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CN117069993A - Preparation method of polyvinyl alcohol spongy gel - Google Patents

Preparation method of polyvinyl alcohol spongy gel Download PDF

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Publication number
CN117069993A
CN117069993A CN202311268791.1A CN202311268791A CN117069993A CN 117069993 A CN117069993 A CN 117069993A CN 202311268791 A CN202311268791 A CN 202311268791A CN 117069993 A CN117069993 A CN 117069993A
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China
Prior art keywords
polyvinyl alcohol
gel
inorganic salt
sponge
effect
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Pending
Application number
CN202311268791.1A
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Chinese (zh)
Inventor
江献财
石竞晗
魏锶琦
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Fuzhou University
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Fuzhou University
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Priority to CN202311268791.1A priority Critical patent/CN117069993A/en
Publication of CN117069993A publication Critical patent/CN117069993A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0014Use of organic additives
    • C08J9/0023Use of organic additives containing oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0095Mixtures of at least two compounding ingredients belonging to different one-dot groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2205/00Foams characterised by their properties
    • C08J2205/04Foams characterised by their properties characterised by the foam pores
    • C08J2205/05Open cells, i.e. more than 50% of the pores are open
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2207/00Foams characterised by their intended use
    • C08J2207/12Sanitary use, e.g. diapers, napkins or bandages
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2329/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Derivatives of such polymer
    • C08J2329/02Homopolymers or copolymers of unsaturated alcohols
    • C08J2329/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Emergency Medicine (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The invention discloses a preparation method of polyvinyl alcohol spongy gel, and belongs to the technical field of polymer gel preparation. The polyvinyl alcohol composite emulsion is prepared by heating and dissolving a polyvinyl alcohol solution, sequentially adding micromolecular polyalcohol, inorganic salt with salt dissolving effect and inorganic salt with salting-out effect into the polyvinyl alcohol solution, stirring and uniformly mixing, and curing the emulsion at normal temperature to obtain spongy gel with an open-cell structure, wherein the gel has extremely fast liquid absorption capacity and obvious negative pressure drainage effect, and can be used in the fields of biomedical and the like. Meanwhile, the polyvinyl alcohol spongy gel can still maintain its shape after repeated water loss and rehydration.

