CN116037544A - Cleaning system and cleaning method for copper-clad plate die steel - Google Patents
Cleaning system and cleaning method for copper-clad plate die steel Download PDFInfo
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- CN116037544A CN116037544A CN202310036851.0A CN202310036851A CN116037544A CN 116037544 A CN116037544 A CN 116037544A CN 202310036851 A CN202310036851 A CN 202310036851A CN 116037544 A CN116037544 A CN 116037544A
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- cleaning
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 105
- 239000010959 steel Substances 0.000 title claims abstract description 105
- 238000004140 cleaning Methods 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 35
- 238000009434 installation Methods 0.000 claims abstract description 35
- 238000007599 discharging Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 50
- 230000017525 heat dissipation Effects 0.000 claims description 19
- 230000001276 controlling effect Effects 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 abstract description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract 1
- 229910052802 copper Inorganic materials 0.000 abstract 1
- 239000010949 copper Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 14
- 238000001514 detection method Methods 0.000 description 7
- 239000012535 impurity Substances 0.000 description 7
- 230000001360 synchronised effect Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 229910001315 Tool steel Inorganic materials 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 230000001934 delay Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 241000883990 Flabellum Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a cleaning system and a cleaning method for copper-clad plate die steel, and belongs to the technical field of factory automation equipment. Copper mould steel's cleaning system, copper-clad plate mould steel's cleaning system includes first install bin, set up cleaning chamber and installation cavity in the first install bin, still include: the feeding assembly and the discharging assembly are respectively arranged at the head end and the tail end of the outside of the first installation box; the first mounting box is internally and fixedly connected with two groups of first lifting cylinders, the two groups of first lifting cylinders are respectively arranged in the two groove plates, the output end of each first lifting cylinder is fixedly connected with a character box, and a first transmission assembly is arranged in each character box; the utility model performs sealing feeding and discharging through the character box, thereby preventing a large amount of high-temperature steam in the first installation box from leaking, avoiding the high-temperature steam from burning staff and reducing heat energy loss.
Description
Technical Field
The utility model relates to the technical field of factory automation equipment, in particular to a cleaning system and a cleaning method for copper-clad plate die steel.
Background
Impurities can exist on the pressed die steel plate, and impurities on the die steel are required to be cleaned when pressing operation is performed again.
The patent No. CN201721583354.9 and 2018-07-20 disclose a copper-clad plate grinding tool steel plate cleaning machine, which comprises a shell, supporting legs and a fixed seat, wherein the lower surfaces of the supporting legs are provided with anti-slip pads, the middle of the bottoms of the supporting legs is fixedly welded with the fixed seat, one side of the upper surface of the fixed seat is fixedly provided with a driving motor, the power output end of the driving motor is fixedly provided with a driving gear, and the outside of the driving gear is fixedly provided with a chain; according to the utility model, through the mechanical connecting rod device additionally arranged on the shell conveying position induction switch, the grinding tool steel plate can be accurately and successfully sensed, one end of the extending connecting rod is provided with the travel switch wheel, the other end of the extending connecting rod is provided with the counterweight iron sheet, when the travel switch wheel in the shell is not pressed by the grinding tool steel plate, the proximity switch is disconnected with the triangular counterweight induction iron block outside the shell through dead weight, and finally, the induction switch in the shell is arranged outside the box body, so that the equipment is prevented from being affected by damp and short-circuit.
In the use process of the above patent, since the feeding end and the discharging end of the shell are always communicated with the outside, the high temperature inside the shell is in contact with the outside air, so that the heat loss is high, the cleaning cost is increased, and the staff can be burnt when the high temperature inside the shell is emitted outside.
Disclosure of Invention
The utility model aims to solve the problem of high heat loss in the prior art, and provides a cleaning system and a cleaning method for copper-clad plate die steel.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides a cleaning system of copper-clad plate die steel, copper-clad plate die steel's cleaning system includes first install bin, set up cleaning chamber and installation cavity in the first install bin, still include: the feeding assembly and the discharging assembly are respectively arranged at the head end and the tail end of the outside of the first installation box; the first mounting box is internally and fixedly connected with two groups of first lifting cylinders, the two groups of first lifting cylinders are respectively arranged in the two groove plates, the output end of each first lifting cylinder is fixedly connected with a character box, and a first transmission assembly is arranged in each character box; the top wall and the bottom wall of the square box are both sealed with the groove plate; a second transfer assembly disposed within the cleaning chamber for movement of die steel into the first mounting chamber; and a cleaning assembly disposed in the cleaning chamber 102 for cleaning the die steel.
