CN116378821A - Cylinder-combustion internal combustion engine and working method thereof - Google Patents
Cylinder-combustion internal combustion engine and working method thereof Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
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Abstract
本发明涉及一种分缸燃烧式内燃机及其工作方法,该内燃机由1个混合缸1个做功缸组成一对工作单元,在两缸之间的顶部中间位置设置压力室及点火系统,压力室,前端通过混合缸排气门与混合缸连通,压力室内后端通过做功缸进气门与做功缸连通;新鲜空气与燃料在混合缸活塞上行推动的作用下形成均匀的混合燃气,然后将均匀混合后的混合气推入压力室稳压后点燃供向做功缸,完成进气和压缩形成;燃烧气体进入做功缸推动做功缸活塞下行做功,完成做功和排气冲程;本发明解决现有技术中的四冲程压燃式内燃机在燃烧过程中空气和燃料边燃烧边混合而不能实现均值燃烧,且对燃油喷射系统具有较高的压力的技术问题。
The invention relates to a cylinder-divided combustion type internal combustion engine and its working method. The internal combustion engine consists of a mixing cylinder and a working cylinder to form a pair of working units. A pressure chamber and an ignition system are arranged at the middle position of the top between the two cylinders. The pressure chamber , the front end communicates with the mixing cylinder through the exhaust valve of the mixing cylinder, and the rear end of the pressure chamber communicates with the working cylinder through the intake valve of the working cylinder; fresh air and fuel form a uniform mixed gas under the upward push of the mixing cylinder piston, and then the uniform After the mixed gas is pushed into the pressure chamber to stabilize the pressure, it is ignited and supplied to the working cylinder to complete the intake and compression; the combustion gas enters the working cylinder to push the piston of the working cylinder to go down to do work, and completes the work and exhaust stroke; the present invention solves the problem of prior art In the four-stroke compression ignition internal combustion engine, the air and fuel are mixed while burning during the combustion process, so that the average combustion cannot be achieved, and the technical problem of high pressure on the fuel injection system.
Description
技术领域technical field
本发明涉及一种分缸燃烧式内燃机及其工作方法,属于内燃机技术领域。The invention relates to a cylinder-divided combustion type internal combustion engine and a working method thereof, belonging to the technical field of internal combustion engines.
背景技术Background technique
传统的四冲程压燃式内燃机如柴油机,空气在进气冲程被吸入气缸内,然后再压缩冲程活塞上行被活塞压缩形成一定的压力,当活塞接近上止点时,柴油通过喷油器将加压后形成高压燃油,以雾化的形式喷入气缸内,与被压缩后的高温空气混合,当温度达到燃点后燃烧混合气自行燃烧,其燃烧过程是边燃烧边混合。由于受到燃烧室形状、气道参数、缸套及活塞顶部结构以及喷油压力、喷油时刻等因素的影响,在燃烧过程中空气与燃料得不到均匀混合,燃烧不充分导致出现燃油消耗高、排放污染物多以及燃烧效率低等问题。In a traditional four-stroke compression-ignition internal combustion engine such as a diesel engine, the air is sucked into the cylinder during the intake stroke, and then the piston moves upward in the compression stroke and is compressed by the piston to form a certain pressure. After compression, high-pressure fuel is formed, sprayed into the cylinder in the form of atomization, and mixed with compressed high-temperature air. When the temperature reaches the ignition point, the combustion mixture will ignite by itself. The combustion process is mixed while burning. Due to the influence of factors such as the shape of the combustion chamber, air passage parameters, cylinder liner and piston top structure, fuel injection pressure, and fuel injection timing, the air and fuel cannot be mixed evenly during the combustion process, and insufficient combustion leads to high fuel consumption. , emission of pollutants and low combustion efficiency.
