CN116061346A - Regenerated cotton production device and application method thereof - Google Patents
Regenerated cotton production device and application method thereof Download PDFInfo
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- CN116061346A CN116061346A CN202310163576.9A CN202310163576A CN116061346A CN 116061346 A CN116061346 A CN 116061346A CN 202310163576 A CN202310163576 A CN 202310163576A CN 116061346 A CN116061346 A CN 116061346A
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- stirring shaft
- processing box
- polyurethane sponge
- mixing
- glue
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 83
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 10
- 239000004814 polyurethane Substances 0.000 claims abstract description 68
- 229920002635 polyurethane Polymers 0.000 claims abstract description 67
- 239000002699 waste material Substances 0.000 claims abstract description 66
- 238000002156 mixing Methods 0.000 claims abstract description 65
- 238000003825 pressing Methods 0.000 claims abstract description 57
- 239000003292 glue Substances 0.000 claims abstract description 51
- 238000007790 scraping Methods 0.000 claims abstract description 42
- 239000000203 mixture Substances 0.000 claims abstract description 41
- 230000008929 regeneration Effects 0.000 claims abstract description 8
- 238000011069 regeneration method Methods 0.000 claims abstract description 8
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims description 73
- 238000001125 extrusion Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000013329 compounding Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/0026—Recovery of plastics or other constituents of waste material containing plastics by agglomeration or compacting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/802—Constructions or methods for cleaning the mixing or kneading device
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention relates to a regenerated cotton production device and a use method thereof, which aim to solve the technical problems that glue mixing polyurethane sponge waste is regenerated, is easy to adhere to the inner wall of the device, affects the mixing effect at the later stage and wastes the glue and polyurethane sponge waste mixture, and comprises a main frame body, a sliding rail, a combination mechanism, a mixing mechanism, an auxiliary mechanism and a cotton pressing mechanism; the main frame body, and the inside clearance of main frame body constitutes the operation chamber. According to the invention, through lifting operation of the mixing mechanism, the mixing mechanism and the combining mechanism are in penetrating and movable contact to reject and scrape the mixture of the glue and the polyurethane sponge waste attached to the mixing mechanism, and the cotton pressing mechanism is matched to perform full regeneration extrusion molding, so that waste of the mixture of the glue and the polyurethane sponge waste is effectively reduced, and the mixing mechanism does not have or only has a small amount of the mixture of the glue and the polyurethane sponge waste due to scraping of the mixture of the glue and the polyurethane sponge waste, so that the condition of low mixing efficiency is avoided.
Description
Technical Field
The invention relates to the technical field of regenerated cotton production, in particular to a regenerated cotton production device and a using method thereof.
Background
Polyurethane sponge is low-density PU with foam density lower than 18kg/m3, the method is generally that the water consumption exceeds 4.5 parts (per 100 parts of polyol), the TDI consumption exceeds 55 parts, leftover materials are generated in the process of manufacturing the finished polyurethane sponge due to trimming and the like, and the polyurethane sponge waste is crushed, mixed with raw material adhesive glue and compressed to prepare the polyurethane production device.
Such as publication (bulletin) number: CN211415897U, the invention relates to a polyurethane regenerated cotton production facility, connect sequentially by pulverizer, compounding kettle, cotton presser to make up, the discharge gate of the pulverizer is connected with feed inlet on the top of compounding kettle through the antistatic pipeline, there are fans on the antistatic pipeline; the outlet at the bottom of the mixing kettle is communicated with a cotton pressing device through a connecting pipe, a cotton pressing plate is arranged in the cotton pressing device and connected with a hydraulic shaft, and a hydraulic oil pump is controlled to be connected with the hydraulic shaft so as to control the cotton pressing plate to move up and down. Reasonable in design, simple process, easy operation, continuous operation has solved the sponge static and has been difficult to shift scheduling problem, can reprocess polyurethane sponge waste material that abandons or burn industrially and produce the regeneration cotton, reaches cyclic utilization polyurethane sponge waste material's purpose.
