CN116441947A - Plate chain plate processing production line and production process thereof - Google Patents
Plate chain plate processing production line and production process thereof Download PDFInfo
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- CN116441947A CN116441947A CN202310483757.XA CN202310483757A CN116441947A CN 116441947 A CN116441947 A CN 116441947A CN 202310483757 A CN202310483757 A CN 202310483757A CN 116441947 A CN116441947 A CN 116441947A
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- 238000012545 processing Methods 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000000034 method Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manipulator (AREA)
Abstract
A plate link plate processing line comprising: robot, around the periphery of robot: the device comprises a first processing machine tool, a second processing machine tool, a blank bin, a finished product bin and a fine positioning device; the end part of the robot is provided with a clamping jig; the robot clamps the workpiece from the blank bin to the fine positioning device with the clamping fixture, and clamps the workpiece to the first processing machine tool and the second processing machine tool again for processing after positioning is completed, and clamps the workpiece to the finished product bin after processing is completed.
Description
Technical Field
The invention relates to the technical field of plate chain plate processing, in particular to a plate chain plate processing production line and a production process thereof.
Background
The existing processing technology route of the plate chain plate is as follows: cutting and blanking by plasma, annealing, sand blasting, coarse punching, fine punching, manual blanking, stacking and tempering. The industrial process has low automation degree and wastes more manpower, and the invention is provided in view of the fact.
Disclosure of Invention
The invention provides a plate chain plate processing production line and a production process thereof, wherein the processing flow is as follows: cutting and blanking by laser, annealing, taking materials from a storage bin by a mechanical arm, feeding, processing assembly holes by a vertical machining center, blanking by the mechanical arm and stacking. The process establishes a new processing technology through the decomposition of chain plate processing steps, the selection of a high-precision numerical control processing center, the selection of a manipulator, the design of a processing center clamp and a manipulator clamp, the verification of production beats, the design of an automatic storage bin, the arrangement of a production line and the design of a process turnover scheme, has high automation, and can save a lot of manpower.
The technical aim of the invention is realized by the following technical scheme:
in one aspect of the present invention, a plate link plate processing line is disclosed, characterized by comprising:
a robot, and a device surrounding the robot: the device comprises a first processing machine tool, a second processing machine tool, a blank bin, a finished product bin and a fine positioning device;
the end part of the robot is provided with a clamping jig;
the robot carries the clamping jig to clamp the workpiece from the blank storage bin to the fine positioning device, positioning is completed, then the workpiece is clamped to the first processing machine tool and the second processing machine tool again for processing, and the workpiece is clamped to the finished product storage bin after processing is completed.
Further, the fine positioning device comprises a frame and a positioning device arranged on the frame: the device comprises a transverse driving piece, a longitudinal driving piece, a transverse clamping block and a longitudinal clamping block;
the transverse driving piece is connected with the transverse driving piece;
the longitudinal driving piece is connected with the longitudinal clamping block.
Further, the fine positioning device also comprises a transverse guide rod and a longitudinal guide rod;
the transverse clamping block is movably matched with the transverse guide rod;
the longitudinal clamping blocks are movably matched with the longitudinal guide rods.
Further, the blank bin and the finished product bin are adaptively arranged through a positioning frame;
the bottom of the positioning frame is provided with a base, and the base is provided with rollers.
Further, the clamping jig comprises a beam frame, an air cylinder and a magnetic attraction assembly;
one end of the beam frame is connected with the robot, and the other end of the beam frame is connected with the air cylinder;
the output end of the air cylinder is connected with the magnetic component.
Further, the longitudinal clamping blocks are provided with opposite middle parts;
the centering portion is concave.
Further, the two sides of the longitudinal clamping block are provided with the centering parts;
the middle parts of the two sides are different in specification.
In another aspect of the invention, a process for producing a plate link plate is disclosed, comprising the steps of:
step 1, cutting and blanking by laser and storing in a blank bin;
step 2, a robot takes materials from a blank bin to a fine positioning device;
step 3, positioning the workpiece by the fine positioning device, and grabbing the workpiece again to the first processing machine tool and the second processing machine tool by the robot;
and 4, grabbing the processed workpiece to a finished product bin by a robot, and discharging.
The beneficial effects of the invention include:
the invention provides a plate chain plate processing production line and a production process thereof, wherein the processing flow is as follows: cutting and blanking by laser, annealing, taking materials from a storage bin by a mechanical arm, feeding, processing assembly holes by a vertical machining center, blanking by the mechanical arm and stacking. The process establishes a new processing technology through the decomposition of chain plate processing steps, the selection of a high-precision numerical control processing center, the selection of a manipulator, the design of a processing center clamp and a manipulator clamp, the verification of production beats, the design of an automatic storage bin, the arrangement of a production line and the design of a process turnover scheme, has high automation, and can save a lot of manpower.
Drawings
FIG. 1 is a block diagram of a link plate processing line;
FIG. 2 is a block diagram of a blank silo and a finished silo portion;
FIG. 3 is a block diagram of a fine positioning device;
FIG. 4 is another angular block diagram of the fine positioning device;
fig. 5 is a structural view of the robot.
