. a second water pump; 6. heating the water tank; 7. a first water pump; 8. a fourth support block; 9. a water spray pipe; 10. a first oil delivery pipe; 11. a second support block; 12. the second oil delivery pipe; 13. a second oil pump; 14. a first oil pump; 15. an oil tank; 16. an oil pool; 17. an oil-water separator; 18. a waste oil drum; 19. a third support block; 20. a purifier; 21. a pool; 22. a weight sensor; 23. a connecting column; 24. a connecting rod; 25. a positioning block; 26. a motor; 27. a rotation shaft; 28. a first support block; 29. an oil spray head; 30. a hob; 31. a gear; 32. an infrared thermometer; 33. a control box; 34. and (5) a dryer.
Detailed Description
The technical scheme of the present invention is further described in non-limiting detail below with reference to the preferred embodiments and the accompanying drawings. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-2, the present invention provides the following technical solutions: the utility model provides a gear hobbing equipment for wind power generation gear, including table 1, table 1's upside fixedly connected with weight sensor 22, weight sensor 22's upside is equipped with fixed block 2, fixed block 2's upside fixedly connected with electric putter 3, electric putter 3's output fixedly connected with connecting rod 24, connecting rod 24's right side is all fixedly connected with spliced pole 23 from top to bottom, spliced pole 23's one end fixedly connected with locating piece 25, locating piece 25's right side fixedly connected with infrared thermometer 32, locating piece 25's internal bearing is connected with rotation axis 27, rotation axis 27's another end key is connected with gear 31, table 1's upside still fixedly connected with two first supporting shoe 28, two first supporting shoe 28's intermediate bearings are connected with hobbing cutter 30, table 1 upside is equipped with pond 21 and oil tank 16 respectively, hobbing cutter 30's right side is equipped with second supporting shoe 11 and is fixedly connected with table 1, second supporting shoe 11's upside is fixedly connected with first oil pipe 10, first oil pipe 10 of right-hand member 10's left end fixedly connected with locating piece 25, right side fixedly connected with second oil pump 15, second oil pipe 13 fixedly connected with second oil pump 13 the second oil tank 14, second oil pipe 13 fixedly connected with second oil pump 13, the second oil pipe 13 fixedly connected with second oil tank 12.
Specifically, the first rotation shaft 27 is used for installing a gear 31, the expansion and contraction of the output end of the electric push rod 3 is used for controlling the gear 31 to move left and right, the rotation of the output end of the motor 26 is used for controlling the hob 30 to rotate, so that the gear 31 which is close to the hob is hob-processed, the output end of the oil injection head 29 is aligned with the hob processing area of the gear 31, when the motor 26 works, the first oil pump 14 and the second oil pump 13 are synchronously started, the first oil pump 14 pumps cooling oil from the oil tank 15, the cooling oil reaches the oil injection head 29 through the first oil delivery pipe 10, the cooling oil sprayed by the oil injection head 29 cools the hob processing area of the gear 31, the cooled oil flows into the oil tank 16, the oil in the oil tank 16 flows into the second oil delivery pipe 12 through the filtration of the first filter screen, the principle of the infrared thermometer 32 is that when the infrared thermometer 32 is aligned with a human body or other objects, the infrared thermometer 32 absorbs infrared radiation emitted by the objects, the core of the infrared thermometer 32 is a photodiode or the like, which only absorbs infrared radiation from the object to be measured, but not emits the infrared radiation outwards, and when the infrared radiation is focused on the sensitive element of the photodetector, the element generates a current signal, which is then amplified and filtered, and possibly temperature compensated, and finally converted into a visible temperature reading, which is displayed on the display screen of the device, so that the infrared thermometer can measure the surface temperature thereof without directly contacting the object.
The rear side of fixed block 2 is equipped with heating water pitcher 6 and with table 1 fixed connection, and the left and right sides of heating water pitcher 6 is fixed connection second water pump 5 and first water pump 7 respectively, and the output fixedly connected with spray pipe 9 of first water pump 7, the downside fixedly connected with fourth supporting shoe 8 of spray pipe 9, fourth supporting shoe 8 and table 1 fixed connection.