For the transmission of die steel of being convenient for, preferably, feed assembly and discharge assembly include the mounting panel of fixed connection at first mounting box end to end both ends, change fixedly connected with first transmission roller on the mounting panel, the multiunit first transmission roller passes through the synchronous rotation of first sprocket group, fixedly connected with first motor on the lateral wall of mounting panel, the output and the first transmission roller of first motor are fixed to be linked to each other.
In order to be convenient for transmit the mould steel, further, first transmission subassembly is including rotating the first pivot of connecting in the mouth word case, fixedly connected with second transmission roller in the first pivot, many first pivots pass through the synchronous rotation of second sprocket group, the bottom fixedly connected with second motor of mouth word case, the output shaft of second motor extends to mouth word incasement and passes through bevel gear group and first pivot synchronous rotation.
In order to be convenient for transmit the mould steel, still further, the second transmission subassembly is including rotating the second pivot of connecting in the washing intracavity, fixedly connected with third transmission roller in the second pivot, multiunit the second pivot extends to outside the first mounting box and rotates through the third sprocket group is synchronous, fixedly connected with third motor on the outer wall of first mounting box, the third motor passes through the direct-drive gear group and rotates with the second pivot is synchronous.
In order to prevent that the mould steel from being jacked up during the washing, preferably, the top fixedly connected with second lift cylinder of first mounting box, the output of second lift cylinder extends to the cleaning chamber internal fixedly connected with mounting bracket, rotate on the mounting bracket and be connected with the press roller, the press roller is located the top of third transmission roller.
In order to improve the cleaning effect, preferably, the cleaning assembly comprises a plurality of groups of first distribution boxes fixedly connected in the cleaning cavity, the plurality of groups of first distribution boxes are connected through a second pipeline, and the plurality of groups of first distribution boxes are fixedly connected with high-pressure spray heads.
In order to facilitate glue melting, preferably, the first water tank of installation intracavity fixedly connected with, fixedly connected with heater in the first water tank, fixedly connected with split ring in the installation intracavity, the input of split ring links to each other with first water tank through first pipeline, be provided with the air-vent valve on the first pipeline, fixedly connected with second installation case in the installation intracavity, the input of second installation case with the output of split ring is linked together, fixedly connected with gathers the stream ring on the lateral wall of second installation case, gather the input of stream ring with the output of second installation case is linked together, gather the output of stream ring and be linked together with the second pipeline through the third pipeline.
In order to improve the water utilization rate, preferably, installation intracavity fixedly connected with heat dissipation case, installation intracavity fixedly connected with third reposition of redundant personnel case and gather the flow box, third reposition of redundant personnel case and gather the flow box and distribute in the both sides of heat dissipation case, fixedly connected with cooling tube on the heat dissipation case, the both ends of cooling tube link to each other with third reposition of redundant personnel case and gather the flow box respectively, the diapire in washing chamber sets up for the slope, is located one side fixedly connected with arc baffle of washing chamber low side, the input fixedly connected with of third reposition of redundant personnel case extends to the fourth pipeline in wasing the intracavity arc baffle outside.
In order to improve heat dissipation efficiency, preferably, the radiating box is rotationally connected with the installation axle, the epaxial fixedly connected with flabellum of installation, the installation axle extends to second installation incasement fixedly connected with turbine, fixedly connected with second reposition of redundant personnel case on the first installation case, the material discharging subassembly sets up the inboard at the second reposition of redundant personnel case, the second reposition of redundant personnel case passes through the trachea and links to each other with the exhaust end of radiating box, the second inlet port has been seted up on the radiating box, the second inlet port has been seted up to the bottom in installation chamber.
