CN117509404A - Clamping assembly and tower hoisting equipment - Google Patents
Clamping assembly and tower hoisting equipment Download PDFInfo
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- CN117509404A CN117509404A CN202210898035.6A CN202210898035A CN117509404A CN 117509404 A CN117509404 A CN 117509404A CN 202210898035 A CN202210898035 A CN 202210898035A CN 117509404 A CN117509404 A CN 117509404A
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- clamping
- tower
- driving
- hanging beam
- adjusting
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- 230000007246 mechanism Effects 0.000 claims abstract description 93
- 230000000712 assembly Effects 0.000 claims description 37
- 238000000429 assembly Methods 0.000 claims description 37
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 10
- 238000005452 bending Methods 0.000 claims description 2
- 210000005069 ears Anatomy 0.000 claims 2
- 230000009286 beneficial effect Effects 0.000 abstract description 7
- 238000009434 installation Methods 0.000 description 16
- 238000013461 design Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000013459 approach Methods 0.000 description 7
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 6
- 235000017491 Bambusa tulda Nutrition 0.000 description 6
- 241001330002 Bambuseae Species 0.000 description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 6
- 239000011425 bamboo Substances 0.000 description 6
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- 239000000758 substrate Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/108—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means for lifting parts of wind turbines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
- B66C1/425—Gripping members engaging only the external or internal surfaces of the articles motor actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/42—Gripping members engaging only the external or internal surfaces of the articles
- B66C1/425—Gripping members engaging only the external or internal surfaces of the articles motor actuated
- B66C1/427—Gripping members engaging only the external or internal surfaces of the articles motor actuated by hydraulic or pneumatic motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/62—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled
- B66C1/66—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled for engaging holes, recesses, or abutments on articles specially provided for facilitating handling thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/10—Assembly of wind motors; Arrangements for erecting wind motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D13/00—Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
- F03D13/20—Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Clamps And Clips (AREA)
Abstract
The embodiment of the invention provides a clamping assembly and tower hoisting equipment. Wherein, the clamping assembly includes: a hanging beam; the clamping mechanism comprises two clamping pieces which are symmetrically distributed on two sides of the hanging beam in the width direction and are rotationally connected with the hanging beam; and the adjusting mechanism is connected with the hanging beam and the two clamping pieces and is used for adjusting the distance between the hanging beam and the two clamping pieces. The clamping assembly provided by the embodiment of the invention can utilize the clamping mechanism to clamp the tower, and can avoid the tower from falling off the clamping assembly easily, so that the tower lifting equipment using the clamping assembly is beneficial to stably clamping the tower, and the safety risk is reduced. Moreover, the distance between the hanging beam and the two clamping pieces can be adjusted by the adjusting mechanism, so that the adaptability adjustment of the tower barrels with different sizes is facilitated, the tower barrels with different sizes can be wrapped by the hanging beam and the two clamping pieces on two sides, and the universality of the clamping assembly is improved.
Description
Technical Field
The invention relates to the field of wind driven generator assembly, in particular to a clamping assembly and tower hoisting equipment.
Background
The offshore wind power generation units in China gradually tend to be large, 8MW, 11MW, 12MW, 13MW and even 16MW megawatt units are sequentially arranged, tower barrels are longer and thicker, and some lengths reach more than 110 m. In the process of transporting the tower, the tower is firstly hoisted and transported to a transport ship through tower hoisting equipment, and then hoisted and transported to a mounting ship from the transport ship. However, the current tower hoisting equipment is usually sleeved on the tower through two annular hoisting ropes, and the tower is supported and lifted by the two annular hoisting ropes, but the tower is easy to incline and falls off from the annular hoisting ropes, so that potential safety hazards are caused.
Disclosure of Invention
Therefore, the invention aims to provide the clamping assembly and the tower hoisting equipment, which can stably hoist the tower and reduce the safety risk.
An embodiment of a first aspect of the present invention provides a clamping assembly for a tower crane, the clamping assembly comprising: a hanging beam; the clamping mechanism comprises two clamping pieces which are symmetrically distributed on two sides of the hanging beam in the width direction and are rotationally connected with the hanging beam; and the adjusting mechanism is connected with the hanging beam and the two clamping pieces and is used for adjusting the distance between the hanging beam and the two clamping pieces.
An embodiment of the second aspect of the present invention provides a tower hoisting apparatus for hoisting a section of tower, the tower hoisting apparatus comprising: at least two clamping assemblies provided in the embodiment of the first aspect, wherein the clamping mechanisms of the at least two clamping assemblies are used for clamping the one-section tower and are distributed at intervals along the axial direction of the one-section tower; the suspender is respectively connected with the two clamping assemblies.
The clamping assembly provided by the embodiment of the invention can utilize the clamping mechanism to clamp the tower, and can avoid the tower from falling off the clamping assembly easily, so that the tower lifting equipment using the clamping assembly is beneficial to stably clamping the tower, and the safety risk is reduced. Moreover, the distance between the hanging beam and the two clamping pieces can be adjusted by the adjusting mechanism, so that the adaptability adjustment of the tower barrels with different sizes is facilitated, the tower barrels with different sizes can be wrapped by the hanging beam and the two clamping pieces on two sides, and the universality of the clamping assembly is improved.
According to the tower barrel hoisting equipment provided by the embodiment of the invention, the tower barrel is clamped by the at least two clamping assemblies, so that the at least two clamping assemblies are distributed at intervals in the axial direction of the tower barrel, and the clamping assemblies are lifted by the hanging belt, so that the tower barrel is hoisted stably and safely in two-point or multi-point mode. Moreover, the tower hoisting equipment is suitable for one-step hoisting of a longer tower, and compared with the tower hoisting equipment for hoisting the tower for multiple times in the prior art, the tower hoisting equipment can reduce the transportation time, improve the installation efficiency of the tower and reduce the cost.
Additional aspects and/or advantages of the present general inventive concept will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the general inventive concept.
Drawings
The above and other objects and features of the present invention will become more apparent from the following description of the embodiments thereof, taken in conjunction with the accompanying drawings in which:
FIG. 1 illustrates a schematic structural view of a clamping assembly according to one embodiment of the present invention;
FIG. 2 illustrates another structural schematic of a clamping assembly of one embodiment of the present invention;
fig. 3 shows a schematic view of the clamping assembly of an embodiment of the invention when lifting a tower.
Fig. 1 to 3 reference numerals illustrate:
1 a clamping assembly, wherein the clamping assembly comprises a clamping head,
10, a hanging beam, 110 guide holes,
20 clamping mechanism, 210 clamping member, 211 ridge beam, 212 lifting lug, 213 shackle, 214 mounting lug, 215 connecting portion, 220 first spindle, 230 driving element, 231 first pin, 232 second pin, 240 support member, 250 second spindle,
30 adjusting mechanism, 310 gear, 320 rack, 330 driving motor,
40 auxiliary adjusting mechanism, 410 guide rail, 411 limit through hole, 420 slide block, 431 limit bolt, 432 limit nut,
50, a bottom receiving mechanism, 510 a guard band, 511 a third pin, 512 a fourth pin, 520 a pin drive,
a 60-degree pressure sensor is provided,
2 a tower drum is arranged on the bottom of the tower,
and 3, hanging straps.