The inside of the work table 1 is provided with a treatment chamber, an oil-water separator 17 is fixedly connected in the treatment chamber, an infusion port is arranged on the upper side of the oil-water separator 17, a water outlet is arranged on the left side of the oil-water separator 17, and an oil outlet is arranged on the front side of the oil-water separator 17.
The front side of oil water separator 17 is equipped with waste oil bucket 18, and waste oil bucket 18 and oil-out pipe connection, and the left side of oil water separator 17 is equipped with clarifier 20, and clarifier 20's input and delivery port pipe connection, pond 21 and infusion mouth pipe connection, the pipe connection department fixedly connected with second filter screen of pond 21, the output fixedly connected with inlet tube 4 of clarifier 20, the other end and the output fixed connection of second water pump 5 of inlet tube 4.
The front side of the water pool 21 is provided with a third supporting block 19, the third supporting block 19 is fixedly connected with the work table 1, and the upper side of the third supporting block 19 is fixedly connected with a dryer 34.
Specifically, the water source is stored in the heating water tank 6, when the heating water tank 6 works, the water source in the heating water tank 6 is electrically heated, the first water pump 7 extracts the electrically heated hot water, the electrically heated hot water is sprayed out of the spray pipe 9 and is sprayed on the surface of the gear 31 for cleaning, the water flows into the water tank 21, the cleaned dirty oil water flows into the oil-water separator 17 through the water pipe, the oil-water separator 17 separates oil from water, the waste oil flows into the waste oil barrel 18 from the oil outlet, the sewage flows into the purifier 20 from the water outlet, the purifier 20 purifies the sewage, purified water after the purification is pumped into the heating water tank 6 through the second water pump 5, so that water circulation is completed, the air blowing port of the dryer 34 is aligned with the surface of the gear 31, and when the dryer 34 is started, the output end of the dryer 34 blows out hot air to dry the surface of the gear 31.
The right side of oil water separator 17 is equipped with control box 33, control box 33 and table 1 fixed connection, and the inside of control box 33 is equipped with control module and detection module, and control module and first oil pump 14, second oil pump 13, first water pump 7, second water pump 5, motor 26, electric putter 3, drying-machine 34 signal connection, detection module and weight sensor 22, infrared thermoscope 32 signal connection.
Specifically, the weight sensor 22 is used for detecting a weight value after the gear 31 is hobbing, converting the weight value into an electrical signal and sending the electrical signal to the control box 33, and the infrared thermometer 32 is used for detecting a temperature value of a gear 31 hobbing area, converting the temperature value into the electrical signal and sending the electrical signal to the control box 33.
The method comprises the following steps:
s1: the staff installs the gear 31 on the rotating shaft 27, controls the output end of the electric push rod 3 to extend out, and continuously pushes the gear 31 to the right;
s2: starting the motor 26, starting the hob 30 to rotate, and hobbing the adjacent gear 31;
s3: when the gear 31 is subjected to gear hobbing, the infrared thermometer 32 detects the temperature value of the gear 31 hobbing area in real time, so that the oil outlet amount of cooling oil is controlled;
specifically, when the gear 31 is in gear hobbing, the infrared thermometer 32 emits infrared light to the gear 31 gear hobbing area to detect the temperature value of the area, and converts the temperature value into an electric signal to be sent to the control box 33, the normal processing temperature of the gear 31 gear hobbing area is set to q, the power of the first oil pump 14 and the second oil pump 13 is divided into normal power and high power, the temperature value detected by the infrared thermometer 32 changes along with the magnitude of the temperature value, when the temperature detected by the infrared thermometer 32 in the gear 31 gear hobbing area is q, the first oil pump 14 and the second oil pump 13 are started in normal power, the first oil pump 14 pumps normal cooling oil, the oil is sprayed out from the oil injection head 29, so that the surface of the gear 31 is cooled down, when the temperature detected by the infrared thermometer 32 in the gear 31 gear hobbing area is higher than q, the first oil pump 14 and the second oil pump 13 are started in high power, the high power is sprayed out from the oil injection head 29, the surface of the gear 31 is effectively changed along with the high efficiency, the temperature is changed along with the temperature detected by the infrared thermometer 32, the temperature detected by the first oil pump 14, the gear 31 is not changed into the normal temperature value, the gear 31 is further cooled down by the high power, the temperature is judged, and the deformation is prevented from being caused by the fact that the temperature is changed between the first oil pump and the gear 31 is automatically and the normal temperature is changed, and the gear is automatically, and the gear is cooled by the high temperature is judged, and the temperature is changed, and the normal temperature is not changed, and the temperature is when the gear is changed to be the normal temperature is cooled, and is when the gear is subjected.