现有技术中,如申请号为201710368992.7的发明公开了一种单气门四冲程内燃机,其结构包括气缸、气缸盖、活塞、气门和喷油器;气缸与气缸盖固定连接,气缸盖内设有气体流通通道;气体流通通道由相互连通的进气道、排气道和冷却气道;进气道内设有进气阀,排气道内设排气阀,冷却气道内设有冷却阀;气缸内安装往复运动的活塞;气门安装在气缸盖内,且与活塞同轴;气门上设有若干第一通孔;若干喷油器安装在气缸盖内,当气门通过往复运动阻断所述气缸内部和气体流通通道时,若干喷油器与若干第一通孔密封配合,且一一对应。然而,上述申请公开的内燃机采用的单气门结构在进排气时不能保证废气充分排出,导致无法从根本上解决燃气混合不均匀,排放污染物多、燃烧效率低的问题;同时又在气缸盖上设置气体流通通道,降低了汽缸盖的强度和刚度,并且需要安装若干喷油器,导致发动机高速运转时动力反应迟钝,结构比较复杂,成本较高。In the prior art, for example, the invention with the application number 201710368992.7 discloses a single-valve four-stroke internal combustion engine, the structure of which includes a cylinder, a cylinder head, a piston, a valve and a fuel injector; The gas circulation channel; the gas circulation channel is composed of an intake channel, an exhaust channel and a cooling air channel that are connected to each other; an intake valve is provided in the intake channel, an exhaust valve is provided in the exhaust channel, and a cooling valve is provided in the cooling air channel ; A reciprocating piston is installed in the cylinder; the valve is installed in the cylinder head and is coaxial with the piston; the valve is provided with a number of first through holes; When the interior of the cylinder and the gas circulation channel are mentioned above, a plurality of fuel injectors are sealed and matched with a plurality of first through holes, and correspond to each other. However, the single-valve structure adopted by the internal combustion engine disclosed in the above application cannot ensure sufficient discharge of exhaust gas during intake and exhaust, resulting in the inability to fundamentally solve the problems of uneven gas mixing, high pollutant discharge, and low combustion efficiency; The gas circulation channel is set on the top, which reduces the strength and rigidity of the cylinder head, and requires the installation of several fuel injectors, resulting in slow power response when the engine is running at high speed, the structure is more complicated, and the cost is higher.
因此亟需设计一种新型的内燃机,能够解决上述问题。Therefore urgently need a kind of novel internal combustion engine of design, can solve the problems referred to above.
发明内容Contents of the invention
本发明提供一种分缸燃烧式内燃机及其工作方法,解决现有技术中的四冲程压燃式内燃机保证燃油喷射系统具有较高的压力前提下,在燃烧过程中空气和燃料边燃烧边混合导致无法实现均值燃烧的问题。The invention provides a cylinder-separated combustion type internal combustion engine and its working method, which solves the problem that the four-stroke compression ignition type internal combustion engine in the prior art ensures that the fuel injection system has a relatively high pressure, and that air and fuel are mixed while burning during the combustion process. A problem that caused the mean burn to not be achieved.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种分缸燃烧式内燃机,其特征在于:包括混合缸、压力室以及做功缸,压力室设置在混合缸及做功缸的顶部中间位置,在混合缸及做功缸的顶部中间位置还安装点火系统;A split-cylinder combustion type internal combustion engine is characterized in that it includes a mixing cylinder, a pressure chamber and a working cylinder, the pressure chamber is arranged at the middle position of the top of the mixing cylinder and the working cylinder, and an ignition system is also installed at the middle position of the top of the mixing cylinder and the working cylinder ;
在混合缸的顶部开设混合缸排气门以及混合缸进气门,做功缸的顶部开设做功缸进气门以及做功缸排气门,压力室同时与混合缸排气门、做功缸进气门连通,当混合缸排气门与做功缸进气门关闭时,压力室内形成封闭空间;The mixing cylinder exhaust valve and the mixing cylinder intake valve are set on the top of the mixing cylinder, the working cylinder intake valve and the working cylinder exhaust valve are set on the top of the working cylinder, and the pressure chamber is connected with the mixing cylinder exhaust valve and the working cylinder intake valve at the same time. Connected, when the exhaust valve of the mixing cylinder and the intake valve of the power cylinder are closed, a closed space is formed in the pressure chamber;
