CN116638203B - Substrate cutting device for manufacturing organ chip - Google Patents
Substrate cutting device for manufacturing organ chip Download PDFInfo
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- CN116638203B CN116638203B CN202310708294.2A CN202310708294A CN116638203B CN 116638203 B CN116638203 B CN 116638203B CN 202310708294 A CN202310708294 A CN 202310708294A CN 116638203 B CN116638203 B CN 116638203B
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- plate
- cutting
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- body plate
- opening
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- 239000000758 substrate Substances 0.000 title claims abstract description 62
- 210000000056 organ Anatomy 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000000712 assembly Effects 0.000 claims abstract description 5
- 238000000429 assembly Methods 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 3
- 206010066054 Dysmorphism Diseases 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 description 6
- 238000010420 art technique Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000005260 human cell Anatomy 0.000 description 1
- 238000000338 in vitro Methods 0.000 description 1
- 238000010874 in vitro model Methods 0.000 description 1
- 210000004789 organ system Anatomy 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0044—Mechanical working of the substrate, e.g. drilling or punching
- H05K3/0052—Depaneling, i.e. dividing a panel into circuit boards; Working of the edges of circuit boards
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Nonmetal Cutting Devices (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a substrate cutting device for manufacturing organ chips, which mainly relates to the technical field of substrate cutting, and comprises a main body plate, wherein inclined plates are fixedly arranged on two sides of the main body plate, an upper discharge hole and a lower discharge hole are fixedly arranged on the inclined plates, a blanking assembly is arranged below the upper discharge hole, a demolding hole is arranged on the inclined plates, a moving plate is slidably arranged on the inclined plates, rollers are arranged on the moving plate, and a clamping assembly is slidably arranged on the moving plate; a cutting V-shaped seat is arranged above the main body plate, cutting assemblies are arranged on two sides of the cutting V-shaped seat, and a pushing plate is arranged below the main body plate; the invention can realize double-direction feeding, simultaneously cut the substrate by two stations, and can automatically and rapidly feed after cutting.
Description
Technical Field
The invention mainly relates to the technical field of substrate cutting, in particular to a substrate cutting device for manufacturing organ chips.
Background
The organ chip is a chip simulation human organ system developed based on a microfluidic technology, the basic principle is that human cells are implanted into the chip, and an in-vitro model is formed by simulating the internal microenvironment of a human body by the chip, and the organ chip has the characteristics of being capable of simulating the internal microenvironment of the human body in vitro, carrying out multi-tissue organ cell combined culture and the like, and is widely applied to the fields of biological research, drug research, disease model construction and the like. The cutting of the substrate of the organ chip is an important step in the manufacturing process; the existing substrate cutting device has single function, can only perform single operation, has lower efficiency, and is troublesome to discharge after the common substrate is cut.
The Chinese patent with publication number CN102674676A discloses a substrate cutting device, which comprises a frame, a workbench, an X-axis sliding mechanism, a Y-axis sliding mechanism, a Z-axis sliding mechanism, a cutting mechanism and a CCD control mechanism, wherein the Y-axis sliding mechanism is arranged on the frame, the workbench is arranged on the Y-axis sliding mechanism, the cutting mechanism is arranged on the Z-axis sliding mechanism, the Z-axis sliding mechanism is arranged on the X-axis sliding mechanism, the Y-axis sliding mechanism drives the workbench to slide back and forth, the X-axis sliding mechanism drives the cutting mechanism to slide left and right, the Z-axis sliding mechanism drives the cutting mechanism to slide up and down, the cutting mechanism is used for cutting a substrate, and the CCD control mechanism is used for aligning the substrate and controlling the X-axis sliding mechanism, the Y-axis sliding mechanism, the Z-axis sliding mechanism and the cutting mechanism to act; the patent relates to cutting a substrate in the solar panel industry, and although the substrate can be accurately cut, the problem that a plurality of stations operate simultaneously is solved, and the automatic blanking function is not achieved.
Disclosure of Invention
First, the technical problem to be solved
In view of the above-mentioned problems, the present invention needs to provide a substrate cutting device for manufacturing an organ chip, which can perform double-sided feeding, realize simultaneous operation of two stations, and simultaneously, can perform automatic and rapid demolding after cutting.