A cleaning method of copper-clad plate die steel comprises the following steps:
step one, starting a heater, enabling the output end of a first lifting cylinder at the tail end to extend out, and regulating the output pressure of a pressure control valve through a control computer;
step two, after the pressure in the first water tank reaches, starting the first motor, the third motor and the head end second motor, placing die steel on a feeding assembly, and feeding the die steel into the head end character box;
step three, controlling the output end of the first lifting cylinder at the head end to extend out, and conveying the die steel into the cleaning cavity;
step four, controlling the start of a first motor, and conveying the die steel to a second transmission assembly;
fifthly, controlling the high-pressure spray nozzle to spray high-pressure steam to heat and rinse the die steel;
step six, after the die steel moves into the tail port word box, controlling the first lifting cylinder at the tail end to reset, and discharging the die steel onto a discharging assembly after resetting;
and step seven, drying the die steel by utilizing wind blown by the fan blades.
Compared with the prior art, the utility model provides a cleaning system for copper-clad plate die steel, which has the following beneficial effects:
1. according to the cleaning system for the copper-clad plate die steel, the sealing loading and unloading are carried out through the square box, so that a large amount of high-temperature steam in the first installation box is prevented from leaking, workers are prevented from being burned by the high-temperature steam, and the heat energy loss is reduced;
2. according to the cleaning system for the copper-clad plate die steel, the die steel is cleaned through high-temperature and high-pressure steam, the high Wen Duimo die steel brought by the steam is used for heating, so that glue is melted, and then the die steel is cleaned by informing the impact force of the sprayed high-temperature and high-pressure steam, so that the cleaning effect is improved;
3. according to the cleaning system for the copper-clad plate die steel, the water vapor is liquefied and then reheated, so that the utilization rate of water is improved, and water resources are saved;
4. according to the cleaning system for the copper-clad plate die steel, the heat emitted by the steam liquefaction is combined with the airflow to form hot airflow, and the hot airflow is blown to the cleaned die steel, so that the drying efficiency of the die steel is improved.
Drawings
Fig. 1 is a schematic perspective view of a cleaning system for copper-clad plate die steel according to the present utility model;
fig. 2 is a left side view of a cleaning system for copper-clad plate die steel according to the present utility model;
fig. 3 is a main sectional view of a cleaning system for copper-clad plate die steel according to the present utility model;
fig. 4 is a perspective cross-sectional view of a cleaning system for copper-clad plate die steel according to the present utility model;
fig. 5 is a schematic diagram of a partial perspective structure of a cleaning system for copper-clad plate die steel according to the present utility model;
fig. 6 is a schematic diagram of a partial three-dimensional structure of a cleaning system for copper-clad plate die steel according to the present utility model;
fig. 7 is a schematic structural diagram of a portion a in fig. 3 of a cleaning system for copper-clad plate die steel according to the present utility model;
fig. 8 is a partial bottom view of a cleaning system for copper-clad plate die steel according to the present utility model.
In the figure: 1. a first mounting box; 101. a control computer; 102. cleaning the cavity; 103. a mounting cavity; 201. a mounting plate; 202. a first motor; 203. a first conveying roller; 204. a first sprocket set; 3. a trough plate; 301. a first lifting cylinder; 302. a character box; 303. a first rotating shaft; 304. a second conveying roller; 305. a second sprocket set; 306. a second motor; 307. a bevel gear set; 308. a first material detection sensor; 309. a second material detection sensor; 4. a first water tank; 401. a heater; 501. a shunt ring; 502. a first pipe; 503. a second mounting box; 5031. a turbine; 504. a converging flow ring; 5041. a first split box; 5042. a high pressure nozzle; 5043. a second pipe; 5044. a third conduit; 505. a heat radiation box; 5051. a mounting shaft; 5052. a fan blade; 5053. an air pipe; 5054. a second separator tank; 506. a third split box; 5061. a fourth conduit; 5062. a heat radiating pipe; 5063. a flow collecting box; 5064. a second water tank; 5065. a plunger pump; 5066. a three-way control valve; 5067. a water inlet pipe; 5068. a fifth pipe; 7. a second rotating shaft; 701. a third sprocket set; 702. a third motor; 703. a spur gear set; 704. a third conveying roller; 8. a second lifting cylinder; 801. a mounting frame; 802. pressing rollers; 9. an arc baffle; 901. a discharge pipe; 902. and (5) receiving a material box.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Examples:
referring to fig. 1-8, the cleaning system for copper-clad plate die steel comprises a first mounting box 1, a cleaning cavity 102 and a mounting cavity 103 are formed in the first mounting box 1, and further comprises: the feeding assembly and the discharging assembly are respectively arranged at the front end and the rear end outside the first mounting box 1; two groove plates 3 respectively fixedly connected to the head end and the tail end in the first mounting box 1, two groups of first lifting cylinders 301 are fixedly connected in the first mounting box 1, the two groups of first lifting cylinders 301 are respectively arranged in the two groove plates 3, the output end of the first lifting cylinders 301 is fixedly connected with a character box 302, and a first transmission assembly is arranged in the character box 302; the top wall and the bottom wall of the box 302 are sealed with the groove plate 3; a second transfer assembly disposed within the cleaning chamber 102 for movement of die steel into the first mounting box 1; a cleaning assembly disposed within the cleaning chamber 102 for cleaning the die steel.
