CN116906394A - A dual piezoelectric ring self-sensing bend-driven two-stage slide valve electro-hydraulic servo valve - Google Patents
A dual piezoelectric ring self-sensing bend-driven two-stage slide valve electro-hydraulic servo valve Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/07—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
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Abstract
一种双压电环自传感弯驱型两级滑阀式电液伺服阀,该阀结构左右对称,左、右控制阀芯由左、右压电环分别弯曲驱动。由于压电效应,压电环在驱动中将产生与其弯曲形变大小成比例的电压信号,通过自传感电路提取后,传递到控制电路形成对控制阀芯位移的自传感闭环控制。控制阀芯在控制阀套中运动使得控制阀口打开,产生驱动主阀芯运动的油液,主阀芯运动将带动反馈杆绕弹簧管中心旋转,使得反馈杆上端带动控制阀套向着控制阀口关闭的方向运动。当控制阀口完全关闭时,主阀芯停止运动,形成对主阀芯位置的机械闭环控制。本发明采用双压电环驱动、双闭环控制但不需要传感器,具有响应快、精度高、体积小、性能受温度影响小等优点。
A dual piezoelectric ring self-sensing bend-driven two-stage slide valve electro-hydraulic servo valve. The valve structure is symmetrical, and the left and right control valve cores are bent and driven by the left and right piezoelectric rings respectively. Due to the piezoelectric effect, the piezoelectric ring will generate a voltage signal proportional to the size of its bending deformation during driving. After being extracted through the self-sensing circuit, it is transmitted to the control circuit to form a self-sensing closed-loop control of the displacement of the valve core. The movement of the control valve core in the control valve sleeve causes the control valve port to open, producing oil that drives the movement of the main valve core. The movement of the main valve core will drive the feedback rod to rotate around the center of the spring tube, causing the upper end of the feedback rod to drive the control valve sleeve toward the control valve. Movement in the direction of mouth closing. When the control valve port is completely closed, the main valve core stops moving, forming a mechanical closed-loop control of the main valve core position. The invention adopts dual piezoelectric ring drive and dual closed-loop control but does not require sensors. It has the advantages of fast response, high precision, small size, and little influence on temperature by performance.
Description
技术领域Technical field
本发明属于电液伺服控制领域,具体涉及一种双压电环自传感弯驱型两级滑阀式电液伺服阀。The invention belongs to the field of electro-hydraulic servo control, and specifically relates to a dual-piezoelectric ring self-sensing bend-driven two-stage slide valve electro-hydraulic servo valve.
背景技术Background technique
电液伺服阀作为高端电液装备的核心基础件,其频响、精度和可靠性直接制约着整个高端电液装备伺服系统的控制精度和响应速度,也直接影响到整个系统的可靠性和寿命,因此,高速精密高可靠性电液伺服阀一直是国家高端电液伺服装备的重大需求。As the core basic component of high-end electro-hydraulic equipment, the electro-hydraulic servo valve's frequency response, accuracy and reliability directly restrict the control accuracy and response speed of the entire high-end electro-hydraulic equipment servo system, and also directly affect the reliability and life of the entire system. , Therefore, high-speed, precision and high-reliability electro-hydraulic servo valves have always been a major demand for high-end electro-hydraulic servo equipment in the country.
从电液伺服阀的发展历程可知,提高伺服阀用电-机转换器的频响和动态带载能力是提高电液伺服阀动态性能的前提。以压电驱动器为代表的高精度、高频响、高可靠性电-机转器的出现为高速精密电液伺服阀的开发提供了机遇。压电驱动器低能耗、不发热、使用寿命长、无电磁干扰、响应时间短、节能潜力大,其在电液伺服阀的应用研究一直是新型电液伺服阀研究的热点。目前,压电双晶片、压电叠堆、放大型压电驱动器在电液伺服阀中应用研究较多,压电环弯驱型驱动器在电液伺服阀的研究处于起步,但从体积、性能和价格等方面综合比较,压电环弯驱型驱动器具有更大的优势。It can be seen from the development history of electro-hydraulic servo valves that improving the frequency response and dynamic load capacity of the electro-mechanical converter used in the servo valve is the prerequisite for improving the dynamic performance of the electro-hydraulic servo valve. The emergence of high-precision, high-frequency response, and high-reliability electro-mechanical actuators represented by piezoelectric actuators provides opportunities for the development of high-speed precision electro-hydraulic servo valves. Piezoelectric actuators have low energy consumption, no heat, long service life, no electromagnetic interference, short response time, and large energy saving potential. Its application research in electro-hydraulic servo valves has always been a hot spot in the research of new electro-hydraulic servo valves. At present, there are many studies on the application of piezoelectric bimorph, piezoelectric stack, and amplified piezoelectric actuators in electro-hydraulic servo valves. The research on piezoelectric ring bending actuators in electro-hydraulic servo valves is in its infancy, but in terms of volume and performance, Comprehensive comparison with price and other aspects, the piezoelectric ring bending actuator has greater advantages.