(II) technical scheme
The invention provides a substrate cutting device for manufacturing organ chips, which comprises a main body plate, wherein inclined plates are fixedly arranged on two sides of the main body plate, an upper discharge hole and a lower discharge hole are fixedly arranged on the inclined plates, a blanking assembly is arranged below the upper discharge hole, a demoulding opening is arranged on the inclined plates, a moving plate is slidably arranged on the inclined plates, rollers are arranged on the moving plate, and a clamping assembly is slidably arranged on the moving plate; the inclined plate is provided with a side opening, and a trigger block is arranged below the side opening; a cutting V-shaped seat is arranged above the main body plate, and cutting assemblies are arranged on two sides of the cutting V-shaped seat; a pushing plate is arranged below the main body plate and is used for pushing the whole substrate plate to the moving plates at two sides; the moving plate drives the whole substrate plate to slide close to the demoulding opening; when the clamping component reaches the position of the side opening, the cutting component is utilized to cut the whole substrate plate, after the cutting is completed, the moving plate is away from the demolding opening, the roller presses the chip template after the cutting is completed, the chip template falls onto the lower discharge opening from the demolding opening, the discharging component conveys the substrate waste onto the upper discharge opening, the moving plate pushes the trigger block to slide, and the clamping component resets.
Further, an included angle of a certain angle is formed between the inclined plate and the main body plate, and the included angle is one hundred twenty eight degrees; the main body plate is provided with an opening, the inclined plate is provided with an opening, and the opening of the main body plate and the opening of the inclined plate are on the same horizontal line.
Further, the pushing plate comprises a pushing fork frame, the pushing fork frame is slidably mounted on the arc frame, the arc frame is fixedly mounted on the main body plate, the pushing fork frame is fixedly connected with a pushing large gear, the pushing large gear is fixedly mounted on a pushing large rotating shaft, the pushing large rotating shaft is rotatably mounted on the main body plate, the pushing fork frame slides in an opening of the main body plate, and the whole substrate plate is pushed onto the moving plate.
Further, the movable plate comprises a movable main body plate, threads are arranged on the movable main body plate, the movable main body plate is slidably arranged on the inclined plate through a first screw rod assembly, two long sliding grooves are formed in the movable main body plate, a clamping component is slidably arranged in the long sliding grooves, a special-shaped block is fixedly arranged on the movable main body plate, an arc-shaped surface is arranged on the special-shaped block, an opening is formed in one side of the length direction of the movable main body plate, the opening is close to the side sliding grooves, and rollers are arranged on the movable main body plate; the arc-shaped surface of the special-shaped block is contacted with the trigger block.
Further, the clamping component comprises a limiting slide block, the limiting slide block is slidably mounted in the long slide groove, a limiting large spring is arranged between the limiting slide block and the movable main body plate, a limiting clamping block is slidably mounted on the limiting slide block, a limiting small spring is arranged between the limiting clamping block and the limiting slide block, and the limiting clamping block is clamped into the side opening.
Further, the roller comprises a demoulding frame, the demoulding frame is fixedly arranged on the movable main body plate, a small cross rod is fixedly arranged on the demoulding frame, a plurality of supports are fixedly arranged on the demoulding frame, an upper sleeve rod is rotatably arranged on the supports, a lower slide rod is slidably arranged on the upper sleeve rod, the lower slide rod is rotatably arranged on a small rotating frame, springs are sleeved on the upper sleeve rod and the lower slide rod, the small rotating frame is rotatably arranged on the small cross rod, and the small roller is rotatably arranged on the small rotating frame.
Further, the trigger piece include protruding piece, be provided with the arcwall face on the protruding piece, fixed mounting has the bolt on the protruding piece, the bolt rotates to be installed on the hang plate, slide plate slidable mounting is on the bottom pole, slide plate slidable mounting is in the side opening, is provided with bottom spring between slide plate and the hang plate, the arcwall face of dysmorphism piece contacts with the arcwall face of protruding piece to drive protruding piece and rotate, the other end of protruding piece will promote the slide plate and slide, the slide plate will pass side opening roof-opening restriction fixture block.
Further, the cutting assembly comprises a laser cutter, the laser cutter is arranged on a cutting short seat, the cutting short seat is slidably mounted on the second screw assembly, the cutting short seat slides in the cutting long seat, and the cutting long seat is slidably mounted on the cutting V-shaped seat through the third screw assembly.
Further, an auxiliary growth frame is also slidably mounted on the cutting V-shaped seat, an auxiliary cylinder is fixedly mounted on the auxiliary growth frame, an auxiliary plate is fixedly mounted at the movable end of the auxiliary cylinder, and the auxiliary plate is used for feeding.
