CN117517082A - Detection equipment for ceramic product production inspection and use method thereof - Google Patents
Detection equipment for ceramic product production inspection and use method thereof Download PDFInfo
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- CN117517082A CN117517082A CN202311446807.3A CN202311446807A CN117517082A CN 117517082 A CN117517082 A CN 117517082A CN 202311446807 A CN202311446807 A CN 202311446807A CN 117517082 A CN117517082 A CN 117517082A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 88
- 238000001514 detection method Methods 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims description 24
- 238000007689 inspection Methods 0.000 title description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000012360 testing method Methods 0.000 claims abstract description 46
- 230000001681 protective effect Effects 0.000 claims description 17
- 239000000428 dust Substances 0.000 claims description 16
- 238000001179 sorption measurement Methods 0.000 claims description 15
- 239000012634 fragment Substances 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 12
- 238000000605 extraction Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 239000011449 brick Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 229910052580 B4C Inorganic materials 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
- G01N3/04—Chucks
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention discloses strength detection equipment for ceramic finished product production and a detection method thereof, wherein the strength detection equipment comprises a bottom plate and operation tables fixedly connected to two sides of the top of the bottom plate, a driving mechanism is arranged between two opposite sides of the operation tables, a test point adjusting mechanism is arranged on the top surface of the driving mechanism, and the test point adjusting mechanism is used for adjusting the detection position of a ceramic tile; the invention relates to the technical field of ceramic production, in particular to a test point adjusting mechanism which comprises a first motor, wherein one end of an output shaft of the first motor is fixedly connected with a screw rod through a coupler. This intensity check out test set and detection method for ceramic product production through test point adjustment mechanism and actuating mechanism's setting, can be according to the position of ceramic tile's detection test point adjustment detection test block, can realize ceramic tile's multiple spot and detect, and carries out two sets of contrast tests simultaneously, has further improved ceramic tile compressive testing's accuracy nature, can know ceramic tile's whole compressive conditions, accords with the demand of production.
Description
Technical Field
The invention relates to the technical field of ceramic production, in particular to detection equipment for ceramic product production and inspection and a using method thereof.
Background
Ceramics are a collective name of pottery and porcelain, traditional ceramics are also called common ceramics, are products fired by taking natural silicate such as clay and the like as main raw materials, modern ceramics are also called novel ceramics, fine ceramics or special ceramics, commonly used non-silicate chemical raw materials or artificial synthetic raw materials such as oxides (alumina, zirconia, titania and the like) and non-oxides (silicon nitride, boron carbide and the like) are manufactured, and the ceramics have the advantages of excellent insulation, corrosion resistance, high temperature resistance, high hardness, low density, radiation resistance and the like, and have been widely applied to various fields of national economy.
The ceramic tile is usually detected by a pressure tester after being produced, most of the current testers usually place a detection pressing block at the center of the ceramic tile, and control the detection pressing block to apply pressure to the ceramic tile until the tile body is broken, so as to detect the compressive strength of the ceramic tile.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides detection equipment for ceramic product production and inspection and a use method thereof, and solves the problems in the background art.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the detection equipment for ceramic product production inspection comprises a bottom plate and operation tables fixedly connected to two sides of the top of the bottom plate, wherein a moving mechanism is arranged between two opposite sides of the operation tables, the top surface of the moving mechanism is provided with a position adjusting mechanism, and the position adjusting mechanism is used for adjusting the detection position of a ceramic tile;
the position adjusting mechanism comprises a first motor, one end of an output shaft of the first motor is fixedly connected with a screw rod through a coupler, a support frame is movably connected with the surface of the screw rod, a sliding ring is connected to the surface of the screw rod and positioned at the top of the support frame in a threaded manner, sliding grooves are formed in two sides of the inside of the support frame, sliding blocks are connected to the sliding grooves in a sliding manner, a connecting rod is arranged between the surface of the sliding ring and one side of the sliding blocks in a rotating manner, a hydraulic oil cylinder is fixedly connected to the inside of the sliding blocks, a pressure sensor is fixedly arranged at the extending end of the hydraulic oil cylinder, and a test block is fixedly connected to the bottom of the pressure sensor.
