CN116341141A - Three-dimensional design software-based pipe layout design method for compressor monitoring system - Google Patents
Three-dimensional design software-based pipe layout design method for compressor monitoring system Download PDFInfo
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Abstract
The invention relates to the field of pipeline design, and particularly discloses a method for designing a pipeline of a compressor monitoring system based on three-dimensional design software, which comprises the following steps: s1, counting measuring points and a sketch, calculating detecting points according to a compressor structure, and constructing a pipe distribution sketch according to the points; s2, constructing a three-dimensional pipe distribution gallery, and constructing a pipe distribution element standard gallery according to actual needs; s3, designing and laying out a pipe, and completing three-dimensional pipe laying design according to the assembly relation of the compressor body and parts and the monitoring point position circuit diagram; s4, final assembly of the whole machine and the pipeline, and assembly of a compressor main machine and other equipment parts; s5, a single-row drawing and a complete machine drawing are provided with a three-dimensional assembly schematic diagram; the invention can improve the working efficiency of designers through three-dimensional pipe distribution design. The intuitive three-dimensional hard pipe, hose and gradually perfected special library for the pipe distribution elements effectively reduce the difficulty of pipe distribution design, and the trend of the pipe distribution can be perfectly combined with the whole machine model.
Description
Technical Field
The invention belongs to the technical field of pipeline design, and particularly relates to a method for designing a pipeline of a compressor monitoring system based on three-dimensional design software.
Background
The design of the pipe distribution of the remote monitoring system of the compressor on the unit is an important component of the system, and the pipe distribution parts comprise various sensors, an armor sheath, an explosion-proof threading box (tee joint, four-way joint, elbow joint, left/right angle joint), pipe distribution accessories (reducer union, bdm explosion-proof clamping head) and the like, and are used for threading connection of the sensors at various parts to a junction box, and finally reach a station server through connection processing of a data acquisition box and a power supply box. Because of various pipe arrangement parts, hard pipes and hoses are complicated, a plurality of branch tubules are derived on a main pipeline according to the positions of the sensors to form a three-dimensional network layout.
The traditional pipe laying design is to use software such as CAD (computer aided design) and CAXA (computer aided design) to form a two-dimensional schematic plan (shown in figure 1), but the positions of all parts of a unit are not used as references, the monitoring points are not different from each other in height, all hard pipes and hoses are expressed by lines, the pipe laying elements cannot count the consumption accurately, the defects are finally caused to be very abstract, assembly staff in a workshop is difficult to recognize the drawing, the assembly progress is slow, and the efficiency is low.
SolidWorksRouting is a plug-in specific to SolidWorks for piping system design, and is fully integrated with SolidWorks seamlessly. By utilizing SolidWorksRouting, the layout design of most electric, hose and hard pipes can be completed quickly and efficiently. The plug-in can also be used for rapidly drawing hard pipes and hoses with complex trend, compared with two-dimensional drawings drawn by CAD and CAXA, the assembly progress and the working efficiency can be obviously improved.
Disclosure of Invention
The invention aims to provide a three-dimensional design software-based compressor monitoring system layout design method for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the method for designing the pipe distribution of the compressor monitoring system based on the three-dimensional design software specifically comprises the following steps:
s1, counting measuring points and a sketch, calculating detecting points according to a compressor structure, and constructing a pipe distribution sketch according to the points;
s2, constructing a three-dimensional pipe distribution gallery, and constructing a pipe distribution element standard gallery according to actual needs;
s3, designing and laying out a pipe, and completing three-dimensional pipe laying design according to the assembly relation of the compressor body and parts and the monitoring point position circuit diagram;
s4, final assembly of the whole machine and the pipeline, and assembly of a compressor main machine and other equipment parts;
s5, a single-row drawing and a whole machine drawing are provided with a three-dimensional assembly schematic diagram.
