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CN116004277A - Method for simultaneously preparing hydrogen and low-carbon olefin by using hydrocarbon raw material - Google Patents

Method for simultaneously preparing hydrogen and low-carbon olefin by using hydrocarbon raw material Download PDF

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CN116004277A
CN116004277A CN202111229822.3A CN202111229822A CN116004277A CN 116004277 A CN116004277 A CN 116004277A CN 202111229822 A CN202111229822 A CN 202111229822A CN 116004277 A CN116004277 A CN 116004277A
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CN116004277B (en
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魏晓丽
李福超
乔瑞琪
时夏
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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Abstract

A method for preparing hydrogen and low-carbon olefin simultaneously by using hydrocarbon raw materials comprises the steps of feeding the hydrocarbon raw materials into a fluidization reactor, enabling the hydrocarbon raw materials to contact with a catalyst containing zeolite and metal oxide to generate hydrocarbon bond cleavage reaction to generate hydrogen and carbon bond cleavage reaction to generate low-carbon olefin, and separating reaction oil gas and a catalyst with carbon obtained by the reaction; further separating the reaction oil and gas into products comprising hydrogen, carbon monoxide, carbon dioxide, lower olefins and other hydrocarbons; the obtained catalyst with carbon is sent to a regenerator for carbon burning reaction, and the catalyst with carbon is sent to a regenerator as regenerated catalyst after being burnt and regeneratedThe original device, the regenerated catalyst after reduction enters the fluidization reactor for recycling after steam stripping; the regenerated flue gas enters a separation unit to be separated to obtain carbon monoxide and carbon dioxide. The method of the invention converts the low-value petroleum hydrocarbon raw material into hydrogen and low-carbon olefin, realizes the high-efficiency utilization of limited petroleum resources, and simultaneously realizes CO 2 Enrichment is helpful for carbon recycling.

Description

一种采用烃类原料同时制取氢气和低碳烯烃的方法A method for simultaneously producing hydrogen and light olefins by using hydrocarbon raw materials

技术领域technical field

本发明涉及一种以烃类原料为原料生产氢和低碳烯烃的方法。The invention relates to a method for producing hydrogen and light olefins by using hydrocarbon raw materials as raw materials.

背景技术Background technique

氢被誉为未来世界能源架构的核心,也被认为是最洁净的燃料。但是, 如果氢气来自于化石燃料,其制备过程并不“洁净”。目前,商用氢气96% 以上是从化石燃料中制取,制氢过程中会排放大量二氧化碳,这类氢气也 被称为“灰氢”。以包括海水在内的水资源是地球上最大的“氢矿”,电解 水制氢被认为是制备氢气的有效方法。但是,可再生能源电解水制绿氢能 否实际解决并应用于规模化减碳,还需要克服三大难题:电解水的大规模、 低能耗和高稳定性。Hydrogen is hailed as the core of the future world energy architecture, and is also considered to be the cleanest fuel. However, if the hydrogen comes from fossil fuels, its production process is not "clean". At present, more than 96% of commercial hydrogen is produced from fossil fuels, and a large amount of carbon dioxide will be emitted during the hydrogen production process. This type of hydrogen is also called "grey hydrogen". Water resources, including seawater, are the largest "hydrogen mines" on the earth, and hydrogen production by electrolysis of water is considered to be an effective method for producing hydrogen. However, whether renewable energy electrolysis of water to produce green hydrogen can actually be solved and applied to large-scale carbon reduction, three major problems need to be overcome: large-scale electrolysis of water, low energy consumption and high stability.

以化石能源为资源实现“蓝氢”的生产,是当前解决氢能源的有效的 技术手段。现有化石能源制氢方式较为成熟的技术路线有使用煤炭、天然 气等化石能源重整制氢,以醇类裂解制氢技术为代表的化工原料高温分解 重整制氢。目前,国内天然气重整制氢、高温裂解制氢主要应用于大型制 氢工业。天然气制氢过程的原料气也是燃料气,无需运输,但天然气制氢 投资比较高,适合大规模工业化生产。煤气化制氢是工业大规模制氢的首 选,也是我国主流的化石能源制氢方法。该制氢工艺通过气化技术将煤炭 转化为合成气(CO、CH4、H2、CO2、N2等),再经水煤气变换分离处理 以提取高纯度的氢气,是制备合成氨、甲醇、液体燃料、天然气等多种产 品的原料,广泛应用于石化、钢铁等领域。煤制氢技术路线成熟高效,可 大规模稳定制备,但煤制氢燃料动力能耗高于天然气制氢,对系统蒸汽和 电力要求高,企业需要配套锅炉。另外,环保问题突出,现有城市型炼油 厂环境要求苛刻,且煤炭运输受制因素多,也限制了该技术在现代炼厂的 应用。Using fossil energy as a resource to realize the production of "blue hydrogen" is an effective technical means to solve hydrogen energy. The relatively mature technology routes for the existing fossil energy hydrogen production methods include reforming hydrogen production using fossil energy such as coal and natural gas, and pyrolysis reforming hydrogen production of chemical raw materials represented by the hydrogen production technology of alcohol cracking. At present, hydrogen production from natural gas reforming and high-temperature cracking in China are mainly used in large-scale hydrogen production industries. The raw material gas in the process of hydrogen production from natural gas is also fuel gas and does not need to be transported, but the investment in hydrogen production from natural gas is relatively high, which is suitable for large-scale industrial production. Coal gasification hydrogen production is the first choice for industrial large-scale hydrogen production, and it is also the mainstream method of fossil energy hydrogen production in my country. The hydrogen production process converts coal into synthesis gas (CO, CH 4 , H 2 , CO 2 , N 2 , etc.) Raw materials for various products such as liquid fuels and natural gas, widely used in petrochemical, steel and other fields. The coal-to-hydrogen technology route is mature and efficient, and can be produced stably on a large scale. However, the power consumption of coal-to-hydrogen fuel is higher than that of natural gas to produce hydrogen, and the requirements for system steam and electricity are high, and enterprises need supporting boilers. In addition, environmental protection issues are prominent. Existing urban refineries have strict environmental requirements, and there are many constraints on coal transportation, which also limit the application of this technology in modern refineries.