Preferably, the moving mechanism comprises a fixed frame fixedly connected between two operation tables, the back of the fixed frame is fixedly connected with a second motor, a threaded rod is rotatably connected between the front surface and the back of the inner wall of the fixed frame through a bearing, one end of an output shaft of the second motor is fixedly connected with one end of the threaded rod through a coupler, the surface of the threaded rod is connected with a connecting piece in a threaded manner and located in the fixed frame, and the top end of the connecting piece is fixedly connected with the bottom of the first motor.
Preferably, a negative pressure adsorption mechanism is arranged in the operation table, and the negative pressure adsorption mechanism is used for adsorbing and fixing the ceramic tiles.
Preferably, the negative pressure adsorption mechanism comprises a support plate movably connected to the inside of the operation table, through grooves matched with the support plate are formed in the front and the back of the operation table, the support plate is provided with two through holes which are distributed front and back, a plurality of through holes are formed in the top surface of the support plate and located in the operation table, and a filter screen is fixedly arranged in the through holes.
Preferably, one side of the operation table is fixedly connected with a vacuum pump through a support rod, an air inlet of the vacuum pump is communicated with a connecting pipe, two ends of the connecting pipe are respectively communicated with an exhaust pipe through an expansion pipe, and one end of the exhaust pipe is communicated with the surface of the support plate.
Preferably, the top fixedly connected with clearance brush of logical inslot wall, and the bottom of clearance brush contacts with the top of backup pad, the inside swing joint of operation panel has the collection frame, the front and the back of operation panel all pass through fixed plate fixedly connected with third motor, and the one end of third motor output shaft is through shaft coupling fixedly connected with gear, the bottom fixedly connected with of backup pad and gear engaged with tooth form board.
Preferably, the top of operation panel just is located the both sides of fixed frame and all fixedly provided with L shape baffle, the equal sliding connection in both sides of support frame bottom has the brace table, and the bottom of brace table passes through the top fixed connection of riser and operation panel, the front of L shape baffle rotates and is connected with the guard gate, and one side fixedly connected with first magnet at the guard gate back, the front fixedly connected with second magnet of brace table, the inside front of riser and the back all communicate there is the dust extraction pipe.
The invention also discloses a using method of the detection equipment for ceramic finished product production and inspection, which specifically comprises the following steps:
s1, opening a protective door, placing ceramic tiles on the top of a supporting plate, and enabling the ceramic tiles to cover through holes;
s2, starting the vacuum pump, enabling the vacuum pump to pump air in the supporting plate through the connecting pipe, the telescopic pipe and the exhaust pipe, enabling the vacuum in the supporting plate to generate negative pressure adsorption force, enabling the ceramic tile to be stably adsorbed and fixed on the top of the supporting plate, placing the ceramic tile stably, enabling a first magnet on the protective door to be close to a second magnet, enabling the protective door to be closed, and forming a surrounding baffle by the protective door, the L-shaped baffle and the vertical plate, wherein the surrounding baffle is used for preventing fragments from splashing;
s3, a detection test point position of the top surface of the ceramic tile is determined in advance, then a second motor is started, the second motor drives a threaded rod to rotate, the threaded rod drives a position adjusting mechanism to move through a connecting piece, a first motor is started, the first motor drives a screw rod to rotate, and accordingly the sliding ring can be controlled to slide up and down along the surface of the screw rod, in the sliding process of the sliding ring, a sliding block can be driven to move along a sliding groove through a connecting rod, and the position of the detection test point is determined;
s4, starting the hydraulic cylinder, enabling the extending end of the hydraulic cylinder to drive the pressure sensor and the test block to move downwards, continuously pressing down the test point position of the ceramic tile until the ceramic tile is broken through the test block, detecting the applied force value through the pressure sensor and displaying the applied force value through an external display, wherein the displayed value is the compressive strength value of the test point, and pumping dust generated by the ceramic tile during detection through the dust pumping pipe in the detection process;
s5, after detection is finished, the third motor is started, the third motor drives the gear to rotate, the toothed plate can drive the supporting plates to move due to the mutual engagement of the gear and the toothed plate, fragments at the top of the supporting plates can fall into the collecting frame to be collected through controlling the two supporting plates to deviate from each other, the residual fragments on the filtering net are brushed through the cleaning brush in the moving process, and finally, the collecting frame is taken out and cleaned by personnel.
