CN116592797B - A spring flatness detection device - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域Technical field
本发明涉及弹簧检测技术领域,具体为一种弹簧平直度检测装置。The invention relates to the technical field of spring detection, specifically a spring flatness detection device.
背景技术Background technique
弹簧减震器广泛应用于电动车、自行车、汽车等领域,弹簧减震器的刚度参数需要经过实验检测得出。弹簧作为弹簧减震器的主要部件,是一种利用弹性来工作的机械零件,用弹性材料制成的零件在外力作用下发生形变,弹簧生产完成后需要对弹簧进行必要的性能检验以确保达到合格标准。Spring shock absorbers are widely used in electric vehicles, bicycles, automobiles and other fields. The stiffness parameters of spring shock absorbers need to be obtained through experimental testing. As the main component of the spring shock absorber, the spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under the action of external forces. After the spring production is completed, the necessary performance inspection of the spring is required to ensure that it reaches Eligibility criteria.
弹簧在生产制造时,由于设备的波动而在卷绕弹簧钢时,每一圈的弹簧钢的螺旋直径会存在误差,而在以下要求严格的弹簧使用环境下,由于弹簧的这种由于不同圈的弹簧的直径的波动,会在弹簧被压缩时容易发生变形、弹簧的弯折等情况,因此需要检测弹簧的平直度以确保弹簧每一圈的螺旋直径的误差在允许的范围内,进而保证弹簧的质量和使用的安全性。During the production of springs, due to fluctuations in equipment, there will be errors in the spiral diameter of each turn of spring steel when winding the spring steel. In the following stringent spring usage environments, due to the different turns of the spring, Fluctuations in the diameter of the spring will easily cause deformation and bending of the spring when the spring is compressed. Therefore, it is necessary to detect the flatness of the spring to ensure that the error in the spiral diameter of each turn of the spring is within the allowable range, and then Ensure the quality and safety of springs.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种弹簧平直度检测装置,通过检测夹持组件将待测弹簧的四周夹持,通过光电检测组件判断弹簧的不同圈层处的侧面与检测夹持组件的接触状态,从而判断待测弹簧的平直度。In view of the shortcomings of the prior art, the present invention provides a spring flatness detection device. The spring to be tested is clamped around the spring through the detection clamping component, and the photoelectric detection component is used to determine whether the sides of the spring at different coil layers are in contact with the detection clamp. Hold the contact state of the component to determine the straightness of the spring to be tested.
现有技术中通常使用液压缸来提供夹持力,众所周知液压缸的驱动力在驱动夹持装置时能够提供良好的弹性缓冲,然而在从四周不同方向夹持待测弹簧时需要精密的同步控制,液压缸的同步控制则是必须要解决的问题。In the prior art, hydraulic cylinders are usually used to provide clamping force. It is well known that the driving force of the hydraulic cylinder can provide good elastic buffering when driving the clamping device. However, precise synchronous control is required when clamping the spring to be tested from different directions around. , the synchronous control of hydraulic cylinders is a problem that must be solved.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种弹簧平直度检测装置,包括底座和设置于所述底座上的检测夹持组件,所述检测夹持组件包括四个结构相同的第一检测夹持组件、第二检测夹持组件、第三检测夹持组件和第四检测夹持组件,所述第一检测夹持组件、第二检测夹持组件成对的设置于待测弹簧的两端,沿着第一方向夹持所述待测弹簧;A spring flatness detection device includes a base and a detection clamping assembly arranged on the base. The detection clamping assembly includes four first detection clamping assemblies and a second detection clamping assembly with the same structure. The third detection clamping assembly and the fourth detection clamping assembly, the first detection clamping assembly and the second detection clamping assembly are arranged in pairs at both ends of the spring to be tested, clamping the said Spring to be tested;
所述第三检测夹持组件、第四检测夹持组件成对的设置于待测弹簧的两端,沿着第二方向夹持所述待测弹簧,所述第一方向与所述第二方向垂直;The third detection clamping component and the fourth detection clamping component are arranged in pairs at both ends of the spring to be tested, and clamp the spring to be tested along the second direction. The first direction and the second direction Orientation vertical;
所述第一检测夹持组件、第二检测夹持组件、第三检测夹持组件和第四检测夹持组件的附近均设置有光源发射组件和光源接收组件,所述光源发射组件朝向所述检测夹持组件与待测弹簧的接触位置发射光线,所述光源接收组件接收所述光源发射组件所发射的光线,根据接收到的所述光线的分布情况检测所述待测弹簧的平直度;A light source emitting assembly and a light source receiving assembly are provided near the first detection clamping assembly, the second detection clamping assembly, the third detection clamping assembly and the fourth detection clamping assembly, and the light source emitting assembly faces the Detect the contact position between the clamping component and the spring to be tested and emit light. The light source receiving component receives the light emitted by the light source emitting component, and detects the flatness of the spring to be tested according to the distribution of the received light. ;
所述待测弹簧夹持固定于转动座上,所述转动座能够相对于所述底座转动,通过所述转动座的转动实现所述待测弹簧的检测位置的改变。The spring to be tested is clamped and fixed on a rotating base, and the rotating base can rotate relative to the base. The detection position of the spring to be tested is changed through the rotation of the rotating base.