国家对油品质量要求的标准提高(含硫量降低)、市场对轻质油品需 求增大。这些因素导致了使得加氢工艺更广泛地应用,成为炼厂氢气需求 激增的主要推动力。据统计全球炼厂氢气需求年增幅超过4%。制氢在炼 油过程中的重要性逐渐凸显。一座配备了渣油加氢装置的10Mt/a炼厂消耗 的氢气约为原油加工量的1%,而不配置渣油加氢的炼厂消耗的氢气约为 0.7%,来自炼厂内部的氢气供应将难以满足未来的氢气增长需求,因此需 要探索更灵活、更可行的供氢策略。当前炼油产能过剩,炼油企业由“燃 料型”向“化工型”转型已然是大势所趋,若能开发灵活制氢技术兼产低 碳烯烃,无疑具有良好的经济效益和社会效益。The national standard for oil quality requirements has been raised (reduced sulfur content), and the market demand for light oil products has increased. These factors have led to the wider application of hydrogenation processes, which have been the main drivers of the surge in refinery hydrogen demand. According to statistics, the annual growth rate of global refinery hydrogen demand exceeds 4%. The importance of hydrogen production in the refining process has gradually become prominent. A 10Mt/a refinery equipped with a residual oil hydrogenation unit consumes about 1% of the crude oil processed, while a refinery without residual oil hydrogenation consumes about 0.7%, which comes from the hydrogen inside the refinery The supply will be difficult to meet the future demand for hydrogen growth, so more flexible and feasible hydrogen supply strategies need to be explored. The current oil refining capacity is overcapacity, and the transformation of oil refining enterprises from "fuel-based" to "chemical-based" is already the general trend. If flexible hydrogen production technology can be developed and low-carbon olefins are produced, it will undoubtedly have good economic and social benefits.

发明内容Contents of the invention

本发明的目的是提供一种采用烃类原料同时制取氢气和低碳烯烃的 方法。The purpose of this invention is to provide a kind of method that adopts hydrocarbon feedstock to produce hydrogen and light olefins simultaneously.

本发明提供的采用烃类原料原料同时制取氢气和低碳烯烃的方法包 括以下步骤:The method for producing hydrogen and light olefins simultaneously by using hydrocarbon raw materials provided by the invention comprises the following steps:

将烃类原料送入流态化反应器,与含沸石和金属氧化物的催化剂接触 发生碳氢键断裂反应生成氢气和碳碳键断裂反应生低碳烯烃,得到含有氢 气和低碳烯烃的反应油气和带炭催化剂;Send the hydrocarbon raw material into the fluidized reactor, and contact with the catalyst containing zeolite and metal oxide to generate carbon-hydrogen bond breaking reaction to generate hydrogen and carbon-carbon bond breaking reaction to generate low-carbon olefins, and obtain hydrogen and low-carbon olefins Reaction of oil gas and carbon catalyst;

将含有氢气和低碳烯烃的反应油气和带炭催化剂进行分离;Separation of the reaction oil gas containing hydrogen and light olefins from the carbon catalyst;

将分离所得的反应油气进一步分离为包含氢气、一氧化碳、二氧化碳、 低碳烯烃和其他烃类产物;The separated reaction oil gas is further separated into products including hydrogen, carbon monoxide, carbon dioxide, light olefins and other hydrocarbons;

将所得的带炭催化剂送再生器进行烧炭反应,带炭催化剂经烧焦再生 后,作为再生催化剂送到还原器,再生烟气进入分离单元,分离得到一氧 化碳和二氧化碳;The obtained charcoal catalyst is sent to the regenerator for charcoal burning reaction. After the charcoal catalyst is regenerated by burning, it is sent to the reducer as a regenerated catalyst, and the regenerated flue gas enters the separation unit to separate and obtain carbon monoxide and carbon dioxide;

再生催化剂进入还原器,与还原剂接触发生还原反应,还原后的再生 催化剂经汽提后进入流态化反应器。The regenerated catalyst enters the reducer and contacts with the reducing agent to undergo a reduction reaction. The reduced regenerated catalyst enters the fluidized reactor after being stripped.

所述烃类原料选自石油烃类、矿物油和合成油中的一种或一种以上的 混合物,所述石油烃类是气态烃、汽油、柴油、减压蜡油、常压渣油、减 压蜡油掺混部分减压渣油或二次加工获得的烃油;矿物油选自煤液化油、 油砂油和页岩油中的一种或一种以上的混合物;合成油为煤、天然气或沥 青经过费托合成得到的馏分油。二次加工获得的烃油选自焦化汽油、催化 柴油、加氢柴油、焦化柴油,焦化蜡油、脱沥青油、糠醛精制抽余油中的 一种或几种。The hydrocarbon raw material is selected from one or more mixtures of petroleum hydrocarbons, mineral oil and synthetic oil, and the petroleum hydrocarbons are gaseous hydrocarbons, gasoline, diesel oil, vacuum wax oil, atmospheric residue, Vacuum wax oil is mixed with part of vacuum residue or hydrocarbon oil obtained from secondary processing; mineral oil is selected from one or more mixtures of coal liquefied oil, oil sand oil and shale oil; synthetic oil is coal , Natural gas or bitumen distillate obtained by Fischer-Tropsch synthesis. The hydrocarbon oil obtained by secondary processing is selected from one or more of coker gasoline, catalytic diesel oil, hydrogenated diesel oil, coker diesel oil, coker wax oil, deasphalted oil, and furfural refined raffinate oil.