内燃机的进气侧设置进气道,进气道的管壁上安装喷油器;The intake side of the internal combustion engine is provided with an intake duct, and an injector is installed on the pipe wall of the intake duct;
在混合缸内设置混合缸活塞,混合缸活塞通过混合缸连杆与曲轴联接,在做功缸内设置做功缸活塞,做功缸活塞通过做功缸连杆与曲轴联接;The mixing cylinder piston is arranged in the mixing cylinder, and the mixing cylinder piston is connected with the crankshaft through the mixing cylinder connecting rod, and the working cylinder piston is arranged in the working cylinder, and the working cylinder piston is connected with the crankshaft through the working cylinder connecting rod;
作为本发明的进一步优选,分缸燃烧式内燃机为发动机;前述发动机选用偶数型号缸体发动机或者V型偶数型号缸体发动机;As a further preference of the present invention, the split-cylinder combustion internal combustion engine is an engine; the aforementioned engine selects an even-numbered cylinder engine or a V-type even-numbered cylinder engine;
作为本发明的进一步优选,在压力室外部罩设气缸盖,在气缸盖上安装凸轮轴,凸轮轴上安装凸轮位置传感器,还包括EGR阀以及废气温度传感器,且EGR阀、凸轮位置传感器以及废气温度传感器均安装在EGR管路内;As a further preference of the present invention, a cylinder head is set outside the pressure chamber, a camshaft is installed on the cylinder head, a cam position sensor is installed on the camshaft, an EGR valve and an exhaust gas temperature sensor are also included, and the EGR valve, the cam position sensor and the exhaust gas The temperature sensors are all installed in the EGR pipeline;
作为本发明的进一步优选,所述EGR阀、喷油器以及点火系统均通过ECU控制;As a further preference of the present invention, the EGR valve, fuel injector and ignition system are all controlled by ECU;
根据发动机运行工况, ECU控制EGR阀的开度,将未完全燃烧的废气再次引入压力室内进行燃烧,形成废气再循环系统;According to the operating conditions of the engine, the ECU controls the opening of the EGR valve, and reintroduces the incompletely burned exhaust gas into the pressure chamber for combustion, forming an exhaust gas recirculation system;
作为本发明的进一步优选,喷油器通过油管与油泵联接;As a further preference of the present invention, the fuel injector is connected with the oil pump through the oil pipe;
作为本发明的进一步优选,混合缸活塞的顶部、柴油机缸套以及气缸盖的底部形成的腔室为前述的混合缸;As a further preference of the present invention, the chamber formed by the top of the mixing cylinder piston, the diesel engine cylinder liner and the bottom of the cylinder head is the aforementioned mixing cylinder;
做功缸活塞的顶部、柴油机缸套以及气缸盖的底部形成的腔室为做功缸;The cavity formed by the top of the piston of the working cylinder, the cylinder liner of the diesel engine and the bottom of the cylinder head is the working cylinder;
采用所述分缸燃烧内燃机的工作方法,具体包括以下步骤:Adopt the working method of described sub-cylinder combustion internal combustion engine, specifically comprise the following steps:
步骤S1:内燃机启动,曲轴旋转,此时混合缸进气门开启、混合缸排气门关闭,混合缸活塞通过混合缸连杆带动向下运动,将新鲜空气吸入进气道,ECU根据凸轮轴的凸轮位置信号发生器信号控制喷油器的开启,向进气道喷射燃油,燃油与新鲜空气形成初始燃气混合气;混合缸活塞继续下行,将初始燃气混合气吸入混合缸内,当活塞下行到下止点时,完成进气冲程;Step S1: The internal combustion engine starts and the crankshaft rotates. At this time, the intake valve of the mixing cylinder opens and the exhaust valve of the mixing cylinder closes. The piston of the mixing cylinder moves downward through the connecting rod of the mixing cylinder, sucking fresh air into the intake port. The signal from the cam position signal generator controls the opening of the fuel injector and injects fuel into the intake port. The fuel and fresh air form an initial gas mixture; When reaching the bottom dead center, the intake stroke is completed;
