CN116371411A - A copper-based catalyst supporting Cu atomic clusters or Cu single atoms with a mixed carrier and its application - Google Patents
A copper-based catalyst supporting Cu atomic clusters or Cu single atoms with a mixed carrier and its application Download PDFInfo
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- 239000010949 copper Substances 0.000 title claims abstract description 211
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 148
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 138
- 239000003054 catalyst Substances 0.000 title claims abstract description 84
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 58
- JVTAAEKCZFNVCJ-UHFFFAOYSA-M Lactate Chemical compound CC(O)C([O-])=O JVTAAEKCZFNVCJ-UHFFFAOYSA-M 0.000 claims abstract description 38
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 28
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000001301 oxygen Substances 0.000 claims abstract description 22
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 22
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 19
- 230000007547 defect Effects 0.000 claims abstract description 18
- 239000000126 substance Substances 0.000 claims abstract description 18
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 6
- 238000011068 loading method Methods 0.000 claims abstract description 4
- 229910052814 silicon oxide Inorganic materials 0.000 claims abstract 2
- LOMVENUNSWAXEN-UHFFFAOYSA-N Methyl oxalate Chemical compound COC(=O)C(=O)OC LOMVENUNSWAXEN-UHFFFAOYSA-N 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 11
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 7
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 7
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- 230000002950 deficient Effects 0.000 claims description 4
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 4
- 229910044991 metal oxide Inorganic materials 0.000 claims description 4
- 150000004706 metal oxides Chemical class 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 abstract description 25
- 239000001257 hydrogen Substances 0.000 abstract description 15
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 15
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 13
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 abstract description 10
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- 239000013067 intermediate product Substances 0.000 abstract description 9
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- 238000004519 manufacturing process Methods 0.000 abstract description 5
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- 230000000694 effects Effects 0.000 abstract description 4
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- 150000004702 methyl esters Chemical class 0.000 abstract 1
- 235000006408 oxalic acid Nutrition 0.000 abstract 1
- 239000002105 nanoparticle Substances 0.000 description 52
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- 239000002994 raw material Substances 0.000 description 38
- 125000004429 atom Chemical group 0.000 description 32
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 30
- 229960004643 cupric oxide Drugs 0.000 description 29
- 239000005751 Copper oxide Substances 0.000 description 28
- 229910000431 copper oxide Inorganic materials 0.000 description 28
- 238000000034 method Methods 0.000 description 15
- 230000009467 reduction Effects 0.000 description 15
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 12
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- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 238000003917 TEM image Methods 0.000 description 4
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- 239000012693 ceria precursor Substances 0.000 description 4
- 238000001000 micrograph Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 238000004998 X ray absorption near edge structure spectroscopy Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 3
- SXTLQDJHRPXDSB-UHFFFAOYSA-N copper;dinitrate;trihydrate Chemical compound O.O.O.[Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O SXTLQDJHRPXDSB-UHFFFAOYSA-N 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
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- 230000007246 mechanism Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002253 near-edge X-ray absorption fine structure spectrum Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229910002480 Cu-O Inorganic materials 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical compound COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- 239000003377 acid catalyst Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000012018 catalyst precursor Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 description 1
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- KRFJLUBVMFXRPN-UHFFFAOYSA-N cuprous oxide Chemical compound [O-2].[Cu+].[Cu+] KRFJLUBVMFXRPN-UHFFFAOYSA-N 0.000 description 1
- 229940112669 cuprous oxide Drugs 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
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- 239000007788 liquid Substances 0.000 description 1
- OJURWUUOVGOHJZ-UHFFFAOYSA-N methyl 2-[(2-acetyloxyphenyl)methyl-[2-[(2-acetyloxyphenyl)methyl-(2-methoxy-2-oxoethyl)amino]ethyl]amino]acetate Chemical compound C=1C=CC=C(OC(C)=O)C=1CN(CC(=O)OC)CCN(CC(=O)OC)CC1=CC=CC=C1OC(C)=O OJURWUUOVGOHJZ-UHFFFAOYSA-N 0.000 description 1
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/83—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
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Abstract
Description
技术领域technical field
本发明属于铜基催化剂技术领域,特别是涉及一种以混合载体负载Cu原子簇或Cu单原子的铜基催化剂及其用途。The invention belongs to the technical field of copper-based catalysts, and in particular relates to a copper-based catalyst that supports Cu atomic clusters or Cu single atoms on a mixed carrier and its application.
背景技术Background technique
乙醇酸甲酯作为一种重要的化工原料或溶剂,被广泛地应用于化学品、医药、农药、香料和染料等生产中,其市场前景广阔。目前,主要生产乙醇酸甲酯的工艺方法为甲酸甲酯和甲醛或聚甲醛催化偶联反应生成乙醇酸甲酯。但是,由于此催化反应需要使用液体强酸催化剂,此工艺存在设备腐蚀严重,污染大,原料来源受限的问题。而用合成气经一氧化碳偶联制草酸二甲酯,再进一步加氢制乙醇酸甲酯的工艺,具有原子经济性高、反应条件温和、产品选择性高、绿色环保等特点,是以非石油路线合成乙醇酸甲酯的重要路径之一。其中,草酸二甲酯加氢是该工艺的核心环节。As an important chemical raw material or solvent, methyl glycolate is widely used in the production of chemicals, medicines, pesticides, spices and dyes, and its market prospect is broad. At present, the main process for producing methyl glycolate is the catalytic coupling reaction of methyl formate and formaldehyde or polyoxymethylene to generate methyl glycolate. However, since this catalytic reaction requires the use of a liquid strong acid catalyst, this process has the problems of severe equipment corrosion, heavy pollution, and limited source of raw materials. The process of using synthesis gas to couple carbon monoxide to produce dimethyl oxalate and further hydrogenation to produce methyl glycolate has the characteristics of high atom economy, mild reaction conditions, high product selectivity, and environmental protection. One of the important routes for synthesizing methyl glycolate. Among them, the hydrogenation of dimethyl oxalate is the core of the process.