Preferably, in S1, when constructing a layout, the influence of the number of points, the filling area of the threading tube and the length of the signal line need to be comprehensively considered, and meanwhile, the principle of separate arrangement is adopted.
Preferably, in S2, according to the arrangement requirement, pre-checking the pipe laying elements which do not meet the in-plant standard, and quickly creating the elements required by the pipe laying design by using the solidworkroutinglibrary manager wizard software, so as to construct the three-dimensional pipe gallery meeting the in-plant standard.
Preferably, in S2, a series of part design tables in the SolidWorksRouting part configuration can be utilized to quickly generate the same kind of pipe laying parts with different specifications, then the pipe laying elements are classified according to names, and a pipe laying element gallery is created by utilizing a SolidWorksRouting design gallery file wizard, so that seamless connection between gallery elements and three-dimensional drawing is realized.
Preferably, in S3, when assembling the components, the "automatic routing" function of the solidworkdsrouting may be utilized to select the specification of the tube in the "line segment attribute", and select the "use hose" option, and connect the line points of the monitoring points one by one, so as to complete the three-dimensional tube layout of the column.
Preferably, in S3, after the three-dimensional pipe layout is completed, in order to improve the three-dimensional drawing efficiency, an "array" command in the SolidWorks software may be used to array out the three-dimensional layout design of the remaining three columns according to the center distance between the two columns, and meanwhile, the "automatic routing" function of SolidWorks routing may be continuously used to complete the part installation and pipe layout design.
Preferably, in S4, the assembly function of the parts of the SolidWorks can be utilized, the remaining parts are assembled according to the design drawing, and then the assembly of the whole machine model is completed, in this step, the same method of "automatic routing" of the SolidWorks is also applicable, and the installation of the parts and the three-dimensional design of the pipe layout are configured.
Preferably, in S5, to better help shop assembly personnel recognize the drawings, a three-dimensional assembly schematic may be provided using a SolidWorks built-in engineering drawing template.
Compared with the prior art, the invention has the beneficial effects that:
(1) The invention can improve the working efficiency of designers through three-dimensional pipe distribution design. The intuitive three-dimensional hard pipe, hose and gradually perfected special library for the pipe distribution elements effectively reduce the difficulty of pipe distribution design, and the trend of the pipe distribution can be perfectly combined with the whole machine model.
(2) The invention can effectively improve the accuracy and the drawing efficiency of the pipe distribution engineering drawing through the three-dimensional pipe distribution design. After the SolidWorksRouting pipe layout is designed, an engineering drawing meeting the design requirement can be obtained, even if the problem of pipe element replacement and pipe diameter change occurs in the drawing process, the engineering drawing can be completed rapidly, and the engineering drawing is associated with the three-dimensional pipe layout, so that the synchronous and automatic change functions are realized completely.
(3) The invention can automatically mark the serial numbers of the parts through the three-dimensional pipe distribution design, and can provide a bill of materials, and automatically count the number and the accurate length of each pipe distribution element and pipeline, thereby reducing the cost of materials and avoiding unnecessary material waste.
(4) The invention can reduce the difficulty of drawing recognition through the three-dimensional pipe distribution design and assist assembly personnel to shorten the assembly period. Especially for new staff, visual three-dimensional drawings and exploded views can be realized, so that the three-dimensional drawings and exploded views can be clearly recognized, the installation positions of all monitoring points can be rapidly understood, the lengths of pipelines can be accurately cut by combining with the real objects of the compressor unit, and even pipe sections can be prefabricated in advance.