S4: after the gear 31 is finished in the hobbing process, the gear 31 is cleaned and dried, and the weight of the gear 31 is detected and compared with the weight of qualified products with the same specification, so that whether the surface of the gear 31 is cleaned or not is judged.
Specifically, when the heating water tank 6 works, the water source in the heating water tank 6 is electrically heated, the first water pump 7 extracts the electrically heated hot water, the electrically heated hot water is sprayed out from the water spraying pipe 9 and sprayed on the surface of the gear 31 for cleaning, the water flows into the water tank 21, the cleaned dirty oil flows into the water separator 17 through the water pipe, the oil and water are separated by the oil-water separator 17, the waste oil flows into the waste oil barrel 18 from the oil outlet, the sewage flows into the purifier 20 from the water outlet, the purifier 20 purifies the sewage, purified water after the purification is pumped into the heating water tank 6 through the second water pump 5, so that the water circulation is completed, after the cleaning is finished, the control box 33 starts the dryer 34, the output end of the dryer 34 blows hot air to dry the surface of the gear 31, the weight of qualified products of the gear 31 with the same specification is set as w, the power of the first water pump 7, the second water pump 5 and the heating water tank 6 is divided into high power and normal power, the first time of cleaning the gear 31 is normal power cleaning, when the weight sensor 22 detects that the weight of the gear 31 is larger than w after the drying is finished, residual greasy dirt and scrap iron still exist on the surface of the gear 31, the first water pump 7 and the second water pump 5 are started under high power, the heating water tank 6 is started under high power, the first water pump 7 pumps a large amount of water source to be sprayed from the spray pipe 9 to the surface of the gear 31, the surface of the gear 31 is efficiently flushed, the second water pump 5 re-pumps a large amount of purified water after the purification is finished to the inside of the heating water tank 6, the heating water tank 6 heats the water source in the inside with high efficiency, the temperature of the water source is accelerated, the drying machine 34 dries the surface of the gear 31 again after the cleaning is finished until the weight sensor 22 detects that the weight value of the gear 31 reaches w, the control box 33 judges that the cleaning is clean, through rinsing and drying gear 31 after finishing processing, after drying and carrying out weight detection to it, compare rather than the weight of the qualified product of same specification to judge whether gear 31 surface washs cleanly, when judging uncleanly, then carry out the high-efficient washing of secondary, reached the effect that cleaning efficiency is high.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Finally, it should be pointed out that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting. Although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some technical features may be equivalently replaced, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. A gear hobbing device for a wind power gear, characterized in that: including table (1), the upside fixedly connected with weight sensor (22) of table (1), the upside of weight sensor (22) is equipped with fixed block (2), the upside fixedly connected with electric putter (3) of fixed block (2), the output fixedly connected with connecting rod (24) of electric putter (3), equal fixedly connected with spliced pole (23) in both sides about the right side of connecting rod (24), the one end fixedly connected with locating piece (25) of spliced pole (23), the right side fixedly connected with infrared thermometer (32) of locating piece (25), the inside bearing of locating piece (25) is connected with rotation axis (27), the other end key of rotation axis (27) is connected with gear (31), the upside of table (1) still fixedly connected with two first supporting shoe (28), two the intermediate bearing of first supporting shoe (28) is connected with hobbing cutter (30), table (1) upside is equipped with pond (21) and oil pipe (16) respectively, the right side fixedly connected with oil delivery pipe (10) of second supporting shoe (10), the right side of second supporting shoe (11) is equipped with oil tank (15), the upside of oil tank (15) is fixedly connected with first oil pump (14) and second oil pump (13) respectively, the output of first oil pump (14) is fixedly connected with the right-hand member of first defeated oil pipe (10), the input fixedly connected with second defeated oil pipe (12) of second oil pump (13), the other end and oil tank (16) fixedly connected with of second defeated oil pipe (12), the junction fixedly connected with first filter screen of oil tank (16) and second defeated oil pipe (12).