Detailed Description
The following detailed description is provided to assist the reader in obtaining a thorough understanding of the methods, apparatus, and/or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and/or systems described herein will be apparent after an understanding of the present disclosure. For example, the order of operations described herein is merely an example and is not limited to those set forth herein, but may be altered as will be apparent after an understanding of the disclosure of the invention, except for operations that must occur in a specific order. Furthermore, descriptions of features known in the art may be omitted for clarity and conciseness.
The features described herein may be embodied in different forms and should not be construed as limited to the examples described herein. Rather, the examples described herein have been provided to illustrate only some of the many possible ways to implement the methods, devices, and/or systems described herein that will be apparent after an understanding of the present disclosure.
As used herein, the term "and/or" includes any one of the listed items associated as well as any combination of any two or more.
Although terms such as "first," "second," and "third" may be used herein to describe various elements, components, regions, layers or sections, these elements, components, regions, layers or sections should not be limited by these terms. Rather, these terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first member, first component, first region, first layer, or first portion referred to in the examples described herein may also be referred to as a second member, second component, second region, second layer, or second portion without departing from the teachings of the examples.
In the description, when an element such as a layer, region or substrate is referred to as being "on" another element, "connected to" or "coupled to" the other element, it can be directly "on" the other element, be directly "connected to" or be "coupled to" the other element, or one or more other elements intervening elements may be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" or "directly coupled to" another element, there may be no other element intervening elements present.
The terminology used herein is for the purpose of describing various examples only and is not intended to be limiting of the disclosure. Singular forms also are intended to include plural forms unless the context clearly indicates otherwise. The terms "comprises," "comprising," and "having" specify the presence of stated features, amounts, operations, components, elements, and/or combinations thereof, but do not preclude the presence or addition of one or more other features, amounts, operations, components, elements, and/or combinations thereof. The term "plurality" represents two and any number of two or more.
The terms "upper", "lower", "top" and "bottom" are defined in terms of orientation in the present invention, all based on the orientation of the product in normal use.
Unless defined otherwise, all terms used herein, including technical and scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Unless explicitly so defined herein, terms such as those defined in a general dictionary should be construed to have meanings consistent with their meanings in the context of the relevant art and the present invention and should not be interpreted idealized or overly formal.
The clamping assembly 1 provided by the embodiment of the invention can be specially used for clamping the tower 2 of the wind generating set, and the tower hoisting equipment is specially used for hoisting the tower 2, and particularly, can be specially used for hoisting the one-section tower 2. Of course, the tower hoisting device can also hoist a sectional tower, and it can be understood that a constructor can also use the clamping assembly 1 and the tower hoisting device to clamp and hoist other components.
In the following, a clamping assembly 1 and a tower hoisting device using the clamping assembly 1 provided by the embodiment of the invention will be described by taking a tower 2 as an example with reference to fig. 1 to 3.
As shown in fig. 1, 2 and 3, an embodiment of a first aspect of the present invention provides a clamping assembly 1 for a tower lifting apparatus. The clamping assembly 1 comprises the hanging beam 10 and the clamping mechanism 20, the tower drum 2 is clamped through the clamping mechanism 20, the tower drum 2 is wrapped in a space surrounded by the hanging beam 10 and the clamping mechanism 20, the tower drum 2 can be prevented from falling off from the clamping assembly 1 easily, and therefore the tower drum lifting device using the clamping assembly 1 is beneficial to stabilizing the clamping tower drum 2, and safety risks are reduced.
The hanging beam 10 is a bearing structure of the whole clamping assembly 1, is positioned in the middle area of the clamping assembly 1 and is positioned at the top of the tower 2. By way of example, the lower surface of the hanging beam 10 is curved, which facilitates a better fit of the top of the tower 2 through the curved surface. Further, the curvature of the arc surface can be adapted to the curvature of the tower 2.
The clamping mechanism 20 comprises two clamping pieces 210, and the two clamping pieces 210 are symmetrically distributed on two sides of the hanging beam 10 in the width direction and are rotationally connected with the hanging beam 10. The two clamping pieces 210 are used for clamping the left and right sides of the tower 2, so that the clamping is stable.
The clamping mechanism 20 further comprises two driving members, which are connected to the two clamping members 210 in a one-to-one correspondence manner, and are used for driving the two clamping members 210 to rotate relative to the hanging beam 10. The clamping piece 210 is controlled to rotate through the driving piece, so that the control is convenient, and the clamping piece 210 can be used for fastening and clamping the tower 2 by means of applying pressure to the tower 2 through the driving piece.
Further, each driving member includes at least one driving element 230, and each clamping member 210 is driven to rotate by at least one driving element 230. The plurality of driving elements 230 can simultaneously drive one clamping piece 210 to rotate, so that on one hand, the clamping piece 210 can be stably driven to move, and on the other hand, even if one driving element 230 is damaged, the other driving elements 230 can apply thrust to the clamping piece 210 to ensure that the clamping tower 2 is stably clamped, and the clamping safety is improved.
Further, the driving element 230 is a telescopic driving structure such as a hydraulic cylinder or an electric push rod, and has a movable part that can be extended or retracted so that the second end and the first end thereof are far away from or near to each other. The clamping member 210 is rotatably connected to the hanging beam 10 through a first rotation shaft 220. The first end of the driving element 230 is rotatably connected to the hanging beam 10 through a first pin 231, and the second end of the driving element 230 is rotatably connected to the clamping member 210 through a second pin 232. When the movable part of the driving element 230 is extended, the second pin 232 is far away from the first pin 231, so that the clamping piece 210 is driven to rotate around the first rotating shaft 220 relative to the hanging beam 10, and the two clamping pieces 210 are opened or closed.
Further, as shown in fig. 1 and 2, a ridge beam 211 is provided on an outer surface of the holder 210, and a second end of the driving member 230 is rotatably connected to the ridge beam 211 through a second pin 232. The connection of the second pin 232 is facilitated without greatly affecting the structural strength of the clamping member 210.
To increase the versatility of the clamping assembly 1, in some embodiments, as shown in fig. 1 and 2, the clamping assembly 1 further comprises: the adjusting mechanism 30 is connected with the hanging beam 10 and the two clamping pieces 210 and is used for adjusting the distance between the hanging beam 10 and the two clamping pieces 210. The adjustable lifting beam is beneficial to adaptively adjusting the tower barrels 2 with different sizes, if the tower barrels 2 needing to be clamped are thicker, the distance between the lifting beam 10 and the two clamping pieces 210 is adjusted to be larger through the adjusting mechanism 30, and if the tower barrels 2 needing to be clamped are thinner, the distance between the lifting beam 10 and the two clamping pieces 210 is adjusted to be smaller through the adjusting mechanism 30, so that the lifting beam 10 and the two clamping pieces 210 on two sides can wrap the tower barrels 2 with different sizes.
In a particular embodiment, the adjustment mechanism 30 is capable of driving two clamps 210 toward or away from the hanger beam 10 simultaneously. The symmetry of the two clamping pieces 210 relative to the hanging beam 10 is improved, so that the two clamping pieces 210 are beneficial to stably clamping the tower 2 and are balanced in stress.