以所述催化剂的干基重量为基准,所述催化剂包括5%-65%的天然矿 物质、10%-60%的氧化物,10%-60%的沸石和0.1%-30%金属活性组分。 所述沸石包括中孔沸石和任选的大孔沸石,所述中孔沸石为ZSM系列沸 石和/或ZRP沸石,所述大孔沸石为选自稀土Y、稀土氢Y、超稳Y和高 硅Y中的一种或多种。所述中孔沸石占沸石总重量的5-100重量%,优选 20-50重量%。所述金属活性组分含量为0.1%-30重量%,优选0.5-20重 量%。所述的金属活性组分选自过渡金属元素的化合物中一种或几种,优 选为镍、钴、铁、钨、钼、锰、铜、锆和铬中的一种或几种。Based on the dry basis weight of the catalyst, the catalyst comprises 5%-65% of natural minerals, 10%-60% of oxides, 10%-60% of zeolites and 0.1%-30% of metal active groups point. The zeolites include medium-pore zeolites and optional large-pore zeolites, the medium-pore zeolites are ZSM series zeolites and/or ZRP zeolites, and the large-pore zeolites are selected from rare earth Y, rare earth hydrogen Y, ultrastable Y and high One or more of silicon Y. The mesoporous zeolite accounts for 5-100% by weight of the total weight of the zeolite, preferably 20-50% by weight. The content of the metal active component is 0.1%-30% by weight, preferably 0.5-20% by weight. The metal active component is selected from one or more compounds of transition metal elements, preferably one or more of nickel, cobalt, iron, tungsten, molybdenum, manganese, copper, zirconium and chromium.

流态化反应器反应温度为450-800℃优选550-700℃,反应时间为 0.1-10秒优选1-8秒,催化剂与烃类原料的重量比为5-100优选20-50,水 蒸气与烃类原料的重量比为0.1-20优选1-10。The reaction temperature of the fluidized reactor is 450-800°C, preferably 550-700°C, the reaction time is 0.1-10 seconds, preferably 1-8 seconds, the weight ratio of catalyst to hydrocarbon feedstock is 5-100, preferably 20-50, steam The weight ratio to hydrocarbon feedstock is 0.1-20, preferably 1-10.

所述流态化反应器选自提升管反应器、快速床和密相流化床中的一种 或几种组合。所述流态化反应器自下而上依次包括预提升段以及至少一个 反应区的流态化反应器,所述反应区优选2-8个,更优选2-3个。The fluidized reactor is selected from one or more combinations of riser reactor, fast bed and dense phase fluidized bed. The fluidized reactor comprises a pre-lift section and at least one fluidized reactor in the reaction zone from bottom to top, preferably 2-8, more preferably 2-3 in the reaction zone.

所述再生器底部的含氧气体中氧的浓度为22-100体积%优选25-80体 积%。The concentration of oxygen in the oxygen-containing gas at the bottom of the regenerator is 22-100% by volume, preferably 25-80% by volume.

所述再生操作条件为:温度为550-700℃优选600-650℃;气体表观线 速为0.2-1.2米/秒优选0.4-0.8米/秒,失活催化剂平均停留时间为1-10分 钟优选2-6分钟。The regeneration operating conditions are: temperature is 550-700°C, preferably 600-650°C; gas superficial linear velocity is 0.2-1.2 m/s, preferably 0.4-0.8 m/s, and the average residence time of the deactivated catalyst is 1-10 minutes The clock is preferably 2-6 minutes.

所述再生烟气中CO/CO2体积比为0.2-2.0,优选0.8-1.5。The volume ratio of CO/CO 2 in the regenerated flue gas is 0.2-2.0, preferably 0.8-1.5.

所述还原器操作条件为:温度为550-700;气体表观线速为0.5-3米/ 秒。The operating conditions of the reducer are as follows: the temperature is 550-700°C; the apparent linear velocity of the gas is 0.5-3 m/s.

所述还原剂选自小分子烷烃中一种或几种,优选为甲烷、乙烷、丙烷、 正丁烷和异丁烷中的一种或或几种。The reducing agent is selected from one or more of small molecular alkanes, preferably one or more of methane, ethane, propane, n-butane and isobutane.

再生烟气与分离单元得到的分离气体中富含一氧化碳,可以作为水煤 气变换的原料进一步生产氢气和二氧化碳;也可以送入一氧化碳锅炉回收 烟气余热,以产生高品质蒸汽。The separated gas obtained from the regeneration flue gas and separation unit is rich in carbon monoxide, which can be used as a raw material for water gas shift to further produce hydrogen and carbon dioxide; it can also be sent to a carbon monoxide boiler to recover the waste heat of flue gas to produce high-quality steam.

本发明采用烃类原料为原料,不仅降低天然气制氢的原料成本,同时, 有利缓解我国天然气市场供应紧张局面,对我国能源结构稳定发展具有战 略意义。The present invention uses hydrocarbon raw materials as raw materials, which not only reduces the cost of raw materials for hydrogen production from natural gas, but also helps alleviate the tense supply situation in my country's natural gas market, which has strategic significance for the stable development of my country's energy structure.