When the output end of the first lifting cylinder 301 is completely extended, the top wall of the square box 302 moves into the cleaning cavity 102, the bottom wall of the square box 302 seals the lifting channel formed by the groove plate 3 and the first mounting box 1, and when the first lifting cylinder 301 is reset, the top wall of the square box 302 seals the lifting channel, so that high-temperature steam in the cleaning cavity 102 is prevented from being discharged out of the mounting box, heat loss is reduced, and water vapor is prevented from being discharged out of burned workers in a large amount through the lifting channel.
Referring to fig. 1 and 8, the feeding assembly and the discharging assembly include a mounting plate 201 fixedly connected to the front and rear ends of the first mounting box 1, a first transmission roller 203 is fixedly connected to the mounting plate 201, a plurality of groups of first transmission rollers 203 synchronously rotate through a first sprocket set 204, a first motor 202 is fixedly connected to the side wall of the mounting plate 201, and the output end of the first motor 202 is fixedly connected to the first transmission roller 203.
The first motor 202 is started, and the first motor 202 drives one of the first transfer rollers 203 to rotate, and the plurality of first transfer rollers 203 are rotated synchronously by the first sprocket set 204, thereby transferring the die steel into the first mounting box 1 and discharging the die steel out of the first mounting box 1.
Referring to fig. 5-7, the first transmission assembly includes a first rotating shaft 303 rotatably connected in a box 302, a second transmission roller 304 is fixedly connected to the first rotating shaft 303, a plurality of first rotating shafts 303 synchronously rotate through a second sprocket set 305, a second motor 306 is fixedly connected to the bottom of the box 302, and an output shaft of the second motor 306 extends into the box 302 and synchronously rotates with the first rotating shaft 303 through a bevel gear set 307.
The second motor 306 is started, the output end of the second motor 306 drives the first rotating shaft 303 to rotate through the bevel gear set 307, and the first rotating shaft 303 synchronously rotates through the second chain wheel set 305, so that the plurality of second transmission rollers 304 are driven to rotate, and the die steel in the square box 302 is transmitted.
Referring to fig. 5, the second transmission assembly includes a second rotating shaft 7 rotatably connected in the cleaning chamber 102, a third transmission roller 704 is fixedly connected to the second rotating shaft 7, a plurality of groups of second rotating shafts 7 extend to the outside of the first mounting case 1 and synchronously rotate through a third sprocket set 701, a third motor 702 is fixedly connected to the outside wall of the first mounting case 1, and the third motor 702 synchronously rotates with the second rotating shaft 7 through a spur gear set 703.
The third motor 702 is started, the output shaft of the third motor 702 drives the second rotating shafts 7 to rotate through the straight gear set 703, and the plurality of second rotating shafts 7 synchronously rotate through the third chain wheel set 701, so that the plurality of third transmission rollers 704 synchronously rotate to transmit the die steel in the cleaning cavity 102.
Referring to fig. 4, a second lifting cylinder 8 is fixedly connected to the top of the first mounting box 1, an installation frame 801 is fixedly connected to the inside of the cleaning cavity 102 from the output end of the second lifting cylinder 8, a pressing roller 802 is rotatably connected to the installation frame 801, and the pressing roller 802 is located above the third conveying roller 704.
By controlling the expansion and contraction of the output end of the second lifting cylinder 8 and further controlling the lifting of the pressing roller 802 through the mounting frame 801, the die steel is prevented from being jacked up when the die steel is cleaned.
