CN116476392A - Automatic production equipment and technology for three-in-one viscose of photovoltaic crystal bar - Google Patents
Automatic production equipment and technology for three-in-one viscose of photovoltaic crystal bar Download PDFInfo
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- CN116476392A CN116476392A CN202310642589.4A CN202310642589A CN116476392A CN 116476392 A CN116476392 A CN 116476392A CN 202310642589 A CN202310642589 A CN 202310642589A CN 116476392 A CN116476392 A CN 116476392A
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- plate
- assembly line
- crystal
- pressure maintaining
- crystal support
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- 239000013078 crystal Substances 0.000 title claims abstract description 163
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 229920000297 Rayon Polymers 0.000 title claims description 22
- 238000005516 engineering process Methods 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 141
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 33
- 239000003292 glue Substances 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 12
- 230000008569 process Effects 0.000 claims abstract description 10
- 230000001360 synchronised effect Effects 0.000 claims description 20
- 238000012546 transfer Methods 0.000 claims description 14
- 238000013519 translation Methods 0.000 claims description 7
- 210000000078 claw Anatomy 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/64—Joining a non-plastics element to a plastics element, e.g. by force
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7897—Means for discharging the joined articles from the joining apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/02—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms suspended from ropes, cables, or chains or screws and movable along pillars
- B66F7/04—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms suspended from ropes, cables, or chains or screws and movable along pillars hydraulically or pneumatically operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Liquid Crystal (AREA)
Abstract
The invention belongs to the technical field of automatic production equipment in the photovoltaic industry, in particular to automatic production equipment and a gluing process for three-in-one glue of a photovoltaic crystal bar, which comprise a carrier assembly line and a product standing assembly line which are arranged in parallel; the conveying direction of the carrier assembly line is sequentially provided with a crystal support feeding mechanism, a crystal support gluing mechanism, a plastic plate gluing mechanism, a crystal rod feeding mechanism, a pressure maintaining plate feeding mechanism, a pressure maintaining mechanism and a pressure maintaining plate discharging mechanism; the conveying head end of the product standing assembly line is provided with a material transferring manipulator, the material transferring manipulator is positioned between the carrier assembly line and the product standing assembly line, and the conveying tail end of the product standing assembly line is provided with a finished product discharging manipulator. According to the invention, the crystal support, the plastic plate and the crystal bar are sequentially bonded into a whole in the gluing process, and then the crystal support, the plastic plate and the crystal bar are subjected to pressure maintaining through the pressure maintaining plate, and are subjected to molding and blanking after uniform standing, so that the gluing process can be completed by only two workers in the whole production line, the production efficiency is greatly improved, and the whole structure of the equipment is simple and the layout is reasonable.
Description
Technical Field
The invention belongs to the technical field of automatic production equipment in the photovoltaic industry, and particularly relates to automatic production equipment and an automatic gluing process for three-in-one glue of a photovoltaic crystal bar.
Background
The viscose process of crystal bar among the prior art is mostly accomplished by the manual work, and traditional viscose mode is: and (3) bonding the adhesive plate on the crystal support, standing, bonding the crystal bar after the adhesive solution is solidified, and standing again for the adhesive solution to be solidified. In the mode, the glue solution needs to be stood for many times to wait for solidification, so that the production time is greatly prolonged, and the production efficiency is influenced; the working environment where the crystal bar gluing process is located is poor, all links are manually involved, the production and operation processes are very chaotic, the logistics circulation and coordination difficulty is high, the mixing condition is often caused, manpower and material resources are wasted, and potential safety hazards are increased in a severe environment.
In order to improve production efficiency, the automatic viscose equipment of crystal bars is also connected, but in order to realize unmanned operation, the existing automatic equipment is complex in structural design, a plurality of feeding assembly lines are added, the occupied area of the whole equipment is increased, and meanwhile, the equipment cost is also sharply increased, so that popularization and application are not facilitated.
Disclosure of Invention
In order to solve the problems in the background art, the invention provides three-in-one viscose automatic production equipment and a viscose process for a photovoltaic crystal bar, which are characterized in that a crystal support, a plastic plate and the crystal bar are sequentially adhered into a whole in the viscose process, then the crystal support, the plastic plate and the crystal bar are subjected to pressure maintaining through a pressure maintaining plate, uniformly placed and then molded and fed, the whole production line can complete the viscose process by only two workers, the production efficiency is greatly improved, and the whole structure of the equipment is simple and the layout is reasonable.