进一步的,所述第一检测夹持组件包括第一驱动齿条板、第一传动齿轮组、第一夹持检测板、第一夹持部和第一驱动液压缸;所述第一传动齿轮组包括第一驱动齿轮、第一导向齿轮、第一输入齿轮和第一变速轮;所述底座包括支撑基板、上端盖和下支撑座;所述第一驱动齿条板通过导向结构可滑动的设置于所述支撑基板的上端面,所述第一驱动齿条板的两侧分别啮合第一驱动齿轮和第一导向齿轮;所述第一驱动齿轮和第一变速轮同轴设置且分别设置于所述支撑基板的上端面和下端面,所述第一输入齿轮和第一变速轮啮合;所述第一驱动液压缸的缸筒座可转动的铰接设置在支撑基板的下端面上,所述第一驱动液压缸的活塞杆的末端通过铰接结构与所述第一输入齿轮的端面连接;所述第一驱动液压缸能够驱动第一输入齿轮往复的转动一定角度,第一输入齿轮通过第一变速轮、第一驱动齿轮的旋转从而驱动所述第一驱动齿条板在所述支撑基板上往复移动移动。Further, the first detection and clamping assembly includes a first driving rack plate, a first transmission gear set, a first clamping detection plate, a first clamping part and a first driving hydraulic cylinder; the first transmission gear The set includes a first drive gear, a first guide gear, a first input gear and a first transmission wheel; the base includes a support base plate, an upper end cover and a lower support base; the first drive rack plate is slidable through a guide structure Disposed on the upper end surface of the support base plate, both sides of the first driving rack plate mesh with the first driving gear and the first guide gear respectively; the first driving gear and the first transmission wheel are coaxially arranged and respectively arranged On the upper end face and lower end face of the support base plate, the first input gear meshes with the first transmission wheel; the cylinder base of the first driving hydraulic cylinder is rotatably hingedly arranged on the lower end face of the support base plate, so The end of the piston rod of the first driving hydraulic cylinder is connected to the end surface of the first input gear through a hinge structure; the first driving hydraulic cylinder can drive the first input gear to reciprocally rotate at a certain angle, and the first input gear passes through the first input gear. The rotation of a speed change wheel and the first driving gear drives the first driving rack plate to reciprocate on the supporting base plate.
进一步的,所述上端盖上设置有引导检测夹持组件的夹持检测板移动的避让部,所述支撑基板的下端设置有下支撑座。Further, the upper end cover is provided with an escape portion that guides the movement of the clamping detection plate of the detection clamping assembly, and the lower end of the support base plate is provided with a lower support seat.
进一步的,所述第三检测夹持组件与所述第一检测夹持组件的结构相同且包括第三驱动齿条板、第三传动齿轮组、第三夹持检测板、第三夹持部和第三驱动液压缸;所述第三传动齿轮组包括第三驱动齿轮、第三导向齿轮、第三输入齿轮和第三变速轮;所述第一驱动齿条板的一端设置有第一夹持部,所述第一驱动齿条板的上方还竖直的设置有第一夹持检测板,所述第一夹持检测板、第一夹持部能够抵接在所述待测弹簧的圆周侧的第一检测位置;所述第三驱动齿条板的靠近所述第一驱动齿条板的一端设置有第三夹持部,所述第三驱动齿条板的上方竖直的设置有第三夹持检测板,所述第三夹持检测板、第三夹持部能够抵接在所述待测弹簧的圆周侧的第二检测位置;所述第一检测位置和第二检测位置位于所述待测弹簧的相对的两侧,所述第一检测位置和第二检测位置所确定的平面通过所述待测弹簧的中心轴线。Further, the third detection and clamping assembly has the same structure as the first detection and clamping assembly and includes a third driving rack plate, a third transmission gear set, a third clamping detection plate, and a third clamping part. and a third drive hydraulic cylinder; the third transmission gear set includes a third drive gear, a third guide gear, a third input gear and a third transmission wheel; one end of the first drive rack plate is provided with a first clamp A first clamping detection plate is also provided vertically above the first driving rack plate. The first clamping detection plate and the first clamping part can abut against the spring to be tested. The first detection position on the circumferential side; a third clamping portion is provided at one end of the third drive rack plate close to the first drive rack plate, and is arranged vertically above the third drive rack plate There is a third clamping detection plate, and the third clamping detection plate and the third clamping part can abut the second detection position on the circumferential side of the spring to be tested; the first detection position and the second detection position are The positions are located on opposite sides of the spring to be tested, and the plane determined by the first detection position and the second detection position passes through the central axis of the spring to be tested.
