CN116784223A - Automatic plant factory operation system - Google Patents
Automatic plant factory operation system Download PDFInfo
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- CN116784223A CN116784223A CN202310480363.9A CN202310480363A CN116784223A CN 116784223 A CN116784223 A CN 116784223A CN 202310480363 A CN202310480363 A CN 202310480363A CN 116784223 A CN116784223 A CN 116784223A
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- line
- tray
- trays
- vegetables
- big
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- 235000013311 vegetables Nutrition 0.000 claims abstract description 65
- 238000003306 harvesting Methods 0.000 claims abstract description 29
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- 238000009331 sowing Methods 0.000 claims abstract description 21
- 238000009395 breeding Methods 0.000 claims abstract description 16
- 230000001488 breeding effect Effects 0.000 claims abstract description 16
- 239000011148 porous material Substances 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 230000035784 germination Effects 0.000 claims abstract description 7
- 235000015097 nutrients Nutrition 0.000 claims abstract description 7
- 230000000737 periodic effect Effects 0.000 claims abstract description 7
- 230000001133 acceleration Effects 0.000 claims abstract description 5
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 230000001954 sterilising effect Effects 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 2
- 230000000249 desinfective effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 238000003860 storage Methods 0.000 abstract description 6
- 230000012010 growth Effects 0.000 description 9
- 239000000243 solution Substances 0.000 description 7
- 238000010899 nucleation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Hydroponics (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
The invention provides an automatic plant factory operation system, which solves the problems of low automation degree, inconvenient acquisition of subsequent dishes and the like in the conventional automatic plant cultivation process, and the scheme comprises the following steps: the tray is used for bearing plants to penetrate through the whole production line and is integrated with the cultivation groove by the pore plate; the cleaning line is used for feeding the tray, sequentially carrying out tray disassembly, overturning, cleaning and tray combination on the tray, and then carrying out RFID identification and feeding to the breeding line; a breeding line for placing the planting cup, filling the planting cup with sponge, injecting nutrient solution and sowing the planting groove in sequence; the stacked trays are sent into the seedling raising room through the shuttle vehicle, constant-temperature germination acceleration is carried out, and then the stacked trays are sent into a multi-layer shuttle garage; the multi-layer shuttle garage comprises a plurality of layers of shuttle cars, a lifting and layer-changing mobile integrated machine, a plurality of layers of trays, a plurality of layers of storage machines and a plurality of layers of storage machines, wherein the plurality of layers of storage machines are used for storing the trays, and the plurality of layers of storage machines are used for carrying out periodic culture on the vegetables and the tender sprouts in the trays after storing the trays; and the harvesting line is used for receiving the tray and automatically harvesting the big vegetables and manually harvesting the tender sprouts.
Description
Technical Field
The invention relates to the technical field of automatic plant cultivation, in particular to an automatic plant factory operation system.
Background
The plant factory is a high-efficiency agricultural system for realizing annual continuous production of crops through high-precision environmental control in facilities, and is a labor-saving production mode which utilizes an intelligent computer and an electronic sensing system to automatically control environmental conditions such as plant growth temperature, humidity, illumination, CO2 concentration, nutrient solution and the like, so that the growth and development of plants in the facilities are not or hardly limited by natural conditions.
The plant factory is a high-grade stage of modern facility agriculture development, is a production system with high investment, high technology and refined equipment, integrates biotechnology, engineering technology and system management, and enables agricultural production to be separated from natural ecological constraint.
At present, for example, the cultivation, recovery and collection of the tender sprouts of the big vegetables are mostly carried out by constant temperature cultivation in a single cultivation room, and then artificial harvesting is carried out, and the mode has the following limitations:
1. the cultivation can only be realized without humanization, but the seeding of seedling raising and the subsequent automatic acquisition are all problems to be solved;
2. how to clean, recycle and reuse the bottom tray of plant production is a problem faced by an automatic plant factory;
3. in the growing process of the big vegetable plants, the size of the cultivated tray is required to be changed in response to the maturity of the big vegetable, and how to automatically separate the big vegetable plants in the growing process is also an inherent problem in the realization process of an automatic plant factory.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides an automatic plant factory operation system capable of automatically cultivating, growing, collecting and recycling big vegetables and tender sprouts.