同其他压电驱动器的特性一样,压电环弯驱型驱动器动态性能较好,但输出也是迟滞非线性的,在位移和输出力较大时,其体积仍然较大。因此压电环弯驱型电液伺服阀虽然具有较好的动态性能,但整个阀的体积较大且输出会呈现出迟滞非线性。为保证流量的情况下降低体积和降低非线性,目前压电环弯驱型电液伺服阀的通常采用两级结构且要采用两个位移传感器对两级的阀芯进行电反馈闭环控制,第一个传感器对控制级阀芯的位置进行闭环控制,第二个传感器对功率级主阀芯的位置进行闭环控制。增加两个传感器虽然能够提高性能,但会造成整个阀的成本增加、体积增大以及可靠性降低。Like other piezoelectric actuators, the piezoelectric ring bending actuator has better dynamic performance, but its output is also hysteretic and nonlinear. When the displacement and output force are large, its volume is still large. Therefore, although the piezoelectric ring bend-driven electro-hydraulic servo valve has good dynamic performance, the entire valve is large in size and the output will show hysteretic nonlinearity. In order to reduce the volume and nonlinearity while ensuring the flow rate, the current piezoelectric ring bend-driven electro-hydraulic servo valve usually adopts a two-stage structure and uses two displacement sensors to perform electrical feedback closed-loop control of the two-stage valve core. One sensor performs closed-loop control of the position of the control stage spool, and the second sensor performs closed-loop control of the position of the main spool of the power stage. Although adding two sensors can improve performance, it will increase the cost, increase the size and reduce the reliability of the entire valve.
发明内容Contents of the invention
为了克服以上不足,本发明提供一种双压电环自传感弯驱型两级滑阀式电液伺服阀,该电液伺服阀将控制阀芯分成左、右两个,由左、右两个压电环弯驱型驱动器分别驱动,控制级采用自传感闭环控制,功率级采用机械闭环控制,因此该电液伺服阀具有响应速度快、控制精度高、可靠性高、体积小等优点。In order to overcome the above shortcomings, the present invention provides a dual piezoelectric ring self-sensing bend-driven two-stage slide valve type electro-hydraulic servo valve. The electro-hydraulic servo valve divides the control valve core into left and right parts. Two piezoelectric ring bending actuators are driven separately. The control stage adopts self-sensing closed-loop control, and the power stage adopts mechanical closed-loop control. Therefore, the electro-hydraulic servo valve has fast response speed, high control accuracy, high reliability, small size, etc. advantage.
为了实现上述目的,本发明采用的技术方案为:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种双压电环自传感弯驱型两级滑阀式电液伺服阀,包括左压电环、右压电环、左输出杆、右输出杆、反馈杆、左控制阀芯、右控制阀芯、控制阀套、控制阀体,所述左压电环设置在所述控制阀体的左端空腔内,其侧面与控制阀体空腔侧壁胶粘,左压电环的中间圆孔内壁与左支撑座侧面胶粘,所述左输出杆的左端螺纹连接所述左支撑座,并通过左调零螺母锁紧,左控制阀芯设置在控制阀套内,并通过螺纹连接左输出杆的右端;所述右压电环设置在阀体的右端空腔内,其侧面与控制阀体空腔侧壁胶粘,右压电环的中间圆孔内壁与右支撑座侧壁胶粘,所述右输出杆的右端螺纹连接右支撑座,并通过右调零螺母锁紧,右控制阀芯设于控制阀套内,并通过螺纹连接右输出杆的左端。A dual piezoelectric ring self-sensing bend-driven two-stage slide valve electro-hydraulic servo valve, including a left piezoelectric ring, a right piezoelectric ring, a left output rod, a right output rod, a feedback rod, a left control valve core, a right Control valve core, control valve sleeve, control valve body, the left piezoelectric ring is arranged in the left end cavity of the control valve body, its side is glued to the side wall of the control valve body cavity, and the middle of the left piezoelectric ring The inner wall of the round hole is glued to the side of the left support seat. The left end of the left output rod is threaded to the left support seat and locked by the left zero-adjustment nut. The left control valve core is set in the control valve sleeve and connected through threads. The right end of the left output rod; the right piezoelectric ring is arranged in the right end cavity of the valve body, and its side is glued to the side wall of the control valve body cavity, and the inner wall of the middle circular hole of the right piezoelectric ring is connected to the side wall of the right support seat Glue, the right end of the right output rod is threaded to the right support seat and locked by the right zero adjustment nut. The right control valve core is located in the control valve sleeve and is threaded to the left end of the right output rod.
进一步优化,所述控制阀套设于控制阀体内,两者间隙配合。To further optimize, the control valve is sleeved in the control valve body, and the two have a clearance fit.