银基催化剂在草酸酯加氢制乙醇酸甲酯工艺体系中取得了较好的活性和选择性,其产率往往可以达到90%以上。但是,在银基催化剂中,金属银的质量分数往往大于10%,使催化剂的制备成本大大增加,且反应的高温富氢条件易使金属银团聚失活。而采用铜基催化剂对草酸酯进行加氢时,易使反应中生成的乙醇酸甲酯过度加氢生成乙二醇,从而使乙醇酸甲酯的产率往往低于84%。因此,为了降低催化剂生产成本,以及获得更高产率的乙醇酸甲酯,设计新型的高活性铜基催化剂,使草酸酯加氢生成乙醇酸甲酯具有高选择性和收率,是优化合成气制乙醇酸甲酯工艺技术的关键。The silver-based catalyst has achieved better activity and selectivity in the process system of hydrogenation of oxalate to methyl glycolate, and its yield can often reach more than 90%. However, in silver-based catalysts, the mass fraction of metallic silver is often greater than 10%, which greatly increases the preparation cost of the catalyst, and the high-temperature hydrogen-rich conditions of the reaction easily lead to the agglomeration and deactivation of metallic silver. And when copper-based catalyst is used to hydrogenate oxalate, it is easy to make the methyl glycolate generated in the reaction be excessively hydrogenated to generate ethylene glycol, so that the yield of methyl glycolate is often lower than 84%. Therefore, in order to reduce the cost of catalyst production and obtain higher yields of methyl glycolate, it is important to design a new type of highly active copper-based catalyst to hydrogenate oxalate to generate methyl glycolate with high selectivity and yield. The key to the gas-to-methyl glycolate process technology.
本发明旨在解决上述问题。The present invention aims to solve the above-mentioned problems.
发明内容Contents of the invention
本发明第一方面提供一种以混合载体负载Cu原子簇或Cu单原子的铜基催化剂,其包括载体和活性组分,所述载体为二氧化硅和表面含氧缺陷的物质,氧化硅与表面含氧缺陷的物质的质量比为1:(3.6~7.2);所述活性组分为铜物种,所述铜物种为Cu单原子和/或几个Cu原子组成的Cu原子簇,所述Cu原子簇尺寸小于0.8nm,基于所述铜基催化剂的总质量,所述铜物种的负载量为5%~7%。The first aspect of the present invention provides a copper-based catalyst with a mixed carrier supporting Cu atomic clusters or Cu single atoms, which includes a carrier and an active component, the carrier is silica and a substance containing oxygen defects on the surface, and silica and The mass ratio of substances containing oxygen defects on the surface is 1:(3.6~7.2); the active component is a copper species, and the copper species is a Cu single atom and/or a Cu atom cluster composed of several Cu atoms, the The size of the Cu atomic cluster is less than 0.8nm, and the loading amount of the copper species is 5%-7% based on the total mass of the copper-based catalyst.
优选地,所述表面含氧缺陷的物质为表面含氧缺陷的金属氧化物,所述表面含氧缺陷的金属氧化物选自氧化铈、氧化锌、氧化锆、氧化钛或氧化锰。Preferably, the substance containing oxygen defects on the surface is a metal oxide containing oxygen defects on the surface, and the metal oxide containing oxygen defects on the surface is selected from cerium oxide, zinc oxide, zirconium oxide, titanium oxide or manganese oxide.
优选地,所述二氧化硅为层状结构,所述表面含氧缺陷的物质的粒径为4.0nm~20.0nm。Preferably, the silicon dioxide has a layered structure, and the particle size of the substance containing oxygen defects on the surface is 4.0 nm to 20.0 nm.
优选地,所述铜物种中铜的平均价态为0~1。Preferably, the average valence state of copper in the copper species is 0-1.
优选地,所述Cu原子簇中的Cu原子数目小于100,优选小于60,更优选小于30,仍更优选小于15,再更优选小于6,最优选小于3。Preferably, the number of Cu atoms in the Cu atomic cluster is less than 100, preferably less than 60, more preferably less than 30, still more preferably less than 15, even more preferably less than 6, most preferably less than 3.
其中,所述的以混合载体负载Cu原子簇或Cu单原子的铜基催化剂的制备方法,包括以下步骤:Wherein, the preparation method of the copper-based catalyst supporting Cu atomic clusters or Cu single atoms with a mixed carrier comprises the following steps:
(1)提供二氧化硅负载氧化铜纳米颗粒的物质为第一原料,所述二氧化硅负载氧化铜纳米颗粒的物质中铜的质量百分比为5%~50%;所述氧化铜纳米颗粒的粒径尺寸小于4nm;(1) The material providing silica-loaded copper oxide nanoparticles is the first raw material, and the mass percentage of copper in the material of the silica-loaded copper oxide nanoparticles is 5% to 50%; the copper oxide nanoparticles Particle size is less than 4nm;
(2)提供表面含氧缺陷的物质为第二原料;(2) The substance that provides surface oxygen-containing defects is the second raw material;
(3)将所述第二原料与第一原料混合,混合后进行第一阶段和第二阶段的处理;或者,(3) mixing the second raw material with the first raw material, and performing the treatment of the first stage and the second stage after mixing; or,
所述第一原料先进行第一阶段的还原处理,再与第二原料进行混合,混合后再进行第二阶段的处理;The first raw material is subjected to the reduction treatment of the first stage, and then mixed with the second raw material, and then the second stage of treatment is carried out after mixing;
第一阶段的还原处理使二氧化硅上负载的氧化铜纳米颗粒被还原为铜纳米颗粒,第二阶段的处理使铜纳米颗粒迁移到表面含氧缺陷的物质上形成Cu单原子或Cu原子簇,得到所述铜基催化剂。The reduction treatment in the first stage reduces the copper oxide nanoparticles loaded on the silica to copper nanoparticles, and the second stage treatment makes the copper nanoparticles migrate to the surface oxygen-deficient substances to form Cu single atoms or Cu atom clusters. , to obtain the copper-based catalyst.