The existing polyurethane regenerated cotton production device is used for producing regenerated cotton by crushing polyurethane sponge waste, matching glue injection and uniformly mixing in the production process, and finally matching with a cotton pressing machine, but based on the fact that glue is mixed with the polyurethane sponge waste, a large amount of polyurethane sponge waste is easy to adhere to S-shaped stirring blades, cannot be smoothly conveyed or moved into the cotton pressing machine, waste of glue and polyurethane sponge waste mixture is caused, meanwhile, after batch work, the glue and polyurethane sponge waste mixture adhere to the stirring blades, so that the stirring blades cannot fully perform mixing work, and the mixing efficiency is lowered.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and adapt to the actual needs, and provides a regenerated cotton production device, so as to solve the technical problems that glue mixing polyurethane sponge waste is regenerated, is easy to adhere to the inner wall of the device, affects the mixing effect in the later period and wastes the glue and polyurethane sponge waste mixture, and the invention adopts the following technical scheme: the regenerated cotton production device comprises a main frame body, a sliding rail, a combination mechanism, a mixing mechanism, an auxiliary mechanism and a cotton pressing mechanism; the main frame body, just the inside clearance of main frame body constitutes the operation chamber, the slide rail arrange in operation chamber bottom, combined mechanism arrange in connect on the slide rail sliding block the leading truck, mixing mechanism arrange in operation chamber one side, at least one complementary unit arrange in on the mixing mechanism, the cotton pressing machine construct in operation chamber opposite side, wherein, combined mechanism and mixing mechanism movable contact constitute and scrape the structure. According to the invention, through lifting operation of the mixing mechanism, the mixing mechanism and the combining mechanism are in penetrating and movable contact to reject and scrape the mixture of the glue and the polyurethane sponge waste attached to the mixing mechanism, and the cotton pressing mechanism is matched to perform full regeneration extrusion molding, so that waste of the mixture of the glue and the polyurethane sponge waste is effectively reduced, and the mixing mechanism does not have or only has a small amount of the mixture of the glue and the polyurethane sponge waste due to scraping of the mixture of the glue and the polyurethane sponge waste, so that the condition of low mixing efficiency is avoided.
Preferably, the combined mechanism comprises a processing box body, a pressure relief valve, a scraper cover and a locking drawer; the processing box body is arranged on the sliding rail sliding block, the pressure release valve is arranged on one side of the processing box body, the processing box body is communicated with the pressure release valve, the scraper cover is fixedly arranged on the inner wall of the main frame body and connected with the processing box body, the scraper cover is provided with a scraping groove, the locking drawer penetrates through the processing box body, and the locking drawer is in sliding fit with the processing box body. According to the invention, the processing box body is not only a mixing vessel, but also a vessel for producing and forming regenerated cotton by locking the drawer and the pressure release valve, and a pipeline or a conveying device is not required to convey the mixture of the glue and the polyurethane sponge waste, so that the mixture of the glue and the polyurethane sponge waste is prevented from being remained in the conveying pipeline or the device, and the waste is avoided.
Preferably, the mixing mechanism comprises a mounting frame, a gear belt, a linkage gear, a main stirring shaft, a driven stirring shaft, a hand wheel, a scraping push rod and a driving motor; the mounting bracket arrange in processing box top, wherein, the inside clearance of mounting bracket enclose into the linkage chamber, gear belt arrange in the linkage intracavity, linkage gear be triangle-shaped form arrange in the gear belt, main (mixing) shaft wear to locate one of them in the inside processing box that extends of linkage gear, driven (mixing) shaft arrange in the main (mixing) shaft outside, the hand wheel set firmly in driven (mixing) shaft top, wherein, auxiliary positioning arrow has been arranged to the hand wheel surface, at least one scrape get the push rod arrange in the mounting bracket top is connected the main frame body, driving motor, arrange in main (mixing) shaft tip. According to the invention, the main stirring shaft is driven to rotate by the driving motor, the main stirring shaft and the driven stirring shaft are synchronously linked and mixed by matching with the arrangement of the gear belt and the linkage gear, so that the glue in the processing box body and polyurethane sponge waste are fully mixed, and the whole mixing mechanism is lifted and lowered based on the synchronous linkage measures of the gear belt and the linkage gear, so that the main stirring shaft and the driven stirring shaft can be synchronously rotated and adjusted to pass through the scraping groove, and the complexity of manual observation and adjustment in sequence is reduced.