The invention provides three-in-one viscose automatic production equipment for a photovoltaic crystal bar, which comprises a carrier assembly line and a product standing assembly line which are arranged in parallel;
the conveying direction of the carrier assembly line is sequentially provided with a crystal support feeding mechanism, a crystal support gluing mechanism, a plastic plate gluing mechanism, a crystal rod feeding mechanism, a pressure maintaining plate feeding mechanism, a pressure maintaining mechanism and a pressure maintaining plate discharging mechanism;
the conveying head end of the product standing assembly line is provided with a material transferring manipulator, the material transferring manipulator is positioned between the carrier assembly line and the product standing assembly line and used for transferring products at the tail end of the carrier assembly line to the product standing assembly line, and the conveying tail end of the product standing assembly line is provided with a finished product discharging manipulator.
Further, a carrier return line is arranged below the carrier assembly line, and carrier lifting mechanisms are arranged at the head end and the tail end of the carrier assembly line and the carrier return line;
the carrier lifting mechanism comprises a bottom plate, a lifting cylinder fixed on the bottom plate, and a rotatable chain symmetrically arranged at the lifting end of the lifting cylinder, wherein one end of the rotatable chain is fixedly connected with the bottom plate, and the other end of the rotatable chain is fixedly provided with a forward and reverse rotation assembly line which moves up and down between the carrier assembly line and a carrier return line;
the bottom plate is also fixedly provided with a guide rail extending along the vertical direction, and the forward and backward rotation flow line is connected on the guide rail through a sliding block in an up-down sliding way.
Further, the crystal support feeding mechanism comprises a frame, a crystal support lifting assembly and a crystal support clamping assembly, wherein the crystal support lifting assembly is arranged on the frame in a reciprocating manner towards the direction of the carrier assembly line, and the crystal support clamping assembly is fixed below the crystal support lifting assembly;
the crystal support clamping assembly comprises a connecting plate, a first air cylinder, a second air cylinder, a first mounting plate and a second mounting plate, wherein the first air cylinder and the second air cylinder are fixed on the lower end face of the connecting plate, the first mounting plate is connected with the telescopic end of the first air cylinder, the second mounting plate is connected with the telescopic end of the second air cylinder, a first clamping jaw which rotates around a horizontal shaft is arranged below the first mounting plate, a second clamping jaw which rotates around the horizontal shaft is arranged below the second mounting plate, and the first air cylinder and the second air cylinder drive the first clamping jaw and the second clamping jaw to move relatively or oppositely.
Further, the same height of the outer side surfaces of the first mounting plate and the second mounting plate is provided with a driving synchronous wheel, the same height of the outer side surfaces of the first clamping jaw and the second clamping jaw is provided with a driven synchronous wheel, the driving synchronous wheel and the driven synchronous wheel on the same side are respectively sleeved with a synchronous belt, the two driving synchronous wheels are connected through a ball spline, and the ball spline is driven to rotate through a turnover motor.
Further, the crystal support gluing mechanism and the plastic plate gluing mechanism comprise an X-axis moving module, a Y-axis moving module arranged on the X-axis moving module, a Z-axis moving module arranged on the Y-axis moving module and an AB glue valve arranged on the Z-axis moving module, and the AB glue valve is connected with a glue dispensing valve control machine.
Further, the pressure maintaining plate feeding mechanism and the pressure maintaining plate discharging mechanism comprise portal frames erected on two sides of the carrier assembly line, a translation module fixed on the portal frames, a lifting module arranged on a moving part of the translation module and a pressure maintaining clamping component arranged on the lifting part of the lifting module, wherein the pressure maintaining clamping component comprises two pressure maintaining plate clamping claws which move relatively or oppositely.
Further, the side of the pressure maintaining mechanism is also provided with a pressure maintaining plate backflow conveying line parallel to the carrier assembly line, the portal frames of the pressure maintaining plate blanking mechanism and the pressure maintaining plate feeding mechanism extend to the outer side of the pressure maintaining plate backflow conveying line from the outer side of the carrier assembly line, the pressure maintaining plate blanking mechanism transfers the pressure maintaining plate on the carrier assembly line to the pressure maintaining plate backflow conveying line, and the pressure maintaining plate feeding mechanism transfers the pressure maintaining plate on the pressure maintaining plate backflow conveying line to the crystal bars on the carrier assembly line.
Further, the material transferring manipulator comprises a material transferring manipulator and a product clamping mechanism connected to the material transferring manipulator, the product clamping mechanism comprises a bearing plate connected with the material transferring manipulator, two crystal bar clamping plates arranged on the bearing plate and a crystal support clamping jaw arranged above the crystal bar clamping plates, and the crystal bar clamping plates and the crystal support clamping jaw are respectively driven to clamp or loosen by different driving mechanisms.