步骤S2:曲轴继续旋转,混合缸活塞在混合缸连杆的推动下开始向上运动,此时混合缸进气门关闭,初始燃气混合气在混合缸活塞顶部的推动下形成挤流或者滚流的扰动,随着混合缸活塞继续上行,混合缸活塞顶部与缸盖底部的间隙越来越小,初始燃气混合气压力升高,燃油与空气形成了高压的均匀混合气;当混合缸活塞向上运行至接近上止点附近时,完成压缩冲程;Step S2: The crankshaft continues to rotate, and the piston of the mixing cylinder starts to move upward under the push of the connecting rod of the mixing cylinder. At this time, the intake valve of the mixing cylinder is closed, and the initial gas mixture forms a squeeze or tumble flow under the push of the top of the piston of the mixing cylinder. Disturbance, as the mixing cylinder piston continues to move upward, the gap between the top of the mixing cylinder piston and the bottom of the cylinder head becomes smaller and smaller, the initial gas mixture pressure increases, and the fuel and air form a high-pressure uniform mixture; when the mixing cylinder piston moves upward When it is close to the top dead center, the compression stroke is completed;
步骤S3:当混合缸活塞向上运行至接近上止点附近时,混合缸排气门打开,做功缸进气门关闭,高压的均匀混合气在混合缸活塞的推动下进入压力室,混合缸活塞运行到上止点时,混合缸排气门关闭,点火系统在ECU的控制下对高压的均匀混合气点火,形成爆燃的燃烧气体;同时,做功缸进气门开启,爆燃的燃烧气体通过做功缸进气门进入做功缸,推动做功缸活塞向下运行,通过做功缸连杆推动曲轴旋转,对外做功,当做功缸活塞向下运行到下止点时,完成做功行程;Step S3: When the piston of the mixing cylinder moves up to near the top dead center, the exhaust valve of the mixing cylinder opens, the intake valve of the working cylinder closes, and the high-pressure uniform mixture enters the pressure chamber under the push of the piston of the mixing cylinder, and the piston of the mixing cylinder When running to the top dead center, the exhaust valve of the mixing cylinder is closed, and the ignition system ignites the high-pressure uniform mixture under the control of the ECU to form deflagration combustion gas; at the same time, the intake valve of the working cylinder opens, and the deflagration combustion gas passes through the power The cylinder intake valve enters the power cylinder, pushes the piston of the power cylinder to run downward, and drives the crankshaft to rotate through the connecting rod of the power cylinder to perform work externally. When the piston of the power cylinder moves downward to the bottom dead center, the power stroke is completed;
步骤S4:曲轴在惯性的作用下继续旋转,通过做功缸连杆推动做功缸活塞向上运行,此时,做功缸进气门关闭,做功缸排气门开启,做功后的废气在做功缸活塞的推动下通过做功缸排气门排出,当做功缸活塞上行到上止点时,完成排气冲程;Step S4: The crankshaft continues to rotate under the action of inertia, and the piston of the power cylinder is pushed upward by the connecting rod of the power cylinder. At this time, the intake valve of the power cylinder is closed, and the exhaust valve of the power cylinder is opened. When pushed, it is discharged through the exhaust valve of the power cylinder, and when the piston of the power cylinder moves up to the top dead center, the exhaust stroke is completed;
作为本发明的进一步优选,As a further preference of the present invention,
EGR废气温度传感器对压力室内废气温度进行监控,当废气温度低于预设温度时,EGR阀在ECU的控制下,按照预设流通截面开启或关闭将高温的燃气引入压力室,对未燃烧的燃气进行加热,改善内燃机的冷启动性能;The EGR exhaust gas temperature sensor monitors the exhaust gas temperature in the pressure chamber. When the exhaust gas temperature is lower than the preset temperature, the EGR valve is opened or closed according to the preset flow section under the control of the ECU to introduce high-temperature gas into the pressure chamber. The gas is heated to improve the cold start performance of the internal combustion engine;
在部分负荷工况下,当废气温度高于预设温度时,根据排出废气的压力和流量,按照预设流通截面开启或关闭,将部分未完全燃烧的燃气再引入压力室内进行燃烧,形成废气再循环系统,降低内燃机的排放污染物;Under partial load conditions, when the temperature of the exhaust gas is higher than the preset temperature, according to the pressure and flow of the exhaust gas, it is opened or closed according to the preset flow section, and part of the incompletely combusted gas is reintroduced into the pressure chamber for combustion to form exhaust gas Recirculation system to reduce emissions from internal combustion engines;
作为本发明的进一步优选,油泵内的燃料在ECU控制下,喷油器喷入进气道(5)的压力为80-100MPa。As a further preference of the present invention, the fuel in the oil pump is under the control of the ECU, and the pressure at which the fuel injector injects into the intake passage (5) is 80-100 MPa.