2. A gear hobbing apparatus for a wind power gear as claimed in claim 1, wherein: the rear side of fixed block (2) is equipped with heating water pitcher (6) and with table (1) fixed connection, the left and right sides of heating water pitcher (6) is fixed connection second water pump (5) and first water pump (7) respectively, the output fixedly connected with spray pipe (9) of first water pump (7), the downside fixedly connected with fourth supporting shoe (8) of spray pipe (9), fourth supporting shoe (8) and table (1) fixed connection.
3. A gear hobbing apparatus for a wind power gear as claimed in claim 2, wherein: the inside of table (1) is equipped with the treatment room, the inside fixedly connected with oil water separator (17) of treatment room, the upside of oil water separator (17) is equipped with the transfusion mouth, the left side of oil water separator (17) is equipped with the delivery port, the front side of oil water separator (17) is equipped with the oil-out.
4. A gear hobbing apparatus for a wind power gear as claimed in claim 3, wherein: the front side of oil water separator (17) is equipped with useless oil drum (18), useless oil drum (18) and oil-out pipe connection, the left side of oil water separator (17) is equipped with clarifier (20), the input and the delivery port pipe connection of clarifier (20), pond (21) and infusion mouth pipe connection, the pipe connection department fixedly connected with second filter screen of pond (21), the output fixedly connected with inlet tube (4) of clarifier (20), the other end and the output fixed connection of second water pump (5) of inlet tube (4).
5. A gear hobbing apparatus for a wind power gear as claimed in claim 4, wherein: the front side of pond (21) is equipped with third supporting shoe (19), third supporting shoe (19) and table (1) fixed connection, the upside fixedly connected with drying-machine (34) of third supporting shoe (19).
6. A gear hobbing apparatus for a wind power generation gear as claimed in claim 5, wherein: the right side of oil water separator (17) is equipped with control box (33), control box (33) and workstation (1) fixed connection, the inside of control box (33) is equipped with control module and detection module, control module and first oil pump (14), second oil pump (13), first water pump (7), second water pump (5), motor (26), electric putter (3), drying-machine (34) signal connection, detection module and weight sensor (22), infrared thermoscope (32) signal connection.
7. A method of using a gear hobbing device for a wind turbine, based on claim 6, characterized in that: the method comprises the following steps:
s1: the staff installs the gear (31) on the rotating shaft (27), controls the output end of the electric push rod (3) to extend out, and continuously pushes the gear (31) to the right;
s2: starting the motor (26), starting the hob (30) to rotate, and hobbing the adjacent gear (31);
s3: when the gear (31) is subjected to gear hobbing, the infrared thermometer (32) detects the temperature value of a gear hobbing area of the gear (31) in real time, so that the oil outlet amount of cooling oil is controlled;
s4: after the gear (31) hobbing is finished, the gear (31) is cleaned and dried, and the weight of the gear is detected, and compared with the weight of qualified products with the same specification, so that whether the surface of the gear (31) is cleaned or not is judged.