In order to solve the technical problems, the invention adopts the following technical scheme:
an automated plant factory operating system, the system comprising, in line order:
the tray is used for bearing plants to penetrate through the whole production line and is integrated with the cultivation groove by the pore plate;
the cleaning line is used for feeding the tray, sequentially carrying out tray disassembly, overturning, cleaning and tray combination on the tray, and then carrying out RFID identification and feeding to the breeding line;
a breeding line for placing the planting cup, filling the planting cup with the sponge, injecting the nutrient solution and sowing the planting groove in sequence, wherein sowing comprises sowing the big vegetable and sowing the tender bud vegetable, cultivating the tender bud vegetable by dividing and cutting the gauze during sowing, and then stacking the tender bud vegetable by a first manipulator;
the stacked trays are sent into the seedling raising room through a shuttle vehicle to carry out constant-temperature germination acceleration, and then are sent into a multi-layer shuttle garage through a second manipulator;
the multi-layer shuttle garage carries out the warehouse-in of the fed trays through the shuttle car and the lifting and layer-changing mobile integrated machine after the RFID identification, carries out the periodic culture of the big vegetables and the tender sprouts in the trays after the warehouse-in, wherein the big vegetables are fed into the harvesting line after the cultivation of the tender sprouts is finished, and are correspondingly fed into the separate planting line after the periodic cultivation of the big vegetables is finished, the separate planting line performs separate planting on the cultivated big vegetables through a third manipulator, meanwhile, the tray flows back to the cleaning line through a second manipulator, RFID identification is sent to a multi-layer shuttle garage again after separate planting, the cultivation is continued, and the big vegetables are separated and planted for multiple times until the cultivation of the big vegetables is finished, and then are taken out of the garage to the harvesting line;
the harvesting line is used for receiving the trays, automatically harvesting the vegetables and manually harvesting the tender sprouts through the fourth mechanical arm, simultaneously re-conveying the harvested trays to the cleaning line, sorting the vegetables and the tender sprouts after harvesting, automatically weighing, packaging and pasting codes, and finally transferring the picked vegetables and tender sprouts to the fresh-keeping warehouse through the AGV after stacking frames.
Further, the breeding line sequentially comprises an automatic cup arranging machine, sponge placing equipment, a big vegetable sowing machine, a gauze dividing and arranging disc machine and a tender bud vegetable sowing machine, a rotating line is arranged between the automatic cup arranging machine and the sponge placing equipment, and a rotating line is also arranged between the sponge placing equipment and the big vegetable sowing machine.
Further, a dressing room, a sterilizing room, a control room, a temperature-adjusting and dehumidifying machine room, a hydroponic liquid machine room and an air compression room are arranged on the periphery of the multi-layer shuttle garage.
Further, the pore plate sizes comprise 24 holes, 72 holes and 216 holes, and the cultivation grooves are in one-to-one correspondence with each size pore plate.
Compared with the prior art, the invention has the beneficial effects that: the whole-course automation of the growth and recovery process of the big vegetable and the tender bud vegetable can be realized, the problem that the conventional cultivation can only be realized without humanization is solved, but the seeding of seedling cultivation and the follow-up automatic collection are difficult, meanwhile, the tray and the cleaning line after the separate planting are reflowed again in the separate planting process of the big vegetable, the clear workload brought by the remaining tray is avoided, the design of the separate loading line and the two seeding processes can be more aimed at the cultivation production process of the big vegetable and the tender bud vegetable, and the whole system is stable and reliable and has high efficiency.