Preferably, the auxiliary mechanism comprises a mounting seat and an elastic block; the mount pad arrange in the mount pad top, two elastic blocks all are the arch bridge form set firmly in on the mount pad, and two the elastic block clearance encloses into the block chamber, wherein, the block chamber both sides are horizontal both sides and are circular arc, and the axial both sides are horizontal threadiness, wherein, block chamber and hand wheel connecting rod shape looks adaptation. According to the invention, the base positioning is carried out on the hand wheel connecting rod through the clamping cavity formed by the relative installation of the two elastic blocks, the hand wheel connecting rod synchronously rotates in the stirring work of the driven stirring shaft, but the elastic blocks deform based on the torsion of the driving motor, after the driving motor stops rotating, the hand wheel is manually rotated to clamp the hand wheel connecting rod under the elastic action of the elastic blocks, and meanwhile, the auxiliary positioning arrow on the hand wheel is matched to determine the positions of the main stirring shaft and the driven stirring shaft, so that the main stirring shaft and the driven stirring shaft can conveniently pass through the scraping groove.
Preferably, the cotton pressing mechanism comprises a cotton pressing plate and a cotton pressing push rod; the cotton pressing plate is arranged on the other side of the operation cavity, at least one cotton pressing push rod is fixedly arranged on the top of the cotton pressing plate and connected with the main frame body, the cotton pressing plate is connected with the main frame body in a lifting manner through the cotton pressing push rod, and the processing box body is connected with the main frame body in a sliding manner through a sliding rail. According to the invention, the processing box body is slid through the sliding rail, meanwhile, the glue and polyurethane sponge waste mixture scraped at the edge of the scraping groove of the scraper cover are scraped for the second time through the sliding of the processing box body, so that the glue and polyurethane sponge waste mixture falls into the processing box body, and the pressing cotton push rod is matched for stroke work to push and form a pressing cotton plate matched with the inner wall of the processing box body to descend, so that the glue and polyurethane sponge waste mixture is subjected to cotton pressing treatment.
The application method of the regenerated cotton production device comprises the following steps: firstly, the broken polyurethane sponge waste is added into a processing box body by manpower, glue is then added, the processing box body is driven to coincide with a scraping plate cover through a sliding rail, then a driving motor is started to drive a main stirring shaft to rotate, a gear belt and a linkage gear are matched to enable the main stirring shaft and a driven stirring shaft to synchronously carry out linkage mixing operation, after mixing is finished, one hand wheel is manually rotated, the hand wheel is manually rotated under the elastic action of an elastic block, the hand wheel connecting rod is clamped, meanwhile, an auxiliary positioning arrow is matched on the hand wheel, the positions of the main stirring shaft and the driven stirring shaft are determined, after the main stirring shaft and the driven stirring shaft coincide with a scraping groove, a return stroke operation is carried out through a scraping push rod, so that a mixing mechanism is integrally lifted, then a sliding operation is carried out by the sliding rail, the glue scraped at the edge of the scraping groove of the scraping plate cover and a polyurethane sponge waste mixture are carried out a secondary scraping operation, then a pressure release valve is started to cooperate with a cotton push rod to carry out stroke operation, a cotton pressing plate matched with the inner wall of the processing box is pushed down, the polyurethane sponge waste mixture is subjected to cotton pressing processing, and finally, and polyurethane sponge regeneration production operation is carried out after the polyurethane sponge is locked through the production drawer.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through lifting operation of the mixing mechanism, the mixing mechanism and the combining mechanism are in penetrating and movable contact to reject and scrape the mixture of the glue and the polyurethane sponge waste attached to the mixing mechanism, and the cotton pressing mechanism is matched to perform full regeneration extrusion molding, so that waste of the mixture of the glue and the polyurethane sponge waste is effectively reduced, and the mixing mechanism does not have or only has a small amount of the mixture of the glue and the polyurethane sponge waste due to scraping of the mixture of the glue and the polyurethane sponge waste, so that the condition of low mixing efficiency is avoided.