In the figure: a first machine tool 1; a second processing machine tool 2; a blank bin 3; a finished product bin 4; a robot 5; a fine positioning device 6; clamping a jig 7; a frame 61; a driving member 62; a longitudinal drive 63; a lateral clamp block 64; a longitudinal clamp block 65; a transverse guide 66; a longitudinal guide 67; a beam frame 71; a cylinder 72; a magnetic attraction assembly 73; a base 81; a roller 82; to the middle 651.
Detailed Description
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the invention. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
As shown in fig. 1-5, a plate link plate processing line includes:
robot 5, and around the periphery of robot 5: a first processing machine tool 1, a second processing machine tool 2, a blank storage bin 3, a finished product storage bin 4 and a fine positioning device 6;
the end part of the robot 5 is provided with a clamping jig 7;
the robot 5 clamps the workpiece from the blank storage bin 3 to the fine positioning device 6 with the clamping fixture 7, and clamps the workpiece to the first processing machine tool 1 and the second processing machine tool 2 again for processing after positioning is completed, and clamps the workpiece to the finished product storage bin 4 after processing is completed.
Specifically, the robot 5 gets the material to the fine positioning device 6 from the blank feed bin 3, and the fine positioning device 6 is used for adjusting and positioning the workpiece, then the robot 5 grabs again and places the workpiece in the first processing machine tool 1 and the second processing machine tool 2 for processing, so that the robot 5 can be placed in place after grabbing the workpiece in the first processing machine tool 1 and the second processing machine tool 2, and when the workpiece is primarily grabbed, the robot 5 can only grab the workpiece in the corresponding position, and the grabbing position is not accurate enough, and if the workpiece is directly placed in the first processing machine tool 1 and the second processing machine tool 2, the workpiece cannot be placed in place.
In some embodiments, the fine positioning device 6 includes a frame 61, and a positioning device provided to the frame 61: a transverse driving member 62, a longitudinal driving member 63, a transverse clamping block 64, a longitudinal clamping block 65;
the transverse driving member 62 is connected to the transverse driving member 62;
the longitudinal driving member 63 is connected to a longitudinal clamping block 65.
By adopting the technical scheme, the transverse driving piece 62 can drive the transverse clamping block 64 to transversely move, the longitudinal driving piece 63 can drive the longitudinal clamping block 65 to longitudinally move, the robot 5 can take and place the workpiece clamp on the frame 61, the workpiece clamp is adjusted to the accurate position through the transverse clamping block 64 and the longitudinal clamping block 65, and the robot 5 can grasp again according to the built-in program, so that the robot 5 can be accurately placed at the corresponding positions of the first processing machine tool 1 and the second processing machine tool 2 after grasping.
In some embodiments, the fine positioning device 6 further comprises a transverse guide 66, a longitudinal guide 67;
the transverse clamping block 64 is movably matched with the transverse guide rod 66;
the longitudinal clamping blocks 65 are in moving engagement with the longitudinal guide rods 67.
By adopting the technical scheme, the transverse guide rod 66 and the longitudinal guide rod 67 can enable the transverse clamping blocks 64 and the longitudinal clamping blocks 65 to move more stably.
In some embodiments, the blank bin 3 and the finished product bin 4 are adaptively arranged through a positioning frame 8;
the bottom of the positioning frame 8 is provided with a base 81, and the base 81 is provided with rollers 82.
By adopting the technical scheme, the blank bin 3 and the finished product bin 4 can be placed at accurate positions by arranging the positioning frame 8, and the base 81 is arranged to facilitate carrying of carrying tools such as a forklift and the like from the bottom; the setting of gyro wheel 82 can be convenient for blank feed bin 3, finished product feed bin 4 more easily place into.
It should be noted that, because of adopting the tray feeding mode, select 3D vision system to discern work piece surface feature, fix a position the work piece. The vision recognition system mainly recognizes the state of the fed workpiece, adopts a Mei Kaman De vision system, has the advantages of high precision, high speed, high accuracy and the like, can accurately recognize the correct and wrong of products, and can rapidly produce detection results to the master control system after being processed by the controller, and the master control system controls the feeding and discharging mechanism (robot 5) to act according to the recognition information.
In some embodiments, the clamping fixture 7 comprises a beam 71, a cylinder 72, and a magnetic assembly 73;
one end of the beam 71 is connected with the robot 5, and the other end is connected with the air cylinder 72;
the output end of the cylinder 72 is connected to a magnet assembly 73.
With the above technical solution, the magnetic attraction assembly 73 can suck the workpiece, the air cylinder 72 can adjust the position, and the beam 71 can rotate under the control of the robot 5. Optionally, the magnetic attraction component 73 adopts a magnetic chuck, so that the structure is stable and efficient, and the phenomenon that the pawl presses an inner hole of a workpiece to influence the smoothness and precision of the workpiece is prevented.
In some embodiments, the longitudinal clamping blocks 65 are provided with a centering 651;
is concave to the middle 651.