Compared with the prior art, the invention has the beneficial effects that: 1. according to the invention, the main body plate is arranged, the inclined plates are fixedly arranged on two sides of the main body plate, the pushing plate is arranged below the main body plate, the whole substrate to be cut can be conveyed to the two inclined plates through the pushing plate, the cutting V-shaped seat is arranged above the inclined plates, and the cutting assemblies are arranged on two sides of the cutting V-shaped seat, so that two stations can simultaneously cut, and the efficiency is improved; 2. the inclined plate is provided with the movable plate and the demolding opening, the movable plate is provided with the roller and the clamping assembly, the movable plate can drive the whole substrate plate to move to the demolding opening through the movable plate, the cutting assembly is used for cutting, and when the movable plate resets, the roller and the clamping assembly are used in a matched mode, the cut chip template is pushed to the lower discharging opening, so that automatic and convenient discharging is realized; 3. the invention is provided with the trigger block, and the trigger block can be driven to slide through the sliding of the moving plate, so that the clamping component is reset for the next operation, and the circulating operation is realized.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic view of a partial side structure of the cutting mechanism of the present invention.
Fig. 3 is a partial right side view of the cutting mechanism of the present invention.
Fig. 4 is a partial bottom view of the cutting mechanism of the present invention.
FIG. 5 is a schematic view of a first partial angle of the cutting mechanism according to the present invention.
FIG. 6 is a schematic view of a second partial angle of the cutting mechanism of the present invention.
Fig. 7 is a partial side view of the cutting mechanism of the present invention.
FIG. 8 is a cross-sectional view taken at A-A of FIG. 7.
FIG. 9 is a schematic view of a partial third angle of the cutting mechanism of the present invention.
Fig. 10 is a partially enlarged schematic view of fig. 9 at A1.
FIG. 11 is a partial fourth angular schematic view of the cutting mechanism of the present invention.
Fig. 12 is a partially enlarged schematic view of fig. 11 at A2.
FIG. 13 is a first angular schematic view of the moving plate, the detent assembly and the roller of the present invention.
FIG. 14 is a second angular schematic view of the moving plate, the detent assembly and the roller of the present invention.
FIG. 15 is a third angular schematic view of the moving plate, the detent assembly and the roller of the present invention.
Fig. 16 is a partially enlarged schematic illustration at A3 in fig. 15.
FIG. 17 is a partial fifth angular schematic view of the cutting mechanism of the present invention.
Fig. 18 is a partially enlarged schematic view of fig. 2 at A4.
Fig. 19 is a partial top view of the cutting mechanism of the present invention.
Fig. 20 is a schematic view of a push fork and a push bull gear in accordance with the present invention.
Reference numerals: 1-a cutting mechanism; 2-substrate finishing; 101-a feeding seat; 102-feeding a main belt; 103-a small feeding belt wheel; 104, a feeding motor; 105-feeding belt; 106, a large feeding belt wheel; 107-feeding rollers; 108-cutting a supporting frame; 109-an auxiliary plate; 110-an auxiliary cylinder; 111-auxiliary long frames; 112-cutting the V-shaped seat; 113-cutting the first motor; 114-cutting the first gear; 115-cutting the second gear; 116-cutting the first pulley; 117-cutting the first belt; 118-cutting the second pulley; 119-cutting a first screw rod; 120-cutting the chain; 121-a cutting head; 122-cutting the bench; 123-cutting a second screw rod; 124-auxiliary motor; 125-auxiliary first pulley; 126-auxiliary belt; 127-auxiliary second pulley; 128-auxiliary lead screw; 129-lower outlet; 130-an upper discharge port; 131-moving the belt; 132-moving the pulley; 133-a mobile motor; 134-moving the screw rod; 135-inclined plate; 136-a body plate; 137-arc frame; 138-push pinion; 139-pushing the bifurcation; 140-pushing the large gear; 141-pushing a large rotating shaft; 142-pushing the fixing rod; 143-blanking rod; 144-a blanking shifting handle; 145-blanking belt; 146-a blanking belt wheel; 147-blanking motor; 148-side panels; 149-positioning slide bar; 150-side bars; 151-positioning plates; 152-positioning struts; 153-demolding port; 154-demoulding frame; 155-moving body plate; 156-side chute; 157-side openings; 158-bump; 159-a special-shaped block; 160-a bolt; 161-sliding plate; 162-bottom bar; 163-bottom spring; 164-long chute; 165-limiting the cartridge; 166-limit slide; 167-limit large spring; 168-restraining a small spring; 169-small rail; 170-upper loop bar; 171-lower slide bar; 172-small rotating frame; 173-small roller; 174-cutting the short seat; 175-cutting the third gear; 176-cutting the second motor; 177-cutting the second lead screw.
Description of the embodiments
The invention is further described below in connection with specific embodiments, which are presented by way of illustration of exemplary embodiments of the invention and illustration of the invention, but not by way of limitation.