本发明采用流态化反应器制氢,催化剂在反应器与再生器之间循环, 不仅实现了失活催化剂的再生,同时也为反应传递了大量的热量,大幅度 降低了制氢过程的所需要消耗的能量,实现了过程经济性。The present invention uses a fluidized reactor to produce hydrogen, and the catalyst circulates between the reactor and the regenerator, which not only realizes the regeneration of the deactivated catalyst, but also transfers a large amount of heat for the reaction, which greatly reduces the cost of the hydrogen production process. Energy consumption is required, process economy is achieved.

本发明优选采用低温不完全再生技术,再生烟气中CO/CO2比值高, 可为水煤气变换工艺提供了廉价的原料气,实现了资源的优化利用;也可 以对烟气进行余热回收,生产热水或高品质蒸汽来供给其他装置使用,可 起到公用工程岛的作用,在炼厂中实现能量合理利用,提高了过程经济性。The present invention preferably adopts the low-temperature incomplete regeneration technology, and the CO/ CO2 ratio in the regenerated flue gas is high, which can provide cheap raw material gas for the water-gas shift process and realize the optimal utilization of resources; waste heat can also be recovered from the flue gas to produce Hot water or high-quality steam is supplied to other devices, which can act as a utility island, realize rational utilization of energy in the refinery, and improve process economy.

本发明的制氢过程中失活催化剂再生所用的含氧气体优选采用富氧 气体,大幅度提高了烟气中CO2的浓度,可以实现CO2规模化生产,然后 通过捕集、利用、封存技术减少碳排放,实现了蓝氢的生产。The oxygen-containing gas used for the regeneration of the deactivated catalyst in the hydrogen production process of the present invention is preferably an oxygen-rich gas, which greatly increases the concentration of CO in the flue gas, and can realize large-scale production of CO , and then through capture, utilization, and storage The technology reduces carbon emissions and enables the production of blue hydrogen.

本发明在制氢反应前对催化剂进行还原处理,将高价态金属氧化物还 原为低价态金属氧化物,提高催化剂的脱氢活性,改善了氢气选择性。The invention reduces the catalyst before the hydrogen production reaction, reduces the high-valence state metal oxide to the low-valence state metal oxide, improves the dehydrogenation activity of the catalyst, and improves the hydrogen selectivity.

本发明中采用催化转化方法把烃类原料转化为氢气并副产低碳烯烃, 氢气收率高。本发明不仅实现了烃类原料的高值化利用、满足了市场对低 碳烯烃的需求,也将过程产生的CO2进行了富集,既带来了氢能源,又有 利于碳捕集,可为石化行业带来了较大的经济效益和社会效益。In the present invention, a catalytic conversion method is adopted to convert hydrocarbon raw materials into hydrogen and by-produce light olefins, and the yield of hydrogen is high. The invention not only realizes the high-value utilization of hydrocarbon raw materials and meets the market demand for low-carbon olefins, but also enriches the CO2 produced in the process, which not only brings hydrogen energy, but also facilitates carbon capture. It can bring greater economic and social benefits to the petrochemical industry.

附图说明Description of drawings

图1为本发明提供的采用烃类原料同时制取氢气和低碳烯烃的具体实 施方式的工艺流程图。Fig. 1 is the process flow diagram of the specific embodiment of the simultaneous production of hydrogen and light olefins provided by the present invention by using hydrocarbon feedstock.

具体实施方式Detailed ways

一种采用烃类原料同时制取氢气和低碳烯烃的方法,该方法包括下列 步骤:A method for simultaneously producing hydrogen and light olefins by using a hydrocarbon feedstock, the method comprising the following steps:

将烃类原料送入流态化反应器,与含沸石和金属氧化物的催化剂接触 发生碳氢键断裂反应生成氢气和碳碳键断裂反应生低碳烯烃,得到含有氢 气和低碳烯烃的反应油气和带炭催化剂;Send the hydrocarbon raw material into the fluidized reactor, and contact with the catalyst containing zeolite and metal oxide to generate carbon-hydrogen bond breaking reaction to generate hydrogen and carbon-carbon bond breaking reaction to generate low-carbon olefins, and obtain hydrogen and low-carbon olefins Reaction of oil gas and carbon catalyst;

将含有氢气和低碳烯烃的反应油气和带炭催化剂进行分离;Separation of the reaction oil gas containing hydrogen and light olefins from the carbon catalyst;

将分离所得的反应油气进一步分离为包含氢气、一氧化碳、二氧化碳、 低碳烯烃和其他烃类产物;The separated reaction oil gas is further separated into products including hydrogen, carbon monoxide, carbon dioxide, light olefins and other hydrocarbons;

将所得的带炭催化剂送再生器进行烧炭反应,带炭催化剂经烧焦再生 后,作为再生催化剂送到还原器,再生烟气进入分离单元,分离得到一氧 化碳和二氧化碳;The obtained charcoal catalyst is sent to the regenerator for charcoal burning reaction. After the charcoal catalyst is regenerated by burning, it is sent to the reducer as a regenerated catalyst, and the regenerated flue gas enters the separation unit to separate and obtain carbon monoxide and carbon dioxide;

再生催化剂进入还原器,与还原剂接触发生还原反应,还原后的再生 催化剂经汽提后进入流态化反应器。The regenerated catalyst enters the reducer and contacts with the reducing agent to undergo a reduction reaction. The reduced regenerated catalyst enters the fluidized reactor after being stripped.

再生烟气与分离单元得到的一氧化碳可以作为水煤气变换的原料进 一步生产氢气和二氧化碳;也可以送入一氧化碳锅炉回收烟气余热,以产 生高压蒸汽。The carbon monoxide obtained from the regeneration flue gas and separation unit can be used as the raw material for water gas shift to further produce hydrogen and carbon dioxide; it can also be sent to the carbon monoxide boiler to recover the waste heat of the flue gas to generate high-pressure steam.

所述烃类原料为富含碳氢化合物的各种动植物油类,所述烃类原料选 自石油烃类、矿物油和合成油中的一种或一种以上的混合物。石油烃类为 本领域技术人员所公知,例如,可以是一次加工装置所得的石油馏分油, 可以选自如汽油、柴油、减压蜡油、常压渣油、减压渣油中的一种或几种 混合油,或二次加工装置所得的馏分油,可选自如焦化汽油、催化柴油、 加氢柴油、焦化柴油、焦化蜡油、脱沥青油、糠醛精制抽余油中的一种或 几种。矿物油选自煤液化油、油砂油和页岩油中的一种或一种以上的混合 物。合成油为煤、天然气或沥青经过费托合成得到的馏分油。The hydrocarbon raw materials are various animal and vegetable oils rich in hydrocarbons, and the hydrocarbon raw materials are selected from one or more mixtures of petroleum hydrocarbons, mineral oils and synthetic oils. Petroleum hydrocarbons are well known to those skilled in the art, for example, they can be petroleum distillates obtained from a primary processing unit, and can be selected from one or more of gasoline, diesel oil, vacuum wax oil, atmospheric residue, vacuum residue Several mixed oils, or distillates obtained from secondary processing units, can be selected from one or more of coker gasoline, catalytic diesel oil, hydrogenated diesel oil, coker diesel oil, coker wax oil, deasphalted oil, and furfural refined raffinate oil. kind. Mineral oil is selected from one or more mixtures of coal liquefied oil, oil sands oil and shale oil. Synthetic oil is distillate oil obtained by Fischer-Tropsch synthesis of coal, natural gas or asphalt.

所述催化剂以重量百分比计包含以下组分:The catalyst comprises the following components in weight percent:

A)5%-65%的天然矿物质,A) 5%-65% natural minerals,

B)10%-60%的氧化物,B) 10%-60% oxide,

C)10%-60%的沸石,和C) 10%-60% zeolite, and

D)0.1%-30%金属活性组分。D) 0.1%-30% metal active components.

本发明提供的方法,可以在现有的各种流态化反应器中进行,所述流 态化反应器选自湍流床、快速床和稀相输送床中的一种或几种组合。所述 流态化反应器自下而上依次包括预提升段以及至少一个反应区流态化反 应器,为了使原料油能够充分反应,并根据不同的目的产物品质需求,所 述反应区可以为2-8个,优选为2-3个。The method provided by the invention can be carried out in various existing fluidized reactors, and said fluidized reactor is selected from one or more combinations of turbulent bed, fast bed and dilute phase transport bed. The fluidized reactor includes a pre-lifting section and at least one reaction zone fluidized reactor from bottom to top. In order to allow the raw material oil to fully react, and according to different target product quality requirements, the reaction zone can be 2-8, preferably 2-3.

所述催化分解反应的条件包括:流态化反应器反应温度为450-800℃, 优选550-700℃,反应时间为0.1-10秒,优选1-8秒,催化剂与烃类原料 的重量比为5-100,优选20-50;水蒸气与烃类原料的重量比为0.1-20,优 选1-10。The conditions of the catalytic decomposition reaction include: the reaction temperature of the fluidized reactor is 450-800°C, preferably 550-700°C, the reaction time is 0.1-10 seconds, preferably 1-8 seconds, the weight ratio of the catalyst to the hydrocarbon raw material 5-100, preferably 20-50; the weight ratio of steam and hydrocarbon feedstock is 0.1-20, preferably 1-10.

根据本发明提供的方法,一般首先将失活催化剂与反应油气分离得到 失活催化剂和反应油气,然后将得到的反应油气经后续的分离单元分离氢 气、CO2、CO、气态烃和液态烃等馏分,气态烃经气体分离设备进一步分 离得到乙烯、丙烯等烃类组分,从反应产物中分离得到氢气、乙烯、丙烯 等方法与本领域常规技术方法相似,本发明对此没有限制,在此不详细描 述。According to the method provided by the present invention, the deactivated catalyst is generally separated from the reaction oil and gas to obtain the deactivated catalyst and reaction oil and gas, and then the obtained reaction oil and gas are separated into hydrogen, CO 2 , CO, gaseous hydrocarbons and liquid hydrocarbons through a subsequent separation unit. Fractions, gaseous hydrocarbons are further separated by gas separation equipment to obtain hydrocarbon components such as ethylene and propylene, and the methods for separating hydrogen, ethylene and propylene from the reaction product are similar to the conventional technical methods in the art, and the present invention is not limited to this. Not described in detail.

本发明提供的方法中,分离单元中得到的CO可送到水煤气变换单元, 与水蒸气反应进一步反应得到氢气和富集CO2。所述CO和水蒸气进行的 水煤气变换采用本领域技术人员熟知的现有技术。In the method provided by the present invention, the CO obtained in the separation unit can be sent to the water-gas shift unit to react with water vapor for further reaction to obtain hydrogen and enrich CO 2 . The water-gas shift carried out by the CO and steam adopts the prior art well known to those skilled in the art.