As an example, the adjusting mechanism 30 includes a motor (not shown in the drawing), a screw (not shown in the drawing) connected to both ends of the motor, and a movable block (not shown in the drawing) sleeved on the screw, and when the screw at both ends is driven by the motor to rotate, the movable block is movable along the screw by the rotation of the screw. The two movable blocks at the two ends of the motor are respectively connected with one clamping piece 210, so that the distance between the two clamping pieces 210 and the hanging beam 10 can be simultaneously pulled, or the two clamping pieces 210 can be simultaneously far away from the hanging beam 10.
At this time, the number of the adjusting mechanisms 30 may be two, and the two adjusting mechanisms may be distributed at both ends of the length direction of the hanging beam 10, so that each clamping member 210 is driven by two adjusting mechanisms 30 to move stably.
In addition, two guide holes 110 may be formed at both ends of the hanging beam 10 in the length direction, and two protruding first rotating shafts 220 may be formed at both ends of each clamping member 210, and each first rotating shaft 220 may be inserted into a corresponding guide hole 110. The first rotation shaft 220 moves along the guide hole 110 when the adjusting mechanism 30 drives the clamping member 210 to approach or separate from the hanging beam 10, which is advantageous for smooth movement of the clamping member 210. The two first rotating shafts 220 located at two ends of one clamping member 210 may be integrally formed and configured by a long shaft, or may be in a split structure, and are respectively connected with the clamping member 210 in a rotating manner.
Of course, in another example, two movable blocks may be respectively connected to the first rotating shafts 220 in the guide holes 110 of the two clamping members 210, and the two movable blocks are symmetrically distributed on two sides of the hanging beam 10, so that in the process that the movable blocks move along the screw rod, the first rotating shafts 220 are driven to move along the guide holes 110, and further the clamping members 210 are driven to approach or separate from the hanging beam 10.
In another particular embodiment, the adjustment mechanism 30 includes two sets of adjustment assemblies that respectively drive one of the clamps 210 toward and away from the hanger beam 10.
As an example, as shown in fig. 1 and 2, two guide holes 110 are provided at both ends of the hanging beam 10 in the length direction, two convex first rotating shafts 220 are provided at both ends of each clamping member 210, and each first rotating shaft 220 is inserted into a corresponding guide hole 110. The adjustment mechanism 30 is capable of adjusting the first rotation shaft 220 to move along the guide hole 110. Smooth movement of the clamp 210 is facilitated so that the first rotation shaft 220 can be moved away from or toward the hanger beam 10 along the guide hole 110, thereby allowing the clamp 210 to be rotated about the first rotation shaft 220 away from or toward the hanger beam 10. Each set of adjusting components may include an adjusting driving unit, where two first shafts 220 located at two ends of a clamping member 210 are integrally formed, that is, two first shafts 220 are formed by a long shaft, the length of the long shaft is greater than that of the clamping member 210, and the two first shafts 220 may extend through the clamping member 210 so that two ends of the first shafts extend out of the clamping member 210 to form a convex first shaft 220, and each adjusting driving unit is connected with one first shaft 220, that is, one first shaft 220 located at one end of the clamping member 210, so as to drive the whole long shaft to move along the guide hole 110, so that the distance between the edge of the clamping member 210 and the hanging beam 10 is relatively uniform. The two first shafts 220 protruding outward from the two ends of each clamping member 210 may be a split structure, and the two first shafts 220 are respectively connected with the clamping members 210 in a rotating manner, and at this time, each group of adjusting assemblies may include two adjusting driving units, which are respectively connected with the two first shafts 220 located at the two ends of the clamping members 210.
Further, each group of adjusting assemblies further comprises two transmission units respectively connected with the first rotating shafts 220 at two ends of the clamping member 210. Based on the condition that each group of adjusting components comprises an adjusting driving unit, one of the two transmission units is connected with the adjusting driving unit; based on the condition that each group of adjusting components comprises two adjusting driving units, the two transmission units are connected with the two adjusting driving units in a one-to-one correspondence. Whether each set of the adjustment assemblies includes several adjustment driving units, the two transmission units are connected to the first shafts 220 at both ends of the clamping member 210, which is advantageous in that the two first shafts 220 smoothly move so that the clamping member 210 smoothly moves.
Further, as shown in fig. 1 and 2, each transmission unit includes a gear 310 and a rack 320 engaged with each other, the gear 310 is sleeved on the first rotation shaft 220, and the rack 320 is laid on the inner side wall of the guide hole 110. Facilitating smooth movement of the first rotation shaft 220 along the guide hole 110.
The gear 310 is fixedly connected with the first shaft 220, the clamping member 210 is rotatably connected with the first shaft 220, and the adjusting driving unit is connected with one end of the first shaft 220. The first rotation shaft 220 may be moved along the guide hole 110 by the engagement of the gear 310 and the rack 320 and the holder 210 may be rotated about the first rotation shaft 220 when the first rotation shaft 220 is moved to an arbitrary position.
Further, each adjustment drive unit is a drive motor 330 or a manual rocker or hydraulic cylinder.
As shown in fig. 1 and 2, two first shafts 220 at both ends of one clamping member 210 are integrally formed and constructed of one long shaft, and the adjusting mechanism 30 includes two sets of adjusting members for driving one clamping member 210 toward or away from the hanger beam 10, respectively, each set of adjusting members including two adjusting driving units and two transmission units, each of the adjusting driving units being connected to one first shaft 220 at one end of the clamping member 210 through one transmission unit. Each adjusting driving unit is a driving motor 330, which is connected with one end of the first rotating shaft 220 away from the clamping piece 210, and drives the first rotating shaft 220 to rotate, so as to drive the gear 310 on the first rotating shaft 220 to move along the rack 320 in the guiding hole 110, and drive the clamping piece 210 to approach or separate from the hanging beam 10. The clamping member 210 may then be driven to rotate about the first rotation axis 220 by the driving member.
Of course, it is also possible to do without regard to whether the adjustment mechanism 30 is capable of driving two clamping members 210 closer to or farther from the hanging beam 10 at the same time or driving one clamping member 210 closer to or farther from the hanging beam 10, respectively, and instead to enable the adjustment mechanism 30 to adjust the movement of the first rotation shaft 220 along the guide hole 110. Smooth movement of the clamp 210 is facilitated so that the first rotation shaft 220 can be moved away from or toward the hanger beam 10 along the guide hole 110, thereby allowing the clamp 210 to be rotated about the first rotation shaft 220 away from or toward the hanger beam 10.
Further, as shown in fig. 1 and 2, the guide hole 110 is an arc-shaped hole, and extends to be bent downward from the top of the hanging beam 10. The lower surface of the hanging beam 10 is an arc surface, and the clamping member 210 is an inward curved arc plate shape. The curvature of the lower surface of the hanging beam 10, the curvature of the clamping member 210 and the curvature of the guide hole 110 are the same. Therefore, the adjusting mechanism 30 can adjust the clamping piece 210 to move along the bending radian of the lower surface of the hanging beam 10, so that the space surrounded by the adjusted hanging beam 10 and the two clamping pieces 210 is close to a columnar space, and the wrapping effect on the tower 2 is improved.