Description

Preparation method of polyvinyl alcohol spongy gel
Technical Field
The invention belongs to the technical field of polymer gel preparation, and particularly relates to a preparation method of polyvinyl alcohol spongy gel.
Background
Polyvinyl alcohol is a water-soluble polymer with the characteristic of being biodegradable and is commonly used as a biomedical material. The polyvinyl alcohol sponge can be used as a dressing for surgical wound negative pressure drainage. The preparation method of the polyvinyl alcohol sponge disclosed at present comprises the following steps: pore-forming agent filling pore-forming method, chemical foaming method, mechanical stirring method, and combination of the three. The pore-forming agent filling pore-forming method is to adopt starch as a pore-forming agent, then add a cross-linking agent, remove the pore-forming agent starch from the sponge after cross-linking and solidification, and obtain the porous polyvinyl alcohol sponge. However, the method has the disadvantages of high environmental protection pressure, large water consumption and high manufacturing cost, and a large amount of water is needed to wash out starch. The chemical foaming method is to add substances capable of generating gases such as carbon dioxide or nitrogen through chemical reaction in the production process, and then to obtain the polyvinyl alcohol sponge through solidification under the actions of homogenizing and stabilizing bubbles of the surfactant. The mechanical stirring foaming method is to add a surfactant into a polyvinyl alcohol solution, generate bubbles under high-speed stirring, and then add a cross-linking agent for curing to obtain the polyvinyl alcohol sponge. In all these methods, an aldehyde crosslinking agent is used, and an acid is added to effect catalytic crosslinking. Therefore, both the conditions for the acetal reaction and the process conditions for foam molding are required. Has high process requirements. And the addition of acids and aldehydes also damages the biocompatibility of the polyvinyl alcohol.
In order to solve the above problems, chinese patent CN 103554801a discloses a modified polyvinyl alcohol sponge and a preparation method thereof, the preparation method of the sponge comprises: adding 80-150 parts by weight of polyvinyl alcohol into 600-1800 parts by weight of water, stirring, heating to 60-98 ℃ to form a stable solution, and adding 20-200 parts by weight of starch and 10-100 parts by weight of hexamethylenetetramine into the stable solution to form a mixed solution. Adding 10-400 parts by weight of sulfuric acid or hydrochloric acid into the mixed solution, uniformly stirring, heating to 50-85 ℃ for solidification for 8-20 hours, cooling, demolding and cleaning to obtain the polyvinyl alcohol sponge. The problems of odor, inconvenience in operation of workers, low production efficiency and the like caused by formaldehyde in each link in the production process of the polyvinyl alcohol sponge product are solved, the wetting rate of the product is improved, and the softness of the dry state of the product is improved. The polyvinyl alcohol solution can also be frozen and thawed or chemically crosslinked to obtain polyvinyl alcohol gel, and then the polyvinyl alcohol gel is frozen and dried, supercritical dried and other methods to obtain the polyvinyl alcohol sponge. However, due to limitations of freeze drying, supercritical drying and other methods, the method is difficult to industrially produce polyvinyl alcohol sponge. For example, chinese patent CN 104045852a discloses a preparation method of polyvinyl alcohol sponge dressing, which fully uses ultraviolet light curing and freeze thawing technology to form a polyvinyl alcohol sponge dressing with a three-dimensional network structure combining chemical crosslinking and physical crosslinking. The polyvinyl alcohol sponge dressing prepared by the method has good biocompatibility and wet strength, soft texture, good compliance with wound surface and good application property, and can be widely used for drainage of the wound surface. Chinese patent CN 115368625a discloses a method for preparing an aramid-assisted polyvinyl alcohol aerogel. The preparation method comprises the following steps: providing a composite dispersion liquid containing polyvinyl alcohol, aramid nanofibers and an organic solvent, and taking the composite dispersion liquid as a precursor to contact with water to realize sol-gel conversion so as to obtain aramid-assisted polyvinyl alcohol hydrogel; and then carrying out solvent replacement or not, and then drying to obtain the aramid fiber-assisted polyvinyl alcohol aerogel. However, an organic solvent such as dimethyl sulfoxide is used in the preparation process.
Aiming at the defects of the prior art, the invention designs a preparation method of polyvinyl alcohol spongy gel, which utilizes the synergistic effect of the protection effect of organic micromolecular polyalcohol and the salting-out effect of inorganic salt to prepare the polyvinyl alcohol spongy gel which can be molded at normal temperature and normal pressure.
Disclosure of Invention
The invention aims to provide a preparation method of polyvinyl alcohol spongy gel. The polyvinyl alcohol sponge is prepared by curing under normal temperature through the synergistic effect of the organic micromolecular polyalcohol and the inorganic salt salting-out effect, has an obvious open pore structure, and can realize a rapid water absorption and dehydration process.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a polyvinyl alcohol spongy gel is prepared by the following steps:
(1) Under the heating condition, dissolving polyvinyl alcohol with deionized water to prepare a polyvinyl alcohol solution;
(2) Sequentially adding small molecular polyalcohol, inorganic salt with salt dissolution effect and inorganic salt with salting-out effect into the polyvinyl alcohol solution, and uniformly stirring and mixing to obtain polyvinyl alcohol composite emulsion;
(3) And (3) introducing the polyvinyl alcohol composite emulsion into a mold, and sealing and curing the polyvinyl alcohol composite emulsion in an environment of 0-50 ℃ for 1-10 hours to obtain the polyvinyl alcohol spongy gel.
Further, the heating temperature in the step 1) is 80-100 ℃.
Further, the polyvinyl alcohol used in the step 1) may be one or more of 1788, 1799, 2088, 2099, 2688, 2699.
Further, the concentration of the polyvinyl alcohol solution obtained in the step 1) is 1-20wt%.