2. According to the invention, the processing box body is not only a mixing vessel, but also a vessel for producing and forming regenerated cotton by locking the drawer and the pressure release valve, and a pipeline or a conveying device is not required to convey the mixture of the glue and the polyurethane sponge waste, so that the mixture of the glue and the polyurethane sponge waste is prevented from being remained in the conveying pipeline or the device, and the waste is avoided.
3. According to the invention, the main stirring shaft is driven to rotate by the driving motor, the main stirring shaft and the driven stirring shaft are synchronously linked and mixed by matching with the arrangement of the gear belt and the linkage gear, so that the glue in the processing box body and polyurethane sponge waste are fully mixed, and the whole mixing mechanism is lifted and lowered based on the synchronous linkage measures of the gear belt and the linkage gear, so that the main stirring shaft and the driven stirring shaft can be synchronously rotated and adjusted to pass through the scraping groove, and the complexity of manual observation and adjustment in sequence is reduced.
4. According to the invention, the base positioning is carried out on the hand wheel connecting rod through the clamping cavity formed by the relative installation of the two elastic blocks, the hand wheel connecting rod synchronously rotates in the stirring work of the driven stirring shaft, but the elastic blocks deform based on the torsion of the driving motor, after the driving motor stops rotating, the hand wheel is manually rotated to clamp the hand wheel connecting rod under the elastic action of the elastic blocks, and meanwhile, the auxiliary positioning arrow on the hand wheel is matched to determine the positions of the main stirring shaft and the driven stirring shaft, so that the main stirring shaft and the driven stirring shaft can conveniently pass through the scraping groove.
5. According to the invention, the processing box body is slid through the sliding rail, meanwhile, the glue and polyurethane sponge waste mixture scraped at the edge of the scraping groove of the scraper cover are scraped for the second time through the sliding of the processing box body, so that the glue and polyurethane sponge waste mixture falls into the processing box body, and the pressing cotton push rod is matched for stroke work to push and form a pressing cotton plate matched with the inner wall of the processing box body to descend, so that the glue and polyurethane sponge waste mixture is subjected to cotton pressing treatment.
Drawings
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is an exploded view of the mixing mechanism of the present invention;
FIG. 3 is a schematic view of the explosion structure of the combination mechanism of the present invention;
fig. 4 is an enlarged partial schematic view of fig. 3 a in accordance with the present invention.
In the figure: 1. a main frame body; 2. a slide rail; 3. a combination mechanism; 4. a mixing mechanism; 5. an auxiliary mechanism; 6. a cotton pressing mechanism;
301. processing the box body; 302. a pressure release valve; 303. a scraper cover; 304. locking the drawer;
401. a mounting frame; 402. a gear belt; 403. a linkage gear; 404. a main stirring shaft; 405. a driven stirring shaft; 406. a hand wheel; 407. scraping the push rod; 408. a driving motor;
501. a mounting base; 502. an elastic block;
601. a cotton pressing plate; 602. cotton pressing push rod.
Description of the embodiments
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
examples
1-4, a regenerated cotton production device comprises a main frame body 1, a sliding rail 2, a combination mechanism 3, a mixing mechanism 4, an auxiliary mechanism 5 and a cotton pressing mechanism 6; the cotton scraping device comprises a main frame body 1, an operation cavity is formed in an internal gap of the main frame body 1, a sliding rail 2 is arranged at the bottom of the operation cavity, a combined mechanism 3 is arranged on a sliding block of the sliding rail 2 and is connected with a guide frame, a mixing mechanism 4 is arranged on one side of the operation cavity, at least one auxiliary mechanism 5 is arranged on the mixing mechanism 4, a cotton pressing mechanism 6 is arranged on the other side of the operation cavity, and the combined mechanism 3 and the mixing mechanism 4 are in movable contact to form a scraping structure. According to the invention, through the lifting operation of the mixing mechanism 4, the mixing mechanism 4 is in penetrating and movable contact with the combining mechanism 3 to reject and scrape the mixture of the glue and the polyurethane sponge waste attached to the mixing mechanism 4, and the cotton pressing mechanism 6 is matched to perform full regeneration extrusion forming work, so that the waste of the mixture of the glue and the polyurethane sponge waste is effectively reduced, and the mixing mechanism 4 does not have or only has a small amount of the mixture of the glue and the polyurethane sponge waste due to scraping of the mixture of the glue and the polyurethane sponge waste, so that the condition of low mixing efficiency is avoided.