Further, finished product unloading manipulator includes unloading robotic arm and connects the finished product clamp of unloading robotic arm and get the mechanism, and finished product clamp is got the mechanism and is included the backup pad of being connected with unloading robotic arm, is fixed two flexible cylinders in the backup pad and is connected with two flexible cylinders's unloading clamping jaw.
The invention also provides a viscose process, which comprises the following steps:
s1: starting a crystal support feeding mechanism to feed the crystal support onto a carrier assembly line;
s2: starting a crystal support gluing mechanism to glue the crystal support on the carrier assembly line;
s3: manually attaching the plastic plate to one surface of the crystal support coated with glue, and starting a plastic plate gluing mechanism to glue the plastic plate on the crystal support;
s4: starting a crystal bar feeding mechanism to feed the crystal bar to one surface coated with glue on the plastic plate;
s5: starting a pressure-maintaining plate feeding mechanism to feed a pressure-maintaining plate onto the crystal bar, maintaining the pressure through the pressure-maintaining mechanism, and starting a pressure-maintaining plate discharging mechanism to take down the pressure-maintaining plate on the crystal bar after the pressure maintaining is completed;
s6: starting a material transferring manipulator to transfer the product on the carrier assembly line to a product standing assembly line for 3.5 hours;
s7: and starting a finished product blanking manipulator to transfer out the finished product on the product standing assembly line.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the invention, by arranging the parallel carrier assembly line and the product standing assembly line and arranging the crystal support feeding mechanism, the crystal support gluing mechanism, the plastic plate gluing mechanism, the crystal bar feeding mechanism, the pressure maintaining plate feeding mechanism, the pressure maintaining mechanism and the pressure maintaining plate discharging mechanism in sequence along the conveying direction of the carrier assembly line, the processes of bonding the crystal support, the plastic plate and the crystal bar into a whole and maintaining pressure are realized, and then the crystal support, the plastic plate and the crystal bar are subjected to uniform standing molding discharging; only the plastic plate feeding and crystal bar feeding are manually participated in the whole production process, so that the manual quantity is reduced, and meanwhile, the production efficiency is improved; and the whole structure of the equipment is simple, the layout is reasonable, the occupied area is small, and the cost is low.
(2) According to the invention, the carrier return line is arranged below the carrier assembly line, so that the repeated recycling of the carrier is realized, the carrier return line is arranged below the carrier assembly line, the occupied area is reasonably saved, and the utilization rate of the carrier is improved.
(3) The crystal support upper mechanism has the functions of moving, lifting and overturning, can move to a logistics vehicle to take the crystal support, then moves to a cleaning position for cleaning, and overturns 180 degrees after the crystal support is cleaned to place the attaching surface of the crystal support upwards into a carrier; the whole structure is simple, and the design is reasonable.
Drawings
For a clearer description of embodiments of the invention or of solutions in the prior art, the drawings which are used in the description of the embodiments or of the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained from them without inventive effort for a person skilled in the art.
FIG. 1 is a perspective view of the overall structure of an automated production facility of the present invention;
FIG. 2 is a top view of the overall structure of the automated production facility of the present invention;
FIG. 3 is a block diagram of a carrier assembly line and a carrier return line in accordance with the present invention;
FIG. 4 is a perspective view of a carrier lift mechanism according to the present invention;
FIG. 5 is a perspective view of a crystal support feeding mechanism in the invention;
FIG. 6 is a perspective view of a wafer chuck assembly according to the present invention; the method comprises the steps of carrying out a first treatment on the surface of the
FIG. 7 is a flow chart of a crystal support feeding process in the invention;
FIG. 8 is a perspective view of a crystal support gumming mechanism and a plastic plate gumming mechanism in the present invention;
FIG. 9 is a partial block diagram of a crystal support gumming mechanism and a plastic plate gumming mechanism in the present invention;
FIG. 10 is a side view of the pressure maintaining plate feeding mechanism and the pressure maintaining plate discharging mechanism in the present invention;
FIG. 11 is a diagram of a transfer robot in the present invention;
FIG. 12 is a block diagram of a product gripping mechanism according to the present invention;
FIG. 13 is a diagram of a finished product blanking manipulator according to the present invention;
FIG. 14 is a block diagram of a finished product gripping mechanism according to the present invention;
FIG. 15 is a three-in-one adhesive process flow chart of the present invention;
wherein:
1-a carrier assembly line;
2-a product standing assembly line;
the crystal support feeding mechanism comprises a 3-crystal support lifting assembly, a 3021-fixed plate, a 3022-guide pillar, a 3023-linear bearing, a 3024-motor mounting plate, a 3025-servo motor, a 3026-ball screw, a 303-crystal support clamping assembly, a 3031-connecting plate, a 3032-first cylinder, a 3033-second cylinder, a 3034-first mounting plate, a 3035-second mounting plate, a 3036-first clamping jaw, a 3037-second clamping jaw, a 3038-driving synchronous wheel, a 3039-driven synchronous wheel, a 3040-synchronous belt, a 3041-ball spline, a 3042-overturning motor and a 305-crystal support logistics trolley;