Further, the amount of the micromolecular polyol in the step 2) is 50 wt% -300 wt% of the amount of the polyvinyl alcohol; the small molecular polyalcohol is one or more selected from ethylene glycol, glycerol, sorbitol, polyethylene glycol 200, polyethylene glycol 400, polyethylene glycol 600 and the like.
Further, the using amount of the inorganic salt with the salt dissolving effect is 10 wt% -100 wt% of the using amount of the polyvinyl alcohol; the inorganic salt with salt dissolving effect is one or more selected from lithium chloride, calcium chloride, magnesium chloride, zinc chloride, calcium nitrate, zinc nitrate and magnesium nitrate.
Further, the using amount of the inorganic salt with the salting-out effect is 50 wt% -200 wt% of the using amount of the polyvinyl alcohol; the inorganic salt with salting-out effect is one or more of sodium chloride, sodium carbonate, sodium sulfate and sodium citrate.
The polyvinyl alcohol spongy gel has obvious open pore structure, high biocompatibility, strong liquid absorption capacity and obvious negative pressure drainage effect, can still keep the shape after repeated dehydration and rehydration, and can be applied to medical sponges or other liquid absorption places.
The invention has the remarkable advantages that:
(1) The preparation method of the polyvinyl alcohol spongy gel is simple; the prepared polyvinyl alcohol sponge has an obvious open pore structure, can realize rapid water absorption and dehydration, and can be repeated;
(2) The polyvinyl alcohol sponge prepared by the invention can be used as a water-absorbing sponge for domestic kitchens and toilets or used in the biomedical field, such as a blood-absorbing washing liquid sponge for operation and the like.
Drawings
FIG. 1 is a sample of the polyvinyl alcohol sponge-like gel prepared in example 1.
FIG. 2 is a microstructure of the polyvinyl alcohol sponge-like gel prepared in example 1. As can be seen from the figure, the obtained polyvinyl alcohol sponge-like gel has a remarkable open cell structure.
FIG. 3 is a graph showing the comparative state of the polyvinyl alcohol sponge-like gel (left) prepared in example 1 and the gel after drying at 60℃for 10. 10 h (right). The gel after drying is soaked in water for 1 minute, so that the gel can be recovered into a spongy state.
FIG. 4 shows the density and porosity values of the polyvinyl alcohol sponge-like gel prepared in example 1 (left) and after drying the gel at 60℃for 10 h (right).
FIG. 5 shows the adsorption effect of the polyvinyl alcohol sponge-like gel prepared in example 1 on various liquids. As can be seen from the figure, the obtained polyvinyl alcohol sponge gel has good adsorption performance on water.
Detailed Description
A polyvinyl alcohol spongy gel is prepared by the following steps:
(1) Dissolving polyvinyl alcohol with deionized water at 80-100 ℃ to prepare a polyvinyl alcohol solution with the weight percent of 1-20%;
(2) Sequentially adding 50-300-wt% of small molecular polyalcohol, 10-wt-100-wt% of inorganic salt with salt dissolution effect and 50-wt-200-wt% of inorganic salt with salting-out effect into a polyvinyl alcohol solution, and uniformly stirring and mixing to obtain a polyvinyl alcohol composite emulsion;
(3) And (3) introducing the polyvinyl alcohol composite emulsion into a mold, and sealing and curing the polyvinyl alcohol composite emulsion in an environment of 0-50 ℃ for 1-10 hours to obtain the polyvinyl alcohol spongy gel.
Wherein, the polyvinyl alcohol can be one or more of 1788, 1799, 2088, 2099, 2688 and 2699. The small molecular polyalcohol is one or more selected from ethylene glycol, glycerol, sorbitol, polyethylene glycol 200, polyethylene glycol 400 and polyethylene glycol 600. The inorganic salt with salt dissolving effect is one or more selected from lithium chloride, calcium chloride, magnesium chloride, zinc chloride, calcium nitrate, zinc nitrate and magnesium nitrate. The inorganic salt with salting-out effect is one or more of sodium chloride, sodium carbonate, sodium sulfate and sodium citrate.
In order to make the contents of the present invention more easily understood, the technical scheme of the present invention will be further described with reference to the specific embodiments, but the present invention is not limited thereto.
Example 1
Adding 1 g polyvinyl alcohol 1799 into 6 mL deionized water, heating and dissolving in water bath at 95 ℃ to obtain polyvinyl alcohol solution, adding 2 g ethylene glycol, 0.2 g magnesium chloride and 3 g sodium sulfate into the polyvinyl alcohol solution to obtain uniform composite emulsion, introducing the composite emulsion into a mold for sealing, and standing and curing at 20 ℃ for 1 h to obtain polyvinyl alcohol spongy gel.
Example 2
Adding 1 g polyvinyl alcohol 1799 into 6 mL deionized water, heating and dissolving in water bath at 95deg.C to obtain polyvinyl alcohol solution, adding 2 g glycerin, 0.2 g calcium chloride and 3 g sodium citrate into the polyvinyl alcohol solution to obtain uniform composite emulsion, introducing the composite emulsion into a mold, sealing, and aging at 30deg.C for 2 h to obtain polyvinyl alcohol sponge gel.
Example 3
Adding 1 g polyvinyl alcohol 2099 into 6 mL deionized water, heating and dissolving in water bath at 95 ℃ to obtain polyvinyl alcohol solution, adding 2 g polyethylene glycol 200, 0.2 g lithium chloride and 3 g sodium chloride into the polyvinyl alcohol solution to obtain uniform composite emulsion, introducing the composite emulsion into a mold for sealing, and standing and curing at 30 ℃ for 2 h to obtain polyvinyl alcohol spongy gel.
Example 4
Adding 1 g polyvinyl alcohol 2699 into 7 mL deionized water, heating and dissolving in water bath at 95 ℃ to obtain polyvinyl alcohol solution, adding 2 g polyethylene glycol 200, 0.2 g lithium chloride and 3 g sodium chloride into the polyvinyl alcohol solution to obtain uniform composite emulsion, introducing the composite emulsion into a mold for sealing, and standing and curing at 30 ℃ for 2 h to obtain polyvinyl alcohol spongy gel.
Example 5
Adding 1 g polyvinyl alcohol 2688 into 7 mL deionized water, heating and dissolving in water bath at 95 ℃ to obtain polyvinyl alcohol solution, adding 2 g polyethylene glycol 400, 0.2 g zinc chloride and 3 g sodium chloride into the polyvinyl alcohol solution to obtain uniform composite emulsion, introducing the composite emulsion into a mold for sealing, and standing and curing at 30 ℃ for 2 h to obtain polyvinyl alcohol spongy gel.
The foregoing description is only of the preferred embodiments of the invention, and all changes and modifications that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (7)