(III) beneficial effects
The invention provides detection equipment for ceramic product production and inspection and a using method thereof. The beneficial effects are as follows:
(1) According to the detection equipment for ceramic finished product production and inspection and the use method thereof, through the arrangement of the position adjusting mechanism and the moving mechanism, the position of the test block can be adjusted according to the detection test point of the ceramic tile, the multi-point detection of the ceramic tile can be realized, and two groups of comparison tests are simultaneously carried out, so that the accuracy of ceramic tile compression resistance detection is further improved, the whole compression resistance condition of the ceramic tile can be known, and the production requirement is met.
(2) The detection equipment for ceramic finished product production inspection and the use method thereof can collect generated fragments after ceramic bricks are detected through the arrangement of the supporting plate, the collecting frame, the third motor, the gear and the toothed plate, and protect the fragments by utilizing the enclosing baffle formed by the L-shaped baffle, the vertical plate and the protective door to prevent the fragments from splashing to cause personal injury.
(3) The detection equipment for ceramic finished product production and inspection and the use method thereof can realize the adsorption and fixation of ceramic bricks through the arrangement of the negative pressure adsorption mechanism, so that the stability of the ceramic bricks is maintained in the detection process, and the influence of ceramic brick deflection on the detection effect is avoided.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a schematic diagram of the negative pressure adsorption mechanism of the present invention;
FIG. 3 is a schematic view of a moving mechanism according to the present invention;
fig. 4 is an enlarged view of a portion of fig. 1 a of the present invention.
In the figure: 1. an operation table; 2. a moving mechanism; 21. a fixed frame; 22. a second motor; 23. a threaded rod; 24. a connecting piece; 3. a position adjusting mechanism; 31. a first motor; 32. a screw rod; 33. a support frame; 34. a slip ring; 35. a sliding block; 36. a connecting rod; 37. a hydraulic cylinder; 38. a pressure sensor; 39. a test block; 4. a negative pressure adsorption mechanism; 41. a support plate; 42. a filter screen; 43. a vacuum pump; 44. a connecting pipe; 45. an exhaust pipe; 46. a telescopic tube; 5. cleaning brushes; 6. a collection frame; 7. a third motor; 8. a gear; 9. a tooth-shaped plate; 10. an L-shaped baffle; 11. a support table; 12. a protective door; 13. a first magnet; 14. a second magnet; 15. a dust extraction pipe.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1, 3 and 4, the invention provides a detection device for inspecting ceramic products, comprising a bottom plate and operation tables 1 fixedly connected to two sides of the top of the bottom plate, wherein a moving mechanism 2 is arranged between two opposite sides of the operation tables 1, the moving mechanism 2 comprises a fixed frame 21 fixedly connected between the two operation tables 1, the back surface of the fixed frame 21 is fixedly connected with a second motor 22, the front surface and the back surface of the inner wall of the fixed frame 21 are rotatably connected with a threaded rod 23 through a bearing, one end of an output shaft of the second motor 22 is fixedly connected with one end of the threaded rod 23 through a coupler, the surface of the threaded rod 23 is connected with a connecting piece 24 in an internal thread manner positioned on the fixed frame 21, the top end of the connecting piece 24 is fixedly connected with the bottom of the first motor 31, the top surface of the moving mechanism 2 is provided with a position adjusting mechanism 3, the position adjustment mechanism 3 is used for adjusting the testing position of ceramic tile, the position adjustment mechanism 3 includes first motor 31, and the one end of first motor 31 output shaft is through shaft coupling fixedly connected with lead screw 32, the surface swing joint of lead screw 32 has support frame 33, the surface of lead screw 32 and the top threaded connection that is located support frame 33 have sliding ring 34, the spout has all been seted up to the inside both sides of support frame 33, and the inside sliding connection of spout has slider 35, rotate between the surface of sliding ring 34 and one side of slider 35 and be provided with connecting rod 36, the inside fixedly connected with hydraulic cylinder 37 of slider 35, and the extension end of hydraulic cylinder 37 is fixedly provided with pressure sensor 38, and the bottom fixedly connected with test block 39 of pressure sensor 38, pressure sensor 38 is PTG501 model.