通过以上技术方案,相对于现有技术,本发明具有以下有益效果:Through the above technical solutions, compared with the prior art, the present invention has the following beneficial effects:
1、本发明提供的分缸燃烧式内燃机,通过空气与燃料混合形成初始燃气混合气的压力为80-100MPa,与传统的四冲程压燃式内燃机的喷射压力120-2500MPa相比,本申请喷射系统的喷射压力能够大大降低喷油系统的技术要求,使得成本降低50%;1. For the split-cylinder combustion internal combustion engine provided by the present invention, the pressure of the initial gas mixture formed by mixing air and fuel is 80-100MPa, compared with the injection pressure of 120-2500MPa of the traditional four-stroke compression ignition internal combustion engine, the injection pressure of the present application The injection pressure of the system can greatly reduce the technical requirements of the fuel injection system, reducing the cost by 50%;
2、本发明提供的分缸燃烧式内燃机,其燃料喷射系统、内燃机燃烧系统结构简单,对排气后处理装置以及供油系统的要求低,大大降低了制造成本;2. The fuel injection system and combustion system of the cylinder-combustion internal combustion engine provided by the present invention are simple in structure, and have low requirements on the exhaust aftertreatment device and the oil supply system, which greatly reduces the manufacturing cost;
3、本发明提供的分缸燃烧式内燃机,通过混合缸与做功缸的双杠设计,初始燃气混合气在混合缸的混合缸活塞推动相爱挤压流动,形成均匀的燃气混合气,与传统的四冲程压燃式内燃机相比,燃气混合气混合均匀,燃烧效率高;3. In the split-cylinder combustion type internal combustion engine provided by the present invention, through the parallel bar design of the mixing cylinder and the working cylinder, the initial gas mixture is pushed and squeezed by the mixing cylinder piston of the mixing cylinder to form a uniform gas mixture, which is different from the traditional four Compared with the stroke compression ignition internal combustion engine, the gas mixture is evenly mixed and the combustion efficiency is high;
4、本发明提供的分缸燃烧式内燃机,进气与压缩在混合缸内完成,燃烧做功与排气在做功缸内完成,两缸结构的设计保证温度及壁面温度基本均衡,换热损失少。4. In the split-cylinder combustion internal combustion engine provided by the present invention, intake air and compression are completed in the mixing cylinder, and combustion work and exhaust are completed in the work cylinder. The design of the two-cylinder structure ensures that the temperature and wall temperature are basically balanced, and the heat exchange loss is small. .
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明提供优选实施例的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a preferred embodiment of the present invention.
图中:1为曲轴,2为混合缸活塞,3为混合缸,4为混合缸进气门,5为进气道,6为喷油器,7为油泵,8为混合缸排气门,9为压力室,10为点火系统,11为ECU,12为凸轮位置传感器,13为EGR阀,14为EGR系统,15为做功缸进气门,16为做功缸排气门,17为做功缸,18为做功缸活塞,19为混合缸连杆,20为做功缸连杆,21为废气温度传感器。In the figure: 1 is the crankshaft, 2 is the piston of the mixing cylinder, 3 is the mixing cylinder, 4 is the intake valve of the mixing cylinder, 5 is the intake port, 6 is the fuel injector, 7 is the oil pump, 8 is the exhaust valve of the mixing cylinder, 9 is the pressure chamber, 10 is the ignition system, 11 is the ECU, 12 is the cam position sensor, 13 is the EGR valve, 14 is the EGR system, 15 is the intake valve of the working cylinder, 16 is the exhaust valve of the working cylinder, and 17 is the working cylinder , 18 is the working cylinder piston, 19 is the mixing cylinder connecting rod, 20 is the working cylinder connecting rod, and 21 is the exhaust gas temperature sensor.
实施方式Implementation
现在结合附图对本发明作进一步详细的说明。本申请的描述中,需要理解的是,术语“左侧”、“右侧”、“上部”、“下部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,“第一”、“第二”等并不表示零部件的重要程度,因此不能理解为对本发明的限制。本实施例中采用的具体尺寸只是为了举例说明技术方案,并不限制本发明的保护范围。The present invention is described in further detail now in conjunction with accompanying drawing. In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "left side", "right side", "upper", "lower" are based on the orientations or positional relationships shown in the drawings, and are only For the purpose of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, "first", "second" and the like do not represent components importance, and therefore should not be construed as limiting the invention. The specific dimensions used in this embodiment are only for illustrating the technical solution, and do not limit the protection scope of the present invention.