进一步优化,所述左控制阀芯与右控制阀芯左右对称分布在控制阀套的两侧,左控制阀芯的左端为螺纹孔,其右端盲孔为左控制阀芯回油腔,且外周设有环形槽,环形槽内设有与左控制阀芯回油腔相通的油孔,左控制阀芯回油腔的出口与控制阀回油腔相通;所述右控制阀芯的右端设有螺纹孔,左端为右控制阀芯回油腔,其外周设有环形槽,环形槽内设有与右控制阀芯回油腔相通的油孔,右控制阀芯回油腔的出口与控制阀回油腔相通,控制阀回油腔通过控制阀回油通道与主阀回油腔相通,主阀回油腔与回油口T相通。Further optimization, the left control valve core and the right control valve core are symmetrically distributed on both sides of the control valve sleeve. The left end of the left control valve core is a threaded hole, and the blind hole at the right end is the oil return chamber of the left control valve core, and the outer circumference An annular groove is provided, and an oil hole connected to the oil return chamber of the left control valve core is provided in the annular groove. The outlet of the oil return chamber of the left control valve core is connected to the oil return chamber of the control valve; the right end of the right control valve core is provided with The left end of the threaded hole is the oil return chamber of the right control valve core. There is an annular groove on the outer periphery. There is an oil hole in the annular groove that communicates with the oil return chamber of the right control valve core. The outlet of the oil return chamber of the right control valve core is connected with the control valve. The oil return chamber of the control valve is connected to the main valve oil return chamber through the control valve oil return channel, and the main valve oil return chamber is connected to the oil return port T.
进一步优化,所述控制阀套的内孔中设置有左环形槽和右环形槽,左控制阀芯上的环形槽右端和左环形槽的左端构成左控制阀口,右控制阀芯上环形槽的左端和右环形槽的右端构成右控制阀口。Further optimization, the inner hole of the control valve sleeve is provided with a left annular groove and a right annular groove. The right end of the annular groove on the left control valve core and the left end of the left annular groove constitute the left control valve port. The annular groove on the right control valve core is The left end and the right end of the right annular groove form the right control valve port.
进一步优化,所述左压电环驱动左控制阀芯在控制阀套内运动,从而改变左控制阀口开度,右压电环驱动右控制阀芯在控制阀套内运动,从而改变右控制阀口开度。Further optimization, the left piezoelectric ring drives the left control valve core to move in the control valve sleeve, thereby changing the left control valve opening, and the right piezoelectric ring drives the right control valve core to move in the control valve sleeve, thereby changing the right control valve opening. Valve opening.
进一步优化,所述左压电环和右压电环产生弯曲形变的同时也产生和其形变成比例的电压信号,通过自传感电路检测处理回反馈到控制器,以实现对左控制阀芯和右控制阀芯位移的自传感闭环控制。Further optimization, when the left piezoelectric ring and the right piezoelectric ring produce bending deformation, they also generate voltage signals proportional to their deformation, which are fed back to the controller through self-sensing circuit detection and processing to realize control of the left control valve. Self-sensing closed-loop control of core and right control spool displacement.
进一步优化,来自于左控制阀口或右控制阀口油液驱动主阀芯运动,并带动反馈杆的下端运动,使得反馈杆绕弹簧管的中心旋转,反馈杆的上端推动控制阀套向左控制阀口和右控制阀口关闭的方向运动,当左控制阀口和右控制阀口完全关闭,主阀芯停止运动,形成主阀芯位置的闭环控制,使得主阀芯的位移和左控制阀芯和右控制阀芯产生的位移成比例。Further optimization, the oil from the left control valve port or the right control valve port drives the main valve core to move, and drives the lower end of the feedback rod to move, causing the feedback rod to rotate around the center of the spring tube, and the upper end of the feedback rod pushes the control valve sleeve to the left The control valve port and the right control valve port move in the direction of closing. When the left control valve port and the right control valve port are completely closed, the main valve core stops moving, forming a closed-loop control of the main valve core position, so that the displacement of the main valve core and the left control valve The displacement produced by the spool is proportional to that of the right control spool.
进一步优化,所述左输出杆与左支撑座螺纹连接并通过左调零螺母锁紧,右输出杆与右支撑座螺纹连接并通过右调零螺母锁紧,上述连接螺纹均为细牙,松开左调零螺母或右调零螺母,从而实现旋转左输出杆、右输出杆使得左控制阀芯和右控制阀芯移动,完成控制阀的零位调节。Further optimization, the left output rod is threadedly connected to the left support base and locked by the left zero-adjustment nut, and the right output rod is threadedly connected with the right support base and locked by the right zero-adjustment nut. The above-mentioned connection threads are all fine-threaded and loose. Open the left zero-adjustment nut or the right zero-adjustment nut to rotate the left output rod and right output rod to move the left control valve core and the right control valve core to complete the zero position adjustment of the control valve.
进一步优化,所述反馈杆两末端为球体,上端穿过弹簧管的内孔与控制阀套构成球铰连接,弹簧管安装在控制阀体中线上,反馈杆的下端与主阀芯构成球铰连接,所述主阀芯位于主阀套内,两者间隙配合,所述主阀套位于主阀体内,两者过盈配合。Further optimization, the two ends of the feedback rod are spheres, the upper end passes through the inner hole of the spring tube and forms a ball joint connection with the control valve sleeve. The spring tube is installed on the center line of the control valve body, and the lower end of the feedback rod forms a ball joint with the main valve core. connection, the main valve core is located in the main valve sleeve, and the two have a clearance fit, and the main valve sleeve is located in the main valve body, and the two have an interference fit.