Examples: the substrate cutting device for manufacturing the organ chip comprises a cutting mechanism 1 and a substrate whole plate 2, as shown in fig. 1-20; the whole substrate 2 in the present invention is a whole substrate on which chip templates of the same size are distributed.
The cutting mechanism 1 comprises a feeding assembly, the feeding assembly comprises a feeding seat 101, a feeding motor 104 is fixedly arranged on the feeding seat 101, a feeding small belt pulley 103 is fixedly arranged on an output shaft of the feeding motor 104, two feeding rollers 107 are rotatably arranged on the feeding seat 101, a feeding main belt 102 is sleeved on the two feeding rollers 107, a baffle is arranged on the feeding main belt 102 and used for separating a substrate whole plate 2, a feeding large belt pulley 106 is fixedly arranged on one feeding roller 107 close to the feeding motor 104, a feeding belt 105 is sleeved between the feeding large belt pulley 106 and the feeding small belt pulley 103, and the feeding large belt pulley 106, the feeding small belt pulley 103 and the feeding belt 105 form belt transmission.
The cutting mechanism 1 further comprises a main body plate 136, inclined plates 135 are fixedly arranged on two sides of the main body plate 136, an upper discharge hole 130 and a lower discharge hole 129 are fixedly arranged on the inclined plates 135, the upper discharge hole 130 is arranged above the pushing bifurcation 139, a blanking component is arranged below the upper discharge hole 130, a demolding opening 153 is arranged on the inclined plates 135, a moving plate is slidably arranged on the inclined plates 135, rollers are arranged on the moving plate, and a clamping component is slidably arranged on the moving plate; the inclined plate 135 is provided with a side opening 157, and a trigger block is provided below the side opening 157.
The blanking assembly comprises a blanking rod 143, the blanking rod 143 is rotatably arranged on the inclined plate 135, two blanking shifting handles 144 are fixedly arranged on the blanking rod 143, the blanking shifting handles 144 are divided into a circular ring shape and a straight rod shape, the circular ring shape is fixedly arranged on the blanking rod 143, a blanking belt wheel 146 is fixedly arranged on the blanking rod 143, a blanking motor 147 is fixedly arranged on the inclined plate 135, another blanking belt wheel 146 is fixedly arranged on an output shaft of the blanking motor 147, and blanking belts 145 are sleeved on the two blanking belt wheels 146.
The inclined plate 135 is fixedly provided with a side plate 148, the side plate 148 is fixedly provided with two side rods 150, the side rods 150 are slidably provided with positioning plates 151, the positioning plates 151 are fixedly provided with two positioning slide rods 149, the positioning slide rods 149 are slidably arranged on the side plate 148, and the positioning plates 151 are fixedly provided with four positioning struts 152.
A cutting V-shaped seat 112 is arranged above the main body plate 136, and cutting assemblies are arranged on two sides of the cutting V-shaped seat 112; the cutting assembly includes a laser cutter disposed on a cutting short socket 174, the cutting short socket 174 being slidably mounted on the second screw assembly, the cutting short socket 174 sliding within the cutting long socket 122, the cutting long socket 122 being slidably mounted on the cutting V-shaped socket 112 by the third screw assembly.
The laser cutter includes a cutting head 121, the cutting head 121 being fixedly mounted on a cutting short block 174, one end of the cutting chain 120 being fixedly connected to the cutting head 121, the other end being fixedly mounted on a threaded block which is slidably mounted on a second screw assembly, the laser cutter utilizing prior art techniques, only two parts being shown here as an illustration.
The second screw assembly comprises a cutting long rod 177, the cutting long rod 177 is rotatably arranged on the cutting long seat 122, a cutting third gear 175 is fixedly arranged on the cutting long rod 177, a cutting second motor 176 is fixedly arranged on the cutting long seat 122, the output end of the cutting second motor 176 is fixedly provided with another cutting third gear 175, the two cutting third gears 175 form gear fit, the cutting short seat 174 is in threaded fit with the cutting long rod 177, and the threaded seat on the cutting chain 120 is in threaded fit with the cutting long rod 177.
The third screw rod assembly comprises a first cutting motor 113, the first cutting motor 113 is fixedly arranged on a V-shaped cutting seat 112, a first cutting gear 114 is fixedly arranged on an output shaft of the first cutting motor 113, a second cutting screw rod 123 is rotatably arranged on the V-shaped cutting seat 112, a second cutting gear 115 is fixedly arranged on the second cutting screw rod 123, the second cutting gear 115 and the first cutting gear 114 form gear matching, a first cutting belt wheel 116 is fixedly arranged on the second cutting screw rod 123, a first cutting screw rod 119 is rotatably arranged on the V-shaped cutting seat 112, a second cutting belt wheel 118 is fixedly arranged on the first cutting screw rod 119, a first cutting belt 117 is sleeved between the second cutting belt wheel 118 and the first cutting belt wheel 116, threads are arranged at two ends of a long cutting seat 122, and the long cutting seat 122 is in threaded matching with the second cutting screw rod 123 and the first cutting screw rod 119.