1. The preparation method of the polyvinyl alcohol spongy gel is characterized by comprising the following steps of:
(1) Under the heating condition, dissolving polyvinyl alcohol with deionized water to prepare a polyvinyl alcohol solution;
(2) Sequentially adding small molecular polyalcohol, inorganic salt with salt dissolution effect and inorganic salt with salting-out effect into the polyvinyl alcohol solution, and uniformly stirring and mixing to obtain polyvinyl alcohol composite emulsion;
(3) And (3) introducing the polyvinyl alcohol composite emulsion into a mold, and sealing and curing for 1-10 hours in an environment of 0-50 ℃ to obtain the polyvinyl alcohol spongy gel.
2. The method for preparing a polyvinyl alcohol sponge-like gel according to claim 1, wherein: the heating temperature in the step 1) is 80-100 ℃.
3. The method for preparing a polyvinyl alcohol sponge-like gel according to claim 1, wherein: the concentration of the polyvinyl alcohol solution obtained in the step 1) is 1-20wt%.
4. The method for preparing a polyvinyl alcohol sponge-like gel according to claim 1, wherein: the consumption of the micromolecular polyol in the step 2) is 50 wt% -300 wt% of the consumption of the polyvinyl alcohol; the small molecular polyalcohol is one or more selected from ethylene glycol, glycerol, sorbitol, polyethylene glycol 200, polyethylene glycol 400 and polyethylene glycol 600.
5. The method for preparing a polyvinyl alcohol sponge-like gel according to claim 1, wherein: the consumption of the inorganic salt with the salt dissolution effect is 10 wt% -100 wt% of the consumption of the polyvinyl alcohol; the inorganic salt with salt dissolving effect is one or more selected from lithium chloride, calcium chloride, magnesium chloride, zinc chloride, calcium nitrate, zinc nitrate and magnesium nitrate.
6. The method for preparing a polyvinyl alcohol sponge-like gel according to claim 1, wherein: the use amount of the inorganic salt with the salting-out effect is 50-wt% -200-wt% of the use amount of the polyvinyl alcohol; the inorganic salt with salting-out effect is one or more of sodium chloride, sodium carbonate, sodium sulfate and sodium citrate.
7. A polyvinyl alcohol sponge-like gel prepared by the method of claims 1-6.
CN202311268791.1A 2023-09-28 2023-09-28 Preparation method of polyvinyl alcohol spongy gel Pending CN117069993A (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311268791.1A CN117069993A (en) 2023-09-28 2023-09-28 Preparation method of polyvinyl alcohol spongy gel

Publications (1)

Publication Number Publication Date
CN117069993A true CN117069993A (en) 2023-11-17

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Country Status (1)

Country Link
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