Drawings
The disclosure of the present invention is described with reference to the accompanying drawings. It is to be understood that the drawings are designed solely for the purposes of illustration and not as a definition of the limits of the invention. In the drawings, like reference numerals are used to refer to like parts. Wherein:
FIG. 1 schematically shows a schematic flow diagram of a washing line and a breeding line according to an embodiment of the present invention;
FIG. 2 schematically shows a schematic view of a seedling raising chamber according to an embodiment of the invention;
FIG. 3 schematically shows a flow chart according to an embodiment of the invention;
FIG. 4 schematically illustrates a split load pipeline according to one embodiment of the present invention;
FIG. 5 schematically shows a schematic flow diagram of a recovery line according to an embodiment of the invention;
FIG. 6 schematically illustrates a schematic view of a multi-level shuttle garage peripheral according to one embodiment of the present invention;
FIG. 7 schematically illustrates a general operational flow diagram of an automated plant factory according to one embodiment of the invention.
Detailed Description
It is to be understood that, according to the technical solution of the present invention, those skilled in the art may propose various alternative structural modes and implementation modes without changing the true spirit of the present invention. Accordingly, the following detailed description and drawings are merely illustrative of the invention and are not intended to be exhaustive or to limit the invention to the precise form disclosed.
An embodiment according to the present invention is shown in connection with fig. 1-3.
Overall, an automated plant factory operating system, comprising, in line order:
the tray is used for bearing plants to penetrate through the whole production line and is integrated with the cultivation groove by the pore plate;
the cleaning line is used for feeding the tray, sequentially carrying out tray disassembly, overturning, cleaning and tray combination on the tray, and then carrying out RFID identification and feeding to the breeding line;
a breeding line for placing the planting cup, filling the planting cup with the sponge, injecting the nutrient solution and sowing the planting groove in sequence, wherein sowing comprises sowing the big vegetable and sowing the tender bud vegetable, cultivating the tender bud vegetable by dividing and cutting the gauze during sowing, and then stacking the tender bud vegetable by a first manipulator;
the stacked trays are sent into the seedling raising room through a shuttle vehicle to carry out constant-temperature germination acceleration, and then are sent into a multi-layer shuttle garage through a second manipulator;
the multi-layer shuttle garage carries out the warehouse-in of the fed trays through the shuttle car and the lifting and layer-changing mobile integrated machine after the RFID identification, carries out the periodic culture of the big vegetables and the tender sprouts in the trays after the warehouse-in, wherein the big vegetables are fed into the harvesting line after the culture of the tender sprouts is finished, and are correspondingly fed into the separate planting line after the culture of the big vegetables is finished, the separate planting line performs separate planting on the cultivated big vegetables through a third manipulator, meanwhile, the tray flows back to the cleaning line through a second manipulator, RFID identification is sent to a multi-layer shuttle garage again after separate planting, the cultivation is continued, and the big vegetables are separated and planted for multiple times until the cultivation of the big vegetables is finished, and then are taken out of the garage to the harvesting line;
the harvesting line is used for receiving the trays, automatically harvesting the vegetables and manually harvesting the tender sprouts through the fourth mechanical arm, simultaneously re-conveying the harvested trays to the cleaning line, sorting the vegetables and the tender sprouts after harvesting, automatically weighing, packaging and pasting codes, and finally transferring the picked vegetables and tender sprouts to the fresh-keeping warehouse through the AGV after stacking frames.
The above flow is further described below with reference to the accompanying drawings:
as shown in fig. 1, the process shown in fig. 1 is the process of a front end cleaning line and a breeding line of the whole plant factory operation system, a tray is firstly transported by a carrier roller at the front end of the cleaning line, a pore plate and a cultivation groove of the tray are separated at corresponding positions, then vertically and vertically fed into a cleaning machine, automatic tray disassembly, overturning, cleaning and tray combination are carried out on the tray, and after the cleaning is finished, the tray which is well combined again is identified by an RFID card reader and fed into an automatic cup arranging machine, continuous planting cups are placed in the pore plate by the automatic cup arranging machine, after the planting cups are placed, sponge is fed into sponge placing equipment by a rotating line with a 90-degree rotating angle, sponge is placed in the inner bottom of the planting cups by the equipment, then the sponge is fed into a nutrient solution injection equipment by another rotating line, nutrient solution injection is carried out on sponge in the planting cups, and sowing is carried out by a subsequent sowing machine after injection.