进一步的,所述支撑基板的下端面还设置有可转动的第一同步件,所述第一同步件上的相对的位置上设置有第一齿条段和第二齿条段;所述第一齿条段与所述第一变速轮啮合,所述第二齿条段与所述第三变速轮啮合;通过所述第一同步件使得所述第一夹持检测板和第三夹持检测板同步的相向/相背的移动。Further, the lower end surface of the support base plate is also provided with a rotatable first synchronization member, and a first rack segment and a second rack segment are provided at opposite positions on the first synchronization member; A rack segment is meshed with the first transmission wheel, and the second rack segment is meshed with the third transmission wheel; the first clamping detection plate and the third clamping plate are made to operate through the first synchronizing member. Detects synchronized side/opposite movement of the boards.
进一步的,所述第二检测夹持组件、第四检测夹持组件相对的设置且与所述第一检测夹持组件、第三检测夹持组件的结构相同;所述支撑基板的下端还可转动的设置有第二同步件,所述第二同步件上的相对的位置上设置有第三齿条段和第四齿条段;所述第三齿条段与所述第二检测夹持组件的第二变速轮啮合,所述第四齿条段与所述第四检测夹持组件的第四变速轮啮合;Further, the second detection clamping component and the fourth detection clamping component are arranged oppositely and have the same structure as the first detection clamping component and the third detection clamping component; the lower end of the support base plate can also be A second synchronizing member is provided for rotation, and a third rack segment and a fourth rack segment are provided at opposite positions on the second synchronizing member; the third rack segment and the second detection clamp The second speed change wheel of the assembly is engaged, and the fourth rack segment is engaged with the fourth speed change wheel of the fourth detection and clamping assembly;
第二检测夹持组件的第二驱动液压缸和第四检测夹持组件的第四驱动液压缸分别驱动第二输入齿轮、第四输入齿轮转动时,通过所述第二同步件实现第二变速轮和第四变速轮的同步转动,进而实现第二检测夹持组件的第二夹持检测板和第四检测夹持组件的第四夹持检测板同步的相向/相背的移动。When the second driving hydraulic cylinder of the second detection and clamping assembly and the fourth driving hydraulic cylinder of the fourth detection and clamping assembly drive the second input gear and the fourth input gear to rotate respectively, the second speed change is achieved through the second synchronization member. The synchronous rotation of the wheel and the fourth speed change wheel enables the second clamping detection plate of the second detection and clamping assembly and the fourth clamping detection plate of the fourth detection and clamping assembly to move synchronously towards/back to each other.
进一步的,所述转动座包括旋转基座、限位板、夹持板、抵接板和夹紧弹簧;所述旋转基座上设置有多个限位板,多个所述限位板套设在待测弹簧的内周;所述夹持板相对所述限位板可滑动的设置,所述夹持板与抵接板之间设置有夹紧弹簧,通过所述夹紧弹簧向所述夹持板提供朝向所述限位板移动的夹紧力。Further, the rotating base includes a rotating base, a limiting plate, a clamping plate, an abutment plate and a clamping spring; a plurality of limiting plates are provided on the rotating base, and a plurality of the limiting plates cover is provided on the inner periphery of the spring to be tested; the clamping plate is slidably arranged relative to the limiting plate, and a clamping spring is arranged between the clamping plate and the abutting plate, and the clamping spring moves the The clamping plate provides a clamping force moving toward the limiting plate.
进一步的,所述转动座设置于所述下支撑座,且所述转动座能够相对于所述支撑基板转动,进而能够改变所述检测夹持组件的夹持检测板在所述待测弹簧上的检测位置。Further, the rotating base is provided on the lower support base, and the rotating base can rotate relative to the supporting base plate, thereby changing the clamping detection plate of the detection clamping assembly on the spring to be tested. detection position.
进一步的,所述光源发射组件包括光源基座、光幕发射件,所述光源接收组件包括连接基座和光幕接收件;所述光源基座设置于所述检测夹持组件的驱动齿条板上临近夹持检测板的位置,所述光源基座上设置有竖直的光幕发射件,所述光幕发射件的延伸方向与所述夹持检测板的夹持面平行;所述光源接收组件的连接基座与所述光源基座对称的设置于夹持检测板的两侧,所述连接基座上设置有光幕接收件。Further, the light source emitting assembly includes a light source base and a light curtain emitting member, and the light source receiving assembly includes a connecting base and a light curtain receiving member; the light source base is provided on the driving rack plate of the detection clamping assembly. The light source base is provided with a vertical light curtain emitting member adjacent to the position where the detection plate is clamped, and the extension direction of the light curtain emitting member is parallel to the clamping surface of the detection plate; the light source The connection base of the receiving component is symmetrically arranged with the light source base on both sides of the clamping detection board, and a light curtain receiving member is provided on the connection base.