如背景技术中阐述的,目前关于四冲程压燃式内燃机的结构,是将进气、压缩、做功以及排气冲程均在一个缸内完成,这种结构最大的劣势就是无法保证燃气混合气均匀混合,为了解决上述最大的难点,本申请提供了一种分缸燃烧式内燃机,图1所示是优选实施例的整体结构示意图,包括1个混合缸1个做功缸组成的一对工作单元,以图1视角进行描述,压力室9设置在混合缸及做功缸的顶部中间位置,在混合缸3及做功缸17的顶部中间位置还安装点火系统10,压力室前端通过混合缸排气门8与混合缸连通,压力室内后端通过做功缸进气门15与做功缸连通;新鲜空气与燃料在混合缸活塞2上行推动的作用下形成均匀的混合燃气,然后将混合燃气推入压力室稳压后点燃供向做功缸,完成进气和压缩行程;燃烧气体进入做功缸推动做功缸活塞18下行做功,完成做功和排气冲程。As explained in the background technology, the current structure of the four-stroke compression ignition internal combustion engine is to complete the intake, compression, work and exhaust strokes in one cylinder. The biggest disadvantage of this structure is that it cannot ensure the uniformity of the gas mixture. Mixing, in order to solve the above-mentioned biggest difficulty, the application provides a cylinder-divided combustion type internal combustion engine, shown in Figure 1 is the overall structural schematic diagram of the preferred embodiment, including a pair of working units composed of a mixing cylinder and a working cylinder, Described from the perspective of Figure 1, the pressure chamber 9 is set in the middle of the top of the mixing cylinder and the working cylinder, and an ignition system 10 is installed at the top and middle of the
本申请中分缸燃烧式内燃机为发动机;通常发动机选用偶数型号缸体发动机或者V型偶数型号缸体发动机。In this application, the split-cylinder combustion type internal combustion engine is an engine; usually the engine is an even-numbered cylinder engine or a V-type even-numbered cylinder engine.
压力室的一侧设置进气道5,进气道的管壁上安装喷油器6;进气道单独设置,避免因为设置在气缸盖上导致气缸盖强度和刚度的降低,喷油器也是直接安装在进气道上,单个设计避免结构复杂导致发动机在高速运转时动力反应迟钝。还包括EGR阀13、凸轮位置传感器12以及废气温度传感器21,在压力室外部罩设气缸盖,气缸盖上安装凸轮轴,凸轮轴上安装凸轮位置传感器,EGR阀、凸轮位置传感器以及废气温度传感器均安装在EGR管路内;前述的EGR阀、喷油器以及点火系统均均通过ECU11控制;喷油器通过油管与油泵7联接,油泵将燃料通过油管压入喷油器,并通过ECU控制在预设时间以预设压力喷入进气道中,本申请中是通过ECU、喷油器以及进气道将新鲜空气充入进气道内,燃料在ECU的控制下喷油器以80-100MPa的压力在预设时间以预设量喷入进气道,形成初始的燃气混合气,显然传统的四冲程压燃式内燃机的喷射压力为120-2500MPa,本申请实现的喷射压力能够在满足均匀混合的前提下,大大降低喷射压力,当喷射压力降低后,即可降低喷油系统的技术要求,以降低成本,经过试验发现成本能够降低50%左右。One side of the pressure chamber is provided with an
在ECU控制下,未完全燃烧的燃气再次引入压力室内,形成废气再循环系统(EGR系统14),这里形成的EGR系统能够保证燃烧充分,进一步提高燃烧效率。Under the control of the ECU, the incompletely burned gas is reintroduced into the pressure chamber to form an exhaust gas recirculation system (EGR system 14). The EGR system formed here can ensure sufficient combustion and further improve combustion efficiency.