优选地,步骤(1)中二氧化硅负载氧化铜纳米颗粒的物质的制备方法包括以下步骤:Preferably, in step (1), the preparation method of the material of silica-loaded copper oxide nanoparticles comprises the following steps:
(11)取三水合硝酸铜溶解于水中,之后加入氨水,搅拌混合,得到第一混合溶液;(11) Dissolve copper nitrate trihydrate in water, then add ammonia water, stir and mix to obtain the first mixed solution;
(12)在所述第一混合溶液中滴加硅溶胶,搅拌,然后蒸馏除去所述第一混合溶液中的氨成分,得到第二混合溶液;(12) adding silica sol dropwise to the first mixed solution, stirring, and then distilling off the ammonia component in the first mixed solution to obtain a second mixed solution;
(13)将步骤(12)得到的所述第二混合溶液过滤,收集滤饼洗涤,并在空气氛围下焙烧,得到二氧化硅负载氧化铜纳米颗粒的物质。(13) Filter the second mixed solution obtained in step (12), collect the filter cake, wash it, and roast it in an air atmosphere to obtain a silica-supported copper oxide nanoparticle substance.
优选地,步骤(11)中氨水的浓度为20%~28%;氨水与水的体积比例为1:1.12~1:2.31;步骤(12)中蒸馏的温度为60℃~90℃,蒸馏除去所述第一混合溶液中的氨成分后溶液的pH为6.5~8.5。Preferably, the concentration of ammonia water in step (11) is 20% to 28%; the volume ratio of ammonia water to water is 1:1.12 to 1:2.31; the temperature of distillation in step (12) is 60°C to 90°C, and the The pH of the solution after the ammonia component in the first mixed solution is 6.5-8.5.
其中,步骤(11)中三水合硝酸铜和硅溶胶的加入量按照最终获得的二氧化硅负载氧化铜纳米颗粒的物质中铜质量分数进行设计,二氧化硅负载氧化铜纳米颗粒的物质中铜质量分数为5%~50%。Wherein, the addition amount of copper nitrate trihydrate and silica sol in the step (11) is designed according to the mass fraction of copper in the material of the silica-loaded copper oxide nanoparticles finally obtained, and the copper in the material of the silica-loaded copper oxide nanoparticles is The mass fraction is 5% to 50%.
采用上述方法制备的第一原料的比表面积为400~600m2/g,平均孔容为0.3~1.1cm3/g,平均孔径为3.0~10.0nm,所述氧化铜纳米颗粒的粒径尺寸小于4nm。The specific surface area of the first raw material prepared by the above method is 400-600m 2 /g, the average pore volume is 0.3-1.1cm 3 /g, the average pore diameter is 3.0-10.0nm, and the particle size of the copper oxide nanoparticles is smaller than 4nm.
优选地,步骤(3)中所述第一原料和所述第二原料的质量比为1:3.6~1:7.2;Preferably, the mass ratio of the first raw material to the second raw material in step (3) is 1:3.6 to 1:7.2;
所述第一阶段的还原处理条件为:在180~400℃下,第一气体氛围中,处理4~6h,将二氧化硅上负载的氧化铜纳米颗粒被还原为铜纳米颗粒;The reduction treatment condition of the first stage is: at 180-400° C., in the first gas atmosphere, for 4-6 hours, the copper oxide nanoparticles supported on the silicon dioxide are reduced to copper nanoparticles;
所述第二阶段的处理条件为:在180℃~300℃下,第二气体氛围中,处理20~150h,铜纳米颗粒迁移到表面含氧缺陷的物质上形成Cu原子簇,得到所述铜基催化剂。The treatment conditions of the second stage are: at 180°C to 300°C, in a second gas atmosphere, for 20 to 150 hours, the copper nanoparticles migrate to the surface oxygen defect-containing substances to form Cu atomic clusters, and the copper nanoparticles are obtained. base catalyst.
优选地,所述第一气体为还原性气体,例如氢气;所述第二气体为非氧化性气体,例如选自氮气、氢气或者氩气;第一气体气流流量为20~150mL/g物料,第二气体气流流量为10~200mL/g物料。Preferably, the first gas is a reducing gas, such as hydrogen; the second gas is a non-oxidizing gas, such as selected from nitrogen, hydrogen or argon; the flow rate of the first gas is 20-150mL/g material, The flow rate of the second gas flow is 10-200mL/g material.
其中,所述迁移作用包括各种机理的迁移作用,例如铜原子挥发-沉积机理,或接触-转移机理,等等,这些迁移的铜原子在表面具有氧缺陷的物质表面的氧缺陷处被捕获并逐渐从单原子成长为铜纳米簇。而随着铜纳米颗粒上铜原子的不断迁移,原来负载在二氧化硅表面的铜纳米颗粒尺寸也逐渐减小至铜纳米簇甚至铜单原子形式,此消彼长,因此,在所得到的铜基催化剂中,在二氧化硅载体和表面含氧缺陷的物质二者上表面上都有负载有上述铜单原子和/或铜原子簇。Wherein, the migration includes the migration of various mechanisms, such as copper atom volatilization-deposition mechanism, or contact-transfer mechanism, etc., these migrated copper atoms are trapped at the oxygen defects on the surface of the material with oxygen defects And gradually grow from single atoms to copper nanoclusters. With the continuous migration of copper atoms on the copper nanoparticles, the size of the original copper nanoparticles supported on the surface of the silica is gradually reduced to the form of copper nanoclusters or even copper single atoms. In the copper-based catalyst, the above-mentioned copper single atoms and/or copper atom clusters are supported on the upper surfaces of both the silica carrier and the substance containing oxygen defects on the surface.