In the case that the adjusting mechanism 30 drives the two clamping members 210 to approach or separate from the hanging beam 10, if the position of the driving member is not moved, the driving range of the driving member is affected, and the rotation stroke of the clamping members 210 is affected. Thus, in some embodiments, as shown in fig. 1 and 2, the clamping assembly 1 further comprises: and an auxiliary adjusting mechanism 40, the auxiliary adjusting mechanism 40 connecting the hanging beam 10 and the two driving members for adjusting the two driving members to be close to or far from the widthwise edges of the adjacent hanging beam 10. Thus, when the driving mechanism drives the clamping piece 210 to be far away from the hanging beam 10, the auxiliary adjusting mechanism 40 can be used for adjusting the edge of the driving piece, which is close to the width direction of the adjacent hanging beam 10, and when the driving mechanism drives the clamping piece 210 to be close to the hanging beam 10, the auxiliary adjusting mechanism 40 can be used for adjusting the edge of the driving piece, which is far away from the width direction of the adjacent hanging beam 10, so that the movable stroke of the driving piece is ensured, and the rotating stroke of the clamping piece 210 is ensured.
Further, the auxiliary adjusting mechanism 40 includes a plurality of auxiliary adjusting components, the number of which is the same as that of the driving elements 230, and the auxiliary adjusting components are connected to the driving elements 230 in a one-to-one correspondence. Each auxiliary adjustment assembly drives one driving element 230 to move and in the case that the driving member includes a plurality of driving elements 230, the plurality of auxiliary adjustment assemblies drive a plurality of driving elements 230 connected to the same holder 210 to move.
As an example, as shown in fig. 1 and 2, each auxiliary adjustment assembly includes: a guide rail 410 provided at the top of the hanging beam 10 and extending in the width direction of the hanging beam 10; the sliding block 420 is matched with the guide rail 410 and can slide along the guide rail 410, a first end of the driving element 230 is rotationally connected with the sliding block 420, a second end of the driving element 230 is rotationally connected with the clamping piece 210, and the driving element 230 is of a telescopic driving structure; and a stopper for locking the relative positions of the slider 420 and the guide rail 410. The first end of the driving member 230 is moved along the guide rail 410 by the slider 420, and the movement is smoothed.
Wherein the driving element 230 is a telescopic driving structure having a movable part that can be extended or retracted so that the second end and the first end thereof are far away from or near each other. As the movable member of the drive element 230 extends, the second end of the drive element 230 moves away from the first end thereof, which urges the clamp 210 to rotate relative to the hanger beam 10. After the adjusting mechanism 30 drives the clamping member 210 away from the hanging beam 10, the sliding block 420 can be unlocked by the limiting member, and then the sliding block 420 is moved along the guide rail 410, so that the sliding block 420 approaches the edge of the adjacent hanging beam 10, and further the first end of the driving element 230 approaches the edge of the hanging beam 10 to move toward the clamping member 210, and then the relative position of the sliding block 420 and the guide rail 410 is locked by the limiting member. The second end of the driving element 230 can be far away from the first end of the moving driving element 230 by the maximum stroke when the driving element 210 is driven to rotate by the extension of the movable part of the driving element 230, thereby ensuring the driving range of the driving element 230 and the rotation stroke of the clamping element 210.
As shown in fig. 1 and 2, the driving elements 230 of the two driving pieces are symmetrically distributed in the width direction of the hanging beam 10. The plurality of auxiliary adjusting members are symmetrically distributed in the width direction of the hanging beam 10. The guide rails 410 of the two auxiliary adjusting assemblies symmetrically distributed in the width direction of the hanging beam 10 are integrally formed. The machining and installation of the guide rail 410 is facilitated as compared to the independent presence of the guide rail 410 of each auxiliary adjustment assembly.
As shown in fig. 1 and 2, the limiting member includes a limiting bolt 431 and a limiting nut 432, a limiting through hole 411 extending along the length direction of the limiting bolt 431 is provided on the guide rail 410, and the limiting bolt 431 passes through the sliding block 420 and the limiting through hole 411 to be connected with the limiting nut 432. The structure is simple, and the slide block 420 is convenient to fix.
In order to enable the two clamping members 210 to better clamp the tower 2, in some embodiments, as shown in fig. 1 and 2, each clamping member 210 is in an inward curved arc plate shape, that is, curved toward the direction of the tower 2, and the two clamping members 210 may enclose a cylindrical space, so as to conveniently accommodate the tower 2 and fully wrap the tower 2.
As an example, the inner surface of each clamping member 210 may be attached to the outer surface of the tower 2, and the tower 2 is directly clamped by using the clamping members 210, which has a simple structure and is convenient to process. Of course, the inner surface of the holder 210 may be bonded to the tower 2 by other members instead of being bonded to the tower 2.
In order to enhance the clamping effect of the clamping mechanism 20 in the case that the inner surface of the clamping members 210 is not in contact with the tower 2, in a specific embodiment, as shown in fig. 1 and 2, a plurality of protruding supporting members 240 are provided on the inner surface of each clamping member 210, and the supporting members 240 are used to contact with the tower 2. The tower 2 is supported by a plurality of supporting pieces 240 in a multi-point mode, and the clamping stability of the clamping mechanism 20 is improved.
Further, the support 240 can swing with respect to the inner surface of the holder 210. When the support 240 contacts the tower 2, the support 240 may swing to make full contact with and fit against the outer surface of the tower 2, thereby improving the clamping effect.
For the connection between the support 240 and the clamping member 210, in a specific embodiment, the bottom of the support 240 is provided with a second rotating shaft 250, and the inner surface of the clamping member 210 is provided with mounting lugs 214 distributed at two ends of the support 240, and the portion of the second rotating shaft 250 extending out of the support 240 is inserted into the two mounting lugs 214. The support 240 may swing around the second rotation shaft 250, and has a simple structure and convenient installation. Specifically, as shown in fig. 1 and 2, the second shaft 250 is a long shaft, and both ends thereof extend out of the support 240 to be connected to the mounting lugs 214. Of course, the number of the second rotating shafts 250 may be two, and the second rotating shafts may be respectively connected to opposite ends of the supporting member 240.
In another specific embodiment, the inner surface of the clamping member 210 is provided with an arc-shaped groove (not shown in the figure), the cross section of the arc-shaped groove has a circular structure with a cut-out top, and a rotating rod (not shown in the figure) is embedded in the arc-shaped groove, and the top of the rotating rod protrudes out of the arc-shaped groove and is connected with the supporting member 240. The convenient support 240 drives the rotating rod to rotate in the arc-shaped groove, thereby realizing swinging.
Further, the surface of the support 240 for fitting is an arc surface. For example, the arc surface is made to have the same curvature as the outer surface of the tower 2, so that the tower 2 can be sufficiently fitted.
Further, the supporting member 240 has a long plate shape, and increases the bonding area with the tower 2. Of course, the support 240 may be circular or square, etc.
Further, the support 240 is laterally disposed on the inner surface of the clamping member 210, i.e., extends in the axial direction of the clamped tower 2. Is convenient for being fully attached with the tower drum 2.