Referring to fig. 3, the cleaning assembly includes a plurality of groups of first split boxes 5041 fixedly connected in the cleaning cavity 102, the plurality of groups of first split boxes 5041 are connected through a second pipeline 5043, high-pressure spray heads 5042 are fixedly connected to the plurality of groups of first split boxes 5041, a first water tank 4 is fixedly connected to the mounting cavity 103, a heater 401 is fixedly connected to the first water tank 4, a split ring 501 is fixedly connected to the mounting cavity 103, an input end of the split ring 501 is connected to the first water tank 4 through a first pipeline 502, a pressure regulating valve is arranged on the first pipeline 502, a second mounting box 503 is fixedly connected to the mounting cavity 103, an input end of the second mounting box 503 is communicated with an output end of the split ring 501, a flow collecting ring 504 is fixedly connected to a side wall of the second mounting box 503, and an output end of the flow collecting ring 504 is communicated with the second pipeline 5043 through a third pipeline 5044.
The heater 401 is started, the heater 401 heats water in the first water tank 4 to evaporate the water, the pressure of the water vapor discharged from the first water tank 4 is controlled by the pressure control valve, the water vapor flows through the first pipeline 502, the split ring 501, the second mounting box 503, the third pipeline 5044, the second pipeline 5043 and the first split box 5041, finally high-temperature high-pressure water vapor is sprayed out of the high-pressure spray nozzle 5042, the mold steel is washed by the water vapor, glue on the mold steel can be re-liquefied by the high temperature carried by the water vapor, and the glue and other impurities re-liquefied on the mold steel can be washed by impact generated by the water vapor, so that the cleaning of the mold steel is completed.
Referring to fig. 6, a heat dissipation box 505 is fixedly connected in the installation cavity 103, a third diversion box 506 and a flow gathering box 5063 are fixedly connected in the installation cavity 103, the third diversion box 506 and the flow gathering box 5063 are distributed on two sides of the heat dissipation box 505, a heat dissipation pipe 5062 is fixedly connected on the heat dissipation box 505, two ends of the heat dissipation pipe 5062 are respectively connected with the third diversion box 506 and the flow gathering box 5063, the bottom wall of the cleaning cavity 102 is in an inclined arrangement, an arc-shaped baffle 9 is fixedly connected on one side of the lower end of the cleaning cavity 102, and a fourth pipeline 5061 extending to the outer side of the arc-shaped baffle 9 in the cleaning cavity 102 is fixedly connected with the input end of the third diversion box 506.
When the pressure in the cleaning chamber 102 increases along with the accumulation of the water vapor, the water vapor in the cleaning chamber 102 enters the third diversion box 506 through the fourth pipeline 5061 under the pressure difference, is diverted into the radiating pipe 5062 for radiating, cooling and liquefying, then flows into the flow gathering box 5063, the cleaned impurities fall to the bottom of the cleaning chamber 102 under the action of gravity, then accumulate along the inclined plane and the cambered surface of the cambered baffle 9, and the cambered baffle 9 can block the impurities from flowing into the fourth pipeline 5061.
Referring to fig. 3, a mounting shaft 5051 is rotatably connected to the heat dissipating box 505, fan blades 5052 are fixedly connected to the mounting shaft 5051, and a turbine 5031 is fixedly connected to the mounting shaft 5051 extending into the second mounting box 503.
The water vapor pushes the turbine 5031 to rotate when passing through the second mounting box 503, the turbine 5031 drives the mounting shaft 5051 to rotate, the mounting shaft 5051 drives the fan blade 5052 to rotate, and the outside normal-temperature air is sucked to be blown to the radiating pipe 5062, so that the radiating pipe 5062 is accelerated to radiate heat.
Referring to fig. 3 and 8, a second split tank 5054 is fixedly connected to the first mounting box 1, a discharging assembly is arranged on the inner side of the second split tank 5054, the second split tank 5054 is connected with an exhaust end of the heat dissipation box 505 through an air pipe 5053, a second air inlet hole is formed in the heat dissipation box 505, and a second air inlet hole is formed in the bottom of the mounting cavity 103.