进一步优化,所述反馈杆上端到其旋转中心的距离要大于下端到旋转中心的距离,使得主阀芯位移大于左、右控制阀芯位移。To further optimize, the distance from the upper end of the feedback rod to its rotation center is greater than the distance from the lower end to the rotation center, so that the displacement of the main valve core is greater than the displacement of the left and right control valve cores.
本发明的有益效果为:The beneficial effects of the present invention are:
1、将控制阀芯分成左、右两个,左、右控制阀芯分别由左、右压电环分别驱动,与单个压电环驱动整个控制阀芯相比,有效降低了压电环的驱动负载,因此可以选用较小的压电环驱动器,另外左右对称结构可以消除温度变化带来的热致位移和提高自传感控制的精度;1. Divide the control valve core into left and right parts. The left and right control valve cores are driven by the left and right piezoelectric rings respectively. Compared with a single piezoelectric ring driving the entire control valve core, the pressure of the piezoelectric ring is effectively reduced. To drive the load, a smaller piezoelectric ring driver can be selected. In addition, the left-right symmetrical structure can eliminate thermally induced displacement caused by temperature changes and improve the accuracy of self-sensing control;
2、控制阀芯的位移通过压电环压电效应产生的自传感信号获得,通过提取处理反馈到控制器形成对控制阀芯位移的自传感电反馈闭环控制,通过调节控制器参数可以提高控制阀芯的运动精度和响应速度,主阀芯的位移通过反馈杆将其位移信号反馈到控制阀套,使得驱动主阀芯的控制阀口关闭,形成对主阀芯位移的机械反馈闭环控制,整个电液伺服阀的两级闭环反馈均无需额外的传感器,能够有效降低成本,减小体积,提高可靠性。2. The displacement of the control valve core is obtained through the self-sensing signal generated by the piezoelectric effect of the piezoelectric ring. It is fed back to the controller through extraction and processing to form a self-sensing electrical feedback closed-loop control of the displacement of the control valve core. By adjusting the controller parameters, the Improve the movement accuracy and response speed of the control spool. The displacement of the main spool feeds back its displacement signal to the control valve sleeve through the feedback rod, causing the control valve port that drives the main spool to close, forming a closed loop of mechanical feedback to the displacement of the main spool. Control, the two-stage closed-loop feedback of the entire electro-hydraulic servo valve does not require additional sensors, which can effectively reduce costs, reduce volume, and improve reliability.
综上所述,本发明所设计的双压电环自传感弯驱型两级滑阀式电液伺服阀将控制级阀芯分成两部分,由左、右压电环分别弯曲驱动,控制级采用自传感闭环控制,功率级通过反馈杆形成机械闭环控制,无需额外传感器,因此本发明所设计的电液伺服阀具有响应速度快、控制精度高、体积小、成本低、可靠性高等显著优点。In summary, the dual piezoelectric ring self-sensing bend-driven two-stage slide valve electro-hydraulic servo valve designed by the present invention divides the control stage valve core into two parts, which are bent and driven by the left and right piezoelectric rings respectively. The stage adopts self-sensing closed-loop control, and the power stage forms a mechanical closed-loop control through a feedback rod without the need for additional sensors. Therefore, the electro-hydraulic servo valve designed in the present invention has fast response speed, high control accuracy, small size, low cost, and high reliability. Significant advantages.
附图说明Description of the drawings
图1为双压电环自传感弯驱型两级滑阀式电液伺服阀的结构图;Figure 1 is a structural diagram of a dual piezoelectric ring self-sensing bend-driven two-stage slide valve electro-hydraulic servo valve;
图2为双压电环自传感弯驱型两级滑阀式电液伺服阀油道图;Figure 2 is the oil passage diagram of the double piezoelectric ring self-sensing bend-driven two-stage slide valve electro-hydraulic servo valve;
图3为压电环自传感驱动电路示意图;Figure 3 is a schematic diagram of the piezoelectric ring self-sensing drive circuit;
图4为压电环弯曲变形图;Figure 4 shows the bending deformation diagram of the piezoelectric ring;
图中标记:1、左压电环,2、右压电环,3、左支撑座,4、右支撑座,5、左调零螺母,6、右调零螺母,7、左输出杆,8、右输出杆,9、主阀套,10、主阀芯,11、左固定节流孔,12、右固定节流孔,13、主阀体,14、反馈杆,15、弹簧管,16、左控制阀芯,17、右控制阀芯,18、控制阀套,19、控制阀体,20、左控制腔,21、右控制腔,22、左进油道,23、右进油道,24、左高压油腔,25、右高压油腔,26、主阀回油腔,27、控制阀套左环形槽,28、控制阀套右环形槽,29、左控制阀芯回油腔,30、右控制阀芯回油腔,31、左控制阀口,32、右控制阀口,33、控制阀回油腔,34、控制阀回油通道。Marked in the picture: 1. Left piezoelectric ring, 2. Right piezoelectric ring, 3. Left support base, 4. Right support base, 5. Left zero-adjustment nut, 6. Right zero-adjustment nut, 7. Left output rod, 8. Right output rod, 9. Main valve sleeve, 10. Main valve core, 11. Left fixed orifice, 12. Right fixed orifice, 13. Main valve body, 14. Feedback rod, 15. Spring tube, 16. Left control valve core, 17. Right control valve core, 18. Control valve sleeve, 19. Control valve body, 20. Left control chamber, 21. Right control chamber, 22. Left oil inlet passage, 23. Right oil inlet Channel, 24. Left high-pressure oil chamber, 25. Right high-pressure oil chamber, 26. Main valve oil return chamber, 27. Left annular groove of control valve sleeve, 28. Right annular groove of control valve sleeve, 29. Oil return of left control valve core Chamber, 30. Right control valve core oil return chamber, 31. Left control valve port, 32. Right control valve port, 33. Control valve oil return chamber, 34. Control valve oil return channel.