8. The method of using a gear hobbing device for a wind power gear according to claim 7, characterized by:
when the gear (31) is in gear hobbing, the infrared thermometer (32) emits infrared light to a gear (31) gear hobbing processing area to detect the temperature value of the area, the infrared light is converted into an electric signal to be sent to the control box (33), the normal processing temperature of the gear (31) gear hobbing processing area is q, the power of the first oil pump (14) and the second oil pump (13) is divided into normal power and high power, the power is changed along with the temperature value detected by the infrared thermometer (32), when the infrared thermometer (32) detects that the temperature of the gear (31) gear hobbing processing area is q, the first oil pump (14) and the second oil pump (13) are started in normal power, the first oil pump (14) pumps normal amount of cooling oil, and the cooling oil is sprayed out from the oil spraying head (29) to the surface of the gear (31), when the infrared thermometer (32) detects that the temperature of the gear (31) hobbing processing area is higher than q, the first oil pump (14) and the second oil pump (13) are started in high power, and the cooling oil is carried out from the first oil pump (14) to the surface of the second oil pump (14) is started in high power, and the cooling is carried out from the high efficiency to the surface of the oil spraying head (29) when the temperature of the gear (31) is higher than q) is detected, and the temperature is high, and the temperature is high power is high.
9. The method of using a gear hobbing device for a wind power gear according to claim 8, wherein:
when the heating water tank (6) works, a water source in the heating water tank (6) is electrically heated, the first water pump (7) extracts electrically heated hot water, the electrically heated hot water is sprayed out of the spray pipe (9) and sprayed on the surface of the gear (31) for cleaning, the water flows into the water tank (21), the cleaned dirty oil water flows into the oil-water separator (17) through the water pipe, the oil-water separator (17) separates oil from water, waste oil flows into the waste oil barrel (18) from an oil outlet, sewage flows into the purifier (20) from a water outlet, the purifier (20) purifies the sewage, purified water after purification is extracted into the heating water tank (6) through the second water pump (5), thereby completing water circulation, after cleaning, the control box (33) starts the dryer (34), hot air is blown out from the output end of the dryer (34) to dry the surface of the gear (31), the weight of qualified products of the same specification gear (31) is set to be w, the power of the first water pump (7), the second water pump (5) and the heating water tank (6) is equally divided into high power and normal power, the first cleaning gear (31) is cleaned with normal power, when the weight sensor (22) detects that the weight of the gear (31) is larger than w after the drying is finished, residual greasy dirt and scrap iron are still stored on the surface of the gear (31), the first water pump (7) and the second water pump (5) are started with high power, the heating water tank (6) high power starts, first water pump (7) extraction a large amount of water sources are spouted gear (31) surface from spray pipe (9), carry out high-efficient washing to gear (31) surface, second water pump (5) are again with a large amount of purified water that purifies the end to inside heating water tank (6), heating water tank (6) carries out high efficiency heating to the inside water source, make its temperature rise accelerate, after the washing, drying-machine (34) is dried gear (31) surface again, until weight sensor (22) detects the weight value of gear (31) and reaches w, control box (33) then judge to wash out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410163596.0A CN117697041B (en) | 2024-02-05 | 2024-02-05 | Gear hobbing equipment for wind power generation gear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410163596.0A CN117697041B (en) | 2024-02-05 | 2024-02-05 | Gear hobbing equipment for wind power generation gear |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117697041A true CN117697041A (en) | 2024-03-15 |
