CN116085515A - Control system of multi-way reversing valve - Google Patents
Control system of multi-way reversing valve Download PDFInfo
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- CN116085515A CN116085515A CN202310018825.5A CN202310018825A CN116085515A CN 116085515 A CN116085515 A CN 116085515A CN 202310018825 A CN202310018825 A CN 202310018825A CN 116085515 A CN116085515 A CN 116085515A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/004—Actuating devices; Operating means; Releasing devices actuated by piezoelectric means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/004—Actuating devices; Operating means; Releasing devices actuated by piezoelectric means
- F16K31/007—Piezoelectric stacks
- F16K31/008—Piezoelectric stacks for sliding valves
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Abstract
Description
技术领域technical field
本发明涉及流量控制设备技术领域,具体涉及一种多路换向阀控制系统。The invention relates to the technical field of flow control equipment, in particular to a multi-way reversing valve control system.
背景技术Background technique
多路换向阀是由两个以上换向阀组成的组合阀,典型的换向阀包括电磁换向阀和液压先导换向阀,电磁换向阀包括电磁先导阀部分和主阀部分。相关技术中的电磁换向阀中的电磁先导阀使用电磁铁将电信号转换为机械位移,以驱动先导阀芯开启。然而,电磁铁结构较为复杂、体积较大,且由于使用功耗的限制,产生的推力较小,容易导致压杆的推力不足引起液体渗漏。The multi-way reversing valve is a combination valve composed of more than two reversing valves. A typical reversing valve includes an electromagnetic reversing valve and a hydraulic pilot reversing valve. The electromagnetic reversing valve includes an electromagnetic pilot valve part and a main valve part. The electromagnetic pilot valve in the electromagnetic reversing valve in the related art uses an electromagnet to convert an electrical signal into a mechanical displacement to drive the pilot valve core to open. However, the structure of the electromagnet is relatively complex, the volume is large, and due to the limitation of power consumption, the thrust generated is small, which may easily lead to insufficient thrust of the pressure rod and cause liquid leakage.
发明内容Contents of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明的实施例提出一种多路换向阀控制系统,可以提高流体多路换向阀控制系统的流量控制精度。The present invention aims to solve one of the technical problems in the related art at least to a certain extent. Therefore, the embodiment of the present invention proposes a multi-way reversing valve control system, which can improve the flow control accuracy of the fluid multi-way reversing valve control system.
本发明实施例的多路换向阀控制系统,包括:控制单元;多个相互独立的换向阀单元,所述控制单元分别与多个所述换向阀单元相连,多个所述换向阀单元均包括换向阀主体和继电器,所述继电器的一端与所述控制单元相连,所述继电器的另一端与所述换向阀主体相连;变压器,所述变压器的一端适于与电源相连,所述变压器的另一端分别与多个所述换向阀单元中的继电器相连。The multi-way reversing valve control system of the embodiment of the present invention includes: a control unit; a plurality of mutually independent reversing valve units, the control units are respectively connected to a plurality of the reversing valve units, and a plurality of the reversing valve units are connected to each other. The valve units each include a reversing valve body and a relay, one end of the relay is connected to the control unit, and the other end of the relay is connected to the reversing valve body; a transformer, one end of the transformer is suitable for being connected to a power supply , the other end of the transformer is respectively connected to the relays in the plurality of reversing valve units.
本发明实施例的多路换向阀控制系统,可以提高流体多路换向阀控制系统的流量控制精度。The multi-way directional valve control system of the embodiment of the present invention can improve the flow control accuracy of the fluid multi-way directional valve control system.
在一些实施例中,所述换向阀主体包括先导阀组件和换向阀组件,所述先导阀组件与所述换向阀组件相连,所述先导阀组件包括先导阀体和先导阀芯组件,所述先导阀芯组件设在所述先导阀体内,所述先导阀芯组件包括阀座和压杆,所述压杆穿设在所述阀座内,且所述压杆在所述阀座的长度方向可移动;压电促动器,所述压电促动器包括驱动部件,所述驱动部件与所述压杆远离所述阀座的一端相连,且所述驱动部件可带动所述压杆在所述阀座的长度方向上移动。In some embodiments, the reversing valve body includes a pilot valve assembly and a reversing valve assembly, the pilot valve assembly is connected to the reversing valve assembly, and the pilot valve assembly includes a pilot valve body and a pilot spool assembly , the pilot spool assembly is set in the pilot valve body, the pilot spool assembly includes a valve seat and a pressure rod, the pressure rod is installed in the valve seat, and the pressure rod is in the valve The length direction of the seat can be moved; the piezoelectric actuator, the piezoelectric actuator includes a driving part, the driving part is connected with the end of the pressure rod away from the valve seat, and the driving part can drive the The pressure rod moves in the length direction of the valve seat.
