CN116215944A - Vertical full-automatic film machine and use method thereof - Google Patents
Vertical full-automatic film machine and use method thereof Download PDFInfo
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- CN116215944A CN116215944A CN202310474523.9A CN202310474523A CN116215944A CN 116215944 A CN116215944 A CN 116215944A CN 202310474523 A CN202310474523 A CN 202310474523A CN 116215944 A CN116215944 A CN 116215944A
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims abstract description 33
- 238000004804 winding Methods 0.000 claims abstract description 18
- 239000010408 film Substances 0.000 claims description 334
- 238000001179 sorption measurement Methods 0.000 claims description 34
- 238000010409 ironing Methods 0.000 claims description 26
- 230000003287 optical effect Effects 0.000 claims description 18
- 239000007888 film coating Substances 0.000 claims description 17
- 238000009501 film coating Methods 0.000 claims description 17
- 230000008859 change Effects 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 235000000396 iron Nutrition 0.000 claims description 3
- 239000010409 thin film Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000712 assembly Effects 0.000 abstract description 2
- 238000000429 assembly Methods 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/16—Applying or generating heat or pressure or combinations thereof by rotary members
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention belongs to the technical field of film forming machines, and discloses a vertical full-automatic film forming machine and a use method thereof, wherein the vertical full-automatic film forming machine comprises the following steps: the shell structure comprises an outer shell and a workbench connected to the inner side of the outer shell, a belt conveyor is arranged on the lower side of the workbench, yarn groups are conveyed on a belt of the belt conveyor, a vertical supporting frame is fixedly connected to the side wall of the workbench, a lifting motor is fixedly connected to the side wall of the supporting frame, a vertical screw is connected to a driving shaft of the lifting motor through a first synchronous belt, a bearing seat connected with the lower end of the screw is arranged at the upper end of the workbench, the screw is symmetrically connected to two sides of the supporting frame through the lifting motor, and lifting fixing assemblies connected with the yarn groups are arranged on the outer side wall of the screw. The invention has high intelligent degree, reduces the workload of operators, and improves the production efficiency as a whole, and the winding film is convenient to replace.
Description
Technical Field
The invention relates to the technical field of film forming machines, in particular to a vertical full-automatic film forming machine and a using method thereof.
Background
In the fiber production process, the finished yarn clusters need to be wrapped with a coating film or a thermoplastic bag and then packaged. At present, two packaging processes of a coating film and a heat shrinkage bag exist according to different practical requirements, namely the coating film packaging is to coat a film with a certain coating on the surface of a yarn cluster, and the film is tightly coated on the surface of the yarn cluster after being heated by a heating device and is adhered to yarn on the outer ring of the yarn cluster.
The coating film wound on the side surface of the yarn cluster needs to process the end part of the coating film and tightly wrap the film strips at the upper end and the lower end of the yarn cluster, so that the coating effect of the coating film is ensured, the process needs to be operated manually, the workload of an operator is increased, the whole production efficiency is influenced, and a vertical full-automatic film machine is provided for solving the problems.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description summary and in the title of the application, to avoid obscuring the purpose of this section, the description summary and the title of the invention, which should not be used to limit the scope of the invention.
The present invention has been made in view of the above-mentioned problems associated with the conventional vertical full-automatic film machine and the method of using the same.
Therefore, the invention aims to provide the vertical full-automatic film machine which has high intelligent degree, reduces the workload of operators, is convenient to replace a winding film and integrally improves the production efficiency.
In order to solve the technical problems, the invention provides the following technical scheme: a vertical full-automatic film machine, comprising: the device comprises a shell structure and a film structure, wherein the shell structure comprises an outer shell and a workbench which is connected with the inner side of the outer shell and is horizontal, a belt conveyor is arranged on the lower side of the workbench, yarn groups are conveyed on a belt of the belt conveyor, a vertical support frame is fixedly connected to the side wall of the workbench, a lifting motor is fixedly connected to the side wall of the support frame, a driving shaft of the lifting motor is connected with a vertical screw rod through a first synchronous belt, a bearing seat which is connected with the lower end of the screw rod is arranged at the upper end of the workbench, the screw rod is symmetrically connected with the lifting motor on two sides of the support frame, and lifting fixing assemblies which are connected with the yarn groups are arranged on the outer side wall of the screw rod; the film structure is including setting up in the film of workstation upside and changing the seat and connecting the film supporting disk in the film of seat upper end, film supporting disk upper end is connected with the film, be provided with on the workstation and be connected with the film supporting disk and be used for the film of dismouting to change the subassembly, the upper end fixedly connected with many vertical branches of film change the seat, and the upper end fixedly connected with same piece horizontally roof of many branches, be connected with many vertical guide bars between roof and the film change seat, be connected with the film on roof and the film change the lateral wall of seat and adsorb the accessory plate, one side of film adsorbs the accessory plate is provided with the film and adsorbs the board, the one end of film is passed a plurality of guide bars in proper order and is connected with film and adsorbs the board lateral wall, be provided with on the lateral wall of film and attach the feeding subassembly on yarn group surface with the film, be provided with the cutting subassembly that is used for cutting the film between roof and the film change the seat.
As a preferable scheme of the vertical full-automatic film machine, the invention comprises the following steps: the lifting fixing assembly comprises a lifting assembly supporting seat which is connected to the outer side of the screw rod in a threaded mode, and a fixing unit connected with the yarn group is arranged at the upper end of the lifting assembly supporting seat.
As a preferable scheme of the vertical full-automatic film machine, the invention comprises the following steps: the fixed unit comprises a rotating motor fixedly connected to the upper end of the lifting assembly supporting seat, a first synchronous wheel is fixedly sleeved on the outer side of a driving shaft of the rotating motor, a vertical rotating shaft is rotatably connected to the upper end of the lifting assembly supporting seat, a second synchronous wheel is fixedly sleeved on the outer side wall of the rotating shaft, the first synchronous wheel is connected with the second synchronous wheel through a second synchronous belt, the lower end of the rotating shaft extends to the lower side of the lifting assembly supporting seat and is fixedly connected with an expansion shaft, and the expansion shaft is expanded on the inner wall of the yarn group.
As a preferable scheme of the vertical full-automatic film machine, the invention comprises the following steps: the lower extreme fixedly connected with film rotating electrical machines of seat is changed to the film, the drive shaft of film rotating electrical machines extends to the upside of seat is changed to the film and with the lower extreme fixed connection of film supporting disk, rotating electrical machines drive inflation axle and yarn group rotation, and film rotating electrical machines drive film supporting disk is rotatory and drive the film rotation simultaneously, release the thin film layer.
As a preferable scheme of the vertical full-automatic film machine, the invention comprises the following steps: the film replacement assembly comprises a film replacement seat positioning cylinder fixedly connected to the lower end of the workbench, the telescopic end of the film replacement seat positioning cylinder extends to the upper side of the workbench and is connected with a positioning pin, the positioning pin is connected with the lower end of the film replacement seat in a clamping mode, two groups of parallel film replacement sliding rails are arranged on the workbench, the upper end of each film replacement sliding rail is provided with a sliding rail smaller than the size of each film replacement sliding rail, the film replacement seat is connected to the upper ends of the two groups of sliding rails in a sliding mode, and the upper end of each yarn group is provided with a film fixing seat used for limiting the yarn group.
As a preferable scheme of the vertical full-automatic film machine, the invention comprises the following steps: the utility model discloses a yarn group ironing machine, including workstation, yarn group, rotary cylinder drive hot plate, the upper end of workstation has offered the rectangle opening relative with the inflation axle, yarn group corresponds to carry to rectangle opening inboard and with inflation axle coupling, all fixedly connected with first positioning cylinder on the workstation of rectangle opening both sides, and the flexible end of two first positioning cylinders sets up relatively, the flexible end fixedly connected with vertical locating lever of first positioning cylinder, and the locating lever plays spacing effect to yarn group, the rectangle opening part of workstation is provided with the ironing unit, the ironing unit includes the ironing unit fixing base of fixed connection on the workstation lateral wall, be connected with the rotary cylinder on the lateral wall of ironing unit fixing base, the drive end of rotary cylinder is connected with the hot plate, ironing unit is with yarn group bottom more film part irones, rotary cylinder drive hot plate is rotatory to iron the film, then rotary cylinder resets.
As a preferable scheme of the vertical full-automatic film machine, the invention comprises the following steps: the utility model discloses a belt conveyer, including workstation, belt conveyer, first locating splint, second locating splint, first locating splint and second locating splint, the equal fixedly connected with second locating cylinder on the workstation lateral wall of both sides of belt conveyer, the flexible end fixedly connected with first locating splint and second locating splint of second locating cylinder, and the length value of second locating splint is greater than first locating splint length value, first locating splint and second locating splint play the location effect to the yarn group on the belt conveyer.
As a preferable scheme of the vertical full-automatic film machine, the invention comprises the following steps: the feeding assembly comprises a vertical plate fixedly connected to the upper end of the film replacing seat, a film feeding cylinder is fixedly connected to the side wall of the vertical plate, the telescopic end of the film feeding cylinder is fixedly connected with the side wall of the film adsorption plate, the film feeding cylinder is retracted after the film is attached to the surface of the yarn group, a vertical mounting plate is connected to the side wall of a supporting rod on one side of the film feeding cylinder, a film winding auxiliary cylinder is fixedly connected to the side wall of the mounting plate, optical axes parallel to the mounting plate are arranged on the side wall of the mounting plate on the upper side and the lower side of the film winding auxiliary cylinder, the optical axes play a role of horizontal limiting to ensure that the film winding auxiliary cylinder transversely stretches, a vertical U-shaped frame is connected to the telescopic end of the film winding auxiliary cylinder, a rotary optical axis is connected to the notch of the U-shaped frame, and the film winding auxiliary cylinder stretches out to enable the rotary optical axis to press the film and enable the film to be fully contacted with the yarn group.
As a preferable scheme of the vertical full-automatic film machine, the invention comprises the following steps: the cutting assembly comprises a first rodless cylinder fixedly connected to the upper end of a top plate, the upper end of the film adsorption auxiliary plate is connected with the first rodless cylinder, the first rodless cylinder can drive the film adsorption auxiliary plate to move so as to adsorb the film on the film adsorption plate again, the lower end of the top plate is connected with a second rodless cylinder, the side wall of the second rodless cylinder is connected with a film cutting cylinder, the telescopic end of the film cutting cylinder is connected with a blade, the second rodless cylinder enables the film cutting cylinder to move up and down to cut the film, and the second rodless cylinder and the film cutting cylinder reset after cutting is completed.
As a preferable scheme of the vertical full-automatic film machine, the invention comprises the following steps: the application method of the vertical full-automatic film machine comprises the following steps:
s1, a yarn group 1 is conveyed to a preset position through a conveying line, a second positioning cylinder 5 drives a first positioning clamping plate 6 and a second positioning clamping plate 7 to synchronously move so as to position the yarn group 1, a lifting motor 9 drives a first synchronous wheel 10 and a lead screw 16 to rotate, an expansion shaft 11 is lowered to the preset position, the expansion shaft 11 is expanded on the inner wall of the yarn group 1, and then the expansion shaft 11 and the yarn group 1 are lifted to a preset position under the action of the lifting motor 9;
s2, the film 31 is adsorbed on the film adsorption plate 19, so that the film feeding cylinder 18 drives the film adsorption plate 19 to attach the film 31 to the surface of the yarn cluster 1, then the film feeding cylinder 18 retracts, and the rotary motor 12 drives the second synchronous wheel 13 and the third synchronous wheel 14 to rotate so as to drive the expansion shaft 11 and the yarn cluster 1 to rotate for one second to stop; the film winding auxiliary cylinder 20 extends out to enable the rotating optical axis 22 to press the film 31, so that the film 31 is fully contacted with the yarn group 1; the rotating motor 12 continuously drives the expansion shaft 11 and the yarn group 1 to rotate, and meanwhile, the film rotating motor 33 drives the film supporting disc 27 to rotate to drive the film 31 to rotate so as to release the film layer;
s3, stopping the rotation of the rotating motor 12 and the film rotating motor 33 until a plurality of layers of films are wound on the surface of the yarn cluster 1; the first rodless cylinder 23 drives the film coating adsorption auxiliary plate 24 to move so as to re-adsorb the film 31 on the film coating adsorption plate 19, the film coating cutting cylinder 26 stretches out to enable the blade to cut the film 31, the second rodless cylinder 25 enables the film coating cutting cylinder 26 to move up and down to cut the film 31, and the second rodless cylinder 25 and the film coating cutting cylinder 26 are reset after cutting is completed;
s4, ironing the part, with the height of the film 31 being higher than that of the yarn cluster 1, of the yarn cluster 1 by the ironing unit 2, namely, driving the heating plate 37 to rotate by the rotary air cylinder 36 to iron the film 31, and resetting the rotary air cylinder 36; the lifting motor 9 drives the first synchronous wheel 10 and the screw rod 16 to rotate, so that the expansion shaft 11 and the yarn group 31 are lowered onto a conveying line, and the coating work is completed to enter the next working procedure;
s5, after the film 31 is used up, the film replacing seat positioning cylinder 29 drives the positioning pin to retract, the film replacing seat 30 is manually pulled out through the sliding rail 34, the film fixing seat 32 is loosened, the yarn cluster 31 is replaced, the film replacing seat 30 is manually pushed through the sliding rail 34, and the film replacing seat positioning cylinder 29 drives the positioning pin to extend out of the fixed film replacing seat 30, so that the film 31 is replaced.
The invention has the beneficial effects that: according to the invention, the yarn group is positioned by driving the positioning unit through the positioning cylinder, the yarn group lifting and rotating unit lifts the yarn group through the air inflation shaft, after the yarn group film sealing unit adsorbs the film on the sand group, the air inflation shaft drives the yarn group to rotate to begin to film, after film coating is completed, the film ironing unit presses the film coating at the bottom of the yarn group, and then the yarn group lifting and rotating unit places the yarn group on the conveying line to enter the next process, so that the intelligent degree is high, the workload of operators is reduced, in addition, the winding film is convenient to replace, and the production efficiency is integrally improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
FIG. 1 is a schematic diagram of the overall structure of a vertical full-automatic film machine according to the present invention;
FIG. 2 is a schematic view of a structure of one side of the back of a supporting frame of the vertical full-automatic film machine;
FIG. 3 is a schematic view of a front side structure of a support frame of the vertical full-automatic film machine of the invention;
FIG. 4 is a schematic view of the structure of one side of the back of the film adsorption plate of the vertical full-automatic film machine;
FIG. 5 is a schematic view of a lateral structure of a film changing slide rail of the vertical full-automatic film machine of the present invention;
FIG. 6 is a schematic view of the structure of a heating plate of the vertical full-automatic film machine of the invention.
Wherein, 1, yarn group; 2. an ironing unit; 3. a first positioning cylinder; 4. a positioning rod; 5. a second positioning cylinder; 6. a first locating clamp plate; 7. a second locating splint; 8. a support frame; 9. lifting the motor; 10. a first synchronizing wheel; 11. an expansion shaft; 12. a rotating electric machine; 13. a second synchronizing wheel; 14. a third synchronizing wheel; 15. a lifting assembly support; 16. a screw rod; 17. a bearing seat; 18. a film feeding cylinder; 19. a film adsorption plate; 20. a film winding auxiliary cylinder; 21. an optical axis; 22. rotating the optical axis; 23. a first rodless cylinder; 24. an envelope adsorption auxiliary plate; 25. a second rodless cylinder; 26. a coating cutting cylinder; 27. a film support plate; 28. the film is used for replacing the sliding rail; 29. a film replacing seat positioning cylinder; 30. a film replacing seat; 31. a film; 32. a film fixing seat; 33. a thin film rotary motor; 34. a slide rail; 35. ironing unit fixing seat; 36. a rotary cylinder; 37. and (5) heating the plate.
Description of the embodiments
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Further, in describing the embodiments of the present invention in detail, the cross-sectional view of the device structure is not partially enlarged to a general scale for convenience of description, and the schematic is only an example, which should not limit the scope of protection of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
Referring to fig. 1-6, a vertical full-automatic film machine, comprising: the device comprises a shell structure and a film structure, wherein the shell structure comprises an outer shell 38 and a workbench 39 which is connected to the inner side of the outer shell 38 and is horizontal, a belt conveyor 40 is arranged on the lower side of the workbench 39, a yarn group 1 is conveyed on a belt of the belt conveyor 40, a vertical supporting frame 8 is fixedly connected to the side wall of the workbench 39, a lifting motor 9 is fixedly connected to the side wall of the supporting frame 8, a driving shaft of the lifting motor 9 is connected with a vertical screw rod 16 through a first synchronous belt 10, a bearing seat 17 which is connected with the lower end of the screw rod 16 is arranged at the upper end of the workbench 39, the screw rod 16 and the lifting motor 9 are symmetrically connected to the two sides of the supporting frame 8, lifting fixing components which are connected with the yarn group 1 are arranged on the outer side wall of the screw rod 16 and comprise lifting component supporting seats 15 which are in threaded connection with the outer side of the screw rod 16, a fixing unit which is connected with the yarn group 1 is arranged at the upper end of the lifting component supporting seat 15, and in particular, a rotating motor 12 is fixedly connected to the side wall of the supporting frame 8, a first synchronous wheel 13 is fixedly sleeved on the outer side of a driving shaft of the rotating motor 12, the lifting component supporting seat is rotatably connected to the lifting component supporting seat 15, the upper end of the lifting component is rotatably connected to the second synchronous wheel 14 is fixedly connected to the second synchronous wheel 11 through the rotating shaft, and the second synchronous wheel 11 is fixedly connected to the inner side of the side wall of the lifting component supporting seat 11, which is fixedly connected to the second synchronous wheel, and the second synchronous wheel is connected to the inner side of the rotating shaft, and the second synchronous shaft, and the expansion wheel is fixedly connected to the inner side 11.
The film structure comprises a film replacing seat 30 arranged on the upper side of a workbench 39 and a film supporting disc 27 connected to the upper end of the film replacing seat 30, wherein the upper end of the film supporting disc 27 is connected with a film 31, a film replacing component which is connected with the film supporting disc 27 and used for disassembling and assembling the film 31 is arranged on the workbench 39, the lower end of the film replacing seat 30 is fixedly connected with a film rotating motor 33, a driving shaft of the film rotating motor 33 extends to the upper side of the film replacing seat 30 and is fixedly connected with the lower end of the film supporting disc 27, the rotating motor 12 drives an expansion shaft 11 to rotate with a yarn group 1, meanwhile, the film rotating motor 33 drives the film supporting disc 27 to rotate and drives the film 31 to rotate, a film layer is released, the film replacing component comprises a film replacing seat positioning cylinder 29 fixedly connected to the lower end of the workbench 39, the telescopic end of the film replacing seat positioning cylinder 29 extends to the upper side of the workbench 39 and is connected with a positioning pin, the positioning pin is clamped with the lower end of the film replacing seat 30, two groups of parallel film replacing slide rails 28 are arranged on the workbench 39, the upper ends of the film replacing slide rails 28 are provided with slide rails 34 smaller than the size of the film replacing slide rails 34 on the two groups of the film replacing slide rails 30, and the slide rails are arranged on the two pairs of slide rails 32 are arranged on the slide rails 32.
Wherein, the upper end of workstation 39 has seted up the rectangle opening relative with inflation axle 11, yarn group 1 corresponds to carry to rectangle opening inboard and be connected with inflation axle 11, all fixedly connected with first positioning cylinder 3 on the workstation 39 of rectangle opening both sides, and the flexible end of two first positioning cylinder 3 sets up relatively, the flexible end fixedly connected with vertical locating lever 4 of first positioning cylinder 3, and locating lever 4 plays spacing effect to yarn group 1, all fixedly connected with second positioning cylinder 5 on the workstation 39 lateral wall of belt conveyor 40 both sides, the flexible end fixedly connected with first positioning splint 6 and the second positioning splint 7 of second positioning cylinder 5, and the length value of second positioning splint 7 is greater than first positioning splint 6 length value, first positioning splint 6 and second positioning splint 7 play the positioning effect to yarn group 1 on the belt conveyor 40.
Further, the upper end fixedly connected with many vertical branches of film change seat 30, and the upper end fixedly connected with same piece horizontally roof of many branches, be connected with many vertical guide bars between roof and the film change seat 30, be connected with film absorption accessory plate 24 on roof and the lateral wall of film change seat 30, one side of film absorption accessory plate 24 is provided with film absorption board 19, the one end of film 31 passes a plurality of guide bars in proper order and is connected with film absorption board 19 lateral wall, be provided with the feed subassembly that attaches film 31 on yarn group 1 surface on the lateral wall of film absorption accessory plate 24, feed subassembly includes the riser of fixed connection at film change seat 30 upper end, fixedly connected with film feed cylinder 18 on the lateral wall of riser, the flexible end of film feed cylinder 18 is connected with film absorption board 19 lateral wall fixed connection, with film 31 attach the back film feed cylinder 18 of yarn group 1 surface, be connected with vertical mounting panel on the lateral wall of film feed cylinder 18 one side, fixedly connected with film winding accessory cylinder 20 on the lateral wall of mounting panel, be provided with on the lateral wall of film winding accessory cylinder 20 both sides and extend from top to bottom the side, the optical axis 21 is provided with the optical axis 21 and the optical axis of film cylinder 20 is connected with the optical axis 22 of film cylinder 20 side-by-side, and the rotatory film cylinder 20 is fully stretched out and is connected with the optical axis 22, the film cylinder is stretched out and is fully in parallel with the film cylinder 20, the film cylinder is stretched out and stretched out, and stretched film cylinder is fully has a film cylinder is stretched.
Still further, a cutting assembly for cutting the film 31 is arranged between the top plate and the film replacing seat 30, the cutting assembly comprises a first rodless cylinder 23 fixedly connected to the upper end of the top plate, the upper end of the film adsorption auxiliary plate 24 is connected with the first rodless cylinder 23, the first rodless cylinder 23 can drive the film adsorption auxiliary plate 24 to move so as to re-adsorb the film 31 on the film adsorption plate 19, the lower end of the top plate is connected with a second rodless cylinder 25, the side wall of the second rodless cylinder 25 is connected with a film cutting cylinder 26, the telescopic end of the film cutting cylinder 26 is connected with a blade, the second rodless cylinder 25 enables the film cutting cylinder 26 to move up and down so as to cut the film 31, after cutting is completed, the second rodless cylinder 25 and the film cutting cylinder 26 are reset, an ironing unit 2 is arranged at a rectangular opening of the workbench, the ironing unit 2 comprises an ironing unit fixing seat 35 fixedly connected to the side wall of the workbench 39, a rotary cylinder 36 is connected to the side wall of the ironing unit fixing seat 35, the rotary cylinder 36 is connected with a 37, the ironing unit 2 carries out ironing on a part with a film-out part with the bottom of the cluster 1, the film 31, the rotary cylinder 36 drives the heating plate 31 to reset the rotary driving end, and the heating plate 36 carries out reset of the rotary driving end.
In the use process, the yarn group 1 is conveyed to a preset position through a conveying line, the second positioning cylinder 5 drives the first positioning clamping plate 6 and the second positioning clamping plate 7 to synchronously move so as to position the yarn group 1, the lifting motor 9 drives the first synchronous wheel 10 and the lead screw 16 to rotate, the expansion shaft 11 is lowered to the preset position, the expansion shaft 11 expands on the inner wall of the yarn group 1, then under the action of the lifting motor 9, the expansion shaft 11 and the yarn group 1 are lifted to the preset position, the film 31 is adsorbed on the film adsorption plate 19, the film adsorption plate 19 is driven by the film adsorption plate 19, then the film adsorption plate 19 is attached to the surface of the yarn group 1, the film adsorption plate 18 is retracted, the second synchronous wheel 13 and the third synchronous wheel 14 are driven by the rotating motor 12 to rotate so as to drive the expansion shaft 11 and the yarn group 1 to rotate for one second to stop; the film winding auxiliary cylinder 20 extends out to enable the rotating optical axis 22 to press the film 31, so that the film 31 is fully contacted with the yarn group 1; the rotating motor 12 continues to drive the expansion shaft 11 and the yarn group 1 to rotate, and meanwhile, the film rotating motor 33 drives the film supporting disc 27 to rotate, so that the film 31 is driven to rotate, and the film layer is released. Until the yarn cluster 1 is wound with a plurality of layers of films, the rotating motor 12 and the film rotating motor 33 stop rotating; the first rodless cylinder 23 drives the film coating adsorption auxiliary plate 24 to move so as to re-adsorb the film 31 on the film coating adsorption plate 19, the film coating cutting cylinder 26 stretches out to enable the blade to cut the film 31, the second rodless cylinder 25 enables the film coating cutting cylinder 26 to move up and down to cut the film 31, and the second rodless cylinder 25 and the film coating cutting cylinder 26 are reset after cutting is completed; because the height dimension of the film 31 is higher than that of the yarn cluster 1, the ironing unit 2 irones the part of the yarn cluster 1 with more film at the bottom, namely the rotary air cylinder 36 drives the heating plate 37 to rotate so as to iron the film 31, and then the rotary air cylinder 36 is reset; the lifting motor 9 drives the first synchronous wheel 10 and the screw rod 16 to rotate, so that the expansion shaft 11 and the yarn group 31 are lowered onto a conveying line, and the coating work is completed to enter the next working procedure; when the film 31 is used up, the film replacing seat positioning cylinder 29 drives the positioning pin to retract, the film replacing seat 30 is manually pulled out through the sliding rail 34, the film fixing seat 32 is loosened, the yarn cluster 31 is replaced, the film replacing seat 30 is manually pushed through the sliding rail 34, and the film replacing seat positioning cylinder 29 drives the positioning pin to extend out of the fixed film replacing seat 30, so that the film 31 is replaced.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.
Claims (10)
1. A vertical full-automatic film machine, comprising:
the shell structure comprises an outer shell (38) and a workbench (39) which is connected to the inner side of the outer shell (38) and is horizontal, a belt conveyor (40) is arranged at the lower side of the workbench (39), yarn balls (1) are conveyed on a belt of the belt conveyor (40), a vertical supporting frame (8) is fixedly connected to the side wall of the workbench (39), a lifting motor (9) is fixedly connected to the side wall of the supporting frame (8), a vertical screw rod (16) is connected to a driving shaft of the lifting motor (9) through a first synchronous belt (10), a bearing seat (17) connected with the lower end of the screw rod (16) is arranged at the upper end of the workbench (39), the screw rod (16) is symmetrically connected to the two sides of the supporting frame (8), and lifting fixing components connected with the yarn balls (1) are arranged on the outer side wall of the screw rod (16).
The utility model provides a film structure, its is including setting up in film change seat (30) of workstation (39) upside and connecting film supporting disk (27) in film change seat (30) upper end, film supporting disk (27) upper end is connected with film (31), be provided with on workstation (39) with film supporting disk (27) be connected and be used for dismouting film (31) film change subassembly, the upper end fixedly connected with many vertical branches of film change seat (30), and the upper end fixedly connected with same piece horizontally roof of many branches, be connected with many vertical guide bars between roof and film change seat (30), be connected with film adsorption auxiliary plate (24) on roof and the lateral wall of film change seat (30), one side of film adsorption auxiliary plate (24) is provided with film adsorption plate (19), the one end of film (31) is passed a plurality of guide bars in proper order and is connected with film adsorption plate (19) lateral wall, be provided with on the lateral wall of film adsorption plate (24) and attach film (31) to be used for cutting between the yarn of group (31) and cut between the roof setting up and cutting yarn carrier (30).
2. The vertical full-automatic film machine according to claim 1, wherein: the lifting fixing assembly comprises a lifting assembly supporting seat (15) which is connected to the outer side of the screw rod (16) in a threaded mode, and a fixing unit connected with the yarn group (1) is arranged at the upper end of the lifting assembly supporting seat (15).
3. The vertical full-automatic film machine according to claim 2, wherein: the fixed unit comprises a rotating motor (12) fixedly connected to the upper end of a lifting assembly supporting seat (15), a first synchronous wheel (13) is fixedly sleeved on the outer side of a driving shaft of the rotating motor (12), a vertical rotating shaft is rotatably connected to the upper end of the lifting assembly supporting seat (15), a second synchronous wheel (14) is fixedly sleeved on the outer side wall of the rotating shaft, the first synchronous wheel (13) is connected with the second synchronous wheel (14) through a second synchronous belt, the lower end of the rotating shaft extends to the lower side of the lifting assembly supporting seat (15) and is fixedly connected with an expansion shaft (11), and the expansion shaft (11) is expanded on the inner wall of the yarn group (1).
4. A vertical full-automatic film machine according to claim 3, wherein: the lower extreme fixedly connected with film rotating electrical machines (33) of seat (30) are changed to the film, the drive shaft of film rotating electrical machines (33) extends to the upside of seat (30) and with the lower extreme fixed connection of film supporting disk (27) are changed to the film, rotating electrical machines (12) drive inflation axle (11) and yarn group (1) are rotatory, and film rotating electrical machines (33) drive film supporting disk (27) are rotatory and drive film (31) rotation simultaneously, release the thin film layer.
5. The vertical full-automatic film machine according to claim 1, wherein: the film replacement assembly comprises a film replacement seat positioning cylinder (29) fixedly connected to the lower end of a workbench (39), the telescopic end of the film replacement seat positioning cylinder (29) extends to the upper side of the workbench (39) and is connected with a positioning pin, the positioning pin is clamped with the lower end of a film replacement seat (30), two groups of parallel film replacement sliding rails (28) are arranged on the workbench (39), sliding rails (34) smaller than the size of the film replacement sliding rails are arranged at the upper end of the film replacement sliding rails (28), the film replacement seat (30) is slidably connected to the upper ends of the two groups of sliding rails (34), and a film fixing seat (32) used for limiting the yarn group (1) is arranged at the upper end of the yarn group (1).
6. A vertical full-automatic film machine according to claim 3, wherein: the utility model discloses a yarn group ironing device, including workstation (39), yarn group (1), workstation (39), yarn group (1) are provided with the rectangle opening relative with inflation axle (11), yarn group (1) is carried to rectangle opening inboard and is connected with inflation axle (11) corresponding, all fixedly connected with first positioning cylinder (3) on workstation (39) of rectangle opening both sides, and the flexible end of two first positioning cylinders (3) sets up relatively, the flexible end fixedly connected with vertical locating lever (4) of first positioning cylinder (3), and locating lever (4) play spacing effect to yarn group (1), the rectangle opening part of workstation is provided with ironing unit (2), ironing unit (2) include fixed connection ironing unit fixing base (35) on workstation (39) lateral wall, be connected with revolving cylinder (36) on ironing unit fixing base (35)'s the lateral wall, the drive end of revolving cylinder (36) is connected with hot plate (37), ironing unit (2) irones yarn group (1) bottom many film parts, revolving cylinder (36) drive (37) rotate and iron hot plate (31) and then reset.
7. The vertical full-automatic film machine according to claim 1, wherein: the utility model discloses a yarn group positioning device, including workstation (39) of band conveyer (40), band conveyer (40) both sides, all fixedly connected with second location cylinder (5) on workstation (39) lateral wall, the telescopic end fixedly connected with first location splint (6) and second location splint (7) of second location cylinder (5), and the length value of second location splint (7) is greater than first location splint (6) length value, yarn group (1) on band conveyer (40) are played the location effect to first location splint (6) and second location splint (7).
8. The vertical full-automatic film machine according to claim 1, wherein: the feeding assembly comprises a vertical plate fixedly connected to the upper end of a film replacing seat (30), a film feeding cylinder (18) is fixedly connected to the side wall of the vertical plate, the telescopic end of the film feeding cylinder (18) is fixedly connected with the side wall of a film adsorption plate (19), the film feeding cylinder (18) is retracted after a film (31) is attached to the surface of a yarn group (1), a vertical mounting plate is connected to the side wall of a supporting rod on one side of the film feeding cylinder (18), a film winding auxiliary cylinder (20) is fixedly connected to the side wall of the mounting plate, optical axes (21) parallel to the mounting plate are arranged on the side walls of the mounting plate on the upper side and the lower side of the film winding auxiliary cylinder (20), the optical axes (21) play a role of horizontally limiting to ensure that the film winding auxiliary cylinder (20) transversely stretches out and draws back, a vertical U-shaped frame is connected with a rotary optical axis (22) in a notch of the U-shaped frame, and the film winding auxiliary cylinder (20) stretches out to enable the rotary optical axis (22) to press the film (31) and enable the film (31) to be fully contacted with the yarn group (1).
9. The vertical full-automatic film machine according to claim 8, wherein: the cutting assembly comprises a first rodless cylinder (23) fixedly connected to the upper end of a top plate, the upper end of a film adsorption auxiliary plate (24) is connected with the first rodless cylinder (23), the first rodless cylinder (23) can drive the film adsorption auxiliary plate (24) to move so as to re-adsorb a film (31) on the film adsorption plate (19), the lower end of the top plate is connected with a second rodless cylinder (25), the side wall of the second rodless cylinder (25) is connected with a film cutting cylinder (26), the telescopic end of the film cutting cylinder (26) is connected with a blade, the second rodless cylinder (25) enables the film cutting cylinder (26) to move up and down to cut the film (31), and the second rodless cylinder (25) and the film cutting cylinder (26) are reset after cutting is completed.
10. The vertical full-automatic film machine according to claim 1, wherein: the application method of the vertical full-automatic film machine comprises the following steps:
s1, a yarn group 1 is conveyed to a preset position through a conveying line, a second positioning cylinder 5 drives a first positioning clamping plate 6 and a second positioning clamping plate 7 to synchronously move so as to position the yarn group 1, a lifting motor 9 drives a first synchronous wheel 10 and a lead screw 16 to rotate, an expansion shaft 11 is lowered to the preset position, the expansion shaft 11 is expanded on the inner wall of the yarn group 1, and then the expansion shaft 11 and the yarn group 1 are lifted to a preset position under the action of the lifting motor 9;
s2, the film 31 is adsorbed on the film adsorption plate 19, so that the film feeding cylinder 18 drives the film adsorption plate 19 to attach the film 31 to the surface of the yarn cluster 1, then the film feeding cylinder 18 retracts, and the rotary motor 12 drives the second synchronous wheel 13 and the third synchronous wheel 14 to rotate so as to drive the expansion shaft 11 and the yarn cluster 1 to rotate for one second to stop; the film winding auxiliary cylinder 20 extends out to enable the rotating optical axis 22 to press the film 31, so that the film 31 is fully contacted with the yarn group 1; the rotating motor 12 continuously drives the expansion shaft 11 and the yarn group 1 to rotate, and meanwhile, the film rotating motor 33 drives the film supporting disc 27 to rotate to drive the film 31 to rotate so as to release the film layer;
s3, stopping the rotation of the rotating motor 12 and the film rotating motor 33 until a plurality of layers of films are wound on the surface of the yarn cluster 1; the first rodless cylinder 23 drives the film coating adsorption auxiliary plate 24 to move so as to re-adsorb the film 31 on the film coating adsorption plate 19, the film coating cutting cylinder 26 stretches out to enable the blade to cut the film 31, the second rodless cylinder 25 enables the film coating cutting cylinder 26 to move up and down to cut the film 31, and the second rodless cylinder 25 and the film coating cutting cylinder 26 are reset after cutting is completed;
s4, ironing the part, with the height of the film 31 being higher than that of the yarn cluster 1, of the yarn cluster 1 by the ironing unit 2, namely, driving the heating plate 37 to rotate by the rotary air cylinder 36 to iron the film 31, and resetting the rotary air cylinder 36; the lifting motor 9 drives the first synchronous wheel 10 and the screw rod 16 to rotate, so that the expansion shaft 11 and the yarn group 31 are lowered onto a conveying line, and the coating work is completed to enter the next working procedure;
s5, after the film 31 is used up, the film replacing seat positioning cylinder 29 drives the positioning pin to retract, the film replacing seat 30 is manually pulled out through the sliding rail 34, the film fixing seat 32 is loosened, the yarn cluster 31 is replaced, the film replacing seat 30 is manually pushed through the sliding rail 34, and the film replacing seat positioning cylinder 29 drives the positioning pin to extend out of the fixed film replacing seat 30, so that the film 31 is replaced.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310474523.9A CN116215944A (en) | 2023-04-28 | 2023-04-28 | Vertical full-automatic film machine and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310474523.9A CN116215944A (en) | 2023-04-28 | 2023-04-28 | Vertical full-automatic film machine and use method thereof |
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| Publication Number | Publication Date |
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| CN116215944A true CN116215944A (en) | 2023-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310474523.9A Pending CN116215944A (en) | 2023-04-28 | 2023-04-28 | Vertical full-automatic film machine and use method thereof |
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| CN (1) | CN116215944A (en) |
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| CN214190235U (en) * | 2020-11-30 | 2021-09-14 | 苏州久一自动化科技有限公司 | Vertical yarn group coating machine |
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| CN214190437U (en) * | 2020-11-30 | 2021-09-14 | 苏州久一自动化科技有限公司 | A tectorial membrane arrangement subassembly for vertical yarn group coating machine |
| CN214190234U (en) * | 2020-11-30 | 2021-09-14 | 苏州久一自动化科技有限公司 | Edge sealing module for vertical yarn roll coating machine |
| CN216070633U (en) * | 2021-06-23 | 2022-03-18 | 潍坊祥得士新型建筑材料有限公司 | Film winding machine special for plastering gypsum package in rib punching process |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6494400B1 (en) * | 2000-10-25 | 2002-12-17 | Illinois Tool Works Inc. | Automatic film roll changer and method of operating the same |
| CN106586060A (en) * | 2016-12-21 | 2017-04-26 | 福德机器人（成都）有限责任公司 | Film-coating method for glass fiber yarn cluster |
| CN212354479U (en) * | 2020-06-09 | 2021-01-15 | 大连中远密封材料有限公司 | Guider of coiler processing usefulness |
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| CN214190437U (en) * | 2020-11-30 | 2021-09-14 | 苏州久一自动化科技有限公司 | A tectorial membrane arrangement subassembly for vertical yarn group coating machine |
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Application publication date: 20230606 |