本发明提供的方法中,优选失活催化剂在重力作用下进入汽提段,由 水蒸气汽提出失活催化剂上吸附的烃类产物,汽提后的失活催化剂进入到 再生器。In the method provided by the invention, preferably the deactivated catalyst enters the stripping section under the action of gravity, and the hydrocarbon product adsorbed on the deactivated catalyst is stripped out by water vapor, and the deactivated catalyst after stripping enters the regenerator.

失活催化剂可以在常规的再生器中进行再生,可以使用单个再生器或 多个再生器。再生过程中,一般从再生器的底部引入含氧气体,含氧气体 引入再生器后,失活催化剂与氧气接触烧焦再生,催化剂烧焦再生后生成 的烟气在再生器上部气固分离,烟气进入水煤气变换单元。所述失活催化 剂再生所用含氧气体优选采用富氧气体。所述再生器底部的含氧气体中氧 的浓度为22-100体积%,优选为25%-80体积%。Spent catalyst can be regenerated in conventional regenerators, either a single regenerator or multiple regenerators can be used. During the regeneration process, the oxygen-containing gas is generally introduced from the bottom of the regenerator. After the oxygen-containing gas is introduced into the regenerator, the deactivated catalyst contacts with oxygen and burns for regeneration. The flue gas enters the water gas shift unit. The oxygen-containing gas used for regeneration of the deactivated catalyst is preferably oxygen-enriched gas. The concentration of oxygen in the oxygen-containing gas at the bottom of the regenerator is 22-100% by volume, preferably 25%-80% by volume.

本发明提供的方法中,优选低温不完全再生,操作条件为:温度为 550-700℃优选600-650℃;气体表观线速为0.2-1.2米/秒优选0.4-0.8米/ 秒,失活催化剂平均停留时间为1-10分钟优选2-6分钟。In the method provided by the present invention, preferably low temperature incomplete regeneration, operating conditions are: temperature is 550-700 ° C, preferably 600-650 ° C; gas apparent linear velocity is 0.2-1.2 m/s, preferably 0.4-0.8 m/s, loss The average residence time of the active catalyst is 1-10 minutes, preferably 2-6 minutes.

本发明提供的方法中,所述再生烟气中CO/CO2体积比为0.2-2.0,优 选0.8-1.5。In the method provided by the invention, the volume ratio of CO/ CO in the regenerated flue gas is 0.2-2.0, preferably 0.8-1.5.

本发明提供的方法中,所述再生催化剂的还原器操作条件为:温度为 550-700℃;气体表观线速为0.5-3米/秒。In the method provided by the present invention, the operating conditions of the reducer of the regenerated catalyst are as follows: the temperature is 550-700°C; the apparent linear velocity of the gas is 0.5-3 m/s.

本发明提供的方法中,所述再生催化剂的还原剂选自小分子烷烃中一 种或几种,优选为甲烷、乙烷、丙烷、正丁烷和异丁烷中的一种或几种。In the method provided by the invention, the reducing agent of the regenerated catalyst is selected from one or more of small molecular alkanes, preferably one or more of methane, ethane, propane, n-butane and isobutane.

本发明提供的方法中,所述再生催化剂的汽提气为氮气。In the method provided by the invention, the stripping gas of the regenerated catalyst is nitrogen.

本发明提供的方法中,所述催化剂中天然矿物质选自高岭土、多水高 岭土、蒙脱土、硅藻土、凸凹棒石、海泡石、埃洛石、水滑石、膨润土以 及累托土中的一种或多种,天然矿物质以干基计的含量为5重量%-65重 量%,优选15重量%-60重量%;所述的氧化物为氧化硅、氧化铝、氧化 锆、氧化钛、无定形硅铝中的一种或多种,以催化剂总量为基准,以氧化 物重量百分比计,氧化物的含量为10重量%-60重量%,优选10重量%-30 重量%,更优选12重量%-28重量%。所述沸石包括中孔沸石和任选的大 孔沸石,所述大孔沸石为选自稀土Y、稀土氢Y、超稳Y和高硅Y中的一 种或多种。所述中孔沸石为ZSM系列沸石和/或ZRP沸石,所述中孔沸石 占沸石总重量的5-100重量%,优选20-50重量%。In the method provided by the invention, the natural minerals in the catalyst are selected from kaolin, halloysite, montmorillonite, diatomaceous earth, attapulgite, sepiolite, halloysite, hydrotalcite, bentonite and One or more in retort soil, the content of natural minerals is 5% by weight-65% by weight on a dry basis, preferably 15% by weight-60% by weight; the oxide is silicon oxide, aluminum oxide One or more of , zirconia, titanium oxide, amorphous silica-alumina, based on the total amount of catalyst, in terms of oxide weight percentage, the content of oxide is 10% by weight-60% by weight, preferably 10% by weight - 30% by weight, more preferably 12% by weight - 28% by weight. The zeolite includes a medium-pore zeolite and an optional large-pore zeolite, and the large-pore zeolite is one or more selected from rare earth Y, rare earth hydrogen Y, ultrastable Y and high silicon Y. The medium-pore zeolite is ZSM series zeolite and/or ZRP zeolite, and the medium-pore zeolite accounts for 5-100% by weight of the total weight of the zeolite, preferably 20-50% by weight.