the device comprises a 4-crystal support gluing mechanism, a 401-X axis moving module, a 402-Y axis moving module, a 403-Z axis moving module, a 404-AB glue valve and a 405-glue dispensing valve control machine;
5-a plastic plate gluing mechanism;
6-a crystal bar feeding mechanism;
7-pressure-maintaining plate feeding mechanisms, 701-portal frames, 702-translation modules, 703-lifting modules, 704-pressure-maintaining clamping components and 7041-pressure-maintaining plate clamping jaws;
8-a pressure maintaining mechanism;
9-a pressure maintaining plate blanking mechanism;
10-material transferring mechanical arm, 101-bearing plate, 102-crystal bar clamping plate and 103-crystal support clamping jaw;
11-finished product blanking mechanical arm, 111-supporting plate, 112-telescopic cylinder, 113-blanking clamping jaw;
12-a vehicle return line;
13-a carrier lifting mechanism, 131-a bottom plate, 132-a lifting cylinder, 133-a rotatable chain, 134-a forward and backward rotation pipeline and 135-a guide rail;
14-a pressure maintaining plate reflow conveying line;
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
The invention is discussed in detail below in conjunction with fig. 1-15 and the specific embodiments.
As shown in fig. 1-15, the invention provides a three-in-one viscose automatic production device for a photovoltaic crystal bar, which comprises a carrier assembly line 1 and a product standing assembly line 2 which are arranged in parallel; the conveying direction of the carrier assembly line 1 is sequentially provided with a crystal support feeding mechanism 3, a crystal support gluing mechanism 4, a plastic plate gluing mechanism 5, a crystal bar feeding mechanism 6, a pressure maintaining plate feeding mechanism 7, a pressure maintaining mechanism 8 and a pressure maintaining plate discharging mechanism 9; the delivery head end of the product standing assembly line 2 is provided with a material transferring manipulator 10, the material transferring manipulator 10 is located between the carrier assembly line 1 and the product standing assembly line 2 and used for transferring products at the tail end of the carrier assembly line 1 to the product standing assembly line 2, the delivery tail end of the product standing assembly line 2 is provided with a finished product blanking manipulator 11, and the finished product blanking manipulator 11 is used for transferring finished products on the product standing assembly line 2 to a finished product logistics vehicle.
As shown in fig. 1-2, the invention realizes the procedures of bonding a crystal support, a plastic plate and a crystal bar into a whole and maintaining pressure by arranging a parallel carrier assembly line 1 and a product standing assembly line 1 and arranging a crystal support feeding mechanism 3, a crystal support gluing mechanism 4, a plastic plate gluing mechanism 5, a crystal bar feeding mechanism 6, a pressure-maintaining plate feeding mechanism 7, a pressure-maintaining mechanism 8 and a pressure-maintaining plate discharging mechanism 9 along the conveying direction of the carrier assembly line 1 in sequence, and then uniformly standing for 3.5 hours for molding and discharging; only the plastic plate feeding and crystal bar feeding are manually participated in the whole production process, so that the labor quantity is greatly reduced, the labor cost is reduced, and the production efficiency is improved; and the whole structure of the equipment is simple, the layout is reasonable, the occupied area is small, and the equipment cost is low.
Specifically, as shown in fig. 3 and 4, a carrier return line 12 is further arranged below the carrier assembly line 1, and carrier lifting mechanisms 13 are respectively arranged at the head end and the tail end of the carrier assembly line 1 and the carrier return line 12; the carrier lifting mechanism 13 comprises a bottom plate 131, a lifting cylinder 132 fixed on the bottom plate 131, and rotatable chains 133 symmetrically arranged at the lifting ends of the lifting cylinder 132, one end of each rotatable chain 133 is fixedly connected with the bottom plate 131, the other end of each rotatable chain 133 is fixedly provided with a forward and backward rotation assembly line 134, and the lifting cylinder 132 is started to drive the rotatable chain 133 at the lifting end to lift so as to drive the forward and backward rotation assembly line 134 to move up and down between the carrier assembly line 1 and the carrier return line 12; the bottom plate 131 is also fixed with a guide rail 135 extending along the vertical direction, the forward and backward rotation pipeline 134 is connected on the guide rail 135 in a vertically sliding way through a sliding block, and the guide rail 135 and the sliding block provide guiding function for lifting and lowering the forward and backward rotation pipeline 134. When the material turning manipulator 10 turns and conveys the product on the carrier, the carrier is conveyed to the forward and backward rotating pipeline 134 at the tail end, the forward and backward rotating pipeline 134 descends to transfer the carrier to the carrier return line 12, the carrier flows back to the head end, and the carrier is conveyed to the carrier pipeline 1 again for recycling through the forward and backward rotating pipeline 134 at the head end. The invention lays out the carrier return line 12 below the carrier assembly line 134, thereby reasonably saving the occupied area and space and improving the utilization rate of the carrier.