A pushing plate is arranged below the main body plate 136 and is used for pushing the whole substrate plate 2 to the moving plates on two sides; the inclined plate 135 forms an included angle with the main body plate 136, and the included angle is one hundred twenty eight degrees; the main body plate 136 is provided with an opening, the inclined plate 135 is provided with an opening, and the opening of the main body plate 136 and the opening of the inclined plate 135 are on a horizontal line.
The pushing plate comprises a pushing bifurcation frame 139, the pushing bifurcation frame 139 is slidably mounted on an arc frame 137, the arc frame 137 is fixedly mounted on a pushing fixed rod 142, the pushing fixed rod 142 is fixedly mounted on a main body plate 136, the pushing bifurcation frame 139 is fixedly connected with a pushing large gear 140, the pushing large gear 140 is fixedly mounted on a pushing large rotating shaft 141, the pushing large rotating shaft 141 is rotatably mounted on the main body plate 136, the pushing bifurcation frame 139 slides in an opening of the main body plate 136, and the whole substrate plate 2 is pushed onto the moving plate; the push gearwheel 140 forms a gear fit with the push pinion 138, the push pinion 138 being fixedly mounted on the output shaft of a motor which is fixedly mounted on the body plate 136.
The movable plate comprises a movable body plate 155, threads are arranged on the movable body plate 155, the movable body plate 155 is slidably arranged on the inclined plate 135 through a first screw rod assembly, a side chute 156 is arranged on the inclined plate 135, the inclined plate 135 is slidably arranged in the side chute 156, two long chutes 164 are arranged on the movable body plate 155, two sliding ways are respectively arranged on two sides of the long chute 164, a clamping assembly is slidably arranged in the long chute 164, a special-shaped block 159 is fixedly arranged on the movable body plate 155, an arc-shaped surface is arranged on the special-shaped block 159, an opening is formed in one side of the movable body plate 155 in the length direction, the opening is close to the side chute 156, and rollers are arranged on the movable body plate 155; the arcuate surface of the profile block 159 will contact the trigger block.
The first screw assembly comprises a moving motor 133, the moving motor 133 is fixedly arranged on an inclined plate 135, an output shaft of the moving motor 133 is fixedly provided with a moving belt wheel 132, a moving screw rod 134 is rotatably arranged on the inclined plate 135, a moving belt wheel 132 is fixedly arranged on the moving screw rod 134, moving belts 131 are sleeved on the two moving belt wheels 132, the two moving belt wheels 132 and the moving belts 131 form belt transmission, and the inclined plate 135 is in threaded fit with the moving screw rod 134.
The clamping assembly comprises a limiting slide block 166, wherein the limiting slide block 166 is slidably arranged in the long chute 164, a limiting large spring 167 is arranged between the limiting slide block 166 and the moving body plate 155, a first end of the limiting large spring 167 is fixedly arranged on the moving body plate 155, a second end of the limiting large spring is fixedly arranged on the limiting slide block 166, a limiting clamping block 165 is slidably arranged on the limiting slide block 166, a limiting small spring 168 is arranged between the limiting clamping block 165 and the limiting slide block 166, a first end of the limiting small spring 168 is fixedly arranged on the limiting clamping block 165, a second end of the limiting small spring 168 is fixedly arranged on the limiting slide block 166, and the limiting clamping block 165 is clamped into the side opening 157 after sliding along with the moving body plate 155; the limit large spring 167 is a tension spring; when the large limiting spring 167 is not under tension, the limiting slider 166 is at the end of the slide on both sides of the long chute 164, which is the end remote from the side opening 157.
The gyro wheel includes drawing of patterns frame 154, drawing of patterns frame 154 fixed mounting is on removing body board 155, and fixed mounting has little horizontal pole 169 on the drawing of patterns frame 154, and fixed mounting has a plurality of supports on the drawing of patterns frame 154, rotates on the support and installs the upper loop bar 170, and slidable mounting has lower slide bar 171 on the upper loop bar 170, and lower slide bar 171 rotates and installs on little revolving stage 172, and the cover is equipped with the spring on upper loop bar 170 and the lower slide bar 171, and little revolving stage 172 rotates and installs on little horizontal pole 169, rotates on the little revolving stage 172 and installs little gyro wheel 173.