在一些实施例中,所述压电促动器还包括壳体、压电陶瓷片和线缆,所述壳体内具有腔室,所述压电陶瓷片设在所述腔室内,所述线缆的一端穿过所述壳体与所述压电陶瓷片的一端相连,所述压电陶瓷片的另一端与所述驱动部件相连。In some embodiments, the piezoelectric actuator further includes a housing, a piezoelectric ceramic sheet and a cable, the housing has a cavity, the piezoelectric ceramic sheet is arranged in the cavity, and the wire One end of the cable passes through the casing and is connected to one end of the piezoelectric ceramic sheet, and the other end of the piezoelectric ceramic sheet is connected to the driving component.
在一些实施例中,所述压电促动器还包括第一弹性件,所述第一弹性件设在所述腔室内,所述第一弹性件套设所述驱动部件上,且所述第一弹性件的一端与所述驱动部件远离所述压电陶瓷片的一侧抵接,所述第一弹性件的另一端与所述壳体的内壁面抵接。In some embodiments, the piezoelectric actuator further includes a first elastic member, the first elastic member is arranged in the chamber, the first elastic member is sleeved on the driving part, and the One end of the first elastic member is in contact with a side of the driving component away from the piezoelectric ceramic sheet, and the other end of the first elastic member is in contact with the inner wall of the housing.
在一些实施例中,所述压电促动器还包括摆杆,所述摆杆的一端与所述壳体枢接,所述摆杆的另一端可摆动,且所述摆杆与所述驱动部件抵接。In some embodiments, the piezoelectric actuator further includes a swing rod, one end of the swing rod is pivotally connected to the housing, the other end of the swing rod can swing, and the swing rod is connected to the Drive components abut.
在一些实施例中,所述压电促动器还包括调节组件,所述调节组件用于调节所述摆杆远离壳体的一端伸入所述先导阀体内的深度。In some embodiments, the piezoelectric actuator further includes an adjustment assembly, and the adjustment assembly is used to adjust the depth at which the end of the swing rod away from the casing protrudes into the pilot valve body.
在一些实施例中,所述驱动部件包括可拆卸相连地驱动块和驱动杆,所述调节组件设在所述壳体内,且所述调节组件包括连接套管,所述连接套管穿设在所述驱动块内,所述驱动杆伸入所述连接套管内,且所述驱动杆伸入所述连接套管内的深度可调节。In some embodiments, the driving component includes a detachably connected driving block and a driving rod, the adjustment assembly is arranged in the housing, and the adjustment assembly includes a connecting sleeve, and the connecting sleeve is passed through the In the driving block, the driving rod extends into the connecting sleeve, and the depth of the driving rod extending into the connecting sleeve is adjustable.
在一些实施例中,所述驱动部件包括一体成型地驱动块和驱动杆,所述调节组件设在所述壳体外,所述调节组件与所述摆杆相连,且所述调节组件与所述摆杆远离所述壳体的一端相连,所述调节组件包括调节杆,所述调节杆穿设在所述摆杆内,且所述调节杆在所述壳体的长度方向上可移动,所述调节杆的一端适于伸入所述先导阀体内且与所述压杆相连。In some embodiments, the driving component includes a driving block and a driving rod integrally formed, the adjusting assembly is arranged outside the housing, the adjusting assembly is connected to the swing rod, and the adjusting assembly is connected to the The end of the swing rod away from the housing is connected, the adjustment assembly includes an adjustment rod, the adjustment rod is passed through the swing rod, and the adjustment rod is movable in the length direction of the housing, so One end of the regulating rod is adapted to extend into the pilot valve body and be connected with the pressing rod.
在一些实施例中,所述换向阀主体还包括连接套筒和锁紧螺母,所述压电促动器穿设在所述连接套筒内,所述连接套筒的一端伸入所述先导阀体内,所述螺母套设在所述连接套筒上。In some embodiments, the main body of the reversing valve further includes a connecting sleeve and a lock nut, the piezoelectric actuator is passed through the connecting sleeve, and one end of the connecting sleeve extends into the In the pilot valve body, the nut is sleeved on the connecting sleeve.
在一些实施例中,所述先导阀芯组件还包括弹簧座和第二弹性件,所述弹簧座设在所述阀座内,所述弹簧座的一端与所述压杆抵接,所述弹簧座的另一端与所述第二弹性件抵接,所述换向阀组件包括换向阀体和换向阀芯组件,所述换向阀芯组件设在所述换向阀体内,且所述换向阀体与所述先导阀体相连通。In some embodiments, the pilot valve core assembly further includes a spring seat and a second elastic member, the spring seat is arranged in the valve seat, one end of the spring seat abuts against the pressure rod, the The other end of the spring seat abuts against the second elastic member, the reversing valve assembly includes a reversing valve body and a reversing valve core assembly, the reversing valve core assembly is arranged in the reversing valve body, and The reversing valve body communicates with the pilot valve body.
附图说明Description of drawings
图1是本发明实施例的多路换向阀控制系统结构示意图。Fig. 1 is a schematic structural diagram of a multi-way reversing valve control system according to an embodiment of the present invention.
图2是本发明实施例的换向阀主体的结构示意图。Fig. 2 is a schematic structural view of the reversing valve body of the embodiment of the present invention.
图3是本发明实施例的换向阀主体的剖视图。Fig. 3 is a cross-sectional view of the reversing valve body of the embodiment of the present invention.
图4是本发明实施例的压电促动器的结构示意图。Fig. 4 is a schematic structural diagram of a piezoelectric actuator according to an embodiment of the present invention.
图5是本发明另一实施例的压电促动器的结构示意图。Fig. 5 is a schematic structural diagram of a piezoelectric actuator according to another embodiment of the present invention.
图6是本发明又一实施例的压电促动器的结构示意图。Fig. 6 is a schematic structural diagram of a piezoelectric actuator according to another embodiment of the present invention.
附图标记:Reference signs:
控制单元1000,换向阀单元2000,换向阀主体2001,
压电促动器100,先导阀组件200,先导阀体210,先导阀芯组件220,换向阀组件300,换向阀体310,换向阀芯组320,接线端子400,连接板500,
阀座1,压杆2,驱动部件3,驱动块31,驱动杆32,壳体4,腔室41,压电陶瓷片5,线缆6,第一弹性件7,摆杆8,第一通孔81,第二通孔9,调节组件10,连接套管101,调节杆102,连接套筒11,锁紧螺母12,保护罩13,弹簧座14,第二弹性件15,安装座16,旋转轴17,继电器18,变压器19,上位机20,第一控制器21,第二控制器22。
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
如图1所示,本发明实施例的多路换向阀控制系统,包括控制单元1000、多个相互独立的换向阀单元2000和变压器19,控制单元1000分别与多个换向阀单元2000相连,多个换向阀单元2000均包括换向阀主体2001和继电器18,继电器18的一端与控制单元1000相连,继电器18的另一端与换向阀主体2001相连,变压器19的一端与电源相连,变压器19的另一端分别与多个换向阀单元2000中的继电器18相连。As shown in Figure 1, the multi-way reversing valve control system of the embodiment of the present invention includes a
具体地,如图1所示,控制单元1000包括上位机20、第一控制器21和第二控制器22,第一控制器21和第二控制器22的信号输入端分别与上位机20相连,第一控制器21和第二控制器22的信号输出端分别与继电器18相连。Specifically, as shown in FIG. 1 , the
例如,第一控制器21为普通开关控制器,第一控制器21用于接收来自上位机20的命令,输出开关信号对继电器18进行控制。当上位机20发出“开”命令时,第一控制器21输出激励量,使继电器18开启;上位机20发出“关”命令时,第一控制器21停止输出激励量,使继电器18关闭。For example, the
第二控制器22为PWM型开关控制器接收来自上位机20的命令,输出脉冲宽度调制信号,对继电器18进行控制。脉冲宽度调制范围为0-100%,脉冲频率为0-10000Hz。The
继电器18的激励量的变化达到规定要求时,将高压电进口和出口导通;否则关闭。继电器18高压电端电压为0-1000V、电流为0-40A;继电器18激励端电压为0-48V、电流为0-2A。When the change of the excitation quantity of the
需要说明的是,PWM型开关控制器和普通开关控制器的输出端通常有N个通道,每个通道控制一组继电器18及压电促动器。N为任意常数。即两种控制器的输出数量可以任意组合。It should be noted that the output ends of PWM-type switch controllers and ordinary switch controllers usually have N channels, and each channel controls a group of
变压器19用于将电源输入的低压直流电转变为满足压电促动器需求的高压电,压电促动器的电压需求一般为0-1000V,工作环境可提供的电压一般为0-220V。The transformer 19 is used to transform the low-voltage direct current input by the power supply into high-voltage electricity that meets the requirements of the piezoelectric actuator. The voltage requirement of the piezoelectric actuator is generally 0-1000V, and the voltage that can be provided by the working environment is generally 0-220V.
本发明实施例的多路阀换向控制系统,通过设置第一控制器21和第二控制器22同时或者分别控制继电器18的开启,从而控制换向阀主体2001的开启和关闭,提高了流体多路换向阀控制系统的流量控制精度。The multi-way valve reversing control system of the embodiment of the present invention controls the opening and closing of the reversing valve
如图2至图6所示,换向阀主体2001包括先导阀组件200和换向阀组件300和压电促动器100。先导阀组件200与换向阀组件300相连,先导阀组件200包括先导阀体210和先导阀芯组件220,先导阀芯组件220设在先导阀体210内,先导阀芯组件220包括阀座1和压杆2,压杆2穿设在阀座1内,且压杆2在阀座1的长度方向(如图3所示的左右方向)可移动。压电促动器100包括驱动部件3,驱动部件3与压杆2远离阀座1的一端相连,且驱动部件3可带动压杆2在阀座1的长度方向上移动。As shown in FIGS. 2 to 6 , the reversing
具体地,先导阀组件200的下端与换向阀组件300的上端相连,压电促动器100的左端与先导阀组件200的右端相连,先导阀组件200设在先导阀体210内,先导阀体210的右端与压电促动器100的左端相连,压杆2穿设在阀座1内,驱动部件3的左端与压杆2的右端相连,驱动部件3的左右运动带动压杆2在左右方向上运动。Specifically, the lower end of the
当对压电促动器100施加电势差时,驱动部件3在电势差的作用下发生位移产生推力,通过驱动部件3与压杆2的连接以带动压杆2的左右运动推动先导阀阀芯运动,进而推动换向阀组件300的运动,而且压电促动器100的驱动部件3的伸缩量与控制电压呈一定的比例关系,可以通过控制电势差的大小进而精准控制阀芯的位移量,即可调整多路换向阀控制系统的阀口的流量和压力,进而提高多路换向阀控制系统的流量控制精度。When a potential difference is applied to the
由于电磁铁驱动阀芯的运动所产生的推力5-40N,而先导阀芯组件220在工作中开启所需的推力通常为40-80N,相关技术中电磁铁与先导阀芯之间设置有杠杆组件对推力进行放大,本发明实施例的压电促动器100可以产生的推力为50-100000N,远远大于先导阀芯组件220动作需要的推力,本发明实施例的驱动部件3直接与压杆2相连,降低了先导阀组件200的整体尺寸的同时也降低了先导阀组件200的制造成本,进而降低多路换向阀控制系统的整体尺寸和制造成本。Because the thrust generated by the movement of the electromagnet-driven spool is 5-40N, and the thrust required for the
本发明实施例的多路换向阀控制系统通过压电促动器100控制先导阀芯组件220中压杆2的运动,先导阀组件200与换向阀组件300相连以带动换向阀组件300的运动,而且压电促动器100相比相关技术中的电磁铁等控制方式具有更快的响应速度、更大的输出力以及更低的功耗,通过压电促动器100对压杆2位移的控制以提高先导阀组件200的控制精度,进而提高多路换向阀控制系统的流量控制精度。The multi-way reversing valve control system of the embodiment of the present invention controls the movement of the
需要说明的是,换向阀组件300的阀体上主进液口与进液通道相通;该通道贯穿阀体,两端用螺堵封住,通道与插装式换向阀芯组320件的进液腔贯通,两端密封;同时,另有一个通道通过精密过滤器经插装式进液单向阀与先导阀组件200的进液腔相通。该通道贯穿阀体,两端密封;另外,阀体上主回液口与回液通道相通;该回液通道贯穿阀体,两端密封,分别与插装式换向阀组的回液腔相通;的电磁先导阀的回液口通过插装式回液单向阀与主回液口相通。It should be noted that the main liquid inlet on the valve body of the reversing
先导阀组件200还包括螺套、压套、导套、第一磁球、设在阀座1内的顶杆和第二磁球,压套设在阀座1与导套之间,压套内设有第一压杆2孔组合,导套内设有第二压杆2孔,第二磁球设在第一压杆2孔组合内,压杆2依次穿过第一压杆2孔组合和第二压杆2孔后,通过螺钉微调组合与杠杆组件连接,导套、压套和压杆2配合的结构简单、减少了高压泄漏点、故障点少、提高了使用寿命。The
可选地,第一压杆2孔组合包括压套大孔和压套小孔,压杆2设有压杆2头部和压杆2杆部,压杆2头部在压套大孔内动作,用于控制第二磁球的导通关闭,压杆2杆部穿过压套小孔和第二压杆2孔,该结构动作稳定可靠。导套上设有密封圈安装槽,密封圈安装槽内设有O型圈,O型圈不承受高压液,减少了泄露隐患,密封效果好。Optionally, the
在一些实施例中,压电促动器100还包括壳体4、压电陶瓷片5和线缆6,壳体4内具有腔室41,压电陶瓷片5设在腔室41内,线缆6的一端穿过壳体4与压电陶瓷片5的一端相连,压电陶瓷片5的另一端与驱动部件3相连。In some embodiments, the
具体地,驱动部件3设在壳体4内,驱动部件3的右端与压电陶瓷片5相连,驱动部件3的左端可伸出壳体4与压杆2相连。Specifically, the driving
可选地,当线缆6的下端穿过壳体4对压电陶瓷片5两端施加电势差时,压电陶瓷片5轴向延伸,驱动部件3在压电陶瓷片5的轴向延伸作用下向左运动,驱动部件3的左端与压杆2的右端相连以推动压杆2向左运动。Optionally, when the lower end of the
在一些实施例中,压电促动器100还包括第一弹性件7,第一弹性件7设在腔室41内,第一弹性件7套设驱动部件3上,且第一弹性件7的一端与驱动部件3远离压电陶瓷片5的一侧抵接,第一弹性件7的另一端与壳体4的内壁面抵接。In some embodiments, the
具体地,第一弹性件7设在腔室41的左端,第一弹性件7套设在驱动部件3上,且第一弹性件7的左端与壳体4的内壁面抵接,第一弹性件7的右端与驱动部件3的右端抵接,通过第一弹性件7的设置使驱动部件3与压电陶瓷片5紧密相连,确保压电陶瓷片5发生轴向延伸的位移量可以有效传递至驱动部件3,使得驱动部件3带动压杆2运动,进而降低压电促动器100的能耗。Specifically, the first
在一些实施例中,压电促动器100还包括摆杆8,摆杆8的一端与壳体4枢接,摆杆8的另一端可摆动,且摆杆8与驱动部件3抵接。In some embodiments, the
如图4所示,驱动部件3的左端与摆杆8的右侧中部抵接,摆杆8的上端与壳体4枢接,摆杆8的下端可绕枢转点转动。As shown in FIG. 4 , the left end of the driving
可选地,压电促动器100还包括安装座16和旋转轴17,安装座16的右端与壳体4的左端相连,摆杆8的上端设有第一通孔81,旋转轴17的下端依次穿过安装座16和第一通孔81以将摆杆8的上端固定在安装座16上,实现摆杆8与安装座16的枢接,即摆杆8可以绕旋转转轴转动。Optionally, the
例如,安装座16与壳体4之间可以采用螺纹连接,本发明并不限定安装座16与壳体4之间的具体连接方式,只要可以实现安装座16与壳体4之间的刚性连接的都属于本发明的保护范围。For example, a threaded connection can be used between the mounting
本发明实施例通过调整驱动部件3与摆杆8的抵接点与摆杆8枢接点之间的距离,即通过调整摆杆8远离枢转点的一端与枢转点之间的距离与驱动部件3与摆杆8的抵接点与摆杆8的枢转点之间的距离的比例值,可以调整摆杆8的位移放大倍数。The embodiment of the present invention adjusts the distance between the abutment point of the
当对压电促动器100施加电势差时,压电陶瓷片5轴向延伸,驱动部件3在压电陶瓷片5的轴向延伸作用下向左运动,驱动部件3的左端与摆杆8的右侧中部抵接推动摆杆8向左运动,而摆杆8向左运动会带动摆杆8绕旋转轴17向左转动,摆杆8的下端在驱动部件3向左的作用下可以产生更大的位移,即通过驱动部件3推动摆杆8中部向左转动,使得摆杆8的下端可以产生更大的位移量,提高压电促动器100的行程。When a potential difference is applied to the
需要说明的是,单片压电陶瓷片5可以产生的位移非常小,相关技术中为了增加压电促动器100产生的位移量,需要将数十至数百片压电陶瓷片5进行堆叠使用以增加压电促动器100的位移量,但是多个压电陶瓷片5的堆叠会增加压电促动器100的尺寸和体积,本发明实施例通过采用较少数量的压电陶瓷片5的堆叠使用,带动驱动部件3向左运动,进而使驱动部件3带动摆杆8中部向左发生位移,由杠杆原理可知,驱动部件3在压电陶瓷片5轴向延伸的作用力下向左发生的位移量小于摆杆8的下部向左发生的位移量,即通过采用较少数量的压电陶瓷片5的堆叠使用产生了较大的位移量,提高了压电促动器100的行程,而且采用了较少数量的压电陶瓷片5,可以降低压电促动器100的尺寸和体积,进而降低多路换向阀控制系统的成本和消耗。It should be noted that the displacement that can be generated by a single piezoelectric
在一些实施例中,压电促动器100还包括调节组件10,调节组件10用于调节摆杆8远离壳体4的一端伸入先导阀体210内的深度。In some embodiments, the
如图5所示,通过调节组件10对摆杆8的下端与壳体4之间的距离进行调整,进而调整摆杆8的下端伸入先导阀体210内的深度,实现对摆杆8的初始安装位置进行调整。As shown in Figure 5, the distance between the lower end of the
需要说明的是,由于压电陶瓷片5轴向延伸的距离在微米级,压电促动器100对位移的调整在微米级,一般为0-500μm,而先导阀芯的移动距离在毫米级,一般为0.1-50mm,当压电促动器100在使用时,若压电促动器100的初始安装位置有偏差,就会超出压电促动器100的工作区间,导致压电促动器100调节失效,需要频繁的拆卸压电促动器100以调整压电促动器100的安装位置,即压电促动器100在使用时,对压电促动器100的安装位置要求很高,本发明实施例通过设置调节组件10对摆杆8伸入先导阀体210内的距离进行调整,降低了压电促动器100对安装位置的精度要求,实现对压电促动器100的初装位置的调整,提高压电促动器100的安装效率。It should be noted that since the axial extension distance of the piezoelectric
可选地,压电促动器100的驱动部件3到压杆2之间的传递路径上各个零件之间存在一定的间隙,当间隙总长度超过压电促动器100的工作区间时,或者,传递路径上各个零件的有效总长度大于压电促动器100与压杆2之间需要的长度,使压杆2在初始位置无法与阀座1密封连接时,都需要对压电促动器100的初装位置进行调整,相关技术中需要将压电促动器100整体拆除后调整安装位置,导致压电促动器100安装频繁且每次调整安装位置的精度难以保证,本发明实施例通过在压电促动器100上设置调节组件10,通过调节组件10对摆杆8伸入阀座1的距离进行调整,确保压杆2与阀座1在初始位置时处于密封状态,且间隙位于压电促动器100的工作区间内,以使压电促动器100产生的位移能够有效地驱动压杆2运动。Optionally, there is a certain gap between the various parts on the transmission path between the driving
在一些实施例中,驱动部件3包括可拆卸相连地驱动块31和驱动杆32,调节组件10设在壳体4内,且调节组件10包括连接套管101,连接套管101穿设在驱动块31内,驱动杆32伸入连接套管101内,且驱动杆32伸入连接套管101内的深度可调节。In some embodiments, the driving
具体地,连接套管101穿设在驱动块31内,驱动杆32的右端伸入连接套管101内与驱动块31可拆卸地相连以对驱动杆32的右端伸入驱动块31的深度进行调节,驱动块31的右端与压电陶瓷片5相连,驱动杆32的左端与摆杆8的右侧中部抵接,摆杆8的上端与安装座16枢接,摆杆8的下端可绕枢转点转动,通过调整驱动杆32的右端伸入连接套管101内的深度以调整摆杆8的左端伸入先导阀体210的长度,实现对压电促动器100初装位置的调整,提高压电促动器100的安装效率。Specifically, the connecting
可选地,压电陶瓷片5为环形结构,压电陶瓷片5的中心轴位置设置有第二通孔9,连接套管101穿设在驱动块31内,调节工具的左端可以伸入第二通孔9插到连接套管101内以调整驱动杆32的右端伸入连接套管101的距离,进而调整摆杆8的下端伸入先导阀体210的长度,实现对压电促动器100的初装位置的调整,提高了压电促动器100的安装效率。Optionally, the piezoelectric
本发明实施例通过在压电促动器100上设置第二通孔9,在驱动块31上设置连接套管101,调节工具穿过第二通孔9插入连接套管101内以对驱动杆32的右端伸入驱动块31的深度进行调整,进而对摆杆8伸入先导阀体210内的距离进行调整,实现对压电促动器100的初装位置的调整后,对压电陶瓷片5两端施加电势差,压电陶瓷片5轴向延伸,驱动块31在压电陶瓷片5的轴向延伸作用下向左运动,驱动块31的向左运动带动驱动杆32向左运动,进而推动摆杆8向左运动,实现压杆2的向左运动。In the embodiment of the present invention, a second through
例如,驱动杆32与驱动块31之间采用螺纹连接,相应地将驱动杆32与连接套管101的连接位置设置为内外螺纹配合的调节结构,螺纹连接的结构更加精细,调整的精度更高,而且调整快捷方便。For example, the
例如,第二通孔9为内六角孔,调节工具为与内六角孔配合的内六角螺丝刀或内六角扳手,即六角螺丝刀的左端穿过第二通孔9插入连接套管101内,转动六角螺丝刀对驱动轴的位置进行调整,实现驱动杆32伸入连接套管101内的深度的精准调整,可以理解的是,第二通孔9的形状和调节工具可以设置为其他形状,比如内四角孔、一字槽、十字槽、外六角凸台、外四角凸台,本发明实施例并不限定第二通孔9的形状和调节工具的类型,只要是旋转力矩的配合结构以调整驱动杆32右端伸入连接套管101的距离的都属于本发明的保护范围。For example, the second through
在一些实施例中,驱动部件3包括一体成型地驱动块31和驱动杆32,调节组件10设在壳体4外,调节组件10与摆杆8相连,且调节组件10与摆杆8远离壳体4的一端相连,调节组件10包括调节杆102,调节杆102穿设在摆杆8内,且调节杆102在壳体4的长度方向上可移动,调节杆102的一端适于伸入先导阀体210内且与压杆2相连。In some embodiments, the driving
具体地,如图6所示,调节组件10设在壳体4外,调节组件10与摆杆8的下端相连,调节杆102的左端伸入先导阀体210内与压杆2相连,调节杆102的右端伸入摆杆8的下端,通过调整调节杆102伸入摆杆8内深度以对调节杆102伸入阀座1内的长度进行调整,实现对压电促动器100的初装位置的调整,提高了压电促动器100的安装效率。Specifically, as shown in Figure 6, the adjustment assembly 10 is arranged outside the
可选地,将调节组件10设在壳体4外,便于调整摆杆8与驱动杆32之间的角度,即对调节杆102伸入摆杆8内的深度进行调整,而且在摆杆8发生磨损时,便于对摆杆8进行更换。Optionally, the adjustment assembly 10 is arranged outside the
例如,当调节杆102与摆杆8之间采用螺纹相连时,只需要将扳手夹紧调节杆102进行转动即可对调节杆102伸入摆杆8内的深度进行调整。For example, when the adjustment rod 102 and the
可以理解的是,本发明实施例的压电促动器100可以同时包括调节组件10和摆杆8,也可以只包括摆杆8,还可以只包括调节组件10,而且调节组件10的位置可以设在壳体4内,也可以设在壳体4外,压电促动器100的具体设置以实际需求为准。It can be understood that the
在一些实施例中,换向阀主体2001还包括连接套筒11和锁紧螺母12,压电促动器100穿设在连接套筒11内,连接套筒11的一端伸入先导阀体210内,螺母套设在连接套筒11上。In some embodiments, the reversing
具体地,连接套筒11设在先导阀的右端,连接套筒11的左端部分伸入先导阀体210内以固定连接套筒11的位置,通过将锁紧螺母12套设在连接套筒11上以连接压电促动器100与先导阀体210。Specifically, the connecting
可选地,先导阀还包括连接板500,连接板500的左端与先导阀体210相连,连接板500的右端与压电促动器100相连,即在对压电促动器100与先导阀连接时,先通过螺钉将连接板500与先导阀体210固定,再将压电促动器100通过锁紧螺母12旋入连接板500上的安装孔位,直至压电促动器100输出轴与杠杆组件远端存在微小间隙,通常为0-3mm,最后使用缩进螺母将压电促动器100缩进,完成压电促动器100的安装,当需要对压电促动器100的位置进行调整时,通过调节组件10对压电促动器100的初装位置进行调整,提高压电促动器100的安装效率。Optionally, the pilot valve further includes a connecting