在本发明之前的现有技术中,在高温下将金属前驱体和可还原性金属氧化物载体混合,进行高温处理,经由奥斯特瓦尔德熟化机理,使金属物种迁移到氧化铈表面形成单原子物种,是制备单原子催化剂的一种常用方法。但利用现有技术制备铜基催化剂过程中存在的问题是:迁移前氧化铜颗粒较大大于4nm,无法在低温下进行铜原子迁移,所以为了促进二氧化硅上铜物种的迁移,通常迁移过程中处理温度为600~1000℃,而高温的处理环境会导致迁移到表面含氧缺陷的物质上的铜原子一旦超过一定数量,将从Cu单原子迅速团聚成几纳米甚至几十纳米、几百纳米的铜纳米颗粒,因此无法得到表面铜物种为几个Cu原子组成的尺寸小于0.8nm的Cu原子簇。In the prior art prior to the present invention, the metal precursor and the reducible metal oxide carrier were mixed at high temperature and treated at high temperature, and the metal species migrated to the surface of cerium oxide to form a single Atomic species, is a common method for preparing single-atom catalysts. However, there are problems in the process of preparing copper-based catalysts using existing technologies: the copper oxide particles before migration are larger than 4nm, and copper atoms cannot migrate at low temperatures. Therefore, in order to promote the migration of copper species on silica, the migration process usually The medium treatment temperature is 600-1000°C, and the high-temperature treatment environment will cause the copper atoms migrating to the surface oxygen-deficient substances to exceed a certain amount, and will quickly agglomerate from Cu single atoms into several nanometers or even tens of nanometers, hundreds of nanometers Nano-sized copper nanoparticles, so the surface copper species cannot be obtained as Cu atomic clusters with a size smaller than 0.8nm composed of several Cu atoms.
这里,被之前所有现有技术忽略而被本发明人注意到的是,“铜纳米颗粒”与“铜原子簇”的区别,尽管并无学术界公认的严格定义,但本发明中将尺寸大于2nm的铜原子聚集体称为“铜纳米颗粒”,而将尺寸小于0.8nm的铜原子聚集体称为“铜原子簇”,而将尺寸位于0.8~2nm之间的铜原子聚集体称为“铜亚纳米颗粒”。前人已经报道的铜基催化剂,其中的活性组分铜无一例外均以“铜纳米颗粒”或者“铜亚纳米颗粒”形式存在,未见以“铜原子簇”形式存在的报道,更逞论对后者催化性能的研究报道。Here, what was ignored by all prior art and noticed by the inventor is that the difference between "copper nanoparticles" and "copper clusters", although there is no strict definition recognized by the academic circles, in the present invention, the size is larger than Copper atom aggregates with a size of 2nm are called "copper nanoparticles", while copper atom aggregates with a size of less than 0.8nm are called "copper atom clusters", and copper atom aggregates with a size between 0.8 and 2nm are called "copper atom aggregates". Copper subnanoparticles". In the copper-based catalysts that have been reported by the predecessors, the active component copper exists in the form of "copper nanoparticles" or "copper sub-nanoparticles" without exception, and there is no report of the existence of "copper clusters". On the research report on the catalytic performance of the latter.
本发明首先通过蒸氨法制备二氧化硅负载氧化铜纳米颗粒的物质作为第一原料,其中所述第一原料中所述氧化铜纳米颗粒的粒径尺寸小于4nm,由于二氧化硅负载氧化铜纳米颗粒粒径较小,使第一原料上的氧化铜纳米颗粒在200~400℃下就可以被还原成铜纳米颗粒并进一步迁移到第二原料上形成Cu单原子和/或几个Cu原子组成的Cu原子簇,较低的迁移温度避免了Cu单原子或者Cu原子簇进一步团聚成铜纳米颗粒,从而得到本发明的以混合载体负载Cu原子簇或Cu单原子的铜基催化剂。The present invention firstly prepares silica-loaded copper oxide nanoparticles as the first raw material by the ammonia distillation method, wherein the particle size of the copper oxide nanoparticles in the first raw material is less than 4nm, because the silica-loaded copper oxide The particle size of the nanoparticles is small, so that the copper oxide nanoparticles on the first raw material can be reduced to copper nanoparticles at 200-400°C and further migrate to the second raw material to form Cu single atoms and/or several Cu atoms Composed of Cu atomic clusters, the lower migration temperature prevents Cu single atoms or Cu atomic clusters from further agglomerating into copper nanoparticles, thereby obtaining the copper-based catalyst of the present invention that uses a mixed carrier to support Cu atomic clusters or Cu single atoms.
本发明第二方面涉及一种本发明第一方面所述铜基催化剂用于催化草酸二甲酯加氢生成乙醇酸甲酯的用途。在该用途中,乙醇酸甲酯的收率大于70%,优选大于80%,更优选大于90%,甚至高达95%。The second aspect of the present invention relates to the use of the copper-based catalyst described in the first aspect of the present invention for catalyzing the hydrogenation of dimethyl oxalate to generate methyl glycolate. In this application, the yield of methyl glycolate is greater than 70%, preferably greater than 80%, more preferably greater than 90%, even as high as 95%.
优选地,将草酸二甲酯气化并与氢气混合后进入反应器中,草酸二甲酯质量空速为0.5~5h-1,氢酯摩尔比(简称氢酯比)为20~150,反应器中反应温度为160~240℃,反应压力为1.5~3.5MPa。Preferably, the dimethyl oxalate is vaporized and mixed with hydrogen before entering the reactor, the mass space velocity of dimethyl oxalate is 0.5-5h -1 , the hydrogen ester molar ratio (referred to as hydrogen ester ratio) is 20-150, and the reaction The reaction temperature in the vessel is 160-240° C., and the reaction pressure is 1.5-3.5 MPa.