The trigger block comprises a protruding block 158, an arc surface is arranged on the protruding block 158, a bolt 160 is fixedly arranged on the protruding block 158, the bolt 160 is rotatably arranged on the inclined plate 135, a sliding plate 161 is slidably arranged on a bottom rod 162, the bottom rod 162 is fixedly arranged on the inclined plate 135, the sliding plate 161 is slidably arranged in a side opening 157, a bottom spring 163 is arranged between the sliding plate 161 and the inclined plate 135, one end of the bottom spring 163 is fixedly arranged on the inclined plate 135, the other end of the bottom spring 163 is fixedly arranged on the sliding plate 161, the arc surface of the special-shaped block 159 is in contact with the arc surface of the protruding block 158 and drives the protruding block 158 to rotate, the other end of the protruding block 158 pushes the sliding plate 161 to slide, and the sliding plate 161 pushes the limiting clamping block 165 to open through the side opening 157.
An auxiliary motor 124 is fixedly mounted on the cutting V-shaped seat 112, an auxiliary first belt pulley 125 is fixedly mounted on an output shaft of the auxiliary motor 124, an auxiliary second belt pulley 127 is fixedly mounted on an auxiliary screw rod 128, the auxiliary screw rod 128 is rotatably mounted on the cutting V-shaped seat 112, an auxiliary belt 126 is sleeved between the auxiliary first belt pulley 125 and the auxiliary second belt pulley 127, threads are arranged on the auxiliary long frame 111, the auxiliary long frame 111 is in threaded fit with the auxiliary screw rod 128, the auxiliary long frame 111 is slidably mounted on the cutting V-shaped seat 112, an auxiliary cylinder 110 is fixedly mounted on the auxiliary long frame 111, an auxiliary plate 109 is fixedly mounted at the movable end of the auxiliary cylinder 110, and the auxiliary plate 109 is used for pushing the substrate whole plate 2 on the feeding main belt 102 to move onto a main body plate 136.
The working principle of the invention is as follows: the substrate whole plate 2 is sequentially and separately placed on the feeding main belt 102, the feeding motor 104 is started, the feeding motor 104 drives the feeding small belt pulley 103 to rotate, the feeding rollers 107 are driven to rotate through belt transmission, the two feeding rollers 107 convey the substrate whole plate 2 when rotating, when the substrate whole plate 2 reaches the lower part of the auxiliary plate 109, the movable end of the auxiliary air cylinder 110 is started to stretch out, the auxiliary plate 109 is driven to descend to the front part of the substrate whole plate 2, then the auxiliary motor 124 is started, the auxiliary screw 128 is driven to rotate through the auxiliary first belt pulley 125, the auxiliary belt 126 and the auxiliary second belt pulley 127, the auxiliary screw 128 is driven to slide through the auxiliary long frame 111 when rotating, the auxiliary long frame 111 drives the auxiliary plate 109 to move, the auxiliary plate 109 pushes the substrate whole plate 2 to the main body plate 136, then the movable end of the auxiliary air cylinder 110 is contracted, the auxiliary motor 124 is started to reversely rotate, and the auxiliary plate 109 is driven to reset.
After the substrate whole plate 2 arrives at the main body plate 136, the motor on the pushing pinion 138 is started, the pushing pinion 138 is meshed with the pushing gear 140 to enable the pushing gear 140 to rotate, the pushing fork 139 is driven to rotate when the pushing gear 140 rotates, the pushing fork 139 distributes the substrate whole plate 2 to any one of the inclined plates 135 on two sides, when the pushing fork 139 pushes the substrate whole plate 2 to move, the substrate whole plate 2 arrives at the moving main body plate 155, and the left side of the substrate whole plate 2 is blocked by the limiting slide block 166 as shown in fig. 11.
At this time, the moving motor 133 is started, the moving motor 133 drives the moving belt pulley 132 to rotate, the moving screw rod 134 is driven to rotate through belt transmission, when the moving screw rod 134 rotates, the moving body plate 155 is driven to slide, the moving body plate 155 slides close to the demolding port 153, and the substrate whole plate 2 slides along with the moving body plate 155 because the substrate whole plate 2 is limited on the moving body plate 155; the restriction slider 166 and the restriction block 165 are provided on the moving body plate 155, and thus the restriction slider 166 and the restriction block 165 will slide together.