Further, at least two rows of supporting members 240 are provided on the inner surface of each clamping member 210, one row of the supporting members 240 is located above the middle of the clamping member 210, and the other row is located below the middle of the clamping member 210; and/or at least two rows of support members 240 are provided on the inner surface of each clip member 210, the at least two rows of support members 240 being spaced apart along the length of the hanger beam 10. The plurality of supporting members 240 are made to support the tower 2 over a larger area in the circumferential direction and the axial direction of the tower 2, thereby improving the clamping effect. Specifically, as shown in fig. 1 and fig. 2, 6 supporting members 240 are disposed on the inner surface of each clamping member 210, and are distributed in two rows and three columns, the upper row of 3 supporting members 240 is located above the middle of the clamping member 210, and the lower row of 3 supporting members 240 is located below the middle of the clamping member 210, so that the tower 2 can be conveniently clamped in multiple directions in the circumferential direction of the tower 2, and the tower 2 is fully supported in the axial direction of the tower 2, so that the clamping effect of the clamping mechanism 20 is improved.
To improve the safety of clamping the tower 2, in some embodiments, as shown in fig. 1 and 2, a pressure sensor 60 is provided at the inner side of each clamp 210, and the pressure applied to the tower 2 by the clamp 210 is detected by the pressure sensor 60. The pressure sensor 60 can measure the pressure generated by the support 240 at the position on the tower 2 in real time, so that the tower 2 can be lifted when the pressure value tested by the pressure sensor 60 meets the design requirement, and the lifting safety of the tower 2 is ensured.
Further, the pressure sensor 60 can be electrically connected with a controller of the tower hoisting device, and the controller is used for controlling the lifting device to lift the hanging strip 3 connected with the clamping assembly 1 when the pressure value tested by the pressure sensor 60 reaches the set pressure value, so as to hoist the tower 2.
As an example, a pressure sensor 60 is provided on the support 240 for detecting the pressure applied by the support 240 to the tower 2. The pressure sensor 60 can be arranged on each supporting piece 240, the pressure applied to the tower 2 by the supporting pieces 240 can be monitored in multiple directions and multiple angles, and when the pressure values tested by all the pressure sensors 60 reach the design requirements, the tower 2 can be lifted, so that the lifting installability of the tower 2 is improved.
Furthermore, to increase the safety of the clamping tower 2, in some embodiments, as shown in fig. 1 and 2, the clamping assembly 1 further comprises: the bottom receiving mechanism 50, the bottom receiving mechanism 50 is connected to the bottom of the clamping mechanism 20, a first end of the bottom receiving mechanism 50 is detachably connected to one of the two clamping members 210, and/or a second end of the bottom receiving mechanism 50 is detachably connected to the other clamping member 210. The bottom bearing mechanism 50 can play a secondary protection role, and if the tower 2 falls off from between the two clamping pieces 210, the tower 2 can be further covered from the bottom through the bottom bearing mechanism 50, so that the lifting safety of the tower 2 is improved.
In a specific use process, before the tower 2 is clamped, the first end and/or the second end of the bottom supporting mechanism 50 can be separated from the clamping members 210, so that the two clamping members 210 can be opened to clamp the tower 2 later, and after clamping, the first end and/or the second end of the bottom supporting mechanism 50 is connected with the clamping members 210 separated from the first end and/or the second end of the bottom supporting mechanism, so as to play a role in protection.
As an example, as shown in fig. 1 and 2, the bottom receiving mechanism 50 includes a protective tape 510, a first end of the protective tape 510 is connected to the bottom of one clip 210 by a third pin 511, and a second end of the protective tape 510 is connected to the bottom of the other clip 210 by a fourth pin 512. The protective tape 510 can be bent into a cylindrical shape for inserting the pins at both ends, and the third pin 511 and the fourth pin 512 are inserted therein, so that the structure is simple, the connection is convenient, and the pins can be easily pulled out of the protective tape 510. In addition, the protection belt 510 with different lengths is sleeved on the third pin shaft 511 and the fourth pin shaft 512, so that the tower 2 can be protected when the two clamping pieces 210 clamp the tower 2 with different sizes. Of course, in the case where the third pin 511 and the fourth pin 512 are both detachably connected to the holder 210, both pins and the protective tape 510 may be replaced at the same time.
Further, as shown in fig. 2, the bottom of each clamping member 210 is provided with two connecting portions 215 which are spaced apart, the third pin 511 is inserted into the through holes of the two connecting portions 215 at the bottom of one clamping member 210, and the fourth pin 512 is inserted into the through holes of the two connecting portions 215 at the bottom of the other clamping member 210.
Further, as shown in fig. 1 and 2, the bottom receiving mechanism 50 further includes a pin driving member 520, where the pin driving member 520 is connected to the third pin 511 or the fourth pin 512, and is used for driving the third pin 511 or the fourth pin 512 connected thereto away from the clamping member 210. When the third pin shaft 511 or the fourth pin shaft 512 is far away from the clamping member 210, one end of the protecting belt 510 is also far away from the clamping member 210, so that the two clamping members 210 can be opened to wrap the tower 2. The pin driving member 520 includes an electric push rod or a motor screw or a hydraulic cylinder, etc., and the third pin 511 or the fourth pin 512 may be drawn into or away from the holding member 210.
Specifically, as shown in fig. 1 and 2, two insertion lugs extending downward are disposed at the bottoms of the two clamping members 210, insertion holes into which the pins are inserted are disposed on the insertion lugs, two ends of the third pin 511 are inserted into two insertion holes at the bottom of one clamping member 210, and two ends of the fourth pin 512 are inserted into two insertion holes at the bottom of the other clamping member 210. The pin driver 520 may withdraw either the third pin 511 or the fourth pin 512 from both lugs. In addition, since the insert lugs extend downward, interference with the tower 2 can be avoided when the two clamps 210 stably clamp the tower 2.
Of course, the third pin 511 and/or the fourth pin 512 may also be manually disengaged from the clamp 210.
Further, the pin driving member 520 may further drive the third pin 511 or the fourth pin 512 to rotate, thereby winding up the end of the protection belt 510, so that the length of the protection belt 510 can be adaptively adjusted, and the protection of the tower 2 is facilitated when the two clamping members 210 clamp the towers 2 with different sizes.
In some embodiments, at least one hanger is provided on the outer surface of each clamp 210, at least one hanger being used to connect the straps 3. Because the surface of the clamping member 210 is relatively large, it is convenient to provide a sling.
Further, a plurality of ridge beams 211 are provided on the outer surface of the clamping member 210 at intervals along the length direction of the hanging beam 10, and each hanging member is provided on one ridge beam 211. The structural strength of the clamping piece 210 is not greatly affected, and the clamping piece 210 is beneficial to stably clamping the tower 2.
Further, as shown in fig. 1 and 2, the hanger includes a shackle 213 detachably connected to the shackle 212 and a shackle 212. The structure is simple.
Two hanging pieces are arranged on each clamping piece 210, and the hanging strip 3 can be connected with the two hanging pieces at the same time, even if one hanging piece is separated from the hanging strip 3, the hanging strip 3 can be connected with the other hanging piece.
As shown in fig. 3, a second aspect of the present invention provides a tower hoisting apparatus for hoisting a one-stage tower 2, the tower hoisting apparatus comprising: two clamping assemblies 1 according to the embodiment of the first aspect, the clamping mechanisms 20 of the two clamping assemblies 1 are used for clamping the one-section tower 2 and are distributed at intervals along the axial direction of the one-section tower 2; and the hanging strips 3 are respectively connected with the two clamping assemblies 1.