Through the setting of position adjustment mechanism 3 and moving mechanism 2, can be according to the position of the detection test point adjustment test block of ceramic tile, can realize the multiple spot detection of ceramic tile, and carry out two sets of contrast tests simultaneously, further improved the accuracy nature that ceramic tile resistance to compression detected, can know the whole resistance to compression condition of ceramic tile, accord with the demand of production.
Example two
On the basis of the first embodiment, please refer to fig. 1 and 2, a negative pressure adsorption mechanism 4 is provided in the operation table 1, and the negative pressure adsorption mechanism 4 is used for adsorbing and fixing ceramic tiles, the negative pressure adsorption mechanism 4 comprises a support plate 41 movably connected in the operation table 1, through grooves adapted to the support plate 41 are formed in the front and the back of the operation table 1, the support plate 41 is provided with two through holes and distributed front and back, a filter screen 42 is fixedly provided in the through holes, one side of the operation table 1 is fixedly connected with a vacuum pump 43 through a support rod, air inlets of the vacuum pump 43 are communicated with a connecting pipe 44, two ends of the connecting pipe 44 are communicated with an exhaust pipe 45 through an expansion pipe 46, and one end of the exhaust pipe 45 is communicated with the surface of the support plate 41.
Through the setting of negative pressure adsorption mechanism 4, can realize the absorption fixed to ceramic tile for ceramic tile keeps the stability at the in-process that detects, avoids ceramic tile skew to influence the detection effect.
Example III
Referring to fig. 1, referring to the first and second embodiments, the top of the inner wall of the through groove is fixedly connected with a cleaning brush 5, the bottom of the cleaning brush 5 contacts with the top of a supporting plate 41, the inside of the operating platform 1 is movably connected with a collecting frame 6, the front and the back of the operating platform 1 are fixedly connected with a third motor 7 through a fixing plate, one end of an output shaft of the third motor 7 is fixedly connected with a gear 8 through a coupling, and the bottom of the supporting plate 41 is fixedly connected with a toothed plate 9 meshed with the gear 8.
By driving the two support plates 41 away from each other, the ceramic green bricks generated after detection can be collected, so that unified treatment of subsequent personnel is facilitated, and labor force is reduced.
Example IV
Referring to fig. 1, the top of the console 1 is fixedly provided with an L-shaped baffle 10 on two sides of the fixed frame 21, two sides of the bottom of the supporting frame 33 are slidably connected with a supporting table 11, the bottom of the supporting table 11 is fixedly connected with the top of the console 1 through a riser, the front of the L-shaped baffle 10 is rotatably connected with a protective door 12, one side of the back of the protective door 12 is fixedly connected with a first magnet 13, the front of the supporting table 11 is fixedly connected with a second magnet 14, magnetic poles of the first magnet 13 and the second magnet 14 are opposite and can be adsorbed when being close to each other, the front and the back of the inside of the riser are both communicated with a dust extraction pipe 15, one end of the dust extraction pipe 15 is connected with an external dust collector, and dust generated during ceramic tile detection can be extracted through the dust collector and the dust extraction pipe 15.