When the limiting clamping block 165 slides to the position of the side opening 157, the limiting clamping block 165 will pop up under the action of the limiting small spring 168, the limiting clamping block 165 will be clamped into the side opening 157, at this time, the left side of the whole substrate plate 2 contacts with the positioning support rod 152, the positioning support rod 152 can play a fixing role on the whole substrate plate 2, the chip template on the whole substrate plate 2 corresponds to the shape of the demolding opening 153, and the mobile motor 133 stops working; then the first cutting motor 113 and the second cutting motor 176 are started respectively according to the situation, when the first cutting motor 113 works, the first cutting gear 114 is driven to rotate, the first cutting gear 114 is meshed with the second cutting gear 115, the second cutting screw 123 is driven to rotate, under the transmission action of the first cutting belt wheel 116, the first cutting belt 117 and the second cutting belt wheel 118, the first cutting screw 119 is driven to rotate, the second cutting screw 123 and the first cutting screw 119 are driven to slide by the cutting long seat 122, and the position of the cutting head 121 in the vertical direction is adjusted; when the second cutting motor 176 is started, the second cutting gear 175 is meshed to drive the second cutting screw 177 to rotate, and the second cutting screw 177 drives the short cutting seat 174 to slide, so that the position of the cutting head 121 in the horizontal direction is adjusted, and the two adjustments can facilitate cutting of the whole substrate 2, and the cutting device is particularly used according to situations.
When the die plate on the whole substrate plate 2 is cut, the moving motor 133 is started to rotate reversely, and the moving screw 134 is driven to rotate reversely by the action of the moving belt 131 and the moving belt pulley 132, so that the moving body plate 155 slides reversely and moves away from the die opening 153, and the limiting clamping blocks 165 are clamped in the side openings 157, so that when the moving body plate 155 slides away from the die opening 153, the limiting clamping blocks 165 do not slide along the moving body plate 155, and the large springs 167 are limited to be pulled.
The moving body plate 155 continues to move until the small roller 173 contacts the cut chip template, the small roller 173 presses the cut chip template, the chip template drops onto the lower discharge port 129 from the stripping port 153, the lower slide rod 171 slides upward in the upper loop bar 170 when the small roller 173 contacts the chip template, the spring between the upper loop bar 170 and the lower slide rod 171 is compressed, the lower slide rod 171 descends after the chip template is squeezed off, and the small rotating frame 172 and the small roller 173 vibrate up and down to strip each chip template.
After all the chip templates fall off, the special-shaped blocks 159 slide to the protruding blocks 158 and squeeze the protruding blocks 158, the other ends of the protruding blocks 158 push the sliding plates 161 to slide under the action of the lever principle, the sliding plates 161 extend out of the side openings 157 to jack the limiting clamping blocks 165, the limiting clamping blocks 165 reset under the action of the limiting large springs 167, and then the moving main body plate 155 returns to the initial position.
Finally, the blanking motor 147 is started again, the blanking motor 147 drives the blanking belt wheel 146 to rotate, the blanking rod 143 is driven to rotate under the transmission action of the blanking belt 145, the blanking rod 143 drives the blanking shifting handle 144 to rotate, and the blanking shifting handle 144 shifts the demoulded substrate waste to the upper discharge port 130 and is manually or mechanically assisted to be collected.
The invention is applicable to the prior art where it is not described.
Claims (6)
1. The substrate cutting device for manufacturing the organ chip is characterized by comprising a main body plate (136), wherein inclined plates (135) are fixedly arranged on two sides of the main body plate (136), an upper discharge hole (130) and a lower discharge hole (129) are fixedly arranged on the inclined plates (135), a blanking component is arranged below the upper discharge hole (130), a demolding opening (153) is arranged on the inclined plates (135), a movable plate is slidably arranged on the inclined plates (135), rollers are arranged on the movable plate, and a clamping component is slidably arranged on the movable plate; the inclined plate (135) is provided with a side opening (157), and a trigger block is arranged below the side opening (157);
a cutting V-shaped seat (112) is arranged above the main body plate (136), and cutting assemblies are arranged on two sides of the cutting V-shaped seat (112); a pushing plate is arranged below the main body plate (136) and is used for pushing the whole substrate plate (2) to the moving plates at two sides; the moving plate drives the substrate whole plate (2) to slide close to the demolding opening (153); when the clamping component reaches the position of the side opening (157), the cutting component is used for cutting the whole substrate plate (2), after the cutting is completed, the moving plate is far away from the demolding opening (153), the roller presses the cut chip template, the chip template falls onto the lower discharging opening (129) from the demolding opening (153), the discharging component conveys the substrate waste to the upper discharging opening (130), the moving plate pushes the triggering block to slide, and the clamping component is reset;