The fan blade 5052 blows the air to the radiating pipe 5062 to absorb the hot air radiated by the radiating pipe 5062 to form hot air, then the hot air is discharged into the second split box 5054 through the air pipe 5053, the hot air is split and blown to the die steel on the discharging component through the second split box 5054, the surface drying is accelerated, the die steel is dried by utilizing the heat emitted by the re-liquefaction of the water vapor, and the energy utilization rate is improved while the drying efficiency of the die steel is improved.
Referring to fig. 3 and 8, a second water tank 5064 communicated with the output end of the collecting tank 5063 is fixedly connected to the bottom of the first mounting tank 1, a plunger pump 5065 is fixedly connected to the bottom of the first mounting tank 1, a three-way control valve 5066 is fixedly connected to the input end of the plunger pump 5065, a first input end of the three-way control valve 5066 is connected to the second water tank 5064, a water inlet pipe 5067 is fixedly connected to the second input end of the three-way control valve 5066, and the output end of the plunger pump 5065 is connected to the input end of the first water tank 4 through a fifth pipeline 5068.
The steam inside the radiating pipe 5062 radiates heat and liquefies and flows into the second water tank 5064, when the water in the second water tank 5064 is accumulated to a certain degree, the three-way control valve 5066 is communicated with the plunger pump 5065 and the second water tank 5064, and the plunger pump 5065 is used for conveying the water in the second water tank 5064 into the first water tank 4 for evaporation and gasification, so that the water is recycled, and water resources are saved.
Referring to fig. 2 and 5, a receiving box 902 is fixedly connected to the outer wall of the first mounting box 1, and a discharge pipe 901 communicated with the inner side of the arc-shaped baffle plate 9 is fixedly connected to the input end of the receiving box 902.
Impurities rinsed by high-temperature steam fall to the bottom of the cleaning cavity 102 under the action of gravity, are then guided along the inclined plane and the cambered surface of the cambered baffle 9 to be discharged into the material receiving box 902 through the material discharging pipe 901, and a control valve is fixedly connected to the bottom of the material receiving box 902 and is in a closed state when the die steel is cleaned in order to prevent steam in the cleaning cavity 102 from leaking.
Referring to fig. 1, a control computer 101 is fixedly connected to the outer wall of a first mounting box 1, a first material detection sensor 308 is fixedly connected to the side wall of a head end groove plate 3, a second material detection sensor 309 is fixedly connected to the top of the groove plate 3, the two material sensors are in signal connection with the control computer 101, and a heater 401, all motors and plunger pumps 5065, a three-way control valve 5066, a pressure control valve and a lifting cylinder are in signal connection with the control computer 101.
In operation, the heater 401 is started by the control computer 101, the output end of the first lifting cylinder 301 at the tail end is controlled to extend by the control computer 101, the heater 401 heats water in the first water tank 4, the control computer 101 adjusts the output pressure of the pressure control valve, when the pressure in the first water tank 4 is reached, the control computer 101 starts the first motor 202, the third motor 702 and the first end second motor 306, mold steel is placed on the feeding assembly, the mold steel is fed into the first end box 302 through the first motor, when the first material detection sensor 308 detects the mold steel, the first material detection sensor delays for a few seconds, the mold steel completely enters the first end box 302, then a signal is transmitted to the control computer 101, the control computer 101 controls the first end second motor 306 to stop rotating and controls the output end of the first lifting cylinder 301 at the head end to extend, the mold steel is fed into the cleaning cavity 102, when the first lifting cylinder 301 at the head end is lifted to the limit and waits for a few seconds, the control computer 101 controls the second motor 306 at the head end to start in the period, the die steel is transported, the first lifting cylinder 301 at the head end is controlled to reset after the die steel is completely separated from the word box 302 at the head end, the second die steel is picked up, the die steel entering the cleaning cavity 102 is transmitted by the third transmission roller 704, in the transmission process, the high-temperature and high-pressure steam sprayed by the high-pressure spray nozzle 5042 washes the die steel, impurities on the surface of the die steel are cleaned, after the second material detection sensor 309 detects the material, the control computer 101 delays the transmission of signals for a few seconds until the die steel completely enters the word box 302 at the tail end, then the second motor 306 at the tail end is controlled to stop rotating, then the output end of the first lifting cylinder 301 at the tail end is controlled to reset, then the second motor 306 at the tail end is controlled to start, and (5) conveying the cleaned die steel to a discharging assembly for discharging.