The surrounding baffle formed by the L-shaped baffle 10, the vertical plates and the protective door 12 is used for protecting fragments, so that personal injury caused by splashing of the fragments is prevented.
Example five
Referring to fig. 1 to 4, the present embodiment is obtained by combining the first embodiment with the fourth embodiment.
The invention also discloses a using method of the detection equipment for ceramic finished product production and inspection, which specifically comprises the following steps:
s1, opening a protective door 12, placing ceramic tiles on the top of a supporting plate 41, and enabling the ceramic tiles to cover through holes;
s2, starting the vacuum pump 43, enabling the vacuum pump 43 to pump air in the supporting plate 41 through the connecting pipe 44, the telescopic pipe 46 and the exhaust pipe 45, enabling vacuum in the supporting plate 41 to generate negative pressure adsorption force, enabling ceramic tiles to be stably adsorbed and fixed on the top of the supporting plate 41, placing the ceramic tiles stably, enabling the first magnet 13 on the protective door 12 to be close to the second magnet 14, enabling the protective door 12 to be closed, and forming a fence by the protective door 12, the L-shaped baffle 10 and the vertical plate, wherein the fence is used for preventing fragments from splashing;
s3, a detection test point position of the top surface of the ceramic tile is determined in advance, then the second motor 22 is started, the second motor 22 drives the threaded rod 23 to rotate, the threaded rod 23 drives the position adjusting mechanism 3 to move through the connecting piece 24, the first motor 31 is started, the first motor 31 drives the screw rod 32 to rotate, and accordingly the sliding ring 34 can be controlled to slide up and down along the surface of the screw rod 32, the sliding ring 34 can drive the sliding block 35 to move along a sliding groove through the connecting rod 36 in the sliding process, and therefore the position of the detection test point 39 is determined;
s4, starting the hydraulic cylinder 37, enabling the extending end of the hydraulic cylinder 37 to drive the pressure sensor 38 and the test block 39 to move downwards, continuously pressing down the test point position of the ceramic tile until the ceramic tile is broken through the test block 39, detecting the applied force value by the pressure sensor 38 in the process and displaying the applied force value through an external display, wherein the displayed value is the compressive strength value of the test point, and pumping dust generated by the ceramic tile during detection by the dust pumping pipe 15 in the detection process;
s5, after detection is finished, the third motor 7 is started, the third motor 7 drives the gear 8 to rotate, the toothed plate 9 can drive the supporting plates 41 to move due to the mutual meshing of the gear 8 and the toothed plate 9, fragments at the tops of the supporting plates 41 can fall into the collecting frame 6 to be collected by controlling the two supporting plates 41 to move away from each other, in the moving process, residual fragments on the filter screen 42 are brushed away by the cleaning brush 5, and finally, the collecting frame 6 is taken out and cleaned by personnel.
And all that is not described in detail in this specification is well known to those skilled in the art.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. Intensity check out test set is used in ceramic manufacture, including bottom plate and fixed connection in operation panel (1) of bottom plate top both sides, its characterized in that: a driving mechanism (2) is arranged between one opposite sides of the two operation tables (1), the top surface of the driving mechanism (2) is provided with a test point adjusting mechanism (3), and the test point adjusting mechanism (3) is used for adjusting the detection position of the ceramic tile;
the utility model provides a test point adjustment mechanism (3) includes first motor (31), and the one end of first motor (31) output shaft passes through shaft coupling fixedly connected with lead screw (32), the surface swing joint of lead screw (32) has support frame (33), the surface of lead screw (32) and the top threaded connection that is located support frame (33) have slip ring (34), the spout has all been seted up to the inside both sides of support frame (33), and the inside sliding connection of spout has sliding block (35), it is provided with connecting rod (36) to rotate between the surface of slip ring (34) and one side of sliding block (35), the inside fixedly connected with hydraulic cylinder (37) of sliding block (35), and the fixed pressure sensor (38) that is provided with in extension end of hydraulic cylinder (37), and the bottom fixedly connected with of pressure sensor (38) detects test block (39).