进一步的,所述光幕发射件朝向所述夹持检测板与待测弹簧的接触位置发射光线,所述光幕接收件接收所述光幕发射件发射的光线;所述光幕接收件接收到的所述光线的分布情况,确定所述待测弹簧的侧面与所述夹持检测板的接触情况,进而判断所述待测弹簧的平直度。Further, the light curtain emitting member emits light toward the contact position between the clamping detection plate and the spring to be measured, and the light curtain receiving member receives the light emitted by the light curtain emitting member; the light curtain receiving member receives The distribution of the light is detected to determine the contact between the side surface of the spring to be tested and the clamping detection plate, and then the straightness of the spring to be tested is determined.
与现有技术相比,本发明提供了一种弹簧平直度检测装置,具备以下有益效果:Compared with the existing technology, the present invention provides a spring flatness detection device, which has the following beneficial effects:
1.本发明通过液压缸提供第一、第二、第三和第四检测夹持组件的夹持驱动力,能够在夹持待测弹簧时提供良好的缓冲力,同时通过第一、第三检测夹持组件的相对设置以及第二、第四检测夹持组件的相对设置,能够有效额避免由于夹持力而造成的待测弹簧的每一圈层的位置的错位。1. The present invention provides the clamping driving force of the first, second, third and fourth detection clamping components through the hydraulic cylinder, which can provide good buffering force when clamping the spring to be tested, and at the same time, through the first, third The relative arrangement of the detection clamping components and the relative arrangement of the second and fourth detection clamping components can effectively avoid the positional dislocation of each coil layer of the spring to be tested due to the clamping force.
2.本发明的第一、第三检测夹持组件能够通过第一同步件进行同步的移动控制,第二、第四检测夹持组件能够通过第二同步件同步的移动控制,进而能够有效的解决液压缸驱动的不同步问题,使得检测夹持组件能够同步的抵接在弹簧的两侧,进而确保检测精度。2. The first and third detection and clamping assemblies of the present invention can be synchronously controlled in movement through the first synchronizing member, and the second and fourth detecting and clamping assemblies can be synchronously controlled in movement through the second synchronizing member, thereby effectively Solve the problem of asynchronous driving of the hydraulic cylinder, so that the detection clamping assembly can synchronously contact both sides of the spring, thereby ensuring detection accuracy.
3.本发明的转动座能够固定支撑待测弹簧的底端,同时还能够相对底座转动,进而能够使第一、第二、第三和第四检测夹持组件夹持在待测弹簧四周的任意位置,进而能够保证待测弹簧的多点采样,确保弹簧的平直度检测的精度。3. The rotating seat of the present invention can fixedly support the bottom end of the spring to be tested, and can also rotate relative to the base, thereby enabling the first, second, third and fourth detection clamping assemblies to be clamped around the spring to be tested. Any position can ensure multi-point sampling of the spring to be tested and ensure the accuracy of spring flatness detection.
4.本发明利用光线遮挡的原理检测待测弹簧的侧面的不同圈层的位置与检测夹持组件的接触情况,通过光源发射组件发射均匀分布的光线,并通过光源接收组件接收被待测弹簧遮挡后的光源分布情况,进而判断待测弹簧与检测夹持组件的接触情况,从而进行弹簧的平直度检测。4. The present invention uses the principle of light blocking to detect the positions of different circles on the side of the spring to be tested and detect the contact status of the clamping component, emits evenly distributed light through the light source emitting component, and receives the spring to be tested through the light source receiving component The distribution of the light source after occlusion is used to determine the contact between the spring to be tested and the detection clamping component, so as to detect the flatness of the spring.