The seeding types are divided into big dishes and tender bud dishes, the step of the breeding line is generally suitable for the early-stage breeding process of the big dishes, but for the breeding of the tender bud dishes, the tender bud dishes are smaller in growth space compared with the big dishes, and the cultivation process is denser, so that the seeding of the tender bud dishes is required to be carried out by coating a layer of gauze on a cultivation groove, and the other line is arranged on one side of the corresponding big dish seeder, namely the gauze is divided into pieces and covered with a special machine for dividing and arranging the pieces through the gauze, and then the corresponding tender bud dishes are sowed by the corresponding tender bud dish seeder.
Referring to fig. 2 and 7, trays subjected to seeding (including tender sprouts and big vegetables) are stacked by a first manipulator, and then the stacked trays are sent into a seedling room by a shuttle to perform constant-temperature germination acceleration.
After germination accelerating is finished, a separate planting line is further arranged between the seedling raising room and the multilayer shuttle garage due to different growth periods and growth densities of the big vegetable and the tender vegetable, the separate planting line is divided into three rows of tracks which are arranged in parallel up and down as shown in the figure 3, the big vegetable and the tender vegetable which are just subjected to germination accelerating can be directly sent into the multilayer shuttle garage through the carrier rollers on the separate planting line tracks, the multilayer shuttle garage is shown in the figure 4, the multilayer shuttle garage is not shown in the figure 7 due to the fact that the overall flow is long, the tray RFID is identified, the sent tray is put into storage through a shuttle and lifting and layer changing mobile integrated machine, and the big vegetable and the tender vegetable in the tray are regularly cultivated after the tray is put into storage.
After periodic cultivation, because the growth period of the tender sprouts is short, the space required by the corresponding trays is small, the tender sprouts can be directly fed into a harvesting line after growth is finished, the harvesting line is shown in fig. 5, and for the big sprouts, because the growth period of the tender sprouts is long, the space required by the corresponding trays is continuously changed, in the production process, the tender sprouts need to be repeatedly returned to the transplanting line for transplanting, namely, the cultivated big sprouts are respectively cultivated on the 1 track and the 2 track in fig. 4 through a third manipulator, meanwhile, the trays are returned to a cleaning line through a second manipulator, RFID identification is fed into a multi-layer shuttle garage again after transplanting and continuously cultivated, and the big sprouts are discharged to the harvesting line after the cultivation of the big sprouts is finished for a plurality of times.
As shown in fig. 5, for the harvesting line, the vegetables are larger, and can be automatically harvested by the automatic harvesting equipment of the vegetables, while the tender sprouts are harvested by the corresponding manual auxiliary harvesting equipment, and after harvesting, the result machine rectifies and sorts the sprouts, and sequentially and automatically weigh, pack and pack the sprouts, and finally the AGV transfer vehicle transfers to an external fresh-keeping warehouse, so that the whole process is finished.
Similarly, for the multi-layer shuttle garage, a dressing room, a sterilizing room, a control room, a temperature-adjusting and dehumidifying machine room, a water culture solution machine room and an air compression room are also arranged on the periphery of the multi-layer shuttle garage and are used together with the system.
For the tray, the size of the pore plate comprises 24 holes, 72 holes and 216 holes, the cultivation grooves are in one-to-one correspondence with the pore plates of each size, the sizes are needed for the large vegetable transplanting process, and the sizes are used for carrying out automatic breeding cultivation and growth on different vegetables, so that the applicability is stronger.