2. The strength detecting apparatus for ceramic product production according to claim 1, wherein: the driving mechanism (2) comprises a fixed frame (21) fixedly connected between two operation tables (1), a second motor (22) is fixedly connected to the back of the fixed frame (21), a threaded rod (23) is rotatably connected between the front surface and the back of the inner wall of the fixed frame (21) through a bearing, one end of an output shaft of the second motor (22) is fixedly connected with one end of the threaded rod (23) through a coupler, a connecting piece (24) is connected to the surface of the threaded rod (23) and is positioned in the internal thread of the fixed frame (21), and the top end of the connecting piece (24) is fixedly connected with the bottom of the first motor (31).
3. The strength detecting apparatus for ceramic product production according to claim 1, wherein: the inside of operation panel (1) is provided with absorption fixed establishment (4), and absorption fixed establishment (4) are used for the absorption fixed of ceramic tile.
4. A strength testing apparatus for ceramic finished product production according to claim 3, wherein: the adsorption fixing mechanism (4) comprises a supporting plate (41) movably connected to the inside of the operation table (1), through grooves matched with the supporting plate (41) are formed in the front face and the back face of the operation table (1), the supporting plate (41) is provided with two through holes and is distributed front and back, a plurality of through holes are formed in the top face of the supporting plate (41) and located in the operation table (1), and a filter screen (42) is fixedly arranged in the through holes.
5. The strength testing apparatus for ceramic finished product production according to claim 4, wherein: one side of operation panel (1) is through bracing piece fixedly connected with vacuum pump (43), and the air inlet intercommunication of vacuum pump (43) has connecting pipe (44), the both ends of connecting pipe (44) all are linked together through flexible pipe (46) have exhaust tube (45), and the one end of exhaust tube (45) is linked together with the surface of backup pad (41).
6. The strength detecting apparatus for ceramic product production according to claim 1, wherein: the top fixedly connected with clearance brush (5) of logical inslot wall, and the bottom of clearance brush (5) contacts with the top of backup pad (41), the inside swing joint of operation panel (1) has collection frame (6), the front and the back of operation panel (1) all pass through fixed plate fixedly connected with third motor (7), and the one end of third motor (7) output shaft is through shaft coupling fixedly connected with gear (8), the bottom fixedly connected with of backup pad (41) and toothed plate (9) of gear (8) engaged with.
7. The strength detecting apparatus for ceramic product production according to claim 2, wherein: the utility model discloses a dust extraction device, including operation panel (1), fixed frame (21), support frame (33), protection door (12), first magnet (13) of one side fixedly connected with in the back of just being located operation panel (1), the both sides of fixed frame (21) are all fixed be provided with L shape baffle (10), the both sides of support frame (33) bottom are equal sliding connection have brace table (11), and the top fixed connection of riser and operation panel (1) is passed through to the bottom of brace table (11), the front of L shape baffle (10) rotates and is connected with protection door (12), and one side fixedly connected with second magnet (14) in the back of protection door (12), the front of brace table (11) is inside and the back all communicates has dust extraction pipe (15).