| CN117697041B CN117697041B (en) | 2024-05-28 |
Family
ID=90159284
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410163596.0A Active CN117697041B (en) | 2024-02-05 | 2024-02-05 | Gear hobbing equipment for wind power generation gear |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117697041B (en) |
Citations (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006320901A (en) * | 2006-06-09 | 2006-11-30 | Hitachi Ltd | Cleaning device |
| JP2016047570A (en) * | 2014-08-27 | 2016-04-07 | 独立行政法人国立高等専門学校機構 | Dry hobbing machining device |
| CN108435675A (en) * | 2018-05-07 | 2018-08-24 | 海盐县宏诚标准件有限公司 | A kind of screw cleaning device |
| CN108554896A (en) * | 2018-05-07 | 2018-09-21 | 海盐县宏诚标准件有限公司 | A kind of screw cleaning device |
| CN108620643A (en) * | 2018-05-17 | 2018-10-09 | 友源（长兴）环保科技有限公司 | A kind of Novel environment-friendlymaterial material milling attachment |
| CN108857568A (en) * | 2018-06-29 | 2018-11-23 | 温州市职业中等专业学校 | A kind of numerically-controlled machine tool cooling system |
| CN208528364U (en) * | 2018-07-17 | 2019-02-22 | 长春通安汽车底盘部件有限公司 | A kind of pull rod production welding cooling device |
| US20200029781A1 (en) * | 2015-08-10 | 2020-01-30 | David A. Strahle | Clean status indicator |
| CN210677205U (en) * | 2019-09-24 | 2020-06-05 | 泸州邦立减速机有限责任公司 | Gear machining device |
| CN111411475A (en) * | 2019-01-04 | 2020-07-14 | 青岛海尔洗衣机有限公司 | Control method for washing equipment |
| CN211261654U (en) * | 2019-10-29 | 2020-08-14 | 济宁北汇玻璃有限公司 | Special garrulous glass of glass beverage bottle production washs drying device |
| CN211488859U (en) * | 2019-12-24 | 2020-09-15 | 苏州苏宏模具有限公司 | Stamping workpiece belt cleaning device |
| CN213765046U (en) * | 2020-10-15 | 2021-07-23 | 东莞市宏瑞机械制造有限公司 | Automatic cleaning device for machining parts of numerical control machine tool |
| CN214022219U (en) * | 2020-10-30 | 2021-08-24 | 远绿新材料科技(江苏)有限公司 | Plastic product cleaning device |
| CN216371344U (en) * | 2021-10-21 | 2022-04-26 | 陈艺平 | Numerically controlled fraise machine with coolant liquid recovery unit |
| CN115562091A (en) * | 2022-11-15 | 2023-01-03 | 苏州瀚莱东电子科技有限公司 | Industrial dust removal equipment control system |
| CN219324790U (en) * | 2022-11-30 | 2023-07-11 | 江苏明邺精密制造有限公司 | Elastomer cuts processing equipment of weighing |
| CN116900426A (en) * | 2023-06-11 | 2023-10-20 | 北京星航机电装备有限公司 | Electric arc milling cooling system and method |
| CN220049168U (en) * | 2023-05-17 | 2023-11-21 | 湖北众达科锐建材有限公司 | Stone material embryo material belt cleaning device |
| CN117102595A (en) * | 2023-09-26 | 2023-11-24 | 浙江宇盛汽配科技有限公司 | Electric cylinder driven tapping machine |
| CN117483879A (en) * | 2024-01-03 | 2024-02-02 | 常州西纳系统工程有限公司 | Gear hobbing device for gear box production |
-
2024
- 2024-02-05 CN CN202410163596.0A patent/CN117697041B/en active Active
Patent Citations (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006320901A (en) * | 2006-06-09 | 2006-11-30 | Hitachi Ltd | Cleaning device |
| JP2016047570A (en) * | 2014-08-27 | 2016-04-07 | 独立行政法人国立高等専門学校機構 | Dry hobbing machining device |
| US20200029781A1 (en) * | 2015-08-10 | 2020-01-30 | David A. Strahle | Clean status indicator |
| CN108435675A (en) * | 2018-05-07 | 2018-08-24 | 海盐县宏诚标准件有限公司 | A kind of screw cleaning device |
| CN108554896A (en) * | 2018-05-07 | 2018-09-21 | 海盐县宏诚标准件有限公司 | A kind of screw cleaning device |
| CN108620643A (en) * | 2018-05-17 | 2018-10-09 | 友源（长兴）环保科技有限公司 | A kind of Novel environment-friendlymaterial material milling attachment |
| CN108857568A (en) * | 2018-06-29 | 2018-11-23 | 温州市职业中等专业学校 | A kind of numerically-controlled machine tool cooling system |