Specifically, as shown in fig. 5, 6 and 7, the crystal support feeding mechanism 3 includes a frame 301, a crystal support lifting assembly 302 reciprocally moving in a direction toward the carrier assembly line 1 and disposed on the frame 301, and a crystal support clamping assembly 303 fixed below the crystal support lifting assembly 302; the crystal support clamping assembly 303 comprises a connecting plate 3031, a first cylinder 3032 and a second cylinder 3033 which are fixed on the lower end surface of the connecting plate 3031, a first mounting plate 3034 connected with the telescopic end of the first cylinder 3032, and a second mounting plate 3035 connected with the telescopic end of the second cylinder 3033, a first clamping jaw 3036 rotating around a horizontal shaft is arranged below the first mounting plate 3034, a second clamping jaw 3037 rotating around the horizontal shaft is arranged below the second mounting plate 3035, and the first cylinder 3032 and the second cylinder 3033 drive the first clamping jaw 3036 and the second clamping jaw 3037 to move relatively or oppositely; and a crystal support logistics trolley 305 is further arranged below the crystal support clamping component 303, when feeding is performed, the crystal support clamping component 303 moves to the upper side of the crystal support logistics trolley 305, the first clamping jaw 3036 and the second clamping jaw 3037 descend through the crystal support lifting component 302 to clamp and clamp the crystal support, and then the crystal support clamping component moves to an air knife (not shown in the figure) to clean the bonding surface of the crystal support. Preferably, the air knife cleaning device of the present invention is also disposed within the housing 301.
Specifically, the same height of the outer side surfaces of the first mounting plate 3034 and the second mounting plate 3035 is provided with a driving synchronous wheel 3038, the same height of the outer side surfaces of the first clamping jaw 3036 and the second clamping jaw 3037 is provided with a driven synchronous wheel 3039, the driving synchronous wheel 3038 and the driven synchronous wheel 3039 on the same side are respectively sleeved with a synchronous belt 3040, the two driving synchronous wheels 3038 are connected through a ball spline 3041, and the ball spline 3041 is driven to rotate through a turnover motor 3042. After the bonding surface of the crystal support is cleaned, the overturning motor 3042 is started to drive the ball spline 3041 to rotate 180 degrees, so that the bonding surface of the crystal support faces upwards and is placed into a carrier on the carrier assembly line 1.
Specifically, the crystal support lifting assembly 302 is slidably mounted on the frame 301 towards the direction of the carrier assembly line 1 through a fixing plate 3021 on the frame 301, the connecting plate 3031 is located below the fixing plate 3021, the crystal support lifting assembly 302 includes a plurality of guide posts 3022 fixed on the upper end surface of the connecting plate 3031, the plurality of guide posts 3022 penetrate through the fixing plate 3021 and are connected with the fixing plate 3021 in a vertical moving mode through linear bearings 3023, the top ends of the plurality of guide posts 3022 penetrate through the fixing plate 3021 and are fixedly connected with a motor mounting plate 3024, a servo motor 3025 is mounted on the motor mounting plate 3024, an output shaft of the servo motor 3025 is connected with a ball screw 3026, the lower end of the ball screw 3026 penetrates through the fixing plate 3021 and is fixedly connected with the connecting plate 3031, the servo motor 3025 is started to drive the ball screw 3026 to rotate, the ball screw 3026 drives the connecting plate 3031 to move up and down, and further drives the crystal support clamping assembly 303 to move up and down.
Specifically, as shown in fig. 8 and 9, the crystal support gluing mechanism 4 and the plastic plate gluing mechanism 5 each include an X-axis moving module 401, a Y-axis moving module 402 disposed on the X-axis moving module 401, a Z-axis moving module 403 disposed on the Y-axis moving module 402, and an AB glue valve 404 disposed on the Z-axis moving module 403, where the AB glue valve 404 is connected to a glue dispensing valve control machine 405. Glue is applied to the wafer or plastic plate by three axis movement of the AB glue valve 404.