具体实施方式Detailed ways
下面将结合本发明的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention.
一种双压电环自传感弯驱型两级滑阀式电液伺服阀,一种双压电环自传感弯驱型两级滑阀式电液伺服阀,包括左压电环1、右压电环2、左输出杆7、右输出杆8、反馈杆14、左控制阀芯16、右控制阀芯17、控制阀套18、控制阀体19,所述左压电环1设置在所述控制阀体19的左端空腔内,其侧面与控制阀体19空腔侧壁胶粘,左压电环1的中间圆孔通过胶黏连接左支撑座3,所述左输出杆7的左端螺纹连接所述左支撑座3,并通过左调零螺母5锁紧,左控制阀芯17设置在控制阀套18内,并通过螺纹连接左输出杆7的右端;所述右压电环2设置在控制阀体19的右端空腔内,其侧面与控制阀体19空腔侧壁胶粘,右压电环2的中间圆孔内壁与右支撑座4侧壁胶粘,所述右输出杆8的右端螺纹连接右支撑座4,并通过右调零螺母6锁紧,右控制阀芯17设于控制阀套18内,并通过螺纹连接右输出杆8的左端,控制阀套18设于控制阀体19内,两者间隙配合。A dual piezoelectric ring self-sensing bend-driven two-stage slide valve type electro-hydraulic servo valve, a dual piezoelectric ring self-sensing bend-driven two-stage slide valve type electro-hydraulic servo valve, including a left piezoelectric ring 1 , right piezoelectric ring 2, left output rod 7, right output rod 8, feedback rod 14, left control valve core 16, right control valve core 17, control valve sleeve 18, control valve body 19, the left piezoelectric ring 1 It is arranged in the left end cavity of the control valve body 19, and its side is glued to the side wall of the cavity of the control valve body 19. The middle round hole of the left piezoelectric ring 1 is connected to the left support seat 3 through glue. The left output The left end of the rod 7 is threadedly connected to the left support seat 3 and locked by the left zero-adjustment nut 5. The left control valve core 17 is set in the control valve sleeve 18 and is threadedly connected to the right end of the left output rod 7; the right The piezoelectric ring 2 is arranged in the right end cavity of the control valve body 19, and its side is glued to the side wall of the cavity of the control valve body 19. The inner wall of the middle circular hole of the right piezoelectric ring 2 is glued to the side wall of the right support seat 4. The right end of the right output rod 8 is threadedly connected to the right support seat 4 and locked by the right zero adjustment nut 6. The right control valve core 17 is located in the control valve sleeve 18 and is threadedly connected to the left end of the right output rod 8 to control The valve sleeve 18 is located in the control valve body 19, and the two have a clearance fit.
所述左控制阀芯16与右控制阀芯17对称分布在控制阀套18的两侧,左控制阀芯16的左端为螺纹孔,其右端为左控制阀芯回油腔29,且外周设有环形槽,左控制阀芯16内设有与左控制阀芯回油腔29相通的回油孔,左控制阀芯回油腔29的出口与控制阀回油腔33相通;所述右控制阀芯17的右端设有螺纹孔,左端为右控制阀芯回油腔30,其外周设有环形槽,右控制阀芯17内设有与右控制阀芯回油腔30相通的回油孔,右控制阀芯回油腔30的出口与控制阀回油腔33相通,控制阀回油腔33通过控制阀回油通道34与主阀回油腔26相通,主阀回油腔26与回油口T相通。The left control valve core 16 and the right control valve core 17 are symmetrically distributed on both sides of the control valve sleeve 18. The left end of the left control valve core 16 is a threaded hole, and its right end is the left control valve core oil return chamber 29, and there are There is an annular groove, and the left control valve core 16 is provided with an oil return hole that communicates with the left control valve core oil return chamber 29, and the outlet of the left control valve core oil return chamber 29 communicates with the control valve oil return chamber 33; the right control valve core The right end of the valve core 17 is provided with a threaded hole, the left end is the right control valve core oil return chamber 30, and an annular groove is provided on its outer periphery. The right control valve core 17 is provided with an oil return hole communicating with the right control valve core oil return chamber 30. , the outlet of the right control valve core oil return chamber 30 is connected with the control valve oil return chamber 33. The control valve oil return chamber 33 is connected with the main valve oil return chamber 26 through the control valve oil return channel 34. The main valve oil return chamber 26 is connected with the return oil return chamber 34. Oil port T is connected.