Drawings
FIG. 1 is a block diagram of a design method of the present invention;
FIG. 2 is a schematic view of the overall structure of a compressor cloth tube according to the present invention;
FIG. 3 is a schematic top view of a compressor layout of the present invention;
FIG. 4 is a schematic view showing a bottom view of a compressor layout according to the present invention;
FIG. 5 is a schematic side view of a compressor layout;
FIG. 6 is a schematic elevational view of the present invention;
FIG. 7 is a table showing the number of points and the statistics of the points according to the present invention;
FIG. 8 is a schematic representation of a piping arrangement of the present invention;
FIG. 9 is a diagram of a library of piping elements according to the present invention;
FIG. 10 is a schematic view of the mounting position of the G2 column sensor of the present invention;
FIG. 11 is a view of the tee (1.5 inch) placement of the present invention;
FIG. 12 is a three-dimensional design of a single column of tubes according to the present invention;
FIG. 13 is a three-dimensional design of a compressor main frame layout of the present invention;
FIG. 14 is a schematic diagram of an overall compressor package assembly of the present invention;
FIG. 15 shows the overall assembly of the whole machine and pipeline according to the present invention;
FIG. 16 is an exploded view of a single row of piping elements of the present invention;
fig. 17 is an assembly schematic diagram of the whole machine pipe arranging element of the invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
For practical application, the following embodiment takes a DTY2800 unit being assembled as an example, and the unit driving mode is electric driving, and four cylinders and four columns are symmetrically arranged.
Referring to figures 1-17 of the drawings,
the method for designing the pipe distribution of the compressor monitoring system based on the three-dimensional design software specifically comprises the following steps:
s1, counting and sketching measuring points, calculating detection points according to a compressor structure, constructing a pipe distribution sketch according to the points, and monitoring the points required to be monitored according to user requirements, wherein the points comprise motor vibration, compressor vibration, cross head vibration, piston rod sedimentation, dynamic pressure and cylinder head vibration;
s2, constructing a three-dimensional pipe distribution gallery, and constructing a pipe distribution element standard gallery according to actual needs;
s3, designing and laying out a pipe, and completing three-dimensional pipe laying design according to the assembly relation of the compressor body and parts and the monitoring point position circuit diagram;
s4, final assembly of the whole machine and the pipeline, and assembly of a compressor main machine and other equipment parts;
s5, a single-row drawing and a whole machine drawing are provided with a three-dimensional assembly schematic diagram.
Referring to fig. 1-8, in S1, when a layout is constructed, the influence of the number of points, the filling area of the threading pipe and the length of the signal line need to be comprehensively considered, and meanwhile, a principle of arrangement is adopted, namely that a 1.5 inch manifold is arranged in a G1 cylinder and a G3 cylinder of a compressor, a 1.5 inch manifold is arranged in a G2 cylinder and a G4 cylinder on the other side, the two manifolds are respectively connected into a junction box with a connecting terminal, a collecting box, a power supply box and a station server behind the junction box are connected, and are not in the design range of the three-dimensional layout, blue thick lines represent 1.5 inch manifolds, and dark red thin lines represent 0.5 inch branch pipes. All measuring points of the motor and the columns G2 and G4 are collected on the left side of the piping sketch, and one vibration measuring point (13 in total) of the auxiliary end of the machine body is also provided; the right side of the layout drawing, besides all the measuring points in the G1 and G3 rows, also has a key phase and a vibration measuring point (12 in total) of the driving end of the machine body. In total 25, the number of measuring points is the same as described above.
Referring to fig. 1-9, in S2, according to the arrangement requirement, pre-checking the pipe arrangement elements which do not meet the in-plant standard, and quickly creating the elements required by the pipe arrangement design by using the solidworkroutinglibrary manager wizard software, so as to construct a three-dimensional pipe gallery meeting the in-plant standard.
In S2, a series part design table in SolidWorksRouting part configuration can be utilized to quickly generate the same kind of pipe distribution parts with different specifications, then the pipe distribution elements are classified according to names, and a pipe distribution element gallery is created by utilizing a SolidWorksRouting design gallery file wizard, so that seamless connection between gallery elements and three-dimensional drawing is realized.