相对于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明首次提供一种活性组分为Cu单原子和/或几个原子组成的Cu原子簇的铜基催化剂,该铜基催化剂的载体为二氧化硅和表面含氧缺陷的物质,氧化硅与表面含氧缺陷的物质的质量比为1:(3.6~7.2);该铜基催化剂的活性组分为铜物种,所述铜物种为Cu单原子和/或几个Cu原子组成的Cu原子簇,所述Cu原子簇尺寸小于0.8nm,基于该铜基催化剂的总质量,所述铜物种的负载量为5%~7%。1. The present invention provides for the first time a copper-based catalyst whose active component is Cu single atoms and/or Cu atom clusters composed of several atoms. The carrier of the copper-based catalyst is silicon dioxide and a substance containing oxygen defects on the surface. The mass ratio of silicon to the substance containing oxygen defects on the surface is 1:(3.6~7.2); the active component of the copper-based catalyst is copper species, and the copper species is Cu single atom and/or Cu composed of several Cu atoms Atomic clusters, the size of the Cu atomic clusters is less than 0.8nm, and based on the total mass of the copper-based catalyst, the loading amount of the copper species is 5%-7%.
2、本发明首先通过蒸氨法制备二氧化硅负载氧化铜纳米颗粒的物质作为第一原料,其中所述第一原料中所述氧化铜纳米颗粒的粒径尺寸小于4nm,由于二氧化硅负载氧化铜纳米颗粒粒径较小,使第一原料上的氧化铜纳米颗粒在200~400℃下就可以被还原成铜纳米颗粒并进一步迁移到第二原料上形成Cu单原子和/或几个Cu原子组成的Cu原子簇,较低的迁移温度避免了Cu单原子或者Cu原子簇进一步团聚成铜纳米颗粒,从而得到本发明的以混合载体负载Cu原子簇或Cu单原子的铜基催化剂。2. The present invention firstly prepares silica-loaded copper oxide nanoparticles as the first raw material by the ammonia distillation method, wherein the particle size of the copper oxide nanoparticles in the first raw material is less than 4nm, due to the silica-loaded The particle size of copper oxide nanoparticles is small, so that the copper oxide nanoparticles on the first raw material can be reduced to copper nanoparticles at 200-400 ° C and further migrate to the second raw material to form Cu single atoms and/or several Cu atomic clusters composed of Cu atoms, the lower migration temperature prevents Cu single atoms or Cu atomic clusters from further agglomerating into copper nanoparticles, thereby obtaining the copper-based catalyst of the present invention that supports Cu atomic clusters or Cu single atoms on a mixed carrier.
3、本发明的铜基催化剂在草酸二甲酯加氢反应中对于选择性加氢生产中间产物乙醇酸甲酯具有良好的效果。其中以由三个铜原子组成的Cu3簇为催化剂,反应温度为200℃,反应压力为2.5MPa,进料氢酯比为80时,中间产物乙醇酸甲酯产率达到95%,而现有报道的氧化物负载的铜基催化剂用于该反应时中间产物乙醇酸甲酯产率仅为84%,贵金属银基催化剂对应的中间产物乙醇酸甲酯产率通常才能达到93%左右,因此本发明Cu3簇催化剂用于该反应时中间产物乙醇酸甲酯产率远超过现有报道的铜基催化剂,并与贵金属银基催化剂相当。本发明所述铜基催化剂可以替代银基催化剂作为工业化催化剂开发。大大节约了催化剂生产成本,并降低了产物分离所需能耗。3. The copper-based catalyst of the present invention has a good effect on the selective hydrogenation of the intermediate product methyl glycolate in the hydrogenation reaction of dimethyl oxalate. Among them, when the Cu3 cluster composed of three copper atoms is used as the catalyst, the reaction temperature is 200 ° C, the reaction pressure is 2.5 MPa, and when the hydrogen-ester ratio of the feed is 80, the yield of the intermediate product methyl glycolate reaches 95%. When the copper-based catalyst of reported oxide support is used for this reaction, the yield of intermediate product methyl glycolate is only 84%, and the yield of intermediate product methyl glycolate corresponding to noble metal silver-based catalyst can usually reach about 93%, so When the Cu 3 cluster catalyst of the present invention is used in the reaction, the yield of the intermediate product methyl glycolate far exceeds that of the existing reported copper-based catalyst, and is comparable to that of the noble metal silver-based catalyst. The copper-based catalyst of the present invention can replace the silver-based catalyst and be developed as an industrialized catalyst. The catalyst production cost is greatly saved, and the energy consumption required for product separation is reduced.
4、本发明的铜基催化剂在草酸二甲酯加氢过程中表现出的优异稳定性,使本发明采用的草酸二甲酯加氢制备乙醇酸甲酯的生产工艺具有稳定性。4. The excellent stability exhibited by the copper-based catalyst of the present invention in the hydrogenation process of dimethyl oxalate makes the production process of the hydrogenation of dimethyl oxalate used in the present invention to prepare methyl glycolate stable.