the pushing plate comprises a pushing bifurcation frame (139), the pushing bifurcation frame (139) is slidably arranged on an arc-shaped frame (137), the arc-shaped frame (137) is fixedly arranged on a main body plate (136), the pushing bifurcation frame (139) is fixedly connected with a pushing large gear (140), the pushing large gear (140) is fixedly arranged on a pushing large rotating shaft (141), the pushing large rotating shaft (141) is rotatably arranged on the main body plate (136), the pushing bifurcation frame (139) slides in an opening of the main body plate (136), and the whole substrate plate (2) is pushed to the moving plate;
the movable plate comprises a movable main body plate (155), threads are arranged on the movable main body plate (155), the movable main body plate (155) is slidably mounted on the inclined plate (135) through a first screw rod assembly, two long sliding grooves (164) are formed in the movable main body plate (155), a clamping assembly is slidably mounted in the long sliding grooves (164), a special-shaped block (159) is fixedly mounted on the movable main body plate (155), an arc-shaped surface is arranged on the special-shaped block (159), an opening is formed in one side of the length direction of the movable main body plate (155), the opening is close to the side sliding grooves (156), and rollers are arranged on the movable main body plate (155); the arc-shaped surface of the special-shaped block (159) is contacted with the trigger block;
the trigger block include boss (158), be provided with the arcwall face on boss (158), fixed mounting has bolt (160) on boss (158), bolt (160) rotate and install on inclined plate (135), sliding plate (161) slidable mounting is on bottom pole (162), sliding plate (161) slidable mounting is in side opening (157), be provided with bottom spring (163) between sliding plate (161) and inclined plate (135), the arcwall face of dysmorphism piece (159) contacts with the arcwall face of boss (158) to drive boss (158) rotation, the other end of boss (158) will promote sliding plate (161) and slide, sliding plate (161) will pass side opening (157) top open restriction fixture block (165).
2. The device for cutting a substrate for manufacturing an organ chip according to claim 1, wherein the inclined plate (135) forms an angle with the main body plate (136) of one hundred twenty eight degrees; the main body plate (136) is provided with an opening, the inclined plate (135) is provided with an opening, and the opening of the main body plate (136) and the opening of the inclined plate (135) are on the same horizontal line.
3. The device for cutting a substrate for manufacturing an organ chip according to claim 1, wherein the holding member comprises a restricting slider (166), the restricting slider (166) is slidably mounted in the long chute (164), a restricting large spring (167) is provided between the restricting slider (166) and the moving body plate (155), the restricting slider (166) is slidably mounted with a restricting clip (165), a restricting small spring (168) is provided between the restricting clip (165) and the restricting slider (166), and the restricting clip (165) is to be held in the side opening (157).
4. The device for cutting a substrate for manufacturing an organ chip according to claim 1, wherein the roller comprises a stripper frame (154), the stripper frame (154) is fixedly mounted on the movable main body plate (155), a small cross bar (169) is fixedly mounted on the stripper frame (154), a plurality of brackets are fixedly mounted on the stripper frame (154), an upper sleeve rod (170) is rotatably mounted on the brackets, a lower slide rod (171) is slidably mounted on the upper sleeve rod (170), the lower slide rod (171) is rotatably mounted on the small rotary frame (172), springs are sleeved on the upper sleeve rod (170) and the lower slide rod (171), the small rotary frame (172) is rotatably mounted on the small cross bar (169), and the small roller (173) is rotatably mounted on the small rotary frame (172).
5. The device for cutting a substrate for manufacturing an organ chip according to claim 1, wherein the cutting means comprises a laser cutter provided on a cutting short holder (174), the cutting short holder (174) being slidably mounted on the second screw means, the cutting short holder (174) being slidably mounted in a cutting long holder (122), the cutting long holder (122) being slidably mounted on the cutting V-shaped holder (112) by means of a third screw means.
6. The device for cutting the substrate for manufacturing the organ chip according to claim 5, wherein an auxiliary growth frame (111) is further slidably mounted on the cutting V-shaped seat (112), an auxiliary cylinder (110) is fixedly mounted on the auxiliary growth frame (111), an auxiliary plate (109) is fixedly mounted at the movable end of the auxiliary cylinder (110), and the auxiliary plate (109) is used for feeding.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310708294.2A CN116638203B (en) | 2023-06-15 | 2023-06-15 | Substrate cutting device for manufacturing organ chip |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310708294.2A CN116638203B (en) | 2023-06-15 | 2023-06-15 | Substrate cutting device for manufacturing organ chip |
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| CN116638203B true CN116638203B (en) | 2024-03-08 |
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| CN116638203A (en) | 2023-08-25 |
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