Wherein, the combined mechanism 3 comprises a processing box 301, a pressure release valve 302, a scraper cover 303 and a locking drawer 304; the processing box 301 is arranged on the sliding block of the sliding rail 2, the pressure release valve 302 is arranged on one side of the processing box 301, the processing box 301 is communicated with the pressure release valve 302, the scraper cover 303 is fixedly arranged on the inner wall of the main frame body 1 and connected with the processing box 301, the scraper cover 303 is provided with a scraping groove, the locking drawer 304 is arranged inside the processing box 301 in a penetrating mode, and the locking drawer 304 is in sliding fit with the processing box 301. According to the invention, the processing box 301 is not only a mixing vessel, but also a vessel for producing and forming regenerated cotton by locking the drawer 304 and the pressure release valve 302, and a pipeline or a conveying device is not required to convey the mixture of the glue and the polyurethane sponge waste, so that the mixture of the glue and the polyurethane sponge waste is prevented from being remained in the conveying pipeline or the device, and the waste is avoided.
Still further, the mixing mechanism 4 includes a mounting frame 401, a gear belt 402, a linkage gear 403, a main stirring shaft 404, a driven stirring shaft 405, a hand wheel 406, a scraping push rod 407 and a driving motor 408; the mounting bracket 401 is arranged above the processing box 301, wherein a linkage cavity is formed by surrounding an internal gap of the mounting bracket 401, a gear belt 402 is arranged in the linkage cavity, a linkage gear 403 is arranged in the gear belt 402 in a triangle shape, a main stirring shaft 404 penetrates through one of the linkage gears 403 and extends into the processing box 301, a driven stirring shaft 405 is arranged outside the main stirring shaft 404, a hand wheel 406 is fixedly arranged at the top of the driven stirring shaft 405, an auxiliary positioning arrow is arranged on the outer surface of the hand wheel 406, at least one scraping push rod 407 is arranged at the top of the mounting bracket 401 and connected with the main frame 1, and a driving motor 408 is arranged at the end part of the main stirring shaft 404. According to the invention, the main stirring shaft 404 is driven to rotate by the driving motor 408, the main stirring shaft 404 and the driven stirring shaft 405 are synchronously linked and mixed by matching with the arrangement of the gear belt 402 and the linkage gear 403, so that the glue and polyurethane sponge waste in the processing box 301 are fully mixed, and the whole mixing mechanism 4 is lifted and lowered based on the synchronous linkage measure of the gear belt 402 and the linkage gear 403, so that the main stirring shaft 404 and the driven stirring shaft 405 can synchronously rotate and adjust to pass through a scraping groove, and the complexity of manual sequential observation and adjustment is reduced.
It should be noted that, the auxiliary mechanism 5 includes a mounting seat 501 and an elastic block 502; the mount pad 501 is arranged at the top of the mounting frame 401, two elastic blocks 502 are all fixed on the mount pad 501 in an arch bridge shape, and two elastic blocks 502 are surrounded into a clamping cavity in a clearance mode, wherein two sides of the clamping cavity are in a circular arc shape, two axial sides of the clamping cavity are in a horizontal linear shape, and the clamping cavity is matched with the shape of a connecting rod of the hand wheel 406. According to the invention, the base positioning is carried out on the connecting rod of the hand wheel 406 through the clamping cavity formed by the relative installation of the two elastic blocks 502, and the connecting rod of the hand wheel 406 synchronously rotates in the stirring work of the driven stirring shaft 405, but the elastic blocks 502 deform based on the torque force of the driving motor 408, after the driving motor 408 stops rotating, the connecting rod of the hand wheel 406 is clamped under the elastic action of the elastic blocks 502 through manually rotating the hand wheel 406, and meanwhile, the auxiliary positioning arrows on the hand wheel 406 are matched to determine the directions of the main stirring shaft 404 and the driven stirring shaft 405, so that the main stirring shaft 404 and the driven stirring shaft 405 can conveniently pass through the scraping groove.
The cotton pressing mechanism 6 comprises a cotton pressing plate 601 and a cotton pressing push rod 602; the cotton pressing plate 601 is arranged on the other side of the operation cavity, at least one cotton pressing push rod 602 is fixedly arranged on the top of the cotton pressing plate 601 and is connected with the main frame body 1, wherein the cotton pressing plate 601 is connected with the main frame body 1 in a lifting manner through the cotton pressing push rod 602, and the processing box 301 is connected with the main frame body 1 in a sliding manner through the sliding rail 2. According to the invention, the processing box 301 is slid through the slide rail 2, meanwhile, the glue and polyurethane sponge waste mixture scraped by the edge of the scraping groove of the scraper cover 303 is scraped for the second time through the sliding of the processing box 301, so that the glue and polyurethane sponge waste mixture falls into the processing box 301, and the glue and polyurethane sponge waste mixture is pushed to descend by being matched with the cotton pressing push rod 602 to form a cotton pressing plate 601 matched with the inner wall of the processing box 301, so that cotton pressing treatment is carried out on the glue and polyurethane sponge waste mixture.
Examples
The application method of the regenerated cotton production device comprises the following steps: firstly, manually adding broken polyurethane sponge waste into a processing box 301, then manually or mechanically adding glue according to proportion, then driving the processing box 301 to coincide with and attach to a scraper cover 303 through a sliding rail 2, starting a driving motor 408 to drive a main stirring shaft 404 to rotate, synchronously carrying out linkage mixing operation by matching a gear belt 402 and a linkage gear 403 with the main stirring shaft 404 and a driven stirring shaft 405, manually rotating one hand wheel 406 after mixing, clamping the connecting rod of the hand wheel 406 under the elastic action of an elastic block 502 through manually rotating the hand wheel 406, simultaneously matching with auxiliary positioning arrows on the hand wheel 406, determining the directions of the main stirring shaft 404 and the driven stirring shaft 405, after the main stirring shaft 404, the driven stirring shaft 405 and the scraping groove coincide, the scraping push rod 407 is used for carrying out return stroke operation, so that the mixing mechanism 4 is integrally lifted, then the sliding rail 2 is used for driving the processing box 301 to carry out relative sliding operation, the scraping glue at the edge of the scraping groove of the scraper cover 303 and the polyurethane sponge waste mixture are carried out secondary scraping operation, then the processing components such as the pressure release valve 302 and the like are started to carry out stroke operation pushing together with the cotton pressing push rod 602 to push the cotton pressing plate 601 to descend, the glue and the polyurethane sponge waste mixture are subjected to cotton pressing treatment, the completed polyurethane sponge regeneration production operation is formed, and finally the polyurethane sponge after production is obtained through the pulling locking drawer 304.
The embodiments of the present invention are disclosed as preferred embodiments, but not limited thereto, and those skilled in the art will readily appreciate from the foregoing description that various modifications and variations can be made without departing from the spirit of the present invention.
Claims (7)
1. A regenerated cotton production apparatus, comprising:
a main frame body (1),
and the internal clearance of the main frame body (1) forms an operation cavity,
a sliding rail (2) arranged at the bottom of the operation cavity;
the combination mechanism (3) is arranged on the sliding block of the sliding rail (2) and is connected with the guide frame;
a mixing mechanism (4) arranged on one side of the operation cavity;
at least one auxiliary mechanism (5) arranged on the mixing mechanism (4);
the cotton pressing mechanism (6) is arranged on the other side of the operation cavity;
wherein, the combination mechanism (3) and the mixing mechanism (4) are in movable contact to form a scraping structure.
2. A regenerated cotton production apparatus according to claim 1 wherein said combining means (3) comprises:
a processing box body (301) arranged on the sliding block of the sliding rail (2);
a pressure release valve (302) arranged on one side of the processing box body (301),
wherein the processing box body (301) is communicated with the pressure release valve (302);
a scraper cover (303) fixedly arranged on the inner wall of the main frame body (1) and connected with the processing box body (301),
wherein the scraper cover (303) is provided with a scraping groove;
a locking drawer (304) penetrating the processing box body (301),
wherein the locking drawer (304) is in sliding fit with the processing box body (301).
3. A regenerated cotton production apparatus according to claim 2 wherein said mixing mechanism (4) comprises:
a mounting frame (401) arranged above the processing box body (301),
wherein, the internal clearance of the mounting frame (401) encloses a linkage cavity;
a gear belt (402) disposed within the linkage cavity;
a linked gear (403) arranged in a triangle shape in the gear belt (402);
the main stirring shaft (404) penetrates through one of the linkage gears (403) and extends into the processing box body (301);
a driven stirring shaft (405) arranged outside the main stirring shaft (404);
a hand wheel (406) fixedly arranged at the top of the driven stirring shaft (405),
wherein, auxiliary positioning arrows are arranged on the outer surface of the hand wheel (406);
at least one scraping push rod (407) which is arranged at the top of the mounting frame (401) and is connected with the main frame body (1);
a drive motor (408) disposed at an end of the main stirring shaft (404).
4. A regenerated cotton production apparatus as claimed in claim 3 wherein said auxiliary mechanism (5) comprises:
a mounting base (501) arranged on top of the mounting frame (401);
the two elastic blocks (502) are fixedly arranged on the mounting seat (501) in an arch bridge manner;
and the two elastic blocks (502) are surrounded into a clamping cavity in a clearance way,
wherein, two sides of the clamping cavity are arc-shaped in the transverse direction and two sides in the axial direction are horizontal lines,
wherein the clamping cavity is matched with the shape of the connecting rod of the hand wheel (406).
5. A regenerated cotton production apparatus according to claim 4 wherein said cotton pressing mechanism (6) comprises:
a cotton pressing plate (601) arranged on the other side of the operation cavity;
at least one cotton pressing push rod (602) fixedly arranged at the top of the cotton pressing plate (601) and connected with the main frame body (1),
wherein, cotton pressing plate (601) is connected with main frame body (1) in a lifting way through cotton pressing push rod (602).
6. A regenerated cotton production apparatus according to claim 5 wherein the processing box (301) is slidably connected to the main frame (1) by means of a slide rail (2).
7. A method of using a regenerated cotton production apparatus according to any one of claims 1 to 6 comprising the steps of: firstly, manually adding broken polyurethane sponge waste into a processing box body (301), then adding glue, then driving the processing box body (301) to coincide with and attach to a scraping plate cover (303) through a sliding rail (2), starting a driving motor (408) to drive a main stirring shaft (404) to rotate, matching with a gear belt (402) and a linkage gear (403) to enable the main stirring shaft (404) and a driven stirring shaft (405) to synchronously carry out linkage mixing operation, manually rotating one hand wheel (406) after mixing, manually clamping the connecting rod of the hand wheel (406) under the elastic action of an elastic block (502) through the hand wheel (406), simultaneously matching with an auxiliary positioning arrow on the hand wheel (406), determining the positions of the main stirring shaft (404) and the driven stirring shaft (405), carrying out return stroke operation through a scraping push rod (407) after the main stirring shaft (404) and the driven stirring shaft (405) coincide with a scraping groove, enabling a mixing mechanism (4) to integrally ascend, then driving the processing box body (301) to carry out relative sliding operation through the sliding rail (2), carrying out the pushing operation on the scraping plate (602) to push the edge of the scraping plate (303) to the scraping plate (301) to push the polyurethane sponge waste to be matched with the scraping plate (601) to carry out secondary pressing operation, the mixture of glue and polyurethane sponge waste is subjected to cotton pressing treatment to form polyurethane sponge regeneration production work, and finally the polyurethane sponge after production is taken out through a pull locking drawer (304).
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| CN202310163576.9A CN116061346A (en) | 2023-02-24 | 2023-02-24 | Regenerated cotton production device and application method thereof |
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| CN202310163576.9A CN116061346A (en) | 2023-02-24 | 2023-02-24 | Regenerated cotton production device and application method thereof |
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