As can be seen from the pipe layout, the branch pipes and the collecting pipes need to be connected in a transitional manner by elements such as a reducing joint, a three-way threading box, a elbow, a left/right angle joint and the like. Although the SolidWorks software contains a large number of standard components, the line part only has components such as a screw tee joint, a screw movable joint, a screw elbow and the like which are in accordance with the ISO standard, and a pipe distribution component drawing library such as an explosion-proof threading box, a reducing joint and the like which are in accordance with the in-plant standard does not exist, so that a three-dimensional pipe drawing library which is in accordance with the in-plant standard needs to be constructed before pipe distribution design. The pen user uses SolidWorks RoutingLibraryManager guide software to quickly create three-way threading boxes, elbow, left/right angle joints, reducer joints and other elements required by the pipe distribution design, and uses a series of part design tables in part configuration to quickly generate pipe distribution parts with the same type and different specifications.
In order to facilitate the convenient adjustment of the pipe arranging elements at any time in the subsequent three-dimensional pipe arranging design and drawing, a pen user classifies the pipe arranging elements according to names, and creates a pipe arranging element gallery by utilizing a SolidWorksRouting design gallery file wizard, thereby realizing the seamless connection between the gallery elements and the three-dimensional drawing. The designer can directly drag and call the required pipe laying element in the pipe laying design process, thereby greatly saving the time for frequently searching the pipe laying element in the drawing process in the past and improving the working efficiency
Referring to fig. 1-13, in S3, when assembling the components, the "automatic routing" function of SolidWorks Routing may be utilized to select the specification of the tube in the "line segment attribute", and select the "use hose" option, and connect the line points of the monitoring points one by one, so as to complete the three-dimensional tube layout of the column.
In S3, after the three-dimensional pipe layout is finished, an array command in SolidWorks software can be used for improving the three-dimensional drawing efficiency, the three-dimensional layout design of the other three columns can be obtained by array according to the center distance between two columns, and meanwhile, the automatic pipe layout function of SolidWorks routing can be continuously used for finishing the part installation and pipe layout.
Each row of compressors comprises cross head vibration (1), piston rod settlement (1), dynamic pressure (2) and cylinder head vibration (1), 5 monitoring points are counted, G2 is taken as an initial position, three-dimensional pipe distribution is started, the sensor mounting positions are shown in figure 10 in detail (description: the serial number (2) is the leading-out position of a signal wire of a piston rod settlement sensor, and the actual mounting position is arranged on a bracket right above the piston rod).
Opening SolidWorksRouting, directly dragging a 1.5 inch tee joint threading box from a pipe distribution element gallery to position (see red frame of figure 11), wherein the tee joint position is required to be lower than the middle body support, and the central line is flush with the outer line of the middle body support. The purpose of doing so is that the spanner space of the middle body support fixing bolt can not be interfered when the subsequent pipe is distributed, and the connection of the metal hose is also facilitated.
Through the assembly relation of parts, elements such as a reducing joint, an internal and external threaded joint, a 1 inch three-way threading box, a bent through, an explosion-proof clamping head and the like are sequentially assembled on the selected three-way threading box (see the partial enlarged view of the lower left corner of fig. 12), the specification of a pipe barrel is selected in the 'line section attribute' by utilizing the 'automatic line distribution' function of SolidWorksrouting, the 'use hose' option is selected, the line points of 5 monitoring points are connected one by one, and the three-dimensional line distribution design of the line is completed, and the detail is shown in fig. 12.
After the three-dimensional tube layout of the row is completed, in order to improve the three-dimensional drawing efficiency, the three-dimensional tube layout of the other three rows is arrayed according to the center distance between the two rows by only using an array command in SolidWorks software without drawing one by one in the assembly of the other three rows of compression cylinders, and the three-dimensional tube layout is shown in fig. 13. And then, continuously using the automatic routing function of SolidWorksrouting to complete the installation and pipe distribution design of the key phase sensor and the vibration sensor at two opposite angles of the machine body. It should be noted that, since the engine oil filter mounted at the auxiliary end of the engine body has a large external shape and occupies the position where the engine oil filter is mounted, the engine oil filter can be mounted at the position where the engine oil filter is mounted, and thus the engine oil filter can be mounted at the position where the engine oil filter is mounted.