附图说明Description of drawings
图1为实施例1制备的铜基催化剂样品1的球差校正透射电镜图和该结构的DFT模拟图,其中a图为球差透射电镜图及S1与S2方向衬度信号强度图,b图为a图方框的局部放大图,c图为相应结构的DFT模拟图,铜基催化剂样品1的铜物种为三个铜原子组成的Cu原子簇(Cu3);Fig. 1 is the spherical aberration-corrected transmission electron microscope diagram of the copper-based
图2为实施例1和实施例6制备过程中第一原料和第二原料的透射电镜图,其中a和b图为第一原料(二氧化硅负载氧化铜纳米颗粒的物质)经氢气气氛中在300℃下进行还原4小时后的透射电镜图,c和d图为第二原料(二氧化铈前驱体)的透射电镜图;Fig. 2 is the transmission electron microscope picture of the first raw material and the second raw material in the preparation process of
图3为实施例3制备的铜基催化剂样品2的球差校正透射电镜图,其中铜基催化剂样品1的铜物种为30个铜原子组成的Cu原子簇(Cu30);3 is a spherical aberration-corrected transmission electron microscope image of the copper-based
图4为实施例1-3制备的铜基催化剂样品1-3及金属铜,氧化亚铜和氧化铜标准物的X射线吸收精细结构谱图,其中A为X射线吸收近边结构谱图,B为X射线吸收近边结构谱图的导函数图,C为扩展X射线吸收精细结构谱图;Fig. 4 is the X-ray absorption fine structure spectrogram of the copper-based catalyst sample 1-3 and metal copper prepared by embodiment 1-3, cuprous oxide and cupric oxide standard, wherein A is the X-ray absorption near-edge structure spectrogram, B is the derivative function diagram of the X-ray absorption near-edge structure spectrum, and C is the extended X-ray absorption fine structure spectrum;
图5为实施例1-3制备的铜基催化剂样品1-3用于草酸二甲酯加氢反应中,草酸二甲酯的转化率及乙二醇(EG)、乙醇酸甲酯(MG)的选择性结果,其中反应条件为:反应温度200℃,反应压力2.5MPa,氢酯比为80,草酸二甲酯质量空速为3h-1;Fig. 5 is that the copper-based catalyst sample 1-3 prepared by embodiment 1-3 is used in the hydrogenation reaction of dimethyl oxalate, the conversion rate of dimethyl oxalate and ethylene glycol (EG), methyl glycolate (MG) The selectivity results, wherein the reaction conditions are:
图6为实施例5中草酸二甲酯加氢制乙醇酸甲酯评价结果;Fig. 6 is the evaluation result of methyl glycolate produced by hydrogenation of dimethyl oxalate in embodiment 5;
图7为实施例6制备的铜基催化剂样品6的球差校正透射电镜图及S2方向衬度信号强度图。7 is a spherical aberration-corrected transmission electron microscope image and a contrast signal intensity image in the S2 direction of the copper-based
具体实施方式Detailed ways
下面结合附图与具体的实施方式对本发明作进一步详细描述。需要说明的是:下述实施例是说明性的,不是限定性的,不能以下述实施例来限定本发明的保护范围。以下实施例和对比例中所需要的原料均为市售。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that: the following examples are illustrative, not restrictive, and the protection scope of the present invention cannot be limited by the following examples. The raw materials needed in the following examples and comparative examples are all commercially available.
实施例1Example 1
第一原料(二氧化硅负载氧化铜纳米颗粒的物质)的制备:Preparation of the first raw material (material of silica-loaded copper oxide nanoparticles):
称取18g三水合硝酸铜加入100mL去离子水搅拌溶解,并缓慢加入70mL的28%的氨水配成铜氨溶液,在30℃下搅拌均匀。然后向溶液中逐滴加入质量分数为30%的硅溶胶,并持续搅拌老化4h。升温至80℃蒸去溶液中的氨,并随时监控溶液的pH。当pH=7时降温,蒸氨过程停止。将得到的混合液过滤、洗涤,在80℃下干燥,并于空气气氛在400℃下焙烧4h,即可获得二氧化硅负载氧化铜纳米颗粒的物质。Weigh 18g of copper nitrate trihydrate and add 100mL of deionized water to stir to dissolve, and slowly add 70mL of 28% ammonia water to make cuproammonia solution, and stir evenly at 30°C. Then, 30% silica sol was added dropwise into the solution, and the aging was continued for 4 hours under stirring. Raise the temperature to 80°C to evaporate the ammonia in the solution, and monitor the pH of the solution at any time. When the pH=7, the temperature is lowered, and the process of distilling ammonia stops. The obtained mixed solution was filtered, washed, dried at 80° C., and calcined at 400° C. for 4 hours in an air atmosphere to obtain a material of silica-supported copper oxide nanoparticles.
第二原料(二氧化铈前驱体)的制备:Preparation of the second raw material (ceria precursor):
称取25g六水合二氧化铈,在研钵中磨匀,并于空气气氛中,250℃下焙烧2小时,得到二氧化铈前驱体。Weigh 25g of cerium dioxide hexahydrate, grind it evenly in a mortar, and bake it at 250° C. for 2 hours in an air atmosphere to obtain a ceria precursor.
图2为实施例1制备过程中第一原料和第二原料的透射电镜图,其中a和b为第一原料(二氧化硅负载氧化铜纳米颗粒的物质)经氢气气氛中在300℃下进行还原4小时后的透射电镜图,c和d为第二原料(二氧化铈前驱体)的透射电镜图。Figure 2 is a transmission electron microscope image of the first raw material and the second raw material in the preparation process of Example 1, wherein a and b are the first raw material (the material of silica-loaded copper oxide nanoparticles) carried out at 300 ° C in a hydrogen atmosphere Transmission electron micrograph after reduction for 4 hours, c and d are transmission electron micrographs of the second raw material (ceria precursor).