| CN208528364U (en) * | 2018-07-17 | 2019-02-22 | 长春通安汽车底盘部件有限公司 | A kind of pull rod production welding cooling device |
| CN111411475A (en) * | 2019-01-04 | 2020-07-14 | 青岛海尔洗衣机有限公司 | Control method for washing equipment |
| CN210677205U (en) * | 2019-09-24 | 2020-06-05 | 泸州邦立减速机有限责任公司 | Gear machining device |
| CN211261654U (en) * | 2019-10-29 | 2020-08-14 | 济宁北汇玻璃有限公司 | Special garrulous glass of glass beverage bottle production washs drying device |
| CN211488859U (en) * | 2019-12-24 | 2020-09-15 | 苏州苏宏模具有限公司 | Stamping workpiece belt cleaning device |
| CN213765046U (en) * | 2020-10-15 | 2021-07-23 | 东莞市宏瑞机械制造有限公司 | Automatic cleaning device for machining parts of numerical control machine tool |
| CN214022219U (en) * | 2020-10-30 | 2021-08-24 | 远绿新材料科技(江苏)有限公司 | Plastic product cleaning device |
| CN216371344U (en) * | 2021-10-21 | 2022-04-26 | 陈艺平 | Numerically controlled fraise machine with coolant liquid recovery unit |
| CN115562091A (en) * | 2022-11-15 | 2023-01-03 | 苏州瀚莱东电子科技有限公司 | Industrial dust removal equipment control system |
| CN219324790U (en) * | 2022-11-30 | 2023-07-11 | 江苏明邺精密制造有限公司 | Elastomer cuts processing equipment of weighing |
| CN220049168U (en) * | 2023-05-17 | 2023-11-21 | 湖北众达科锐建材有限公司 | Stone material embryo material belt cleaning device |
| CN116900426A (en) * | 2023-06-11 | 2023-10-20 | 北京星航机电装备有限公司 | Electric arc milling cooling system and method |
| CN117102595A (en) * | 2023-09-26 | 2023-11-24 | 浙江宇盛汽配科技有限公司 | Electric cylinder driven tapping machine |
| CN117483879A (en) * | 2024-01-03 | 2024-02-02 | 常州西纳系统工程有限公司 | Gear hobbing device for gear box production |
Non-Patent Citations (2)
| Title |
|---|
| 王萍辉;: "自激振动空化射流清洗效果实验研究", 矿山机械, no. 02, 25 January 2009 (2009-01-25), pages 16 - 21 * |
| 谢赛;: "液压支架电液控制系统用液压阀体清洗工艺研究", 煤矿机械, no. 09, 15 September 2016 (2016-09-15) * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117697041B (en) | 2024-05-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207321191U (en) | A kind of solar photovoltaic assembly automatic dust removing system | |
| CN117697041B (en) | Gear hobbing equipment for wind power generation gear | |
| CN108481131A (en) | A kind of solar panel production and processing grinding device | |
| CN215593146U (en) | Cooling device for heat treatment of machine tool slewing bearing | |
| CN210533159U (en) | Descaling device of power plant condenser | |
| CN213334309U (en) | Cleaning device for electric heating steam generator | |
| CN108080297A (en) | A kind of final cleaning device of novel engine cylinder head | |
| CN209208041U (en) | A kind of PVC profile cooling device | |
| CN208846768U (en) | A kind of water tank is convenient for the solar water heater of cleaning | |
| CN214094418U (en) | Efficient pure steam generator | |
| CN207831710U (en) | Solar light-heat power-generation and heating combined equipment | |
| CN112032752A (en) | Boiler flue gas waste heat recovery power generation facility | |
| CN208431967U (en) | A kind of adjustable solar water heater of reflection plate suqare | |
| CN218387386U (en) | Temperature acquisition structure of photovoltaic module backplate | |
| CN208461781U (en) | A kind of photovoltaic battery panel cooling device | |
| CN208330625U (en) | A kind of Wind turbines inspection device | |
| CN221256941U (en) | Efficient smoke discharging and energy-saving heat utilization device for diesel generator set | |
| CN112033016A (en) | Slot type solar energy high temperature heat collector | |
| CN220541061U (en) | New energy steam boiler | |
| CN208638218U (en) | A kind of steam turbine generator disassembly system | |
| CN110725771A (en) | Use convenient water and electricity device that generated energy is high | |
| CN218033087U (en) | Solid-liquid electric heat storage hot air steam generator | |
| CN216557077U (en) | Novel electric heating steam generator | |
| CN220489121U (en) | Explosion-proof steam generator | |
| CN215411833U (en) | Steam boiler capable of efficiently recovering steam waste heat |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |