Disclosure of Invention
The invention mainly aims to provide a grinding aid and a nano hydrocarbon fuel nano grinding preposition process, which are used for solving the problem of low micro-nano pulverized coal grinding efficiency in the prior art.
In order to achieve the above object, according to a first aspect of the present invention, there is provided a grinding aid comprising silica, calcium oxide and sodium tripolyphosphate, in which the mass content of silica is 15% to 40%, the mass content of calcium oxide is 10% to 30%, and the mass content of sodium tripolyphosphate is 20% to 60%.
Further, in the grinding aid, the mass content of silicon dioxide is 35%, the mass content of calcium oxide is 15%, and the mass content of sodium tripolyphosphate is 50%.
Further, the D50 of the silicon dioxide is 40-500 nm; preferably, the calcium oxide has a D50 of 0.2-5 microns.
In order to achieve the above object, according to a second aspect of the present invention, there is provided a nano-pulverizing pre-process for nano-hydrocarbon fuel, comprising mixing with coal slurry using the above grinding aid to prepare a modified raw material for preparing nano-hydrocarbon fuel; the coal slurry is obtained by mixing pulverized coal particles after pre-crushing with water.
Further, the mass ratio of the grinding aid to the pulverized coal particles is 0.005-0.05:1.
Further, the mass ratio of grinding aid to pulverized coal particles is 0.012:1.
Further, the nanometer hydrocarbon fuel nanometer crushing pre-process is characterized by comprising the following steps: mixing the pre-crushed pulverized coal particles with water to obtain coal slurry; dispersing grinding aid into the coal slurry; wherein, the mass content of the coal powder particles in the coal slurry is 25% -60%, preferably 40%.
Further, dispersing the grinding aid in the coal slurry, and dispersing in a shearing and emulsifying mode.
Further, the time of shearing and emulsifying is 15-30 min; preferably, the power of the shearing emulsifying device is 0.5-5 kw; preferably, the rotational speed of the shear emulsification is 5000 to 15000 rpm.
Further, the grinding aid is added in a one-time manner.
By applying the technical scheme of the invention, molecules in the improved grinding aid containing silicon dioxide, calcium oxide and sodium tripolyphosphate can be adsorbed on pulverized coal particles, so that the rheological property of ore pulp and the surface electrical property of ore particles are regulated, hydroxyl groups, electrostatic effect and the like are reduced, the viscosity of the ore pulp is reduced, the grindability of materials is improved, the dispersion of the particles is promoted, the adhesion of the ore particles on grinding media and mill lining plates and the agglomeration among the particles are prevented, the flowability is improved, the fineness and the yield of products are improved, the crushing limit is increased, and the energy consumption of the products is reduced. When the particle is used, the surface of the charged coal particles can act with the grinding aid to form an electric potential barrier for preventing particles from gathering, so that the particle can be dispersed. Meanwhile, the hydration membrane separates coal particles, so that the resistance among the coal particles is reduced, and the viscosity reduction effect is achieved. The grinding aid can change the surface activity of powder, reduce the hydroxyl and electrostatic effects and obtain better grinding efficiency. Therefore, by using the grinding aid, better grinding efficiency can be obtained in grinding raw material coal dust, and micro-nano-level coal dust can be obtained in a shorter time.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The present application will be described in detail with reference to examples.
Term interpretation:
micro-nano pulverized coal: pulverized coal with D 50 of 0.2-1.0 μm.
As mentioned in the background art, with the existing pulverizing method, it is difficult to efficiently pulverize micro-nano pulverized coal particles, and the pulverizing time and cost are long. Therefore, the inventor tries to explore the influence of physicochemical property changes of coal particles in the micro-nano grinding process on grinding aid selection and processing efficiency, and develops the grinding aid capable of efficiently grinding micro-nano coal dust, so that a series of protection schemes are provided.
In a first exemplary embodiment of the present application, a grinding aid is provided that includes silica, calcium oxide, and sodium tripolyphosphate. In the grinding aid, the mass content of silicon dioxide is 15-40%, the mass content of calcium oxide is 10-30%, and the mass content of sodium tripolyphosphate is 20-60%.
In the pulverizing process of coal powder, the particle size of raw coal is reduced to form dynamic balance of pulverization and agglomeration, exposed functional groups of the particles after superfine pulverization are increased, and side chains are easily oxidized into hydrophilic functional groups such as hydroxyl groups, carbonyl groups and carboxyl groups, so that the hydrophobicity of the new surfaces of the particles is affected.
The molecules of the grinding aid can be adsorbed on pulverized coal particles, the rheological property of ore pulp and the surface electrical property of ore particles are regulated, hydroxyl groups, electrostatic effects and the like are reduced, the viscosity of the ore pulp is reduced, the grindability of materials is improved, the dispersion of the particles is promoted, the adhesion of the ore particles on grinding media and mill lining plates and the agglomeration among the particles are prevented, the flowability is improved, the fineness and the yield of products are improved, the crushing limit is improved, and the energy consumption of the products is reduced. When the particle is used, the surface of the charged coal particles can act with the grinding aid to form an electric potential barrier for preventing particles from gathering, so that the particle can be dispersed. Meanwhile, the hydration membrane separates coal particles, so that the resistance among the coal particles is reduced, and the viscosity reduction effect is achieved. Therefore, the grinding aid can change the surface activity of the powder, reduce the hydroxyl and electrostatic effects and obtain better grinding efficiency.
Among the above grinding aids, silica. The calcium oxide and the sodium tripolyphosphate are matched with each other, so that better capability of grinding the pulverized coal can be generated. The grinding aid formed by combining 15-40% of silicon dioxide, 10-30% of calcium oxide and 20-60% of sodium tripolyphosphate can obtain better capabilities of reducing the hydroxyl group, electrostatic adsorption force and the like of coal dust, and plays better grinding aid capability in actual grinding aid crushing, and the crushing efficiency is high.
In a preferred embodiment, in the grinding aid, the mass content of silica is 35%, the mass content of calcium oxide is 15%, and the mass content of sodium tripolyphosphate is 50%.
In a preferred embodiment, the D50 of the silica is 40-500 nm; preferably, the calcium oxide has a D50 of 0.2-5 microns.
The silicon dioxide is used as a grinding aid, a large amount of hydrophilic groups exist on the surface of the silicon dioxide, moisture can be absorbed to form a hydrophilic film, and the surface resistance is reduced by virtue of proton transfer, so that the antistatic effect is exerted. Can also promote pulverized coal to be crushed and refined, and provides a co-ground material with a high-porosity structure for rapid moisture permeation. The D 50 is silicon dioxide with the diameter of 40-500 nm, which is similar to the particle diameter of the micro-nano pulverized coal to be obtained, and the pulverizing effect is good.
In a second exemplary embodiment of the present application, a nano-hydrocarbon fuel nano-pulverizing pre-process is provided, and the grinding aid is mixed with coal slurry, that is, the grinding aid is dispersed into coal slurry to be nano-pulverized to prepare a modified raw material for preparing nano-hydrocarbon fuel, wherein the coal slurry is a coal slurry obtained by mixing pre-pulverized coal powder particles with water.
Preferably, the pulverized coal particles with the carbon content of 63% -65%, the alumina content of 13% -15%, the silica content of 8% -10%, the calcium oxide content of 1.2% -1.8% and the ferric oxide content of 1.0% -1.5% are more matched with the grinding aid, so that a proper modified raw material can be obtained, and the subsequent nanometer grinding has better grinding efficiency, so that ideal nanometer primary pulp (namely the coal slurry containing micro-nano-level pulverized coal) is obtained.
In a preferred embodiment, the mass ratio of grinding aid to pulverized coal particles is 0.005-0.05:1.
In a preferred embodiment, the mass ratio of grinding aid to pulverized coal particles is 0.012:1.
The mass ratio of the grinding aid to the pulverized coal particles (i.e. solid raw materials) in the nano-hydrocarbon fuel nano-pulverizing pre-process is kept in the range of 0.005-0.05:1. If the addition amount of the grinding aid is too large, not only waste and cost rise are caused, but also the grinding is inhibited; if the addition amount is too small, the surface activity degree of the powder is changed in an overall way, so that the promotion effect of the auxiliary agent on crushing is insufficient, and the crushing efficiency is low.
In a preferred embodiment, the nano-hydrocarbon fuel nano-comminution pre-process comprises: mixing the pre-crushed pulverized coal particles with water to obtain coal slurry; dispersing grinding aid into the coal slurry; wherein, the mass content of the coal powder particles in the coal slurry is 25% -60%, preferably 40%.
In the coal slurry, the solid content is 25% -60%, and the coal slurry has proper viscosity and good fluidity, and is beneficial to subsequent crushing.
In a preferred embodiment, the coal fines particles are dispersed in the slurry by shear emulsification.
In a preferred embodiment, the time of shear emulsification is 15 to 30 minutes; preferably, the power of the shearing emulsifying device is 0.5-5 kw; preferably, the rotational speed of the shear emulsification is 5000 to 15000 rpm.
The common grinding aid dispersing process comprises an emulsifying process, an ultrasonic process, a mechanical stirring process and the like, and aiming at the grinding aid used by the application, the process experiments are respectively carried out by utilizing the different grinding processes, and as the grinding aid contains silicon dioxide and calcium oxide, the granularity is nano-scale, the surface energy is larger, the coal dust is dispersed by utilizing a shearing and emulsifying method, and the grinding effect is optimal.
In a preferred embodiment, the grinding aid is added in a single addition.
The grinding aid is an inorganic grinding aid, and the phenomenon of easy agglomeration of the organic grinding aid caused by heat release of grinding and grinding in dispersing and subsequent grinding is avoided. Therefore, in the pre-process of nano-crushing the nano-hydrocarbon fuel, the grinding aid is added into the grinding system at one time and can play a role, and the operation is simple and easy to control and quantify.
The advantageous effects of the present application will be explained in further detail below in connection with specific examples.
Example 1
Grinding aid: the proportion of silicon dioxide is 35%, the proportion of calcium oxide is 15%, and the proportion of sodium tripolyphosphate is 50%.
The coal slurry is 10 kg, the solid content is 25%, the coal slurry is mixed in a shearing and emulsifying mode, the power of shearing and emulsifying equipment is 1 kilowatt, the rotating speed is 8000 revolutions per minute, the grinding aid is added into the coal slurry at one time, and the mass ratio of the grinding aid to the solid content is 0.012:1, so that the modified raw material for preparing the nano hydrocarbon fuel is prepared. The modified raw material is continuously stirred and crushed. The pulverized system was sampled at a fixed time point and the pulverized coal particle size was measured, and the data are shown in table 1.
Table 1 data of coal fines experiment after grinding aid addition
The processing time is the time when the modified raw material is subjected to nanometer crushing. In the process of nano-pulverizing, the pulverized coal D 50 reaches about 2 microns within 30 minutes, the median particle size reaches about 1.1 microns within 60 minutes, the D 50 reaches 0.93 microns within 90 minutes, and the D 50 reaches 0.89 microns within 120 minutes.
Example 2
The comminution process is the same as in example 1, except that the grinding aid: the proportion of silicon dioxide is 15%, the proportion of calcium oxide is 25%, and the proportion of sodium tripolyphosphate is 60%. The data are shown in table 2.
TABLE 2
Example 3
The comminution process is the same as in example 1, except that the grinding aid: the proportion of silicon dioxide is 40%, the proportion of calcium oxide is 30%, and the proportion of sodium tripolyphosphate is 30%. The data are shown in table 3.
TABLE 3 Table 3
Example 4
Grinding aid is the same as in example 1 except that the dispersing method is ultrasonic pulverization. The data are shown in table 4.
TABLE 4 Table 4
Example 5
Grinding aid is the same as in example 1 except that the dispersing method is mechanical stirring and pulverizing. The data are shown in table 5.
TABLE 5
Comparative example 1
The procedure is as in example 1, except that no grinding aid is added. The data are shown in table 6.
TABLE 6
Experimental data shows that coal powder D 50 drops rapidly from 14 microns to about 5 microns and then below 5 microns after 30 minutes in a 5 minute processing time, but the processing efficiency drops substantially in a subsequent time period, and coal powder D 50 drops only from 4.89 to 3.48 microns even if the processing time is extended to 3 hours. With the extension of the ultrafine grinding time, the particles are gradually in a dynamic balance state of grinding-agglomerating, and gradually approach the ultrafine grinding limit when the median particle size of the pulverized coal is below about 5 microns.
Comparative example 2
The comminution process is the same as in example 1, except that the grinding aid: the proportion of silicon dioxide is 50%, the proportion of calcium oxide is 5%, and the proportion of sodium tripolyphosphate is 45%. The data are shown in Table 7.
TABLE 7
Comparative example 3
The comminution process is the same as in example 1, except that the grinding aid: the proportion of silicon dioxide is 40%, and the proportion of sodium tripolyphosphate is 60%. The data are shown in table 8.
TABLE 8
Comparative example 4
The comminution process is the same as in example 1, except that the grinding aid: the proportion of calcium oxide is 30% and the proportion of sodium tripolyphosphate is 70%. The data are shown in table 9.
TABLE 9
From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects: compared with the grinding aid in the prior art, the grinding aid can crush the coal dust in a short time to obtain micro-nano-level coal dust, improve crushing efficiency, product fineness and product yield, improve crushing limit and reduce product energy consumption.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.