8. A strength detection method for ceramic finished product production is characterized in that: the method specifically comprises the following steps:
s1, opening a protective door (12), placing ceramic tiles on the top of a supporting plate (41), and enabling the ceramic tiles to cover through holes;
s2, starting a vacuum pump (43), enabling the vacuum pump (43) to pump air in the supporting plate (41) through a connecting pipe (44), a telescopic pipe (46) and an exhaust pipe (45), enabling vacuum in the supporting plate (41) to generate negative pressure adsorption force, enabling ceramic tiles to be stably adsorbed and fixed on the top of the supporting plate (41), placing the ceramic tiles stably, enabling a first magnet (13) on the protective door (12) to be close to a second magnet (14), enabling the protective door (12) to be closed, and forming a surrounding baffle by the protective door (12), the L-shaped baffle (10) and the vertical plate, wherein the surrounding baffle is used for preventing fragments from splashing;
s3, a detection test point position of the top surface of the ceramic tile is determined in advance, then a second motor (22) is started, the second motor (22) drives a threaded rod (23) to rotate, the threaded rod (23) drives a test point adjusting mechanism (3) to move through a connecting piece (24), a first motor (31) is started, the first motor (31) drives a screw rod (32) to rotate, and accordingly a sliding ring (34) can be controlled to slide up and down along the surface of the screw rod (32), and in the sliding process of the sliding ring (34), a sliding block (35) can be driven to move along a sliding groove through a connecting rod (36), so that the position of a detection test block (39) is determined, and the position is the detection test point position;
s4, starting the hydraulic cylinder (37) to enable the extending end of the hydraulic cylinder (37) to drive the pressure sensor (38) and the detection test block (39) to move downwards, continuously pressing down the test point position of the ceramic tile until the ceramic tile is broken through the detection test block (39), detecting the applied force value through the pressure sensor (38) in the process and displaying the applied force value through an external display, wherein the displayed value is the compressive strength value of the test point, and the dust generated by the ceramic tile in the detection process is pumped away through the dust pumping pipe (15);
s5, after detection, a third motor (7) is started, the third motor (7) drives a gear (8) to rotate, the gear (8) and a toothed plate (9) are meshed with each other, the toothed plate (9) can drive a supporting plate (41) to move, fragments at the top of the supporting plate (41) can fall into a collecting frame (6) to be collected through controlling the two supporting plates (41) to move away from each other, and in the moving process, residual fragments on a filter screen (42) are brushed through a cleaning brush (5), and finally, a person takes out the collecting frame (6) to be cleaned.
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| CN2023114280721 | 2023-10-31 | ||
| CN202311428072 | 2023-10-31 |
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| CN117517082A true CN117517082A (en) | 2024-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311446807.3A Pending CN117517082A (en) | 2023-10-31 | 2023-11-02 | Detection equipment for ceramic product production inspection and use method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118670320A (en) * | 2024-08-23 | 2024-09-20 | 山东大将军新材料科技有限公司 | Detection device is used in ceramic tile production |
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| JP2008153304A (en) * | 2006-12-14 | 2008-07-03 | Ngk Insulators Ltd | Vacuum chuck |
| CN106824899A (en) * | 2017-01-19 | 2017-06-13 | 成都陶玛斯卫浴有限责任公司 | The efficient Quick cleaning device of Ceramic Tiles |
| CN210513940U (en) * | 2019-08-22 | 2020-05-12 | 运城学院 | A intensity contrast device for different metals |
| CN217475978U (en) * | 2022-05-11 | 2022-09-23 | 安徽智玛利机器人有限公司 | Manipulator for grabbing ceramic tiles |
| CN116793844A (en) * | 2023-06-29 | 2023-09-22 | 广州市盛通建设工程质量检测有限公司 | Building material strength detection equipment and detection method |
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| JP2008153304A (en) * | 2006-12-14 | 2008-07-03 | Ngk Insulators Ltd | Vacuum chuck |
| CN106824899A (en) * | 2017-01-19 | 2017-06-13 | 成都陶玛斯卫浴有限责任公司 | The efficient Quick cleaning device of Ceramic Tiles |
| CN210513940U (en) * | 2019-08-22 | 2020-05-12 | 运城学院 | A intensity contrast device for different metals |
| CN217475978U (en) * | 2022-05-11 | 2022-09-23 | 安徽智玛利机器人有限公司 | Manipulator for grabbing ceramic tiles |
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| CN118670320A (en) * | 2024-08-23 | 2024-09-20 | 山东大将军新材料科技有限公司 | Detection device is used in ceramic tile production |
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