The technical scope of the present invention is not limited to the above description, and those skilled in the art may make various changes and modifications to the above-described embodiments without departing from the technical spirit of the present invention, and these changes and modifications should be included in the scope of the present invention.
Claims (4)
1. An automated plant factory operating system, the system comprising, in line order:
the tray is used for bearing plants to penetrate through the whole production line and is integrated with the cultivation groove by the pore plate;
the cleaning line is used for feeding the tray, sequentially carrying out tray disassembly, overturning, cleaning and tray combination on the tray, and then carrying out RFID identification and feeding to the breeding line;
a breeding line for placing the planting cup, filling the planting cup with the sponge, injecting the nutrient solution and sowing the planting groove in sequence, wherein sowing comprises sowing the big vegetable and sowing the tender bud vegetable, cultivating the tender bud vegetable by dividing and cutting the gauze during sowing, and then stacking the tender bud vegetable by a first manipulator;
the stacked trays are sent into the seedling raising room through a shuttle vehicle to carry out constant-temperature germination acceleration, and then are sent into a multi-layer shuttle garage through a second manipulator;
the multi-layer shuttle garage carries out the warehouse-in of the fed trays through the shuttle car and the lifting and layer-changing mobile integrated machine after the RFID identification, carries out the periodic culture of the big vegetables and the tender sprouts in the trays after the warehouse-in, wherein the big vegetables are fed into the harvesting line after the cultivation of the tender sprouts is finished, and are correspondingly fed into the separate planting line after the periodic cultivation of the big vegetables is finished, the separate planting line performs separate planting on the cultivated big vegetables through a third manipulator, meanwhile, the tray flows back to the cleaning line through a second manipulator, RFID identification is sent to a multi-layer shuttle garage again after separate planting, the cultivation is continued, and the big vegetables are separated and planted for multiple times until the cultivation of the big vegetables is finished, and then are taken out of the garage to the harvesting line;
the harvesting line is used for receiving the trays, automatically harvesting the vegetables and manually assisting in harvesting the tender sprouts through the fourth mechanical arm, simultaneously re-conveying the harvested trays to the cleaning line, sorting the vegetables and the tender sprouts after harvesting, automatically weighing, packaging and pasting codes, and finally transferring the picked vegetables and tender sprouts to the fresh-keeping warehouse through the AGV after stacking frames.
2. An automated plant factory operating system according to claim 1, wherein: the breeding line includes automatic reason cup machine, puts sponge equipment, big dish seeder, gauze divides cuts wobble plate machine and tender bud dish seeder in proper order, automatic reason cup machine and put and be provided with rotatory line between the sponge equipment, put and be provided with rotatory line equally between sponge equipment and the big dish seeder.
3. An automated plant factory operating system according to claim 1, wherein: the periphery of the multi-layer shuttle garage is also provided with a dressing room, a sterilizing and disinfecting room, a control room, a temperature-adjusting and dehumidifying machine room, a hydroponic liquid machine room and an air compression room.
4. An automated plant factory operating system according to claim 1, wherein: the pore plate sizes comprise 24 holes, 72 holes and 216 holes, and the cultivation grooves are in one-to-one correspondence with the pore plates of each size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310480363.9A CN116784223A (en) | 2023-04-28 | 2023-04-28 | Automatic plant factory operation system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310480363.9A CN116784223A (en) | 2023-04-28 | 2023-04-28 | Automatic plant factory operation system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116784223A true CN116784223A (en) | 2023-09-22 |
Family
ID=88045986
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310480363.9A Withdrawn CN116784223A (en) | 2023-04-28 | 2023-04-28 | Automatic plant factory operation system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116784223A (en) |
-
2023
- 2023-04-28 CN CN202310480363.9A patent/CN116784223A/en not_active Withdrawn
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Application publication date: 20230922 |
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| WW01 | Invention patent application withdrawn after publication |