Specifically, as shown in fig. 10, the pressure-maintaining plate feeding mechanism 7 and the pressure-maintaining plate discharging mechanism 9 each include a portal frame 701 erected on two sides of the carrier assembly line 1, a translation module 702 fixed on the portal frame 701, a lifting module 703 disposed on a moving portion of the translation module 702, and a pressure-maintaining clamping assembly 704 disposed on a lifting portion of the lifting module 703, where the pressure-maintaining clamping assembly 704 includes two pressure-maintaining plate clamping claws 7041 that move relatively or oppositely. The pressure-maintaining plate feeding mechanism 7 clamps the pressure-maintaining plate through the pressure-maintaining plate clamping jaw 7041 to be placed on the crystal bar on the carrier assembly line 1, then pressure maintaining is carried out, and after the pressure maintaining is finished, the pressure-maintaining plate on the crystal bar is transported out through the pressure-maintaining plate blanking mechanism 9.
Specifically, as shown in fig. 1 and 2, the side of the pressure maintaining mechanism 8 is further provided with a pressure maintaining plate reflow conveying line 14 parallel to the carrier assembly line 1, the portal frame 701 of the pressure maintaining plate blanking mechanism 9 and the pressure maintaining plate feeding mechanism 7 extends to the outer side of the pressure maintaining plate reflow conveying line 14 from the outer side of the carrier assembly line 1, the pressure maintaining plate blanking mechanism 9 transfers the pressure maintaining plate on the carrier assembly line 1 to the pressure maintaining plate reflow conveying line 14, the pressure maintaining plate feeding mechanism 7 transfers the pressure maintaining plate on the pressure maintaining plate reflow conveying line 14 to the crystal bars on the carrier assembly line 1, and then the cyclic use of the pressure maintaining plate is realized, and the whole layout is reasonable and the structure is simple.
Specifically, as shown in fig. 11 and 12, the material transferring manipulator 10 includes a material transferring manipulator and a product clamping mechanism connected to the material transferring manipulator, where the product clamping mechanism includes a carrier plate 101 connected to the material transferring manipulator, two crystal bar clamping plates 102 disposed on the carrier plate 101, and a crystal support clamping jaw 103 disposed above the crystal bar clamping plates 102, and the crystal bar clamping plates 102 and the crystal support clamping jaw 103 are respectively driven to clamp or unclamp by different driving mechanisms. The material transferring manipulator 10 is preferably a six-axis robot, the six-axis robot drives the product clamping mechanism to move to a product taking position, the crystal support clamping jaw 103 drives to clamp a crystal support through the cylinder driving mechanism, then drives the crystal bar clamping plate 102 to clamp a crystal bar through the cylinder and the servo motor driving mechanism, and then places the product on the product standing assembly line 2.
Specifically, as shown in fig. 13 and 14, the finished product blanking manipulator 11 includes a blanking manipulator and a finished product clamping mechanism connected to the blanking manipulator, and the finished product clamping mechanism includes a support plate 111 connected to the blanking manipulator, two telescopic cylinders 112 fixed to the support plate 111, and a blanking clamping claw 113 connected to the two telescopic cylinders 112. The blanking manipulator is preferably a six-axis robot, the six-axis robot drives the finished product clamping mechanism to move to a product taking position, the two telescopic cylinders 112 act to drive the two blanking clamping jaws 113 to act to clamp the bottom groove of the crystal support, then the six-axis robot takes up the product and rotates the product by 180 degrees, so that the crystal bars face downwards and are put on a finished product logistics vehicle to be transported away.
Specifically, the product standing assembly line 2 comprises at least two layers of standing assembly lines, the at least two layers of standing assembly lines are arranged up and down, the requirements of different types of products can be met, the product standing assembly line 2 can stand the products for 3.5 hours, and the assembly line movement mode comprises, but is not limited to, a belt, a double-speed chain wheel+chain, a plate-type chain wheel, a roller and the like. In addition, still be equipped with two commodity circulation cars at the end of product assembly line 2 of standing, can satisfy the receipts material of different products.
As shown in fig. 15, the present invention further provides a viscose process, which includes the following steps:
s1: starting a crystal support feeding mechanism 3 to feed the crystal support to a carrier assembly line 1;
s2: starting a crystal support gluing mechanism 4 to glue the crystal support on the carrier assembly line 1;
s3: manually attaching the plastic plate to one surface of the crystal support coated with glue, and starting a plastic plate gluing mechanism 5 to glue the plastic plate on the crystal support;
s4: starting a crystal bar feeding mechanism 6 to feed the crystal bar to one surface coated with glue on the plastic plate;
s5: starting a pressure-maintaining plate feeding mechanism 7 to feed a pressure-maintaining plate onto the crystal bar, maintaining the pressure through a pressure-maintaining mechanism 8, and starting a pressure-maintaining plate discharging mechanism 9 to take down the pressure-maintaining plate on the crystal bar after the pressure maintaining is completed;
s6: starting a material transferring manipulator 10 to transfer the product on the carrier assembly line 1 to a product standing assembly line 2 for 3.5 hours;
s7: and starting a finished product blanking manipulator 11 to transfer out the finished product on the product standing assembly line 2.
