CN116149295A - Double-redundancy position sensor fault diagnosis method based on dynamic time warping - Google Patents
Double-redundancy position sensor fault diagnosis method based on dynamic time warping Download PDFInfo
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Abstract
The invention provides a dual-redundancy position sensor fault diagnosis method based on dynamic time warping, which is suitable for being integrated into a light-weight miniaturized servo system to realize the detection and positioning of the position sensor fault. The invention designs a method for calculating the consistency distance of a low-pass filtered position sensor signal based on a dynamic time warping algorithm, setting a non-consistency detection threshold value by using a random algorithm, realizing consistency discrimination of the position sensor, constructing a virtual position sensor by using the angle of a rotary transformer, and completing positioning of the fault position sensor and discrimination of an extreme value zero fault mode. The method has certain diagnosis robustness and good fault compatibility.
Description
Technical Field
The invention relates to the technical field of servo system fault diagnosis, in particular to a double-redundancy position sensor fault diagnosis method based on dynamic time warping.
Background
The servo system is used as a key actuating mechanism of the aircraft, and can quickly follow a position command signal to realize pose adjustment of a follow-up control surface by means of position-rotating speed-current three-ring control, so that the triaxial motion pose of the aircraft can be stably adjusted in real time.
As an important component of the servo system, a healthy and reliable position sensor is critical to the safe operation of the servo system. However, the position sensor is a fragile measuring device, and is susceptible to failure caused by various environmental factors such as short-time overtemperature, electromagnetic interference, abnormal impact and the like which are possible in long-endurance flight. To improve the reliability of the servo system, the position sensor is usually designed in a redundant manner, so as to utilize the increased redundancy to assist in fault diagnosis and fault-tolerant control. The traditional position sensor redundancy generally adopts a triple redundancy design mode, and a voting decision mode of 'three taking two' (3 oo 2) is adopted to judge the fault position sensor. Currently, an on-board servo system is developing towards the application direction of light miniaturization, and the design scheme of the dual-redundancy position sensor is widely focused from the perspective of reasonably reducing design redundancy. How to perform fault diagnosis on the dual redundant position sensor so as to ensure the healthy operation of the servo system is a problem to be solved urgently at present.
Disclosure of Invention
The technical solution of the invention is as follows: the fault diagnosis method for the double-redundancy position sensor based on dynamic time warping is provided for overcoming the defects of the prior art.
The technical scheme of the invention is as follows:
a fault diagnosis method of a dual redundant position sensor based on dynamic time warping is characterized by comprising the following steps:
measuring the consistency distance r of the outputs of the two paths of position sensors after low-pass filtering based on a dynamic time warping algorithm;
setting a non-uniform detection threshold value by using a random algorithm, and realizing uniformity discrimination of the position sensor;
on the basis of consistency discrimination, a virtual position sensor is constructed by utilizing the angle of the rotary transformer, and the detection, the positioning and the fault mode discrimination of the position sensor are assisted.
Preferably, the method for measuring the consistency distance of the outputs of the two paths of position sensors after low-pass filtering based on the dynamic time warping algorithm is as follows:
step A1: two paths of servo system in running state are collected in real timePosition sensor signal pos 1 ,pos 2 Dynamically intercepting two paths of position sensor signals with length of l from the two paths of position sensor signals respectivelyAnd->Wherein the method comprises the steps ofk is the current sampling time;
step A2: initializing an accumulated distance matrix D, D epsilon R l×l ;
Step A3: setting the length w of a matching window, and updating the accumulated distance matrix by adopting a dynamic time warping algorithm, wherein the updating formula of an ith row and jth column element D (i, j) of the accumulated distance matrix D is as follows:
D(i,j)=d(i,j)+min(D(i-1,j),D(i-1,j-1),D(i,j-1))
step A4: and calculating the consistency distance r of the two paths of position sensor signals.
Preferably, the consistency distance r of the two paths of position sensor signals satisfies the following conditions:
wherein dist () is a consistent distance function of two paths of position sensor signals.
Preferably, a random algorithm is used for setting a non-uniform detection threshold value, so that the uniformity judgment of the position sensor is realized, and the specific implementation mode is as follows:
step B1: collecting position sensor signals in a fault-free state, and constructing a consistency distance training set Wherein Nsamp is a sufficiently large constant;
Step B3: setting an allowable fault false alarm rate FAR and an allowable increment delta of single-step iteration;
step B4: initializing a non-uniformity detection thresholdLet->Wherein J is 0 Is a sufficiently small real number;
step B5: from a collectionN groups of training samples are randomly extracted to construct a random training set +.>
Step B6: traversing random training setCalculating that the element in the set is greater than the current +.>The number of samples n, the return duty cycle
Step B7: iterative calculation of non-uniformity detection threshold according to the following criteria
step B8: judging the consistency of the signals of the two paths of position sensors, ifJudging that the signals of the two paths of position sensors are consistent; if->And judging that the signals of the two paths of position sensors are inconsistent.
Preferably, nsamp satisfies Nsamp > N.
Preferably, on the basis of consistency discrimination, the virtual position sensor is constructed by utilizing the angle of the rotary transformer, and the detection, the positioning and the fault mode discrimination of the fault of the position sensor are assisted, and the realization modes are as follows:
step C1: constructing a virtual position sensor by utilizing a rotary transformer angle signal according to the transmission relation between the rotary motion and the linear motion;
Step C3: determining two-way position sensor signalAnd virtual position sensor signal->A non-uniformity detection threshold value between +.>And->
Step C4: after the virtual position sensor is introduced, comparing the consistency of the position sensor signals in pairs, and if the two paths of position sensor signals are consistent, the two paths of position sensors have no faults, and the position feedback is selected from the position feedback with smaller consistency distance with the virtual position sensor; if the two paths of position sensor signals are inconsistent, and one path of position sensor signals are consistent with the virtual position sensor signals, judging that the other path of position sensor has a fault; if the comparison results are inconsistent, judging that the two paths of position sensors have faults, and selecting a virtual position sensor for position feedback.
Step C5: setting an extreme fault detection threshold pos max Comparing the maximum value of the absolute value of the fault position sensing signal in the time window with the length of l with the extremum fault detection threshold value, and carrying out extremum fault mode identification;
step C6: setting a zero-value fault detection threshold pos zero And comparing the maximum value of the absolute value of the fault position sensing signal in the time window with the length of l with a zero-value fault detection threshold value, and carrying out zero-value fault identification.
Preferably, in the step C1, pos 3 θ×ratio, where pos 3 And (3) reconstructing a virtual position sensor signal, wherein θ is an angle output by the rotary transformer, and ratio is a transmission ratio.
Preferably, the implementation manner of the step C4 is as follows:
if it isThe two paths of position sensors have no faults, and the position feedback is selected to be the position with smaller consistency distance with the virtual position sensor;
if it isJudging that the first path of position sensor fails, and selecting a second path of position sensor for position feedback;
if it isJudging that the second path of position sensor fails, and selecting the first path of position sensor for position feedback;
if it isAnd judging that the two paths of position sensors are failed, wherein the position feedback is a virtual position sensor.
Preferably, in the step C5, if the fault location sensor isi= {1,2}, it is determined that the jth path position sensor has an extremum fault.
Preferably, in the step C5, if the fault location sensor isi= {1,2}, it is determined that the jth path position sensor has zero value fault.
Compared with the prior art, the invention has the following advantages:
(1) the invention realizes the consistency measurement of the position signal sequence in the time window by utilizing the dynamic time warping algorithm when the consistency of the two paths of position signals is judged, and has certain robustness to the signal wild value and the asynchronous communication delay compared with the point-to-point consistency measurement mode.
(2) The invention designs the non-uniform detection threshold by adopting a random algorithm, has a certain guiding significance compared with manual experience selection, and can avoid the problem of missed detection caused by overlarge threshold selection to a certain extent.
(3) The invention introduces a soft redundancy design of the position sensor, utilizes the angle signal output by the rotary transformer to construct the virtual position sensor, so that the double redundancy diagnosis problem can be converted into a triple redundancy diagnosis problem, the diagnosis logic is simpler, and when two paths of position sensors have faults, fault tolerance exists, the fault compatibility is good, and the reliability is high.
Drawings
FIG. 1 is a schematic diagram of a servo system dual redundant position sensor fault diagnosis;
FIG. 2 is a simplified schematic diagram of a specific embodiment technique;
FIG. 3 is a graph of virtual sensor output effects;
FIG. 4 is a diagram of the effect of position sensor fault detection;
fig. 5 is a diagram of the effect of the second path position sensor zero-value fault discrimination.
Detailed Description
The invention aims to solve the problem of fault diagnosis of double redundant position sensors, measures the consistency distance of the outputs of two paths of position sensors after low-pass filtering based on a dynamic time warping algorithm, and utilizes a random algorithm to set a non-consistency detection threshold value so as to realize consistency judgment of the position sensors; based on consistency discrimination, the virtual position sensor constructed by utilizing the angle of the rotary transformer is combined to realize the detection, positioning and fault mode discrimination of the fault of the position sensor. The fault diagnosis principle of the dual redundant position sensor of the servo system is shown in fig. 1, and key links of the fault diagnosis design comprise: (1) a consistency distance measure; (2) non-uniform detection threshold design; (3) fault diagnosis logic.
The flow chart of the invention is shown in fig. 2, and is mainly realized by the following technical scheme:
(1) consistency distance metric
According to the collected two paths of position sensor signals, consistency distance measurement is carried out based on a dynamic time warping algorithm, and the method specifically comprises the following steps:
step A1: real-time acquisition servoPosition sensor signal pos in system operation state 1 ,pos 2 Dynamically intercepting two paths of position sensing signals with length of lAnd->
Where k is the current sampling instant.
Step A2: initializing an accumulated distance matrix D E R l×l The initial value of the matrix element D (i, j) is set to infinity.
Step A3: setting the length w of the matching window, updating the accumulated distance matrix by adopting a dynamic time warping algorithm,
D(i,j)=d(i,j)+min(D(i-1,j),D(i-1,j-1),D(i,j-1))
step A4: a consistent distance measure r of the position sensor signal is output,
(2) Non-uniform detection threshold design
Based on the consistency distance measurement, a random algorithm is utilized to design a non-consistency detection threshold value of the two paths of position sensing signals. The method comprises the following specific steps:
step B1: collecting enough position sensing signals in a fault-free state, and constructing a consistency distance measurement training set
Wherein Nsamp is a sufficiently large constant.
Step B2: given epsilon (0, 1), delta epsilon (0, 1), selecting random sample number N, satisfying
Step B3: setting the allowable fault false alarm rate FAR and the allowable increment delta of single-step iteration.
Wherein J is 0 Is a sufficiently small real number.
Step B5: from a collectionN groups of training samples are randomly extracted to construct a random training set +.>
Step B6: traversing random training setComputing elements in the collection greater than the current J th The number of samples n, the return duty cycle
Step B7: iterative calculation of non-uniformity detection thresholdThe following operations are performed:
Step B8: judging the signal consistency of the double-position sensor ifJudging that the signals of the two paths of position sensors are consistent; if->And judging that the signals of the two paths of position sensors are inconsistent.
(3) Fault diagnosis
On the basis of consistency discrimination, detecting the occurrence of a fault of the position sensor and positioning the fault position sensor, wherein the specific steps comprise:
step C1: according to the transmission relation between the rotary motion and the linear motion, a virtual position sensor is designed by utilizing the angle signal of the rotary transformer,
pos 3 =θ×ratio
wherein pos 3 And (3) reconstructing a virtual position signal, wherein θ is an angle of the output of the rotary transformer, and ratio is a transmission ratio.
Step C2: dynamically intercepting a position sensing signal with the length of l in a mode of step A1
Step C3: determining two paths of position sensing signals according to the steps B1-B7And virtual position sense signal->A non-uniformity detection threshold value between +.>And->
Step C4: position sensor fault detection. After the virtual position sensor is introduced, ifThe two paths of position sensors have no faults, and the position feedback is selected to be the position with smaller consistency distance with the virtual position sensor; if it isJudging that the first path of position sensor fails, and selecting a second path of position sensor for position feedback; if-> Judging that the second path of position sensor fails, and selecting the first path of position sensor for position feedback; if-> And judging that the two paths of position sensors are failed, wherein the position feedback is a virtual position sensor.
Step C5: and (5) identifying an extremum fault mode. Setting an extreme fault detection threshold pos max Comparing the maximum value of the absolute value of the fault position sensing signal in the time window with the length of l with the extreme fault detection threshold value, ifThe ith path position sensor is determined to have an extremum fault.
Step C6: zero-value fault pattern discrimination. Setting a zero-value fault detection threshold pos zero Comparing the maximum value of the absolute value of the fault location sensing signal in the time window with the length of l with a zero-value fault detection threshold value, ifIt is determined that the i-th path position sensor has failed by a zero value.
Examples:
the embodiment of the invention is a differential type speed comprehensive dual-redundancy servo system, the position adjustable range is [ -35mm,35mm ], and the transmission ratio ratio=0.0783.
Given a position command signal of 35mm amplitude, 0.05hz, the consistency distance metric parameter sets: dynamically intercepting window length l=50, and matching window length w=2; non-coincidence detection threshold design parameter setting: epsilon=0.01, delta=0.01, the allowed false positive rate far=0.02, the number of random training set samples n=20000, the initial non-coincidence detection threshold J 0 Allowed increment of single step iteration delta=0.0001, =0.0001; failure mode discriminationParameter setting: extreme fault detection threshold pos max =35 mm, zero-value fault detection threshold pos zero =0.08mm。
Collecting enough position sensing data under a fault-free state, calculating the consistency distance between three groups of position signals (two paths of position sensing signals and one path of virtual position sensing signals) in a pairwise mode according to the consistency distance measurement mode, and constructing three groups of consistency distance measurement training setsAccording to the non-coincidence detection threshold design mode, three groups of non-coincidence detection threshold designs are calculated as +.> According to the fault diagnosis logic, the detection, the positioning and the mode identification of the fault of the position sensor are carried out, and the fact that the differential type speed comprehensive dual-redundancy structure design is adopted requires the angle theta of the dual-channel rotary transformer 1 And theta 2 The addition is performed to obtain the angle θ for calculating the virtual position signal.
Fig. 3 shows the position output of the virtual sensor. In order to facilitate the observation effect, a partial amplification diagram of the position output is intercepted, and under the fault-free state, the output of the virtual position sensor is well matched with the output of the two paths of position sensors, so that the validity of the designed virtual position sensor is verified.
FIG. 4 shows the results of dual redundant position sensor fault diagnosis, in which a zero value fault is injected into the second path position sensor at 50 seconds in the experiment, and the consistency distance between the first path and the second path sensor exceeds a threshold value at the moment of fault occurrenceThe two paths of signals are inconsistent; the consistency distance between the first path and the virtual sensor does not exceed a threshold value +.>The two paths of signals are consistent; the coincidence distance of the second path from the virtual sensor exceeds a threshold value +.>The two signals are not identical. Thus, it can be determined that a failure occurred at 50 th second, and the second path position sensor failed. In the case of no fault, the phenomenon that the threshold value is occasionally exceeded is that the threshold value is designed under the allowable fault false alarm rate, and the threshold value design mode can avoid missing detection caused by too large threshold value selection, and in this example, if 10 sampling points do not exceed the threshold value, no fault can be determined. Furthermore, +_of the second path failure position sensor>As shown in fig. 5, it may be determined that a zero-value fault has occurred.
The invention is suitable for being integrated into a light-weight miniaturized servo system, and realizes the detection and the positioning of the fault of the position sensor. The invention designs a method for calculating the consistency distance of a low-pass filtered position sensor signal based on a dynamic time warping algorithm, setting a non-consistency detection threshold value by using a random algorithm, realizing consistency discrimination of the position sensor, constructing a virtual position sensor by using the angle of a rotary transformer, and completing positioning of the fault position sensor and discrimination of an extreme value zero fault mode. The method has certain diagnosis robustness and good fault compatibility.
What is not described in detail in the present specification belongs to the known technology of those skilled in the art.
Claims (10)
1. A fault diagnosis method of a dual redundant position sensor based on dynamic time warping is characterized by comprising the following steps:
measuring the consistency distance r of the outputs of the two paths of position sensors after low-pass filtering based on a dynamic time warping algorithm;
setting a non-uniform detection threshold value by using a random algorithm, and realizing uniformity discrimination of the position sensor;
on the basis of consistency discrimination, a virtual position sensor is constructed by utilizing the angle of the rotary transformer, and the detection, the positioning and the fault mode discrimination of the position sensor are assisted.
2. The method for diagnosing faults of the dual redundant position sensor based on dynamic time warping as claimed in claim 1, wherein the method for measuring the consistency distance of the outputs of the two paths of position sensors after low-pass filtering based on the dynamic time warping algorithm is realized by the following steps:
step A1: two paths of position sensor signals pos under running state of real-time acquisition servo system 1 ,pos 2 Dynamically intercepting two paths of position sensor signals with length of l from the two paths of position sensor signals respectivelyAnd->Wherein-> k is the current sampling time;
step A2: initializing an accumulated distance matrix D, D epsilon R l×l ;
Step A3: setting the length w of a matching window, and updating the accumulated distance matrix by adopting a dynamic time warping algorithm, wherein the updating formula of an ith row and jth column element D (i, j) of the accumulated distance matrix D is as follows:
D(i,j)=d(i,j)+min(D(i-1,j),D(i-1,j-1),D(i,j-1))
step A4: and calculating the consistency distance r of the two paths of position sensor signals.
4. The method for diagnosing faults of the dual redundant position sensor based on dynamic time warping as claimed in claim 1, wherein a random algorithm is used for setting a non-uniform detection threshold value to realize the uniformity judgment of the position sensor, and the specific implementation mode is as follows:
step B1: collecting position sensor signals in a fault-free state, and constructing a consistency distance training set Wherein Nsamp is a sufficiently large constant;
Step B3: setting an allowable fault false alarm rate FAR and an allowable increment delta of single-step iteration;
step B4: initializing a non-uniformity detection thresholdLet->Wherein J is 0 Is a sufficiently small real number;
step B5: from a collectionN groups of training samples are randomly extracted to construct a random training set +.>
Step B6: traversing random training setCalculating that the element in the set is greater than the current +.>Is the number n of samples of (1) the return duty cycle +.>
Step B7: iterative calculation of non-uniformity detection threshold according to the following criteria
5. The method for dynamic time warping based dual redundant position sensor fault diagnosis according to claim 4, wherein Nsamp satisfies Nsamp > N.
6. The method for diagnosing faults of the double redundant position sensor based on dynamic time warping as claimed in claim 1, wherein the virtual position sensor is constructed by utilizing the angle of the rotary transformer on the basis of consistency discrimination, and the fault detection, positioning and fault mode discrimination of the position sensor are assisted, and the implementation modes are as follows:
step C1: constructing a virtual position sensor by utilizing a rotary transformer angle signal according to the transmission relation between the rotary motion and the linear motion;
Step C3: determining two-way position sensor signalAnd virtual position sensor signal->A non-uniformity detection threshold value between +.>And->
Step C4: after the virtual position sensor is introduced, comparing the consistency of the position sensor signals in pairs, and if the two paths of position sensor signals are consistent, the two paths of position sensors have no faults, and the position feedback is selected from the position feedback with smaller consistency distance with the virtual position sensor; if the two paths of position sensor signals are inconsistent, and one path of position sensor signals are consistent with the virtual position sensor signals, judging that the other path of position sensor has a fault; if the comparison results are inconsistent, judging that the two paths of position sensors have faults, and selecting a virtual position sensor for position feedback.
Step C5: setting an extreme fault detection threshold pos max Comparing the maximum value of the absolute value of the fault position sensing signal in the time window with the length of l with the extremum fault detection threshold value, and carrying out extremum fault mode identification;
step C6: setting a zero-value fault detection threshold pos zero And comparing the maximum value of the absolute value of the fault position sensing signal in the time window with the length of l with a zero-value fault detection threshold value, and carrying out zero-value fault identification.
7. The method for diagnosing a dual redundant position sensor fault based on dynamic time warping as claimed in claim 6, wherein in said step C1, pos 3 θ×ratio, where pos 3 And (3) reconstructing a virtual position sensor signal, wherein θ is an angle output by the rotary transformer, and ratio is a transmission ratio.
8. The method for diagnosing a dual redundant position sensor fault based on dynamic time warping of claim 6, wherein said step C4 is implemented as follows:
if it isThe two paths of position sensors have no faults, and the position feedback is selected to be the position with smaller consistency distance with the virtual position sensor;
if it isJudging that the first path of position sensor fails, and selecting a second path of position sensor for position feedback;
if it isJudging that the second path of position sensor fails, and selecting the first path of position sensor for position feedback;
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