A cleaning method of copper-clad plate die steel comprises the following steps:
step one, starting a heater 401, enabling the output end of a first lifting cylinder 301 at the tail end to extend, and regulating the output pressure of a pressure control valve through a control computer 101;
step two, after the pressure in the first water tank 4 reaches, starting the first motor 202, the third motor 702 and the head end second motor 306, placing die steel on a feeding assembly, and feeding the die steel into the head end character box 302;
step three, controlling the output end of the first lifting cylinder 301 at the head end to extend out, and conveying the die steel into the cleaning cavity 102;
step four, controlling the start of a head end second motor 306, and conveying the die steel to a second transmission assembly;
fifthly, controlling the high-pressure spray nozzle 5042 to spray high-pressure steam to heat and rinse the die steel;
step six, after the die steel moves into the tail port box 302, the first lifting cylinder 301 at the tail end is controlled to reset, and the die steel is discharged to a discharging assembly after reset;
and step seven, drying the die steel by utilizing wind blown by the fan blades 5052.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (10)
1. The utility model provides a cleaning system of copper-clad plate die steel, copper-clad plate die steel's cleaning system, includes first mounting box (1), set up cleaning chamber (102) and installation chamber (103) in first mounting box (1), its characterized in that still includes:
the feeding component and the discharging component are respectively arranged at the front end and the rear end outside the first mounting box (1);
two groove plates (3) which are respectively and fixedly connected with the head end and the tail end in the first mounting box (1), two groups of first lifting cylinders (301) are fixedly connected in the first mounting box (1), the two groups of first lifting cylinders (301) are respectively arranged in the two groove plates (3), the output end of the first lifting cylinder (301) is fixedly connected with a character opening box (302), and a first transmission assembly is arranged in the character opening box (302);
the top wall and the bottom wall of the square box (302) are both sealed with the groove plate (3);
a second transfer assembly arranged in the cleaning chamber (102) for movement of the die steel into the first mounting box (1);
and a cleaning assembly disposed in the cleaning chamber 102 for cleaning the die steel.
2. The cleaning system of copper-clad plate die steel according to claim 1, wherein the feeding assembly and the discharging assembly comprise mounting plates (201) fixedly connected to the head end and the tail end of the first mounting box (1), the mounting plates (201) are fixedly connected with first transmission rollers (203) in a rotating manner, multiple groups of the first transmission rollers (203) synchronously rotate through first chain wheel groups (204), first motors (202) are fixedly connected to the side walls of the mounting plates (201), and the output ends of the first motors (202) are fixedly connected with the first transmission rollers (203).
3. The cleaning system of copper-clad plate die steel according to claim 1, wherein the first transmission assembly comprises a first rotating shaft (303) rotatably connected in the letter box (302), a second transmission roller (304) is fixedly connected to the first rotating shaft (303), a plurality of the first rotating shafts (303) synchronously rotate through a second sprocket set (305), a second motor (306) is fixedly connected to the bottom of the letter box (302), and an output shaft of the second motor (306) extends into the letter box (302) and synchronously rotates with the first rotating shaft (303) through a bevel gear set (307).
4. The cleaning system of copper-clad plate die steel according to claim 1, wherein the second transmission assembly comprises a second rotating shaft (7) rotatably connected in the cleaning cavity (102), a third transmission roller (704) is fixedly connected to the second rotating shaft (7), a plurality of groups of the second rotating shafts (7) extend to the outside of the first mounting box (1) and synchronously rotate through a third sprocket group (701), a third motor (702) is fixedly connected to the outer wall of the first mounting box (1), and the third motor (702) synchronously rotates with the second rotating shaft (7) through a direct gear group (703).
5. The cleaning system of the copper-clad plate die steel according to claim 1, wherein the top of the first mounting box (1) is fixedly connected with a second lifting cylinder (8), the output end of the second lifting cylinder (8) extends to the cleaning cavity (102) and is fixedly connected with a mounting frame (801), a pressing roller (802) is rotatably connected to the mounting frame (801), and the pressing roller (802) is located above the third transmission roller (704).