所述控制阀套18的内孔中设置有左环形槽27和右环形槽28,左控制阀芯16上的环形槽右端和控制阀套左环形槽27的左端构成左控制阀口31,右控制阀芯17上环形槽的左端和控制阀套右环形槽28的右端构成右控制阀口32。The inner hole of the control valve sleeve 18 is provided with a left annular groove 27 and a right annular groove 28. The right end of the annular groove on the left control valve core 16 and the left end of the left annular groove 27 of the control valve sleeve constitute the left control valve port 31. The left end of the annular groove on the control valve core 17 and the right end of the right annular groove 28 of the control valve sleeve form a right control valve port 32.
所述左压电环1驱动左控制阀芯16在控制阀套18内运动,从而改变左控制阀口31开度,右压电环2驱动右控制阀芯17在控制阀套18内运动,从而改变右控制阀口32开度。所述左压电环1和右压电环2产生弯曲形变的同时也产生和其形变成比例的电压信号,通过自传感电路检测处理回反馈到控制器,以实现对左控制阀芯16和右控制阀芯17位移的自传感闭环控制。所述左控制阀口31和右控制阀口32的油液驱动主阀芯10运动,并带动反馈杆14的下端运动,反馈杆14将绕弹簧管15的中心旋转,反馈杆14的刚度要大,不能产生弯曲变形。反馈杆14的上端推动控制阀套18向左、右控制阀口关闭的方向运动,当左、右控制阀口完全关闭,主阀芯10停止运动,形成对主阀芯10位置的闭环控制,使得主阀芯10的位移和左、右控制阀芯的位移成比例。The left piezoelectric ring 1 drives the left control valve core 16 to move in the control valve sleeve 18, thereby changing the opening of the left control valve port 31, and the right piezoelectric ring 2 drives the right control valve core 17 to move in the control valve sleeve 18, Thereby changing the opening of the right control valve port 32. When the left piezoelectric ring 1 and the right piezoelectric ring 2 produce bending deformation, they also generate a voltage signal proportional to the deformation, which is fed back to the controller through self-sensing circuit detection and processing to achieve control of the left valve core. 16 and self-sensing closed-loop control of the displacement of the right control valve core 17. The oil in the left control valve port 31 and the right control valve port 32 drives the main valve core 10 to move, and drives the lower end of the feedback rod 14 to move. The feedback rod 14 will rotate around the center of the spring tube 15, and the stiffness of the feedback rod 14 must be It is large and cannot produce bending deformation. The upper end of the feedback rod 14 pushes the control valve sleeve 18 to move in the direction of closing the left and right control valve ports. When the left and right control valve ports are completely closed, the main valve core 10 stops moving, forming a closed-loop control of the position of the main valve core 10. The displacement of the main valve core 10 is proportional to the displacement of the left and right control valve cores.
所述左输出杆7与左支撑座3螺纹连接并通过左调零螺母5锁紧,右输出杆8与右支撑座4螺纹连接并通过右调零螺母6锁紧,上述连接螺纹均为细牙,松开左调零螺母5或右调零螺母6,从而实现旋转左、右输出杆使得左、右控制阀芯移动,完成控制阀的零位调节。The left output rod 7 is threadedly connected to the left support base 3 and locked by the left zero-adjustment nut 5. The right output rod 8 is threadedly connected with the right support base 4 and locked by the right zero-adjustment nut 6. The above connection threads are all thin. teeth, loosen the left zero-adjustment nut 5 or the right zero-adjustment nut 6, thereby rotating the left and right output rods to move the left and right control valve cores, completing the zero position adjustment of the control valve.
所述反馈杆14两末端为球体,其上端穿过弹簧管15的内孔与控制阀套18相连,弹簧管15安装在控制阀体19中线上,反馈杆14的下端连接主阀芯10,所述主阀芯10位于主阀套9内,两者间隙配合,所述主阀套9位于主阀体13内,两者过盈配合。所述反馈杆14上端到其旋转中心的距离要大于下端到旋转中心的距离,使得主阀芯10位移大于左、右控制阀芯运动位移。The two ends of the feedback rod 14 are spheres, and its upper end passes through the inner hole of the spring tube 15 and is connected to the control valve sleeve 18. The spring tube 15 is installed on the center line of the control valve body 19, and the lower end of the feedback rod 14 is connected to the main valve core 10. The main valve core 10 is located in the main valve sleeve 9, and the two have a clearance fit. The main valve sleeve 9 is located in the main valve body 13, and the two have an interference fit. The distance from the upper end of the feedback rod 14 to its rotation center is greater than the distance from the lower end to the rotation center, so that the displacement of the main valve core 10 is greater than the movement displacement of the left and right control valve cores.