在一些实施例中,换向阀主体2001还包括保护罩13,保护罩13套设在压电促动器100外部,且保护罩13与先导阀体210相连。In some embodiments, the reversing
具体地,保护罩13套设在压电促动器100的外部,可以保护压电促动器100的同时改变压电促动器100的外观,提高美观性,而且通过在压电促动器100的外侧设置保护罩13可以提高压电促动器100的防尘、防水和隔爆性能。Specifically, the
可选地,将两个压电促动器100的接线连接到一个接线端子400上,接线端子400是多芯线接头。Optionally, the wires of the two
在一些实施例中,先导阀芯组件220还包括弹簧座14和第二弹性件15,弹簧座14设在阀座1内,弹簧座14的一端与压杆2抵接,弹簧座14的另一端与第二弹性件15抵接,换向阀组件300包括换向阀体310和换向阀芯组320件,换向阀芯组320件设在换向阀体310内,且换向阀体310与先导阀体210相连通。In some embodiments, the pilot
具体地,弹簧座14设在阀座1内,弹簧座14的右端与压杆2抵接,弹簧座14的左端与第二弹性件15抵接,通过弹簧座14和第二弹性件15的设置,可以提高先导阀的密封性能。换向阀体310的上端与先导阀体210的下端相连,换向阀组件300设在换向阀体310内并与先导阀组件200连通,通过压电促动器100驱动先导阀组件200开启带动换向阀的运动。Specifically, the
例如,先导阀组件200的数量可以设为2个、3个、4个、5个、6个、7个、8个、9个、10个、11个、12个、13个、14个或15个。For example, the number of
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship indicated by "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or element Must be in a particular orientation, be constructed in a particular orientation, and operate in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; can be mechanically connected, can also be electrically connected or can communicate with each other; can be directly connected, can also be indirectly connected through an intermediary, can be the internal communication of two components or the interaction relationship between two components, Unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本发明中,术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。As used herein, the terms "one embodiment," "some embodiments," "example," "specific examples," or "some examples" mean specific features, structures, materials, or features described in connection with the embodiment or example. A feature is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.
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CN202310018825.5A CN116085515A (en) | 2023-01-06 | 2023-01-06 | Control system of multi-way reversing valve |
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