The tower hoisting device provided by the embodiment of the present invention, due to the inclusion of the clamping assembly 1 provided by the embodiment of the first aspect, further has the beneficial effects of the clamping assembly 1 provided by the embodiment of the first aspect, and is not described in detail herein. In addition, the tower drum 2 is clamped by the two clamping assemblies 1, so that the two clamping assemblies 1 are distributed at intervals in the axial direction of the tower drum 2, the two clamping assemblies 1 are lifted by the hanging belt 3, and the tower drum 2 is hoisted stably and safely. Moreover, the tower cylinder lifting device is suitable for lifting the longer one-section tower cylinder 2 at one time, and compared with the tower cylinder lifting device for lifting the tower cylinder 2 in multiple sections in the prior art, the tower cylinder lifting device can reduce the transportation time, improve the installation efficiency of the tower cylinder 2 and reduce the cost.
The main stream units installed on the market at present, such as 3MW, 6MW, 8MW and the like, the length of the tower barrel 2 is about 80m to 90m, the sections of the tower barrel 2 are at least three sections, the installation efficiency of the offshore tower barrel 2 is low, the installation time of the three sections of tower barrels 2 is at least 12 hours, the four sections of tower barrels 2 can be longer, the more the sections are, the more the number of bolts connected between the tower barrels 2 is, the more the number of butt-joint flanges is, and the greater cost is brought to the production and manufacture of the tower barrels 2. In the latter age, the capacity of the single unit is gradually increased, the total length of the tower 2 is gradually increased, and the tower 2 is possibly segmented more. In order to reduce the installation cost of the megawatt unit and the production and manufacturing cost of the unit and improve the installation efficiency of the offshore unit, the embodiment considers that the tower 2 is designed into a one-section tower 2, but the one-section tower 2 has a long length, how to hoist the one-section tower 2 to the transport ship on the wharf and how to hoist the one-section tower 2 from the transport ship to the installation ship on the sea is a worth thinking problem. And adopt tower section of thick bamboo lifting device that this embodiment provided to carry out hanging beam 10, the both ends of tower section of thick bamboo 2 are cliied through two clamping components 1 that the interval distributes, then utilize suspender 3 to hoist, even if tower section of thick bamboo 2 is very long, also can stable hoist and mount integral type tower section of thick bamboo 2 to compare in sectional type tower section of thick bamboo 2, reduce transportation time, improve tower section of thick bamboo 2 installation effectiveness, reduce installation, cost of transportation.
The working principle of the tower hoisting device according to one embodiment of the present invention is described in detail below. The tower hoisting device is used for hoisting the tower 2 in one section from shore to a transport vessel or from a transport vessel at sea to a mounting vessel at a quay. The tower hoisting equipment mainly comprises four mechanisms, namely a clamping mechanism 20, an adjusting mechanism 30, an auxiliary adjusting mechanism 40 and a bottom bearing mechanism 50. The clamping mechanism 20 is used for clamping the one-section tower 2, each clamping piece 210 of the clamping mechanism 20 is driven to rotate around the first rotating shaft 220 through two hydraulic cylinders so as to execute clamping and releasing actions, each clamping piece 210 is provided with two hydraulic cylinders, redundant design of the clamping piece 210 in the clamping and releasing actions is considered, one of the two hydraulic cylinders can realize rotation of the clamping piece 210, when one hydraulic cylinder fails or is damaged during lifting, the clamping and releasing actions of the clamping piece 210 can be realized through the action of the other hydraulic cylinder, and the tower 2 can be lifted and the releasable tower 2 of the tower lifting device after the lifting is completed is ensured. The contact between the clamping member 210 and the tower 2 is achieved by the support member 240, the support member 240 can rotate around the second rotation shaft 250, and when the support member 240 contacts the surface of the tower 2, the support member 240 can follow the surface of the tower 2 by rotating around the second rotation shaft 250. Six supporting pieces 240 are uniformly distributed on the inner surface of each clamping piece 210, each supporting piece 240 is provided with a pressure sensor 60, the pressure sensor 60 can measure the pressure of the supporting piece 240 at the position on the tower 2 in real time, when the pressure values tested by the pressure sensors 60 on the surfaces of the six supporting pieces 240 reach the design requirements, the tower 2 can be lifted, and the monitoring of multiple surfaces can be performed, so that the lifting safety of the tower 2 is ensured. The adjusting mechanism 30 mainly can adjust the positions of the clamping pieces 210 on the left side and the right side, so as to increase the universality design of the tower hoisting equipment, and enable the tower hoisting equipment to be suitable for hoisting towers 2 with different diameters. The driving motor 330 drives the first rotation shaft 220 to rotate, and the gear 310 and the rack 320 are driven, so that the entire holder 210 can move left and right along the length direction of the guide hole 110. The side of the hydraulic cylinder connected with the hanging beam 10 is also designed into a position-adjustable mode, before the position of the clamping piece 210 needs to be adjusted through the driving motor 330, the gear 310 and the rack 320, the connecting limit bolt 431 and the limit nut 432 of the sliding block 420 and the guide rail 410 are removed, the driving motor 330 and the gear 310 act, the clamping piece 210 moves, the side of the sliding block 420 connected with the hanging beam 10 of the hydraulic cylinder also follows the clamping piece 210 along the guide rail 410, and after the sliding block 420 moves to a designated position, the limit bolt 431 and the limit nut 432 are installed, and the sliding block 420 is fixed on the guide rail 410. The bottom receiving mechanism 50 is mainly used for secondary protection when the tower 2 is lifted, and if the tower 2 is separated from the supporting member 240, a flat protecting belt 510 is arranged below the bottom receiving mechanism. The first end of the protecting belt 510 is connected with one clamping piece 210 through a third pin roll 511, the second end of the protecting belt 510 is connected with the other clamping piece 210 through a fourth pin roll 512 connected with an electric push rod, after the tower 2 is hoisted, the electric push rod is remotely operated first, the electric push rod drives the fourth pin roll 512 to automatically withdraw from the clamping piece 210, then the protecting belt 510 can fall off from the side of the electric push rod, finally the clamping mechanism 20 is released, and the whole tower hoisting equipment is hoisted away from the tower 2 by the crane.