Specifically, in step S5, the pressure maintaining plate blanking mechanism 9 takes down the pressure maintaining plate and then places the pressure maintaining plate on the pressure maintaining plate reflow conveying line 14, and conveys the pressure maintaining plate to the pressure maintaining plate feeding mechanism 7 through the pressure maintaining plate reflow conveying line 14, so as to realize the recycling of the pressure maintaining plate.
The invention has been further described with reference to specific embodiments, but it should be understood that the detailed description is not to be construed as limiting the spirit and scope of the invention, but rather as providing those skilled in the art with the benefit of this disclosure with the benefit of their various modifications to the described embodiments.
Claims (10)
1. The three-in-one viscose automatic production equipment for the photovoltaic crystal bar is characterized by comprising a carrier assembly line and a product standing assembly line which are arranged in parallel;
the conveying direction of the carrier assembly line is sequentially provided with a crystal support feeding mechanism, a crystal support gluing mechanism, a plastic plate gluing mechanism, a crystal bar feeding mechanism, a pressure maintaining plate feeding mechanism, a pressure maintaining mechanism and a pressure maintaining plate discharging mechanism;
the conveying head end of the product standing assembly line is provided with a material transferring manipulator, and the material transferring manipulator is located between the carrier assembly line and the product standing assembly line and used for transferring products at the tail end of the carrier assembly line to the product standing assembly line, and the conveying tail end of the product standing assembly line is provided with a finished product discharging manipulator.
2. The three-in-one viscose automatic production equipment for the photovoltaic crystal bar according to claim 1, wherein a carrier return line is further arranged below the carrier assembly line, and carrier lifting mechanisms are arranged at the head end and the tail end of the carrier assembly line and the carrier return line;
the carrier lifting mechanism comprises a bottom plate, a lifting cylinder fixed on the bottom plate and a rotatable chain symmetrically arranged at the lifting end of the lifting cylinder, one end of the rotatable chain is fixedly connected with the bottom plate, the other end of the rotatable chain is fixedly provided with a forward and backward rotation assembly line, and the forward and backward rotation assembly line moves up and down between the carrier assembly line and a carrier return line;
the bottom plate is also fixedly provided with a guide rail extending along the vertical direction, and the forward and backward flow line is connected to the guide rail in an up-down sliding way through a sliding block.
3. The automatic production device for the three-in-one viscose of the photovoltaic crystal bar according to claim 1, wherein the crystal support feeding mechanism comprises a frame, a crystal support lifting assembly and a crystal support clamping assembly, wherein the crystal support lifting assembly is arranged on the frame in a reciprocating manner towards the direction of the carrier assembly line, and the crystal support clamping assembly is fixed below the crystal support lifting assembly;
the crystal support clamping assembly comprises a connecting plate, a first air cylinder, a second air cylinder, a first mounting plate and a second mounting plate, wherein the first air cylinder and the second air cylinder are fixed on the lower end face of the connecting plate, the first mounting plate is connected with the telescopic end of the first air cylinder, the second mounting plate is connected with the telescopic end of the second air cylinder, a first clamping jaw which rotates around a horizontal shaft is arranged below the first mounting plate, a second clamping jaw which rotates around the horizontal shaft is arranged below the second mounting plate, and the first air cylinder and the second air cylinder drive the first clamping jaw and the second clamping jaw to move relatively or oppositely.
4. The automatic production equipment for the three-in-one viscose glue of the photovoltaic crystal bar according to claim 3, wherein the outer side surfaces of the first mounting plate and the second mounting plate are all provided with driving synchronous wheels at the same height, the outer side surfaces of the first clamping jaw and the second clamping jaw are all provided with driven synchronous wheels at the same height, the driving synchronous wheels and the driven synchronous wheels at the same side are all sleeved with synchronous belts, the two driving synchronous wheels are connected through ball spline, and the ball spline is driven to rotate through a turnover motor.
5. The automatic production device for the three-in-one viscose of the photovoltaic crystal bar according to claim 1, wherein the crystal support gluing mechanism and the plastic plate gluing mechanism comprise an X-axis moving module, a Y-axis moving module arranged on the X-axis moving module, a Z-axis moving module arranged on the Y-axis moving module and an AB glue valve arranged on the Z-axis moving module, and the AB glue valve is connected with a glue dispensing valve control machine.