附图说明Description of the drawings
图1为本发明的弹簧平直度检测装置的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the spring flatness detection device of the present invention;
图2为本发明的检测装置的剖视图;Figure 2 is a cross-sectional view of the detection device of the present invention;
图3为本发明的检测装置的横向剖视图;Figure 3 is a transverse cross-sectional view of the detection device of the present invention;
图4为本发明的底座的内部结构示意图;Figure 4 is a schematic diagram of the internal structure of the base of the present invention;
图5为本发明的第一、第三检测夹持组件的传动结构示意图;Figure 5 is a schematic diagram of the transmission structure of the first and third detection and clamping components of the present invention;
图6为本发明的传动结构的整体结构示意图;Figure 6 is a schematic diagram of the overall structure of the transmission structure of the present invention;
图7为本发明的转动座的剖视图;Figure 7 is a cross-sectional view of the rotating seat of the present invention;
图8为本发明的光源发射、接收组件的示意图;Figure 8 is a schematic diagram of the light source transmitting and receiving components of the present invention;
图中:In the picture:
第一检测夹持组件1、第一驱动齿条板11、第一驱动齿轮12、第一导向齿轮13、第一夹持检测板14、第一夹持部15、第一输入齿轮16、第一变速轮17、第一驱动液压缸18;The first detection clamping assembly 1, the first driving rack plate 11, the first driving gear 12, the first guide gear 13, the first clamping detection plate 14, the first clamping part 15, the first input gear 16, A speed change wheel 17 and a first driving hydraulic cylinder 18;
第二检测夹持组件2、第二输入齿轮26、第二变速轮27、第二驱动液压缸28;the second detection and clamping assembly 2, the second input gear 26, the second transmission wheel 27, and the second driving hydraulic cylinder 28;
第一同步件100、第一齿条段101、第二齿条段102;第二同步件200、第三齿条段201、第四齿条段202;The first synchronizing member 100, the first rack segment 101, and the second rack segment 102; the second synchronizing member 200, the third rack segment 201, and the fourth rack segment 202;
第三检测夹持组件3、第三驱动齿条板31、第三导向齿轮33、第三夹持检测板34、第三夹持部35、第三输入齿轮36、第三变速轮37、第三驱动液压缸38;The third detection clamping assembly 3, the third driving rack plate 31, the third guide gear 33, the third clamping detection plate 34, the third clamping part 35, the third input gear 36, the third transmission wheel 37, the third Three drive hydraulic cylinder 38;
第四检测夹持组件4、第四输入齿轮46、第四变速轮47、第四驱动液压缸48;The fourth detection and clamping assembly 4, the fourth input gear 46, the fourth transmission wheel 47, and the fourth driving hydraulic cylinder 48;
待测弹簧5;Spring to be tested 5;
底座6、支撑基板61、上端盖62、下支撑座63;Base 6, support base plate 61, upper end cover 62, lower support seat 63;
转动座7、旋转基座71、限位板72、夹持板73、抵接板74、夹紧弹簧75;Rotating seat 7, rotating base 71, limiting plate 72, clamping plate 73, abutting plate 74, clamping spring 75;
光源发射组件8、光源基座81、光幕发射件82;Light source emitting component 8, light source base 81, light curtain emitting component 82;
光源接收组件9、光幕接收件92;Light source receiving component 9, light curtain receiving component 92;
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
下面根据附图1-8对本发明进行详细的描述,本发明的一种弹簧平直度检测装置,包括底座6和设置于所述底座6上的检测夹持组件,所述检测夹持组件包括四个结构相同的第一检测夹持组件1、第二检测夹持组件2、第三检测夹持组件3和第四检测夹持组件4,所述第一检测夹持组件1、第二检测夹持组件2成对的设置于待测弹簧5的两端,沿着第一方向夹持所述待测弹簧5;The present invention will be described in detail below based on Figures 1-8. A spring flatness detection device of the present invention includes a base 6 and a detection clamping assembly disposed on the base 6. The detection clamping assembly includes There are four first detection clamping components 1, second detection clamping components 2, third detection clamping components 3 and fourth detection clamping components 4 with the same structure. The clamping components 2 are arranged in pairs at both ends of the springs 5 to be tested, and clamp the springs 5 to be tested along the first direction;
所述第三检测夹持组件3、第四检测夹持组件4成对的设置于待测弹簧5的两端,沿着第二方向夹持所述待测弹簧5,所述第一方向与所述第二方向垂直;The third detection clamping component 3 and the fourth detection clamping component 4 are arranged in pairs at both ends of the spring to be tested 5, and clamp the spring to be tested 5 along the second direction. The first direction and The second direction is vertical;
所述第一检测夹持组件1、第二检测夹持组件2、第三检测夹持组件3和第四检测夹持组件4的附近均设置有光源发射组件8和光源接收组件9,所述光源发射组件8朝向所述检测夹持组件与待测弹簧5的接触位置发射光线,所述光源接收组件9接收所述光源发射组件8所发射的光线,根据接收到的所述光线的分布情况检测所述待测弹簧5的平直度;A light source emitting component 8 and a light source receiving component 9 are provided near the first detection clamping component 1, the second detection clamping component 2, the third detection clamping component 3 and the fourth detection clamping component 4. The light source emitting component 8 emits light toward the contact position between the detection clamping component and the spring to be measured 5. The light source receiving component 9 receives the light emitted by the light source emitting component 8, and determines the distribution of the light according to the distribution of the received light. Detect the straightness of the spring to be tested 5;
所述待测弹簧5夹持固定于转动座7上,所述转动座7能够相对于所述底座6转动,通过所述转动座7的转动实现所述待测弹簧5的检测位置的改变。The spring to be tested 5 is clamped and fixed on the rotating base 7 , and the rotating base 7 can rotate relative to the base 6 . The detection position of the spring to be tested 5 is changed by the rotation of the rotating base 7 .