铜基催化剂样品1制备:Preparation of copper-based catalyst sample 1:
将二氧化硅负载氧化铜纳米颗粒的物质和二氧化铈按照质量比1:3.6机械混合,得到原料混合物,然后将原料混合物进行在线还原处理和热处理得到铜基催化剂样品1。The silica-supported copper oxide nanoparticles and ceria were mechanically mixed according to a mass ratio of 1:3.6 to obtain a raw material mixture, and then the raw material mixture was subjected to online reduction treatment and heat treatment to obtain copper-based
铜基催化剂样品1在线处理:Copper-based
本实施例中铜基催化剂样品1的在线处理在固定床反应器中进行。将未进行热处理的原料混合物压片,并筛分成40~60目大小的颗粒,称取0.58g置于等温反应器中,并通入氢气气氛中在300℃下进行还原,还原时间4小时(第一阶段还原处理),之后降温至200℃保持100小时(第二阶段还原处理),氢气气流流量为20~150mL/g,得到本发明所用的铜基催化剂样品1。The on-line processing of copper-based
铜基催化剂样品1的表征见图1,其中a图为球差透射电镜图及S1与S2方向衬度信号强度图,b图为a图方框的局部放大图,c图为相应结构的DFT模拟图。可以看出,在此角度下Cu-Cu的原子间距是0.20nm,Ce-Ce的间距是0.31nm,由于O原子序数低,在球差透射电镜图中几乎显示不出来。且由于Ce的原子序数大于Cu原子序数,通过在S1和S2方向的信号强度也可明显发现,在氧化铈表面铜物种的存在形式为大致3个的Cu原子簇,故将本实施例得到的铜基催化剂样品1简称为Cu3。The characterization of the copper-based
实施例2-3Example 2-3
实施例2-3分别控制所述二氧化硅负载氧化铜纳米颗粒的物质中铜的质量百分比,来控制所述铜基催化剂中铜物种的尺寸制备了铜基催化剂样品2-3。具体制备条件见表1,表1中未示出的实验条件表示与实施例1相同。Examples 2-3 The copper-based catalyst samples 2-3 were prepared by controlling the mass percentage of copper in the silica-supported copper oxide nanoparticles to control the size of the copper species in the copper-based catalyst. The specific preparation conditions are shown in Table 1, and the experimental conditions not shown in Table 1 are the same as those in Example 1.
表1不同硝酸铜加入量对铜基催化剂中铜物种的影响Table 1 Effect of different copper nitrate additions on copper species in copper-based catalysts
其中铜基催化剂样品3的球差校正透射电镜见图3。The spherical aberration-corrected transmission electron microscope of the copper-based catalyst sample 3 is shown in FIG. 3 .
由图3可以看出,二氧化硅上负载的氧化铜纳米颗粒被还原为铜纳米颗粒,铜纳米颗粒成功迁移到氧化铈上形成由三十个铜原子组成的Cu原子簇,故将铜基催化剂样品3简称为Cu30。It can be seen from Figure 3 that the copper oxide nanoparticles supported on the silica were reduced to copper nanoparticles, and the copper nanoparticles successfully migrated to the cerium oxide to form Cu clusters composed of thirty copper atoms. Catalyst sample 3 is abbreviated as Cu 30 .
同时,图4为铜基催化剂样品1-3的X射线吸收精细结构谱图,其中A为X射线吸收近边结构谱图(XANES图),B为X射线吸收近边结构谱图的导函数图,C为扩展X射线吸收精细结构谱图(EXASF图),其中原子间距为1.85埃处为Cu-O键的峰,原子间距为2.53埃处为Cu-Cu键的峰。由图4中铜的XANES图可以证明此Cu原子簇的平均价态在0至+1价之间;由于Cu元素EXAFS图仅存在Cu-O键的峰,没有Cu-Cu键的峰出现,可以说明实施例2催化剂中Cu物种的存在形式为单原子;由于实施例1样品中Cu元素EXAFS图中Cu-Cu键的峰很弱,通过拟合其配位数为2.6,可以说明实施例1中铜物种为2-3个Cu原子组成的Cu簇;由于实施例3样品中Cu元素EXAFS图中Cu-Cu键的峰较弱,通过拟合其配位数为4.8,可以通过计算获得实施例3中铜物种的存在形式为0.8nm的Cu簇。Meanwhile, Fig. 4 is the X-ray absorption fine structure spectrum of copper-based catalyst sample 1-3, wherein A is the X-ray absorption near-edge structure spectrum (XANES figure), and B is the derivative function of the X-ray absorption near-edge structure spectrum Figure C is the extended X-ray absorption fine structure spectrum (EXASF figure), in which the peak of the Cu-O bond is at the atomic distance of 1.85 angstroms, and the peak of the Cu-Cu bond is at the atomic distance of 2.53 angstroms. From the XANES diagram of copper in Figure 4, it can be proved that the average valence state of this Cu atomic cluster is between 0 and +1; since there are only Cu-O bond peaks in the Cu element EXAFS diagram, there is no Cu-Cu bond peak, It can be illustrated that the existence form of Cu species in the catalyst of Example 2 is a single atom; because the peak of the Cu-Cu bond in the Cu element EXAFS figure in the sample of Example 1 is very weak, by fitting its coordination number is 2.6, it can be illustrated that the embodiment The copper species in 1 is a Cu cluster composed of 2-3 Cu atoms; since the peak of the Cu-Cu bond in the EXAFS diagram of the Cu element in the sample of Example 3 is weak, by fitting its coordination number to 4.8, it can be obtained by calculation The copper species in Example 3 exists in the form of 0.8 nm Cu clusters.
实施例4Example 4
本实施例中气相草酸二甲酯加氢反应在固定床反应器中进行。将铜基催化剂样品1-3压片,并筛分成40~60目大小的颗粒,称取0.58g置于等温反应器中,控制反应器中反应温度200℃,将草酸二甲酯气化并与氢气混合进入反应管中,氢酯比为80,草酸二甲酯质量空速为3h-1,在2.5MPa下进行反应。利用气相色谱对产物进行分析得到草酸二甲酯(DMO)、乙二醇(EG)、乙醇酸甲酯(MG)和乙醇(EtOH)的成分,其他副产物成分极少,并分析得出草酸二甲酯的转化率及乙二醇(EG)、乙醇酸甲酯(MG)的选择性。草酸二甲酯的转化率及乙二醇(EG)、乙醇酸甲酯(MG)的选择性结果见图4。In this example, the gas-phase hydrogenation reaction of dimethyl oxalate was carried out in a fixed-bed reactor. Press copper-based catalyst samples 1-3 into tablets, and sieve them into particles with a size of 40-60 meshes. Weigh 0.58 g and place them in an isothermal reactor. It is mixed with hydrogen and enters the reaction tube, the hydrogen-to-ester ratio is 80, the mass space velocity of dimethyl oxalate is 3h -1 , and the reaction is carried out at 2.5MPa. Analyze the product by gas chromatography to obtain the components of dimethyl oxalate (DMO), ethylene glycol (EG), methyl glycolate (MG) and ethanol (EtOH). The conversion rate of dimethyl ester and the selectivity of ethylene glycol (EG) and methyl glycolate (MG). The conversion rate of dimethyl oxalate and the selectivity results of ethylene glycol (EG) and methyl glycolate (MG) are shown in Figure 4.