When the tower hoisting device hoists a tower 2 with a certain diameter and in a one-section mode, the connecting limit bolt 431 and the limit nut 432 between the slide block 420 and the guide rail 410 are detached, the adjusting mechanism 30 and the auxiliary adjusting mechanism 40 of the tower hoisting device are utilized, the driving motor 330 acts, the gear 310 drives the clamping piece 210 of the clamping mechanism 20 to move to a designated position, at the moment, the slide block 420 at the end, connected with the hanging beam 10, of the hydraulic cylinder also moves to the designated position along with the clamping piece 210, the limit bolt 431 and the limit nut 432 are installed, and the slide block 420 is fixed on the guide rail 410. The fixture clamping mechanism 20 is operated, the hydraulic cylinder acts, the clamping piece 210 rotates towards the direction side of the tower 2, the internal supporting piece 240 of the clamping piece 210 is contacted with the surface of the tower 2, and the operation of the clamping mechanism 20 is stopped until the measured value of the pressure sensor 60 on the surface of the supporting piece 240 reaches the specified design value. The bottom receiving mechanism 50 is operated, and a protective tape 510 is installed, one end of which is connected to one clip 210 through a third pin 511, and the other end of which is connected to the other clip 210 through a fourth pin 512 connected to the electric putter. According to the above mode, two clamping assemblies 1 are respectively and independently connected with two ends of a tower drum 2 by using a crane, the premise is to ensure that the installation positions of the two clamping assemblies 1 are symmetrical by taking the gravity center of the tower drum 2 as a center point, after the two clamping assemblies 1 are connected with the tower drum 2, the crane is connected with four hanging strips 3 respectively connected with left and right shackles 213 on the clamping assemblies 1, the tower drum 2 is lifted, and the tower drum 2 is lifted to a transport ship or an installation ship. Referring to fig. 3, four slings 3 are connected to four shackles 213 in a one-to-one correspondence, and are connected to four shackles 213 where two clamping assemblies 1 approach each other. Of course, the four slings 3 may be connected to four shackles 213 of the two clamping assemblies 1 facing away from each other, and may be selected according to factors such as the length of the tower 2. Of course, to improve the lifting safety, eight slings 3 may be used for lifting, for example, four slings 3 are used to connect with four shackles 213 on the left side clamping assembly 1, another four slings 3 are used to connect with four shackles 213 on the right side clamping assembly 1, and so on. In addition, before the clamping assembly 1 is separated from the tower 2, the electric push rod is remotely operated first, the fourth pin shaft 512 connected with the electric push rod is automatically withdrawn from the clamping piece 210, then the protecting belt 510 is separated from the side of the electric push rod, then the clamping mechanism 20 is released, and the whole tower hoisting device is hoisted away from the tower 2 by the crane.
The tower cylinder lifting device can realize the installation of the one-section tower cylinder 2 from a wharf to a transport ship and the lifting from the marine transport ship to the installation ship, ensures the feasibility of the construction scheme of the one-section tower cylinder 2, improves the installation efficiency of an offshore unit, and reduces the production and manufacturing cost of the tower cylinder 2. Moreover, the clamping assembly 1 of the tower hoisting equipment has universality, can meet the requirement of hoisting the one-section tower 2 with different diameters, and reduces the development or switching cost. The redundancy design, the multipoint pressure monitoring design and the secondary protection design of the tower hoisting equipment improve the safety of the tower 2 in the hoisting and transporting process.
Of course, the tower hoisting device may also include three or more clamping assemblies 1, so that three-point type or multi-point type hoisting of the tower 2 is correspondingly realized, and other clamping assemblies 1 except for the two-point type hoisting tower 2 can play a role in protecting, so that the tower 2 is prevented from falling due to clamping failure of some or more clamping assemblies.
Although embodiments of the present invention have been described in detail hereinabove, various modifications and variations may be made to the embodiments of the invention by those skilled in the art without departing from the spirit and scope of the invention. It will be appreciated that such modifications and variations will be apparent to those skilled in the art that they will fall within the spirit and scope of the embodiments of the invention as defined in the appended claims.
Claims (23)
1. Clamping assembly (1) for tower hoisting equipment, characterized in that the clamping assembly (1) comprises:
a hanging beam (10);
the clamping mechanism (20), the clamping mechanism (20) comprises two clamping pieces (210), and the two clamping pieces (210) are symmetrically distributed on two sides of the hanging beam (10) in the width direction and are rotationally connected with the hanging beam (10);
and the adjusting mechanism (30) is connected with the hanging beam (10) and the two clamping pieces (210) and is used for adjusting the distance between the hanging beam (10) and the two clamping pieces (210).
2. Clamping assembly (1) according to claim 1, wherein the clamping mechanism (20) further comprises two driving members, which are connected to the two clamping members (210) in a one-to-one correspondence for driving the two clamping members (210) in rotation relative to the lifting beam (10);
each of the driving members comprises at least one driving element (230), and each of the clamping members (210) is driven to rotate by the at least one driving element (230).
3. Clamping assembly (1) according to claim 2, characterized in that the adjustment mechanism (30) is capable of driving two clamping members (210) simultaneously towards or away from the lifting beam (10); or alternatively
The adjusting mechanism (30) comprises two groups of adjusting components, and one clamping piece (210) is driven to be close to or far away from the hanging beam (10) respectively.
4. A clamping assembly (1) according to claim 3, wherein two guide holes (110) are formed at two ends of the lifting beam (10) in the length direction, two first rotating shafts (220) protruding outwards are arranged at two ends of each clamping piece (210), and each first rotating shaft (220) is inserted into the corresponding guide hole (110);
the adjustment mechanism (30) is capable of adjusting the first rotation shaft (220) to move along the guide hole (110).
5. Clamping assembly (1) according to claim 4, characterized in that, based on the case where the adjustment mechanism (30) comprises two sets of adjustment assemblies,
each group of the adjusting components comprises an adjusting driving unit, two first rotating shafts (220) positioned at two ends of one clamping piece (210) are integrally formed, and each adjusting driving unit is connected with one first rotating shaft (220), or
Each group of the adjusting assemblies comprises two adjusting driving units which are respectively connected with two first rotating shafts (220) positioned at two ends of the clamping piece (210).
6. Clamping assembly (1) according to claim 5, characterized in that each group of adjustment assemblies further comprises two transmission units connected to the first shafts at both ends of the clamping member (210), respectively;
Based on the fact that each group of the adjusting assemblies comprises an adjusting driving unit, one of the two transmission units is connected with the adjusting driving unit;
based on the condition that each group of adjusting components comprises two adjusting driving units, the two transmission units are connected with the two adjusting driving units in a one-to-one correspondence.
7. The clamping assembly (1) according to claim 6, characterized in that each transmission unit comprises a gear (310) and a rack (320) which are meshed with each other, the gear (310) being sleeved on the first rotation shaft (220), the rack (320) being laid on the inner side wall of the guide hole (110);
the gear (310) is fixedly connected with the first rotating shaft (220), the clamping piece (210) is rotatably connected with the first rotating shaft (220), and the adjusting driving unit is connected with one end of the first rotating shaft (220).
8. Clamping assembly (1) according to claim 5, characterized in that each of the adjustment drive units is a drive motor (330) or a manual rocker or a hydraulic cylinder.
9. Clamping assembly (1) according to claim 4, characterized in that the guide hole (110) is an arc-shaped hole extending from the top of the lifting beam (10) bending outwards and downwards;
The lower surface of the hanging beam (10) is an arc surface, and the clamping piece (210) is in an inward-bent arc plate shape;
wherein, the curvature of the lower surface of the hanging beam (10), the curvature of the clamping piece (210) and the curvature of the guide hole (110) are the same.
10. The clamping assembly (1) according to any one of claims 2 to 9, wherein the clamping assembly (1) further comprises:
and the auxiliary adjusting mechanism (40) is connected with the hanging beam (10) and the two driving pieces and is used for adjusting the two driving pieces to be close to or far away from the edge of the adjacent hanging beam (10) in the width direction.