由于初始燃气混合气需要混合,在混合缸内设置混合缸活塞,混合缸活塞通过混合缸连杆19与曲轴1联接,在做功缸内设置做功缸活塞,做功缸活塞通过做功缸连杆20与曲轴联接。混合缸曲轴与曲轴连通。旋转曲轴,即可对混合缸活塞、做功缸活塞的运行位置进行控制,以实现燃气混合气混合或者燃气混合气做功的需求。从图中可以明显看出,在压力室的外部罩设气缸盖(气门直接开设在气缸盖上),混合缸活塞的顶部、柴油机缸套(即为图中锯齿部分结构)以及气缸盖的底部形成的腔室为前述的混合缸;做功缸活塞的顶部、柴油机缸套以及气缸盖的底部形成的腔室为做功缸。Because the initial fuel gas mixture needs to be mixed, a mixing cylinder piston is arranged in the mixing cylinder, and the mixing cylinder piston is connected with the crankshaft 1 through the mixing
本申请还提供了采用上述分缸燃烧式内燃机的工作方法,以详细阐述双缸设计的优势,具体包括以下步骤:The present application also provides a working method using the above-mentioned split-cylinder combustion type internal combustion engine to elaborate on the advantages of the double-cylinder design, which specifically includes the following steps:
步骤S1:内燃机启动,曲轴旋转,此时混合缸进气门4开启、混合缸排气门关闭,混合缸活塞通过混合缸连杆带动向下运动,将新鲜空气吸入进气道,ECU根据凸轮轴的凸轮位置信号发生器信号控制喷油器的开启,向进气道喷射燃油,燃油与新鲜空气形成初始燃气混合气;混合缸活塞继续下行,将初始燃气混合气吸入混合缸内,当活塞下行到下止点时,完成进气冲程;Step S1: The internal combustion engine starts and the crankshaft rotates. At this time, the
步骤S2:曲轴继续旋转,混合缸活塞在混合缸连杆的推动下开始向上运动,此时混合缸进气门关闭,初始燃气混合气在混合缸活塞顶部的推动下形成挤流或者滚流的扰动,随着混合缸活塞继续上行,混合缸活塞顶部与缸盖底部的间隙越来越小,初始燃气混合气压力升高,燃油与空气形成了高压的均匀混合气;当混合缸活塞向上运行至接近上止点附近时,完成压缩冲程;Step S2: The crankshaft continues to rotate, and the piston of the mixing cylinder starts to move upward under the push of the connecting rod of the mixing cylinder. At this time, the intake valve of the mixing cylinder is closed, and the initial gas mixture forms a squeeze or tumble flow under the push of the top of the piston of the mixing cylinder. Disturbance, as the mixing cylinder piston continues to move upward, the gap between the top of the mixing cylinder piston and the bottom of the cylinder head becomes smaller and smaller, the initial gas mixture pressure increases, and the fuel and air form a high-pressure uniform mixture; when the mixing cylinder piston moves upward When it is close to the top dead center, the compression stroke is completed;
步骤S3:当混合缸活塞向上运行至接近上止点附近时,混合缸排气门打开,做功缸进气门关闭,高压的均匀混合气在混合缸活塞的推动下进入压力室,混合缸活塞运行到上止点时,混合缸排气门关闭,点火系统在ECU的控制下对高压的均匀混合气点火,形成爆燃的燃烧气体;同时,做功缸进气门开启,爆燃的燃烧气体通过做功缸进气门进入做功缸,推动做功缸活塞向下运行,通过做功缸连杆推动曲轴旋转,对外做功,当做功缸活塞向下运行到下止点时,完成做功行程;Step S3: When the piston of the mixing cylinder moves up to near the top dead center, the exhaust valve of the mixing cylinder opens, the intake valve of the working cylinder closes, and the high-pressure uniform mixture enters the pressure chamber under the push of the piston of the mixing cylinder, and the piston of the mixing cylinder When running to the top dead center, the exhaust valve of the mixing cylinder is closed, and the ignition system ignites the high-pressure uniform mixture under the control of the ECU to form deflagration combustion gas; at the same time, the intake valve of the working cylinder opens, and the deflagration combustion gas passes through the power The cylinder intake valve enters the power cylinder, pushes the piston of the power cylinder to run downward, and drives the crankshaft to rotate through the connecting rod of the power cylinder to perform work externally. When the piston of the power cylinder moves downward to the bottom dead center, the power stroke is completed;
步骤S4:曲轴在惯性的作用下继续旋转,通过做功缸连杆推动做功缸活塞向上运行,此时,做功缸进气门关闭,做功缸排气门16开启,做功后的废气在做功缸活塞的推动下通过做功缸排气门排出,当做功缸活塞上行到上止点时,完成排气冲程。Step S4: The crankshaft continues to rotate under the action of inertia, and the piston of the working cylinder is pushed upward by the connecting rod of the working cylinder. At this time, the intake valve of the working cylinder is closed, and the