从图5中可以看出,随着铜基催化剂中Cu原子簇尺寸的增大,中间产物乙醇酸甲酯(MG)的选择性降低,而乙二醇(EG)的选择性提高,当以由三个铜原子组成的Cu3簇为催化剂(铜基催化剂样品1)用于草酸二甲酯加氢反应中,反应温度为200℃,反应压力为2.5MPa,进料氢酯比为80时,中间产物乙醇酸甲酯产率达到95%,远超过现有报道的铜基催化剂,并与贵金属银基催化剂的催化活性相当。It can be seen from Figure 5 that with the increase of the size of Cu clusters in the copper-based catalyst, the selectivity of the intermediate product methyl glycolate (MG) decreases, while the selectivity of ethylene glycol (EG) increases. The Cu3 cluster composed of three copper atoms was used as a catalyst (copper-based catalyst sample 1) in the hydrogenation reaction of dimethyl oxalate at a reaction temperature of 200 °C, a reaction pressure of 2.5 MPa, and a feed ratio of hydrogen to ester of 80 , the yield of the intermediate product methyl glycolate reaches 95%, far exceeding the existing reported copper-based catalysts, and comparable to the catalytic activity of noble metal silver-based catalysts.
实施例5Example 5
本实施例的催化剂前驱体及混合手段与实施例1相同中,而在在线处理过程中,仅仅对催化剂进行300℃、4小时还原,不在200℃热处理100小时,而是以直接在200℃进行草酸酯加氢反应进行评价。评价条件与实施例1相同。通过该实施例可以在评价过程中观察到铜纳米颗粒的原子迁移现象对草酸酯加氢反应性能的影响,及测试其稳定性。具体结果见图6所示。The catalyst precursor and mixing means of this embodiment are the same as in Example 1, but in the online processing process, only the catalyst is reduced at 300°C for 4 hours, and it is not heat treated at 200°C for 100 hours, but directly at 200°C The hydrogenation reaction of oxalate was evaluated. Evaluation conditions are the same as in Example 1. Through this embodiment, the influence of the atomic migration phenomenon of copper nanoparticles on the hydrogenation reaction performance of oxalate can be observed during the evaluation process, and its stability can be tested. The specific results are shown in Figure 6.
由于反应前300℃、4小时的还原,二氧化硅上负载的氧化铜纳米颗粒被还原为铜纳米颗粒,从图6可以看出,在反应初期催化剂中铜物种的存在形式为铜纳米颗粒,其催化草酸酯加氢的产品选择性以乙二醇为主,乙醇酸甲酯产率极低;随着反应时间的延长,由于反应是出于200℃的非氧化气氛中,催化剂中二氧化硅上负载的铜纳米颗粒逐渐迁移到氧化铈上形成2-3个铜原子组成的Cu原子簇,其催化草酸酯加氢的产物由乙二醇逐渐变成乙醇酸甲酯,并最终获得高达95%的乙醇酸甲酯产率,且该铜原子簇的结构后续可一直保持稳定,从而获得稳定的乙醇酸甲酯产率。Due to the reduction at 300 °C and 4 hours before the reaction, the copper oxide nanoparticles supported on the silica were reduced to copper nanoparticles. It can be seen from Figure 6 that the copper species in the catalyst in the early stage of the reaction existed in the form of copper nanoparticles. The product selectivity of its catalyzed hydrogenation of oxalate is mainly ethylene glycol, and the yield of methyl glycolate is extremely low; as the reaction time prolongs, since the reaction is in a non-oxidizing atmosphere at 200 ° C, the di The copper nanoparticles loaded on the silica gradually migrate to the cerium oxide to form a Cu atom cluster composed of 2-3 copper atoms, which catalyzes the hydrogenation of oxalate from ethylene glycol to methyl glycolate, and finally A methyl glycolate yield of up to 95% is obtained, and the structure of the copper atom cluster can be kept stable, thereby obtaining a stable methyl glycolate yield.
实施例6Example 6
本实施例为铜基催化剂样品4的制备:This embodiment is the preparation of copper-based catalyst sample 4:
第一原料和第二原料的制备方法同实施例1,然后将第一原料先进行第一阶段的还原处理,再与第二原料进行混合,混合后再进行第二阶段的还原处理得到铜基催化剂样品4,具体为:先将第一原料置于等温反应器中,通入氢气气氛中在300℃下进行还原,还原时间4小时,然后与第二原料进行混合,混合后在氮气氛围下200℃保持100小时;第一阶段氢气气流流量为20~150mL/g,第二阶段氮气气流流量为10~200mL/g。The preparation method of the first raw material and the second raw material is the same as in Example 1, and then the first raw material is subjected to the first-stage reduction treatment, and then mixed with the second raw material, and then the second-stage reduction treatment is carried out after mixing to obtain a copper-based
铜基催化剂样品4的球差校正透射电镜见图7,可以看出,与铜基催化剂样品4的图1类似,二氧化硅上负载的氧化铜纳米颗粒被还原为铜纳米颗粒,铜纳米颗粒成功迁移到氧化铈上形成由三个铜原子组成的Cu原子簇,因此该制备方法同样能得到本发明所述的铜物种为几个Cu原子组成的Cu原子簇的铜基催化剂。The spherical aberration-corrected transmission electron microscope of copper-based
以上对本发明做了示例性的描述,应该说明的是,在不脱离本发明的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本发明的保护范围。The present invention has been described as an example above, and it should be noted that, without departing from the core of the present invention, any simple deformation, modification or other equivalent replacements that can be made by those skilled in the art without creative labor all fall within the scope of this invention. protection scope of the invention.
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