6. The automatic production device for the three-in-one viscose glue of the photovoltaic crystal bar according to claim 1, wherein the pressure maintaining plate feeding mechanism and the pressure maintaining plate discharging mechanism comprise portal frames erected on two sides of the carrier assembly line, translation modules fixed on the portal frames, lifting modules arranged on moving parts of the translation modules and pressure maintaining clamping components arranged on the lifting parts of the lifting modules, and the pressure maintaining clamping components comprise two pressure maintaining plate clamping claws which move relatively or oppositely.
7. The three-in-one viscose automatic production equipment for the photovoltaic crystal bars according to claim 6, wherein a pressure maintaining plate backflow conveying line parallel to the carrier assembly line is further arranged at the side of the pressure maintaining mechanism, a portal frame of the pressure maintaining plate blanking mechanism and the pressure maintaining plate feeding mechanism extends to the outer side of the pressure maintaining plate backflow conveying line from the outer side of the carrier assembly line, the pressure maintaining plate blanking mechanism transfers pressure maintaining plates on the carrier assembly line to the pressure maintaining plate backflow conveying line, and the pressure maintaining plate feeding mechanism transfers the pressure maintaining plates on the pressure maintaining plate backflow conveying line to the crystal bars on the carrier assembly line.
8. The photovoltaic crystal bar three-in-one viscose automatic production equipment according to claim 1, wherein the material transferring manipulator comprises a material transferring manipulator arm and a product clamping mechanism connected to the material transferring manipulator arm, the product clamping mechanism comprises a bearing plate connected with the material transferring manipulator arm, two crystal bar clamping plates arranged on the bearing plate and a crystal support clamping jaw arranged above the crystal bar clamping plates, and the crystal bar clamping plates and the crystal support clamping jaw are respectively driven to clamp or loosen by different driving mechanisms.
9. The automatic production device for the three-in-one viscose glue of the photovoltaic crystal bar according to claim 1, wherein the finished product blanking manipulator comprises a blanking manipulator and a finished product clamping mechanism connected to the blanking manipulator, and the finished product clamping mechanism comprises a supporting plate connected with the blanking manipulator, two telescopic cylinders fixed on the supporting plate and a blanking clamping jaw connected with the two telescopic cylinders.
10. A process for gluing on the basis of a photovoltaic crystal bar three-in-one gluing automatic production device according to any one of claims 1 to 9, characterized in that it comprises the following steps:
s1: starting a crystal support feeding mechanism to feed the crystal support onto a carrier assembly line;
s2: starting a crystal support gluing mechanism to glue the crystal support on the carrier assembly line;
s3: manually attaching the plastic plate to one surface of the crystal support coated with glue, and starting a plastic plate gluing mechanism to glue the plastic plate on the crystal support;
s4: starting a crystal bar feeding mechanism to feed the crystal bar to one surface coated with glue on the plastic plate;
s5: starting a pressure-maintaining plate feeding mechanism to feed a pressure-maintaining plate onto the crystal bar, maintaining the pressure through the pressure-maintaining mechanism, and starting a pressure-maintaining plate discharging mechanism to take down the pressure-maintaining plate on the crystal bar after the pressure maintaining is completed;
s6: starting a material transferring manipulator to transfer the product on the carrier assembly line to a product standing assembly line for 3.5 hours;
s7: and starting a finished product blanking manipulator to transfer out the finished product on the product standing assembly line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310642589.4A CN116476392A (en) | 2023-06-01 | 2023-06-01 | Automatic production equipment and technology for three-in-one viscose of photovoltaic crystal bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310642589.4A CN116476392A (en) | 2023-06-01 | 2023-06-01 | Automatic production equipment and technology for three-in-one viscose of photovoltaic crystal bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116476392A true CN116476392A (en) | 2023-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310642589.4A Pending CN116476392A (en) | 2023-06-01 | 2023-06-01 | Automatic production equipment and technology for three-in-one viscose of photovoltaic crystal bar |
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| CN (1) | CN116476392A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116906423A (en) * | 2023-07-31 | 2023-10-20 | 东莞市鼎力自动化科技有限公司 | Bonding device for crystal puller and plastic plate |
-
2023
- 2023-06-01 CN CN202310642589.4A patent/CN116476392A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116906423A (en) * | 2023-07-31 | 2023-10-20 | 东莞市鼎力自动化科技有限公司 | Bonding device for crystal puller and plastic plate |
| CN116906423B (en) * | 2023-07-31 | 2024-03-08 | 东莞市鼎力自动化科技有限公司 | Bonding device for crystal puller and plastic plate |
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