以催化剂重量为基准,所述金属活性组分含量为0.1%-30重量%,优 选0.5-20重量%。所述的金属活性组分选自过渡金属元素的化合物中一种 或几种,优选为镍、钴、铁、钨、钼、锰、铜、锆和铬中的一种或几种。Based on the weight of the catalyst, the content of the metal active component is 0.1%-30% by weight, preferably 0.5-20% by weight. The metal active component is selected from one or more compounds of transition metal elements, preferably one or more of nickel, cobalt, iron, tungsten, molybdenum, manganese, copper, zirconium and chromium.

本发明提供的方法中,催化剂制备方法采用常规催化裂化催化剂的制 备方法,这是本领域技术人员公知的制备方法。催化剂上负载金属可以采 用浸渍法,也可以采用混浆法,优选浸渍法,这些方法为本领域技术人员 所公知。In the method provided by the invention, catalyst preparation method adopts the preparation method of conventional catalytic cracking catalyst, and this is the preparation method known to those skilled in the art. Loading metal on catalyst can adopt impregnation method, also can adopt slurry mixing method, preferred impregnation method, these methods are known to those skilled in the art.

附图是用来提供对本发明的进一步理解,并且构成说明书的一部分, 与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限 制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention.

如图1所示,再生后的催化剂进入还原器23,与还原剂16接触发生 还原反应,还原后的再生催化剂进入汽提器24与底部注入的氮气17接触, 汽提催化剂夹带的一氧化碳和二氧化碳;经还原、汽提的再生催化剂经再 生斜管18的再生催化剂进入流态化反应器1中,在预提升介质22作用下 沿反应器向上加速运动,烃类原料经管线5与来自管线6的水蒸气混合后, 注入流态化反应器1与再生催化剂接触,烃类原料在热的催化剂上发生催 化反应,并向上加速运动。生成的反应产物和带炭催化剂经旋风分离器7 分离和集气室8收集后,反应产物经管线9进入分离单元3分离为氢气10、 一氧化碳11、二氧化碳12、烃类产物13,烃类产物进一步分离可以得到 低碳烯烃如乙烯、丙烯和丁烯、低碳烷烃和其他烃类产物,低碳烷烃可以 作为本发明的还原剂,剩余其他烃类产物可以采用部分或全部回炼的方式 进一步转化。分离得到的一氧化碳可以作为水煤气变换原料,低碳烯烃可 以进一步分离出乙烯。As shown in Figure 1, the regenerated catalyst enters the reducer 23, and a reduction reaction occurs in contact with the reducing agent 16, and the regenerated catalyst after the reduction enters the stripper 24 and contacts the nitrogen gas 17 injected at the bottom, and the carbon monoxide and carbon dioxide carried by the catalyst are stripped The regenerated catalyst through reduction and stripping enters the fluidized reactor 1 through the regenerated catalyst of the regenerated inclined pipe 18, and accelerates upwards along the reactor under the effect of the pre-lift medium 22. After the water vapor in 6 is mixed, it is injected into the fluidized reactor 1 to contact with the regenerated catalyst, and the hydrocarbon raw material undergoes a catalytic reaction on the hot catalyst and accelerates upward. After the generated reaction product and the catalyst with carbon are separated by the cyclone separator 7 and collected in the gas collection chamber 8, the reaction product enters the separation unit 3 through the pipeline 9 and is separated into hydrogen 10, carbon monoxide 11, carbon dioxide 12, hydrocarbon products 13, hydrocarbon products Further separation can obtain low-carbon olefins such as ethylene, propylene and butene, low-carbon alkanes and other hydrocarbon products, and low-carbon alkanes can be used as the reducing agent of the present invention, and the remaining other hydrocarbon products can be further refined in part or all. transform. The separated carbon monoxide can be used as raw material for water gas shift, and light olefins can be further separated into ethylene.

带炭的催化剂进入汽提段4与汽提蒸汽18接触汽提后,经斜管19进 入再生器2与经主风分布板15进入的富氧气体14接触发生烧炭反应,烧 去失活催化剂上的焦炭,使带炭催化剂再生,再生烟气经分离器20和烟 气管线21进入分离单元3,分离得到一氧化碳11、二氧化碳12。再生后 的再生催化剂进入依次进入还原器23和汽提器24,经还原、汽提的再生催化剂经斜管18进入流态化反应器循环使用。After the catalyst with carbon enters the stripping section 4 and contacts the stripping steam 18 for stripping, it enters the regenerator 2 through the inclined pipe 19 and contacts the oxygen-enriched gas 14 that enters through the main air distribution plate 15, and a charcoal burning reaction occurs, and the loss of Activate the coke on the catalyst to regenerate the catalyst with carbon, and the regenerated flue gas enters the separation unit 3 through the separator 20 and the flue gas pipeline 21, and separates to obtain carbon monoxide 11 and carbon dioxide 12. The regenerated catalyst enters into the reducer 23 and the stripper 24 in turn, and the regenerated catalyst after reduction and stripping enters the fluidized reactor through the inclined pipe 18 for recycling.

下面的实施例将对本发明予以进一步的说明,但并不因此而限制本发 明。The following examples will further illustrate the present invention, but do not thereby limit the present invention.

实施例和对比例中所用的原料均为催化柴油,性质如表1中所示。对 比例所用催化剂工业催化剂,商品牌号为DMMC-1,性质如表2中所示。The raw materials used in the examples and comparative examples are all catalytic diesel oils, the properties of which are shown in Table 1. The used catalyst industrial catalyst of comparative example, trade mark is DMMC-1, and property is as shown in table 2.