待测弹簧5的每一圈层的螺旋直径的波动将导致待测弹簧5的平直度的超标,当待测弹簧5的四周被第一检测夹持组件1、第二检测夹持组件2、第三检测夹持组件3和第四检测夹持组件4抵接时,螺旋直径较大的圈层则抵接在检测夹持组件上,而螺旋直径较小的圈层则不与检测夹持组件接触,光源发射组件8发射的光线能够透过螺旋直径较小的圈层与检测夹持组件的缝隙,从而被光源接收组件9所接收,同时发射的光线会被螺旋直径较大的圈层所遮挡,进而不能够在该圈层的位置被光源接收组件9接收,由于光源发射组件8发射的为均匀分布的光线,根据光源接收组件9接收到的光线的分布情况,则能够判断待测弹簧5的各个圈层的螺旋直径的大小,从而判断待测弹簧5的整体的平直度。The fluctuation of the spiral diameter of each turn of the spring 5 to be tested will cause the straightness of the spring 5 to be tested to exceed the standard. When the spring 5 to be tested is surrounded by the first detection clamping component 1 and the second detection clamping component 2 , when the third detection clamping component 3 and the fourth detection clamping component 4 are in contact, the coil layer with a larger spiral diameter is in contact with the detection clamping component, while the coil layer with a smaller spiral diameter is not in contact with the detection clamp. The light source emitting component 8 is in contact with the holding component, and the light emitted by the light source emitting component 8 can pass through the gap between the circle layer with a smaller spiral diameter and the detection clamping component, and thereby be received by the light source receiving component 9. At the same time, the emitted light will be emitted by the circle with a larger spiral diameter. It is blocked by the layer and cannot be received by the light source receiving component 9 at the position of the circle layer. Since the light source emitting component 8 emits uniformly distributed light, it can be determined according to the distribution of the light received by the light source receiving component 9 The size of the spiral diameter of each coil layer of the spring 5 is measured to determine the overall straightness of the spring 5 to be measured.
进一步的,所述第一检测夹持组件1包括第一驱动齿条板11、第一传动齿轮组、第一夹持检测板14、第一夹持部15和第一驱动液压缸18;所述第一传动齿轮组包括第一驱动齿轮12、第一导向齿轮13、第一输入齿轮16和第一变速轮17;所述底座6包括支撑基板61、上端盖62和下支撑座63;所述第一驱动齿条板11通过导向结构可滑动的设置于所述支撑基板61的上端面,所述第一驱动齿条板11的两侧分别啮合第一驱动齿轮12和第一导向齿轮13;所述第一驱动齿轮12和第一变速轮17同轴设置且分别设置于所述支撑基板61的上端面和下端面,所述第一输入齿轮16和第一变速轮17啮合;所述第一驱动液压缸18的缸筒座可转动的铰接设置在支撑基板61的下端面上,所述第一驱动液压缸18的活塞杆的末端通过铰接结构与所述第一输入齿轮16的端面连接;所述第一驱动液压缸18能够驱动第一输入齿轮16往复的转动一定角度,第一输入齿轮16通过第一变速轮17、第一驱动齿轮12的旋转从而驱动所述第一驱动齿条板11在所述支撑基板61上往复移动移动。Further, the first detection and clamping assembly 1 includes a first driving rack plate 11, a first transmission gear set, a first clamping detection plate 14, a first clamping part 15 and a first driving hydraulic cylinder 18; The first transmission gear set includes a first drive gear 12, a first guide gear 13, a first input gear 16 and a first transmission wheel 17; the base 6 includes a support base plate 61, an upper end cover 62 and a lower support seat 63; The first drive rack plate 11 is slidably disposed on the upper end surface of the support base plate 61 through a guide structure. Both sides of the first drive rack plate 11 engage the first drive gear 12 and the first guide gear 13 respectively. ; The first driving gear 12 and the first speed change wheel 17 are coaxially arranged and respectively provided on the upper end surface and the lower end surface of the support base plate 61, and the first input gear 16 and the first speed change wheel 17 mesh; The cylinder seat of the first driving hydraulic cylinder 18 is rotatably hingedly arranged on the lower end surface of the supporting base plate 61 , and the end of the piston rod of the first driving hydraulic cylinder 18 is connected to the end surface of the first input gear 16 through a hinged structure. Connection; the first driving hydraulic cylinder 18 can drive the first input gear 16 to reciprocate at a certain angle, and the first input gear 16 drives the first driving gear through the rotation of the first transmission wheel 17 and the first driving gear 12 The strips 11 move reciprocally on the support base plate 61 .