Referring to fig. 1-15, in S4, the assembly function of the parts of the SolidWorks can be utilized to assemble the rest parts according to the design diagram, so as to complete the assembly of the whole machine model, and in this step, the same method of "automatic routing" of the SolidWorks is also applicable to configure the installation and the three-dimensional layout of the parts.
After the three-dimensional design of the main machine piping of the compressor is completed, the assembly function of the parts of SolidWorks is needed to be utilized again, the main machine of the compressor and the machine set base are assembled, and the coupler and the driving motor are sequentially installed to complete the assembly of the whole machine model, as shown in fig. 14.
At this time, the tee joint positioned by the column G2 of the compression cylinder can be continuously clicked by the right button, the option of 'editing line' is clicked, the length of the 1.5 inch main pipe is prolonged according to the shape of I-steel of the base part until the tail end of the motor, and a 1.5 inch threading box is arranged at the front bearing and the rear bearing of the motor, and the three-way valve is similar to the support of the middle body mentioned above, and the spanner space of the motor foundation bolt is avoided, so that the position is reserved for the subsequent maintenance position.
Finally, the same method of automatic routing of SolidWorksRouting is also applied, and the three-dimensional design of the pipe layout for the installation of the vibration sensors at the front and back positions of the driving motor is configured, as shown in FIG. 15.
Referring to fig. 1-17, in S5, to better aid the shop assembler in recognizing the drawings, a three-dimensional assembly schematic may be provided using a SolidWorks built-in engineering drawing template.
In order to better help workshop assembly personnel recognize the drawings, a three-dimensional assembly schematic diagram can be provided by utilizing an engineering drawing template built in SolidWorks. Similarly, we take the compression cylinder G2 as an example, to provide a three-dimensional assembly schematic diagram of the pipe arrangement elements, perform explosion treatment, and mark serial numbers and provide a Bom list (see fig. 16), so that we can complete statistics on the number of each element, the number of sensors and the number of wire harnesses required in the single-row compression cylinder pipe arrangement design.
Similarly, after hiding the driving motor, the coupling and the compressor main machine, an assembly schematic diagram of the whole machine pipe distribution element can be obtained, and in order to express the length dimension of the main pipe more clearly, the main pipe can be directly marked in a three-dimensional model so as to prepare for the prefabrication of pipelines of the same model in the later stage, as shown in fig. 17.
So far, all three-dimensional pipe layout design works are completed, and the three-dimensional drawing and bill of materials can be immediately used for workshop assembly production.
The three-dimensional pipe distribution design of the compressor monitoring system is found through the construction of a three-dimensional model and the actual assembly of a workshop, and has the following advantages compared with the traditional two-dimensional plane design:
the three-dimensional pipe distribution design can improve the work efficiency of designers. The intuitive three-dimensional hard pipe, hose and gradually perfected special library for the pipe distribution elements effectively reduce the difficulty of pipe distribution design, and the trend of the pipe distribution can be perfectly combined with the whole machine model.
The three-dimensional pipe distribution design can effectively improve the accuracy and the drawing efficiency of the pipe distribution engineering drawing. After the SolidWorksRouting pipe layout is designed, an engineering drawing meeting the design requirement can be obtained, even if the problem of pipe element replacement and pipe diameter change occurs in the drawing process, the engineering drawing can be completed rapidly, and the engineering drawing is associated with the three-dimensional pipe layout, so that the synchronous and automatic change functions are realized completely.
The three-dimensional pipe distribution design can automatically mark the serial numbers of parts and provide a bill of materials, and automatically count the number and the accurate length of each pipe distribution element and pipeline, thereby reducing the cost of materials and avoiding unnecessary material waste.