6. The cleaning system of copper-clad plate die steel according to claim 1, wherein the cleaning assembly comprises a plurality of groups of first distribution boxes (5041) fixedly connected in the cleaning cavity (102), the plurality of groups of first distribution boxes (5041) are connected through a second pipeline (5043), and high-pressure spray heads (5042) are fixedly connected to the plurality of groups of first distribution boxes (5041).
7. The cleaning system of copper-clad plate die steel according to claim 6, wherein a first water tank (4) is fixedly connected in the installation cavity (103), a heater (401) is fixedly connected in the first water tank (4), a shunt ring (501) is fixedly connected in the installation cavity (103), an input end of the shunt ring (501) is connected with the first water tank (4) through a first pipeline (502), a pressure regulating valve is arranged on the first pipeline (502), a second installation box (503) is fixedly connected in the installation cavity (103), an input end of the second installation box (503) is communicated with an output end of the shunt ring (501), a flow gathering ring (504) is fixedly connected on a side wall of the second installation box (503), an input end of the flow gathering ring (504) is communicated with an output end of the second installation box (503), and an output end of the flow gathering ring (504) is communicated with a second pipeline (5043) through a third pipeline (5044).
8. The cleaning system of copper-clad plate die steel according to claim 7, wherein the installation cavity (103) is internally and fixedly connected with a heat dissipation box (505), the installation cavity (103) is internally and fixedly connected with a third distribution box (506) and a flow gathering box (5063), the third distribution box (506) and the flow gathering box (5063) are distributed on two sides of the heat dissipation box (505), the heat dissipation box (505) is fixedly connected with a heat dissipation pipe (5062), two ends of the heat dissipation pipe (5062) are respectively connected with the third distribution box (506) and the flow gathering box (5063), the bottom wall of the cleaning cavity (102) is in an inclined arrangement, one side of the lower end of the cleaning cavity (102) is fixedly connected with an arc baffle (9), and the input end of the third distribution box (506) is fixedly connected with a fourth pipeline (5061) extending to the outer side of the arc baffle (9) in the cleaning cavity (102).
9. The cleaning system of copper-clad plate die steel according to claim 8, wherein the heat dissipation box (505) is rotationally connected with a mounting shaft (5051), fan blades (5052) are fixedly connected to the mounting shaft (5051), the mounting shaft (5051) extends to a turbine (5031) fixedly connected to the second mounting box (503), a second diversion box (5054) is fixedly connected to the first mounting box (1), the discharging component is arranged on the inner side of the second diversion box (5054), the second diversion box (5054) is connected with the air exhaust end of the heat dissipation box (505) through an air pipe (5053), a second air inlet is formed in the heat dissipation box (505), and a second air inlet is formed in the bottom of the mounting cavity (103).
10. A method for cleaning a copper-clad plate die steel, comprising the cleaning system of the copper-clad plate die steel according to any one of claims 1 to 9, characterized by comprising the following steps:
step one, starting a heater (401), enabling the output end of a first lifting cylinder (301) at the tail end to extend out, and adjusting the output pressure of a pressure control valve through a control computer (101);
step two, after the pressure in the first water tank (4) reaches, starting the first motor (202), the third motor (702) and the head end second motor (306), placing die steel on a feeding assembly, and feeding the die steel into the head end character box (302);
step three, controlling the output end of the first lifting cylinder (301) at the head end to extend out, and conveying the die steel into the cleaning cavity (102);
step four, controlling a first end second motor (306) to start, and conveying the die steel to a second transmission assembly;
fifthly, controlling a high-pressure nozzle (5042) to spray high-pressure steam to heat and rinse the die steel;
step six, after the die steel moves into the tail port character box (302), controlling the first lifting cylinder (301) at the tail end to reset, and discharging the die steel onto a discharging assembly after resetting;
and step seven, drying the die steel by utilizing wind blown by the fan blades (5052).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310036851.0A CN116037544A (en) | 2023-01-10 | 2023-01-10 | Cleaning system and cleaning method for copper-clad plate die steel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310036851.0A CN116037544A (en) | 2023-01-10 | 2023-01-10 | Cleaning system and cleaning method for copper-clad plate die steel |
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| CN116037544A true CN116037544A (en) | 2023-05-02 |
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| CN202310036851.0A Pending CN116037544A (en) | 2023-01-10 | 2023-01-10 | Cleaning system and cleaning method for copper-clad plate die steel |
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