压电环弯驱执行器采用三线双极性驱动,当输入电压u为0时,压电环不发生弯曲变形;当输入电压u在范围在-100V~0时,压电环向右弯曲;当输入电压u在范围在0~100V时,压电环向左弯曲,其弯曲变形后形状如图4所示。压电材料具有驱动和传感双重功能,通过自感电压的测量就能够使压电环弯驱执行器具备感知自身形变的能力。基于图3搭建电桥电路,通过选取合适电容C 3,就可以测出压电环弯驱执行器工作时与两端位移成比例的电压u f。The piezoelectric ring bending actuator adopts three-wire bipolar drive. When the input voltage u is 0, the piezoelectric ring does not bend and deform; when the input voltage u is in the range of -100V~0, the piezoelectric ring bends to the right; When the input voltage u is in the range of 0~100V, the piezoelectric ring bends to the left, and its shape after bending and deformation is shown in Figure 4. Piezoelectric materials have dual functions of driving and sensing. By measuring the self-induction voltage, the piezoelectric ring bending actuator has the ability to sense its own deformation. Based on Figure 3, a bridge circuit is built. By selecting the appropriate capacitor C 3 , the voltage u f proportional to the displacement at both ends when the piezoelectric ring bending drive actuator is working can be measured.
本发明所提出的双压电环自传感弯驱型两级滑阀式电液伺服阀其工作原理如图1和图2所示,系统供油后,高压油液经进油口P流入主阀体8内后沿油道分成三路,中路流入功率主阀,左路经左进油道22、左固定节流孔11流入左控制腔20和控制阀套左环形槽27,右路经右进油道23、右固定节流孔12流入右控制腔21和控制阀套右环形槽28。当控制器输入指令为零时,左压电环1、右压电环2输入电压为0时,上述两个压电环均不发生弯曲变形,左控制阀口31和右控制阀口32处于关闭状态。左控制腔20和右控制腔21内油液产生压力相等,因此主阀芯10左右两端所受液压力相等,主阀芯10处于零位不动,控制油口A和B无流量输出。The working principle of the double piezoelectric ring self-sensing bend-driven two-stage slide valve electro-hydraulic servo valve proposed by the present invention is shown in Figures 1 and 2. After the system is supplied with oil, high-pressure oil flows into the oil inlet P. The main valve body 8 is divided into three paths along the rear oil passage. The middle path flows into the power main valve, the left path flows into the left control chamber 20 and the left annular groove 27 of the control valve sleeve through the left oil inlet passage 22 and the left fixed orifice 11, and the right path It flows into the right control chamber 21 and the right annular groove 28 of the control valve sleeve through the right oil inlet passage 23 and the right fixed orifice 12. When the input command of the controller is zero, and the input voltage of the left piezoelectric ring 1 and the right piezoelectric ring 2 is 0, the above two piezoelectric rings do not bend and deform, and the left control valve port 31 and the right control valve port 32 are in Disabled. The pressure generated by the oil in the left control chamber 20 and the right control chamber 21 is equal, so the hydraulic pressure on the left and right ends of the main valve core 10 is equal, the main valve core 10 is in the zero position, and there is no flow output from the control oil ports A and B.
当控制器输入指令为正时,左压电环1输入电压u为负值,向左弯曲变形,经左支撑座3和左输出杆7推动左控制阀芯16向左运动,左控制阀口31处于关闭状态。右压电环2输入电压u为正值,向左弯曲变形,经右支撑座4和右输出杆8推动右控制阀芯17向左运动,右控制阀口32打开。控制阀套右环形槽28内油液经右控制阀口32、右控制阀芯回油腔30、控制阀回油腔33、控制阀回油通道34、主阀回油腔26、回油口T流回油箱,使得右控制腔21与油箱相通,造成右控制腔21内的压力下降,其腔内油液作用在主阀芯10上向左的液压力下降,而左控制腔20内油液压力不变,其作用在主阀芯10上向右的液压力也不变,因此主阀芯10受到合力向右,向右运动,并带动反馈杆14下端运动,反馈杆14绕弹簧管旋转,其上端推动控制阀套18向左运动,使得右控制阀口32逐渐关闭,此过程中右控制腔21内压力逐渐上升,当右控制阀口32完全关闭后,右控制腔21内的油液压力等于左控制腔20内的油液压力,主阀芯10两端所受液压力相等,停止运动,其位移大小与控制阀套18位移成比例,控制阀套18位移等于右控制阀芯17向左运动位移。在负载压差一定时,控制口A输出与主阀芯10位移成比例的流量。When the controller input command is positive, the input voltage u of the left piezoelectric ring 1 is negative and bends and deforms to the left. The left control valve core 16 is pushed to the left through the left support seat 3 and the left output rod 7, and the left control valve port 31 is off. The input voltage u of the right piezoelectric ring 2 is a positive value, and it bends and deforms to the left. The right control valve core 17 is pushed to the left through the right support seat 4 and the right output rod 8, and the right control valve port 32 is opened. The oil in the right annular groove 28 of the control valve sleeve passes through the right control valve port 32, the right control valve core oil return chamber 30, the control valve oil return chamber 33, the control valve oil return channel 34, the main valve oil return chamber 26, and the oil return port. T flows back to the oil tank, causing the right control chamber 21 to communicate with the oil tank, causing the pressure in the right control chamber 21 to drop. The oil in the chamber acts on the main valve core 10 and the hydraulic pressure to the left decreases, while the oil in the left control chamber 20 The hydraulic pressure remains unchanged, and the hydraulic force acting on the main valve core 10 to the right also remains unchanged. Therefore, the main valve core 10 is moved to the right by the resultant force, and drives the lower end of the feedback rod 14 to move, and the feedback rod 14 rotates around the spring tube. , its upper end pushes the control valve sleeve 18 to move to the left, causing the right control valve port 32 to gradually close. During this process, the pressure in the right control chamber 21 gradually rises. When the right control valve port 32 is completely closed, the oil in the right control chamber 21 The hydraulic pressure is equal to the oil pressure in the left control chamber 20. The hydraulic pressure on both ends of the main valve core 10 is equal and stops moving. Its displacement is proportional to the displacement of the control valve sleeve 18. The displacement of the control valve sleeve 18 is equal to the right control valve core. 17 Movement displacement to the left. When the load pressure difference is constant, control port A outputs a flow rate proportional to the displacement of the main valve core 10.