进一步的,所述上端盖62上设置有引导检测夹持组件的夹持检测板移动的避让部,所述支撑基板61的下端设置有下支撑座63。Furthermore, the upper end cover 62 is provided with an escape portion that guides the movement of the clamping detection plate of the detection clamping assembly, and the lower end of the support base plate 61 is provided with a lower support base 63 .
进一步的,所述第三检测夹持组件3与所述第一检测夹持组件1的结构相同且包括第三驱动齿条板31、第三传动齿轮组、第三夹持检测板34、第三夹持部35和第三驱动液压缸38;所述第三传动齿轮组包括第三驱动齿轮、第三导向齿轮33、第三输入齿轮36和第三变速轮37;所述第一驱动齿条板11的一端设置有第一夹持部15,所述第一驱动齿条板11的上方还竖直的设置有第一夹持检测板14,所述第一夹持检测板14、第一夹持部15能够抵接在所述待测弹簧5的圆周侧的第一检测位置;所述第三驱动齿条板31的靠近所述第一驱动齿条板11的一端设置有第三夹持部35,所述第三驱动齿条板31的上方竖直的设置有第三夹持检测板34,所述第三夹持检测板34、第三夹持部35能够抵接在所述待测弹簧5的圆周侧的第二检测位置;所述第一检测位置和第二检测位置位于所述待测弹簧5的相对的两侧,所述第一检测位置和第二检测位置所确定的平面通过所述待测弹簧5的中心轴线。Further, the third detection and clamping assembly 3 has the same structure as the first detection and clamping assembly 1 and includes a third driving rack plate 31, a third transmission gear set, a third clamping detection plate 34, a third The third clamping part 35 and the third driving hydraulic cylinder 38; the third transmission gear set includes a third driving gear, a third guide gear 33, a third input gear 36 and a third transmission wheel 37; the first driving gear set A first clamping portion 15 is provided at one end of the rack plate 11 , and a first clamping detection plate 14 is arranged vertically above the first driving rack plate 11 . The first clamping detection plate 14 and the A clamping portion 15 can contact the first detection position on the circumferential side of the spring to be tested 5; a third drive rack plate 31 is provided with a third drive rack plate 31 at one end thereof close to the first drive rack plate 11. The clamping portion 35 has a third clamping detection plate 34 vertically disposed above the third driving rack plate 31. The third clamping detection plate 34 and the third clamping portion 35 can abut against each other. The second detection position on the circumferential side of the spring to be tested 5; the first detection position and the second detection position are located on opposite sides of the spring to be tested 5, where the first detection position and the second detection position are located. The determined plane passes through the central axis of the spring 5 to be measured.
进一步的,所述支撑基板61的下端面还设置有可转动的第一同步件100,所述第一同步件100上的相对的位置上设置有第一齿条段101和第二齿条段102;所述第一齿条段101与所述第一变速轮17啮合,所述第二齿条段102与所述第三变速轮37啮合;通过所述第一同步件100使得所述第一夹持检测板14和第三夹持检测板34同步的相向/相背的移动。Furthermore, the lower end surface of the support base plate 61 is also provided with a rotatable first synchronization member 100, and a first rack segment 101 and a second rack segment are disposed at opposite positions on the first synchronization member 100. 102; The first rack segment 101 is meshed with the first transmission wheel 17, and the second rack segment 102 is meshed with the third transmission wheel 37; the first synchronizer 100 makes the third The first clamping detection plate 14 and the third clamping detection plate 34 move towards/back to each other synchronously.
进一步的,所述第二检测夹持组件2、第四检测夹持组件4相对的设置且与所述第一检测夹持组件1、第三检测夹持组件3的结构相同;所述支撑基板61的下端还可转动的设置有第二同步件200,所述第二同步件200上的相对的位置上设置有第三齿条段201和第四齿条段202;所述第三齿条段201与所述第二检测夹持组件2的第二变速轮27啮合,所述第四齿条段202与所述第四检测夹持组件4的第四变速轮47啮合;Further, the second detection clamping component 2 and the fourth detection clamping component 4 are arranged oppositely and have the same structure as the first detection clamping component 1 and the third detection clamping component 3; the support substrate The lower end of 61 is also rotatably provided with a second synchronizing member 200. The second synchronizing member 200 is provided with a third rack segment 201 and a fourth rack segment 202 at opposite positions; the third rack The segment 201 meshes with the second speed change wheel 27 of the second detection and clamping assembly 2, and the fourth rack segment 202 meshes with the fourth speed change wheel 47 of the fourth detection and clamping assembly 4;
第二检测夹持组件2的第二驱动液压缸28和第四检测夹持组件4的第四驱动液压缸48分别驱动第二输入齿轮26、第四输入齿轮46转动时,通过所述第二同步件200实现第二变速轮27和第四变速轮47的同步转动,进而实现第二检测夹持组件2的第二夹持检测板和第四检测夹持组件4的第四夹持检测板同步的相向/相背的移动。When the second driving hydraulic cylinder 28 of the second detection and clamping assembly 2 and the fourth driving hydraulic cylinder 48 of the fourth detection and clamping assembly 4 respectively drive the second input gear 26 and the fourth input gear 46 to rotate, the second The synchronizing member 200 realizes the synchronous rotation of the second speed change wheel 27 and the fourth speed change wheel 47, thereby realizing the second clamping detection plate of the second detection and clamping assembly 2 and the fourth clamping detection plate of the fourth detection and clamping assembly 4. Synchronized opposite/opposite movement.