By adopting the technical scheme, the middle 651 is arranged, so that the workpiece can be aligned to the middle in the process of clamping the workpiece by the longitudinal clamping blocks 65, and the positioning is stable and accurate.
In some embodiments, the longitudinal clamping blocks 65 are provided on both sides with a centering 651;
the centering 651 on both sides is of different gauge.
By adopting the technical scheme, different workpieces can be positioned.
The production process of the plate chain plate comprises the following steps:
step 1, cutting and blanking by laser and storing in a blank bin;
step 2, a robot takes materials from a blank bin to a fine positioning device;
step 3, positioning the workpiece by the fine positioning device, and grabbing the workpiece again to the first processing machine tool and the second processing machine tool by the robot;
and 4, grabbing the processed workpiece to a finished product bin by a robot, and discharging.
More specifically, since the clamping jig 7 on the robot 5 is a magnetic chuck, when the workpiece is initially clamped, the workpiece at the corresponding position can be identified and grabbed, the position after grabbing is not accurate enough, and a certain offset exists, so that the workpiece is placed on the fine positioning device 6 first after grabbing, and is accurately positioned, the robot 5 grabs according to the position defined by the program, and the position defined by the program is consistent with the position adjusted by the fine positioning device 6, so that the workpiece can be accurately grabbed and placed in the first processing machine tool 1 and the second processing machine tool 2 for processing when grabbed again.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and are in no way limiting of the invention. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present invention should be included in the scope of the present invention. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.
Claims (8)
1. The utility model provides a plate chain link joint processing production line which characterized in that includes:
-a robot (5), and-around the periphery of the robot (5): the automatic feeding device comprises a first processing machine tool (1), a second processing machine tool (2), a blank bin (3), a finished product bin (4) and a fine positioning device (6);
the end part of the robot (5) is provided with a clamping jig (7);
the robot (5) clamps the workpiece from the blank bin (3) to the fine positioning device (6) by carrying the clamping jig (7), and then clamps the workpiece to the first processing machine tool (1) after positioning is completed and processes the workpiece by the second processing machine tool (2), and clamps the workpiece to the finished product bin (4) after processing is completed.
2. The plate link chain processing line according to claim 1, wherein:
the fine positioning device (6) comprises a frame (61) and a positioning device arranged on the frame (61): a transverse driving piece (62), a longitudinal driving piece (63), a transverse clamping block (64) and a longitudinal clamping block (65);
the transverse driving member (62) is connected with the transverse driving member (62);
the longitudinal driving member (63) is connected with the longitudinal clamping block (65).
3. The plate link chain processing line according to claim 2, wherein:
the fine positioning device (6) further comprises a transverse guide rod (66) and a longitudinal guide rod (67);
the transverse clamping block (64) is movably matched with the transverse guide rod (66);
the longitudinal clamping blocks (65) are movably matched with the longitudinal guide rods (67).
4. The plate link chain processing line according to claim 1, wherein:
the blank bin (3) and the finished product bin (4) are arranged in an adapting way through a positioning frame (8);
the bottom of the positioning frame (8) is provided with a base (81), and the base (81) is provided with rollers (82).
5. The plate link chain processing line according to claim 1, wherein:
the clamping jig (7) comprises a beam frame (71), an air cylinder (72) and a magnetic component (73);
one end of the beam frame (71) is connected with the robot (5), and the other end of the beam frame is connected with the air cylinder (72);
the output end of the air cylinder (72) is connected with the magnetic attraction assembly (73).
6. The plate link chain processing line according to claim 2, wherein:
the longitudinal clamping blocks (65) are provided with opposite middle parts (651);
the centering portion (651) is concave.
7. The plate link plate processing line according to claim 6, wherein:
the two sides of the longitudinal clamping block (65) are provided with the centering parts (651);
the specification of the middle part (651) at the two sides is different.
8. A process for producing a link plate for a link plate, applied to a link plate processing line according to any one of claims 1 to 7, comprising the steps of:
step 1, cutting and blanking by laser and storing in a blank bin;
step 2, a robot takes materials from a blank bin to a fine positioning device;
step 3, positioning the workpiece by the fine positioning device, and grabbing the workpiece again to the first processing machine tool and the second processing machine tool by the robot;
and 4, grabbing the processed workpiece to a finished product bin by a robot, and discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310483757.XA CN116441947A (en) | 2023-04-28 | 2023-04-28 | Plate chain plate processing production line and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310483757.XA CN116441947A (en) | 2023-04-28 | 2023-04-28 | Plate chain plate processing production line and production process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN116441947A true CN116441947A (en) | 2023-07-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310483757.XA Pending CN116441947A (en) | 2023-04-28 | 2023-04-28 | Plate chain plate processing production line and production process thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118404462A (en) * | 2024-07-01 | 2024-07-30 | 长春长光大器科技有限公司 | Automatic change optical processing production line |
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2023
- 2023-04-28 CN CN202310483757.XA patent/CN116441947A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118404462A (en) * | 2024-07-01 | 2024-07-30 | 长春长光大器科技有限公司 | Automatic change optical processing production line |
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