本申请中还设置的EGR的废气温度传感器,其对压力室内废气温度进行监控,当废气温度低于预设温度时,EGR阀在ECU的控制下,按照预设流通截面开启或关闭将高温的燃气引入压力室,对未燃烧的燃气进行加热,改善内燃机的冷启动性能;在部分负荷工况下,当废气温度高于预设温度时,根据排出废气的压力和流量,按照预设流通截面开启或关闭,将部分未完全燃烧的燃气再引入压力室内进行燃烧,形成废气再循环系统,降低内燃机的排放污染物。The exhaust gas temperature sensor of EGR is also provided in this application, which monitors the exhaust gas temperature in the pressure chamber. When the exhaust gas temperature is lower than the preset temperature, the EGR valve is opened or closed according to the preset flow section under the control of the ECU to turn the high temperature The gas is introduced into the pressure chamber to heat the unburned gas to improve the cold start performance of the internal combustion engine; under partial load conditions, when the temperature of the exhaust gas is higher than the preset temperature, according to the pressure and flow of the exhaust gas, according to the preset flow section On or off, part of the incompletely burned gas is reintroduced into the pressure chamber for combustion to form an exhaust gas recirculation system and reduce the emission of pollutants from the internal combustion engine.
通过上述阐述可知,本申请提供的分缸燃烧式内燃机从根本上解决了燃气混合不均匀、排放污染物多以及燃烧效率低的问题,适合大范围推广。From the above description, it can be seen that the split-cylinder combustion internal combustion engine provided by the present application fundamentally solves the problems of uneven gas mixing, high pollutant emission and low combustion efficiency, and is suitable for wide-scale promotion.
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本申请所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。Those skilled in the art can understand that, unless otherwise defined, all terms (including technical terms and scientific terms) used herein have the same meaning as commonly understood by those of ordinary skill in the art to which this application belongs. It should also be understood that terms such as those defined in commonly used dictionaries should be understood to have a meaning consistent with the meaning in the context of the prior art, and unless defined as herein, are not to be interpreted in an idealized or overly formal sense explain.
本申请中所述的“和/或”的含义指的是各自单独存在或两者同时存在的情况均包括在内。The meaning of "and/or" in this application means that each exists alone or both exist simultaneously.
本申请中所述的“连接”的含义可以是部件之间的直接连接也可以是部件间通过其它部件的间接连接。The meaning of "connection" in this application may be a direct connection between components or an indirect connection between components through other components.
以上述依据本发明的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above-mentioned ideal embodiment according to the present invention, through the above-mentioned description content, relevant workers can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, but must be determined according to the scope of the claims.
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FR2416344A1 (en) * | 1978-02-02 | 1979-08-31 | Kovacs Andre | INTERNAL COMBUSTION ENGINE WITH SEPARATE COMPRESSION AND EXTENSION CHAMBER |
CN1219216A (en) * | 1996-04-15 | 1999-06-09 | 居伊·内格尔 | Internal combustion engine with constant volume independent combustion chamber |
US20110308505A1 (en) * | 2010-06-18 | 2011-12-22 | Scuderi Group, Llc | Split-cycle engine with crossover passage combustion |
CN113236416A (en) * | 2021-05-28 | 2021-08-10 | 湖南大学 | System and method for reducing fuel consumption of rotor engine |
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FR2416344A1 (en) * | 1978-02-02 | 1979-08-31 | Kovacs Andre | INTERNAL COMBUSTION ENGINE WITH SEPARATE COMPRESSION AND EXTENSION CHAMBER |
CN1219216A (en) * | 1996-04-15 | 1999-06-09 | 居伊·内格尔 | Internal combustion engine with constant volume independent combustion chamber |
US20110308505A1 (en) * | 2010-06-18 | 2011-12-22 | Scuderi Group, Llc | Split-cycle engine with crossover passage combustion |
CN113236416A (en) * | 2021-05-28 | 2021-08-10 | 湖南大学 | System and method for reducing fuel consumption of rotor engine |
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