11. Clamping assembly (1) according to claim 10, characterized in that the auxiliary adjustment mechanism (40) comprises a number of auxiliary adjustment assemblies, the number of which is the same as the number of the driving elements (230), which are connected in a one-to-one correspondence with the driving elements (230);
the driving elements (230) of the two driving members are symmetrically distributed in the width direction of the hanging beam (10);
the plurality of auxiliary adjusting components are symmetrically distributed in the width direction of the hanging beam (10).
12. Clamping assembly (1) according to claim 11, characterized in that each of said auxiliary adjustment assemblies comprises:
A guide rail (410) provided on the top of the hanging beam (10) and extending in the width direction of the hanging beam (10);
the sliding block (420) is matched with the guide rail (410) and can slide along the guide rail (410), a first end of the driving element (230) is rotationally connected with the sliding block (420), a second end of the driving element (230) is rotationally connected with the clamping piece (210), and the driving element (230) is of a telescopic driving structure;
a limiter for locking the relative positions of the slider (420) and the guide rail (410);
wherein the guide rails (410) of the two auxiliary adjusting assemblies symmetrically distributed in the width direction of the hanging beam (10) are integrally formed.
13. Clamping assembly (1) according to claim 12, wherein the limiting piece comprises a limiting bolt (431) and a limiting nut (432), wherein the guide rail (410) is provided with a limiting through hole (411) extending along the length direction of the guide rail, and the limiting bolt (431) penetrates through the sliding block (420) and the limiting through hole (411) to be connected with the limiting nut (432).
14. Clamping assembly (1) according to any one of claims 1 to 9, wherein a plurality of outwardly protruding support members (240) are provided on the inner surface of each clamping member (210), the support members (240) being swingable relative to the inner surface of the clamping member (210), the support members (240) being adapted to engage with the member to be clamped.
15. Clamping assembly (1) according to claim 14, wherein the bottom of the support (240) is provided with a second rotation shaft (250), the inner surface of the clamping member (210) is provided with mounting ears (214) distributed at both ends of the support (240), and the portion of the second rotation shaft (250) protruding from the support (240) is inserted into both mounting ears (214).
16. Clamping assembly (1) according to claim 15, wherein the support (240) is provided with a pressure sensor (60) for detecting the pressure exerted by the support (240) on the piece to be clamped.
17. The clamping assembly (1) according to claim 14, wherein the surface of the support (240) for abutment is arcuate; and/or
At least two rows of supporting pieces (240) are arranged on the inner surface of each clamping piece (210), one row of the supporting pieces (240) is located above the middle of the clamping piece (210), and the other row of the supporting pieces is located below the middle of the clamping piece (210); and/or
At least two rows of supporting pieces (240) are arranged on the inner surface of each clamping piece (210), and the supporting pieces (240) are distributed at intervals along the length direction of the hanging beam (10).
18. Clamping assembly (1) according to any one of claims 1 to 9, wherein at least one sling (3) is provided on the outer surface of each clamping member (210), at least one sling being adapted to be connected to a sling;
the outer surface of the clamping piece (210) is also provided with a plurality of ridge beams (211) which are distributed at intervals along the length direction of the hanging beam (10), and each hanging piece is arranged on one ridge beam (211).
19. Clamping assembly (1) according to claim 18, characterized in that the sling comprises a lifting lug (212) and a shackle (213) detachably connected to the lifting lug (212).
20. Clamping assembly (1) according to any of claims 2 to 9, characterized in that the driving element (230) is a hydraulic cylinder or an electric push rod;
the first end of the driving element (230) is rotationally connected with the hanging beam (10) through a first pin shaft (231), a ridge beam (211) is arranged on the outer surface of the clamping piece (210), and the second end of the driving element (230) is rotationally connected with the ridge beam (211) through a second pin shaft (232).
21. The clamping assembly (1) according to any one of claims 1 to 9, wherein the clamping assembly (1) further comprises:
The bottom bearing mechanism (50) is connected to the bottom of the clamping mechanism (20), a first end of the bottom bearing mechanism (50) is detachably connected with one clamping piece (210), and/or a second end of the bottom bearing mechanism (50) is detachably connected with the other clamping piece (210).
22. Clamping assembly (1) according to claim 21, wherein the bottom reception mechanism (50) comprises a protective strip (510), a first end of the protective strip (510) being connected to the bottom of one of the clamping members (210) by means of a third pin (511), a second end of the protective strip (510) being connected to the bottom of the other clamping member (210) by means of a fourth pin (512);
the bottom bearing mechanism (50) further comprises a pin shaft driving piece (520), wherein the pin shaft driving piece (520) is connected with the third pin shaft (511) or the fourth pin shaft (512) and is used for driving the third pin shaft (511) or the fourth pin shaft (512) connected with the pin shaft driving piece to be far away from the clamping piece (210);
the pin shaft driving piece (520) comprises an electric push rod or a motor lead screw or a hydraulic cylinder.
23. A tower hoisting device for hoisting a section of tower, characterized in that, the tower hoisting device includes:
-at least two clamping assemblies (1) according to any one of claims 1 to 22, the clamping mechanisms (20) of at least two of the clamping assemblies (1) being adapted to clamp the one-piece tower (2) and being spaced apart along the axial direction of the one-piece tower (2);
and the hanging strips (3) are respectively connected with at least two clamping assemblies (1).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210898035.6A CN117509404A (en) | 2022-07-28 | 2022-07-28 | Clamping assembly and tower hoisting equipment |
PCT/CN2022/142755 WO2024021514A1 (en) | 2022-07-28 | 2022-12-28 | Clamping assembly and tower hoisting apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210898035.6A CN117509404A (en) | 2022-07-28 | 2022-07-28 | Clamping assembly and tower hoisting equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117509404A true CN117509404A (en) | 2024-02-06 |
Family
ID=89705157
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210898035.6A Pending CN117509404A (en) | 2022-07-28 | 2022-07-28 | Clamping assembly and tower hoisting equipment |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN117509404A (en) |
WO (1) | WO2024021514A1 (en) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108163714B (en) * | 2017-12-25 | 2019-12-10 | 江苏金风科技有限公司 | Hoisting device |
JP7151236B2 (en) * | 2018-07-20 | 2022-10-12 | 株式会社大林組 | Blade mounting device |
DK180454B1 (en) * | 2018-09-13 | 2021-05-06 | Liftra Ip Aps | ROTOR WING CLAMPING TOOL |
CN109704186B (en) * | 2018-12-28 | 2023-02-28 | 江苏金风科技有限公司 | Blade replacing tool |
CN113023556B (en) * | 2019-12-25 | 2022-08-30 | 江苏金风科技有限公司 | Blade hoisting equipment |
CN113023553A (en) * | 2019-12-25 | 2021-06-25 | 江苏金风科技有限公司 | Blade hoisting equipment |
US11686290B2 (en) * | 2020-07-30 | 2023-06-27 | General Electric Company | Lifting device for a wind turbine rotor blade |
-
2022
- 2022-07-28 CN CN202210898035.6A patent/CN117509404A/en active Pending
- 2022-12-28 WO PCT/CN2022/142755 patent/WO2024021514A1/en unknown
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Publication number | Publication date |
---|---|
WO2024021514A1 (en) | 2024-02-01 |
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