进一步的,所述转动座7包括旋转基座71、限位板72、夹持板73、抵接板74和夹紧弹簧75;所述旋转基座71上设置有多个限位板72,多个所述限位板72套设在待测弹簧5的内周;所述夹持板73相对所述限位板72可滑动的设置,所述夹持板73与抵接板74之间设置有夹紧弹簧75,通过所述夹紧弹簧75向所述夹持板73提供朝向所述限位板72移动的夹紧力。Further, the rotating base 7 includes a rotating base 71, a limiting plate 72, a clamping plate 73, an abutting plate 74 and a clamping spring 75; the rotating base 71 is provided with a plurality of limiting plates 72, A plurality of limiting plates 72 are sleeved on the inner periphery of the spring 5 to be tested; the clamping plate 73 is slidably disposed relative to the limiting plate 72 , and there is a gap between the clamping plate 73 and the abutting plate 74 A clamping spring 75 is provided to provide the clamping plate 73 with a clamping force to move toward the limiting plate 72 .
进一步的,所述转动座7设置于所述下支撑座63,且所述转动座7能够相对于所述支撑基板61转动,进而能够改变所述检测夹持组件的夹持检测板在所述待测弹簧5上的检测位置。Further, the rotating base 7 is provided on the lower support base 63, and the rotating base 7 can rotate relative to the supporting base plate 61, thereby changing the position of the detection plate clamped by the detection clamping assembly. The detection position on the spring 5 to be tested.
转动座7能够固定支撑待测弹簧5的底端,同时还能够相对底座6转动,进而能够使第一、第二、第三和第四检测夹持组件夹持在待测弹簧5四周的任意位置,进而能够保证待测弹簧5的多点采样,确保弹簧的平直度检测的精度。The rotating base 7 can fixedly support the bottom end of the spring 5 to be tested, and can also rotate relative to the base 6, thereby enabling the first, second, third and fourth detection clamping components to be clamped anywhere around the spring 5 to be tested. position, thereby ensuring multi-point sampling of the spring 5 to be tested and ensuring the accuracy of the flatness detection of the spring.
进一步的,所述光源发射组件8包括光源基座81、光幕发射件82,所述光源接收组件9包括连接基座和光幕接收件92;所述光源基座81设置于所述检测夹持组件的驱动齿条板上临近夹持检测板的位置,所述光源基座81上设置有竖直的光幕发射件82,所述光幕发射件82的延伸方向与所述夹持检测板的夹持面平行;所述光源接收组件9的连接基座与所述光源基座81对称的设置于夹持检测板的两侧,所述连接基座上设置有光幕接收件92。Further, the light source emitting component 8 includes a light source base 81 and a light curtain emitting component 82, and the light source receiving component 9 includes a connection base and a light curtain receiving component 92; the light source base 81 is provided on the detection clamp. The driving rack plate of the assembly is adjacent to the position where the detection plate is clamped. A vertical light curtain emitting member 82 is provided on the light source base 81. The extension direction of the light curtain emitting member 82 is in line with the clamping detection plate. The clamping surfaces are parallel; the connection base of the light source receiving component 9 is symmetrically arranged with the light source base 81 on both sides of the clamped detection plate, and a light curtain receiving member 92 is provided on the connection base.
进一步的,所述光幕发射件82朝向所述夹持检测板与待测弹簧5的接触位置发射光线,所述光幕接收件92接收所述光幕发射件82发射的光线;所述光幕接收件92接收到的所述光线的分布情况,确定所述待测弹簧5的侧面与所述夹持检测板的接触情况,进而判断所述待测弹簧5的平直度。Further, the light curtain emitting member 82 emits light toward the contact position between the clamping detection plate and the spring 5 to be measured, and the light curtain receiving member 92 receives the light emitted by the light curtain emitting member 82; the light The distribution of the light received by the curtain receiving member 92 determines the contact between the side surface of the spring 5 to be tested and the clamping detection plate, and then determines the straightness of the spring 5 to be tested.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (9)
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