The three-dimensional pipe distribution design can reduce the difficulty of drawing recognition and assist assembly personnel to shorten the assembly period. Especially for new staff, visual three-dimensional drawings and exploded views can be realized, so that the three-dimensional drawings and exploded views can be clearly recognized, the installation positions of all monitoring points can be rapidly understood, the lengths of pipelines can be accurately cut by combining with the real objects of the compressor unit, and even pipe sections can be prefabricated in advance.
Aiming at the main machine part of the compressor, the three-dimensional model can be used for manufacturing the monitoring and assembling animation and teaching courseware of the compressor, and the method plays a positive role in training teaching and vigorous popularization of production units and end users.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The method for designing the pipe distribution of the compressor monitoring system based on the three-dimensional design software is characterized by comprising the following steps of:
s1, counting measuring points and a sketch, calculating detecting points according to a compressor structure, and constructing a pipe distribution sketch according to the points;
s2, constructing a three-dimensional pipe distribution gallery, and constructing a pipe distribution element standard gallery according to actual needs;
s3, designing and laying out a pipe, and completing three-dimensional pipe laying design according to the assembly relation of the compressor body and parts and the monitoring point position circuit diagram;
s4, final assembly of the whole machine and the pipeline, and assembly of a compressor main machine and other equipment parts;
s5, a single-row drawing and a whole machine drawing are provided with a three-dimensional assembly schematic diagram.
2. The three-dimensional design software-based compressor monitoring system piping design method according to claim 1, wherein: in S1, when a pipe layout sketch is constructed, the influences of the point position number, the filling area of the threading pipe and the length of the signal line are comprehensively considered, and meanwhile, a separate arrangement principle is adopted.
3. The three-dimensional design software-based compressor monitoring system piping design method according to claim 2, wherein: in S2, according to arrangement requirements, pre-checking pipe arrangement elements which do not meet the in-plant standard, and quickly creating elements required by pipe arrangement design by utilizing SolidWorksRoutingLibraryManager wizard software, so as to construct a three-dimensional pipe gallery meeting the in-plant standard.
4. The three-dimensional design software-based compressor monitoring system piping design method according to claim 3, wherein: in S2, a series part design table in SolidWorksRouting part configuration can be utilized to quickly generate the same kind of pipe distribution parts with different specifications, then the pipe distribution elements are classified according to names, and a pipe distribution element gallery is created by utilizing a SolidWorksRouting design gallery file wizard, so that seamless connection between gallery elements and three-dimensional drawing is realized.
5. The three-dimensional design software-based compressor monitoring system piping design method according to claim 4, wherein: in S3, when the parts are assembled, the automatic routing function of SolidWorksrouting can be utilized, the specification of the pipe barrel is selected in the line section attribute, the option of using a hose is selected, the line points of the monitoring points are connected one by one, and the three-dimensional pipe distribution design of the line can be completed.
6. The three-dimensional design software-based compressor monitoring system piping design method according to claim 5, wherein: in S3, after the three-dimensional pipe layout is finished, an array command in SolidWorks software can be used for improving the three-dimensional drawing efficiency, the three-dimensional layout design of the other three columns can be obtained by array according to the center distance between two columns, and meanwhile, the automatic pipe layout function of SolidWorks routing can be continuously used for finishing the part installation and pipe layout.
7. The three-dimensional design software-based compressor monitoring system piping design method according to claim 6, wherein: in S4, the assembly function of the parts of SolidWorks can be utilized, the rest parts are assembled according to the design drawing, and then the assembly of the whole machine model is completed.
8. The three-dimensional design software-based compressor monitoring system piping design method according to claim 7, wherein: in S5, to better help shop assembly personnel recognize the drawings, a three-dimensional assembly schematic may be provided using a SolidWorks built-in engineering drawing template.
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