当控制器输入指令为负时,右压电环2输入电压u为负值,向右弯曲变形,经右支撑座4和右输出杆8推动右控制阀芯17向右运动,右控制阀口32处于关闭状态。左压电环1输入电压u为正值,向右弯曲变形,经左支撑座3和左输出杆7推动左控制阀芯16向右运动,左控制阀口31打开。控制阀套左环形槽27内油液经左控制阀口31、左控制阀芯回油腔29、控制阀回油腔33、控制阀回油通道34、主阀回油腔26、回油口T流回油箱,使得左控制腔20与油箱相通,其腔内压力下降,作用在主阀芯10上向右的液压力下降,而右控制腔21内压力不变,其作用在主阀芯10上向左的液压力不变,因此主阀芯10受到向左的合外力,向左运动,并带动反馈杆14下端向左运动,使反馈杆14绕弹簧管中心顺时针旋转,其上端推动控制阀套18向右运动,使得左控制阀口31逐渐关闭,此过程中左控制腔20内压力逐渐上升,当左控制阀口31完全关闭后,左控制腔20内的压力等于右控制腔21内的压力,主阀芯10两端所受液压力相等,并停止运动,其位移大小与控制阀套18运动位移成比例,控制阀套18位移等于左控制阀芯16向右运动位移。负载压差一定时,控制口B输出与主阀芯10位移成比例的流量。When the input command of the controller is negative, the input voltage u of the right piezoelectric ring 2 is negative and bends and deforms to the right. The right control valve core 17 is pushed to the right through the right support seat 4 and the right output rod 8, and the right control valve port is 32 is off. The input voltage u of the left piezoelectric ring 1 is positive, and it bends and deforms to the right. It pushes the left control valve core 16 to move to the right through the left support seat 3 and the left output rod 7, and the left control valve port 31 opens. The oil in the left annular groove 27 of the control valve sleeve passes through the left control valve port 31, the left control valve core oil return chamber 29, the control valve oil return chamber 33, the control valve oil return channel 34, the main valve oil return chamber 26, and the oil return port. T flows back to the oil tank, causing the left control chamber 20 to communicate with the oil tank. The pressure in the chamber decreases, and the hydraulic pressure acting on the main valve core 10 decreases, while the pressure in the right control chamber 21 remains unchanged, and its effect on the main valve core 10 The hydraulic pressure to the left on 10 remains unchanged, so the main valve core 10 is subject to the total external force to the left, moves to the left, and drives the lower end of the feedback rod 14 to move to the left, causing the feedback rod 14 to rotate clockwise around the center of the spring tube, and its upper end Push the control valve sleeve 18 to the right, causing the left control valve port 31 to gradually close. During this process, the pressure in the left control chamber 20 gradually rises. When the left control valve port 31 is completely closed, the pressure in the left control chamber 20 is equal to the right control valve port 31. The pressure in the cavity 21 and the hydraulic pressure on both ends of the main valve core 10 are equal and stop moving. Its displacement is proportional to the movement displacement of the control valve sleeve 18. The displacement of the control valve sleeve 18 is equal to the rightward movement displacement of the left control valve core 16. . When the load pressure difference is constant, control port B outputs a flow rate proportional to the displacement of the main valve core 10.
综上,负载压差一定时,阀的输出流量和主阀芯10位移成比例,而主阀芯10位移与控制阀芯位移成比例,其比值为反馈杆14下端到旋转中心的距离与反馈杆14上端到旋转中心的距离之比。在自传感闭环控制下,控制阀芯位移又与输入指令近似成比例,因此整个阀的输出流量和输入指令的大小近似成比例、方向和控制器输入指令的极性有关。To sum up, when the load pressure difference is constant, the output flow of the valve is proportional to the displacement of the main valve core 10, and the displacement of the main valve core 10 is proportional to the displacement of the control valve core. The ratio is the distance between the lower end of the feedback rod 14 and the center of rotation and the feedback The ratio of the distance from the upper end of rod 14 to the center of rotation. Under self-sensing closed-loop control, the control valve core displacement is approximately proportional to the input command, so the output flow of the entire valve is approximately proportional to the size of the input command, and the direction is related to the polarity of the controller input command.
以上显示和描述了本发明的主要特征、使用方法、基本原理以及本发明的优点。本行业技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会根据实际情况有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The main features, usage methods, basic principles and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also be modified according to actual conditions. Various changes and modifications are possible, which fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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