实施例中所用的催化剂制备方法简述如下:The catalyst preparation method used in the embodiment is briefly described as follows:

1)用250千克脱阳离子水将75.4千克高岭土(固含量71.6重%)打 浆,再加入54.8千克拟薄水铝石(固含量63重%),用盐酸将其pH调至 2-4,搅拌均匀,在60-70℃下静置老化1小时,保持pH为2-4,将温度降 至60℃以下,加入41.5千克铝溶胶(Al2O3含量为21.7重%),搅拌40分 钟,得到混合浆液。1) Beat 75.4 kg of kaolin (solid content 71.6% by weight) with 250 kg of decationized water, then add 54.8 kg of pseudo-boehmite (solid content 63% by weight), adjust its pH to 2-4 with hydrochloric acid, and stir Evenly, stand and age at 60-70°C for 1 hour, keep the pH at 2-4, lower the temperature below 60°C, add 41.5 kg of aluminum sol (the content of Al 2 O 3 is 21.7% by weight), and stir for 40 minutes, A mixed slurry was obtained.

2)ZRP-1(干基为22千克)以及DASY沸石(干基为22.5千克) 加入到得到的混合浆液中,搅拌均匀,喷雾干燥成型,用磷酸二氢铵溶液 (磷含量为1重%)洗涤,洗去游离Na+,经焙烧即得分子筛催化剂样品。2) ZRP-1 (dry basis is 22 kg) and DASY zeolite (dry basis is 22.5 kg) are added to the obtained mixed slurry, stirred evenly, spray-dried and formed, and ammonium dihydrogen phosphate solution (phosphorus content is 1% by weight) ) washing, washing away free Na+, and roasting to obtain a molecular sieve catalyst sample.

3)将3千克Ni(NO3)2溶于5.5千克水中制成Ni(NO3)2·6H2O水溶液, 将10千克分子筛催化剂样品浸渍在Ni(NO3)2·6H2O水溶液中,得到的混合 物在180℃干燥4小时,在600℃下焙烧2小时。经反复浸渍、干燥与焙 烧,使催化剂样品上负载Ni的含量达到15%,即得到实施例的催化剂A。3) Dissolve 3 kg of Ni(NO 3 ) 2 in 5.5 kg of water to prepare Ni(NO 3 ) 2 ·6H 2 O aqueous solution, and immerse 10 kg of molecular sieve catalyst samples in Ni(NO 3 ) 2 ·6H 2 O aqueous solution , the resulting mixture was dried at 180°C for 4 hours and calcined at 600°C for 2 hours. After repeated impregnation, drying and roasting, the content of Ni supported on the catalyst sample reached 15%, and the catalyst A of the embodiment was obtained.

实施例1Example 1

按照图1的流程进行试验,在提升管反应器上进行催化柴油的催化分 解反应试验,催化柴油进入提升管反应器下部,与热的再生催化剂接触并 进行催化分解反应,反应产物和失活催化剂从反应器出口进入密闭式旋风 分离器,反应产物和失活催化剂快速分离,反应产物在分离系统按馏程分 离为裂解气体和液体。Carry out test according to the flow process of Fig. 1, carry out the catalytic decomposition reaction test of catalyzed diesel oil on the riser reactor, catalyzed diesel oil enters the lower part of riser reactor, contacts with the regenerated catalyst of heat and carries out catalytic decomposition reaction, reaction product and deactivation The catalyst enters the closed cyclone separator from the outlet of the reactor, the reaction product and the deactivated catalyst are separated rapidly, and the reaction product is separated into cracked gas and liquid according to the distillation range in the separation system.

失活催化剂在重力作用下进入汽提段,由水蒸气汽提出失活催化剂上 吸附的烃类产物,汽提后的失活催化剂进入到再生器,与富含氧气的空气 接触进行再生;再生后的催化剂依次与甲烷接触发生还原反应,再经氮气 汽提后返回到提升管反应器中循环使用。操作条件和产品分布列于表3。The deactivated catalyst enters the stripping section under the action of gravity, and the hydrocarbon products adsorbed on the deactivated catalyst are stripped by water vapor, and the deactivated catalyst after stripping enters the regenerator, and is regenerated by contacting with oxygen-rich air; regeneration The final catalyst is sequentially contacted with methane to undergo a reduction reaction, and then stripped by nitrogen and returned to the riser reactor for recycling. The operating conditions and product distribution are listed in Table 3.

从表3的结果可以看出,氢气产率高达18.33%,乙烯产率为2.38%, 丙烯产率为6.05%,反应产物中CO产率28.53%,CO2产率25.64%。再生 烟气中CO浓度为7.60体积%,CO2浓度为25.33体积%。From the results in Table 3, it can be seen that the yield of hydrogen is as high as 18.33%, the yield of ethylene is 2.38%, the yield of propylene is 6.05%, the yield of CO in the reaction product is 28.53 %, and the yield of CO is 25.64%. The CO concentration in the regeneration flue gas was 7.60 vol%, and the CO2 concentration was 25.33 vol%.

对比例1Comparative example 1

在提升管的中型装置上进行试验,催化柴油原料与实施例1相同,催 化剂为DMMC-1。On the medium-sized device of riser, carry out test, catalytic diesel oil raw material is identical with embodiment 1, and catalyzer is DMMC-1.

催化柴油进入提升管反应器下热的DMMC-1催化剂接触并进行催化 分解反应,反应产物和失活催化剂从反应器出口进入密闭式旋风分离器, 反应产物和失活催化剂快速分离,反应产物在分离系统按馏程分离为气体 和液体等产物。Catalyzed diesel oil enters the riser reactor and the hot DMMC-1 catalyst contacts and undergoes catalytic decomposition reaction. The reaction product and deactivated catalyst enter the closed cyclone separator from the reactor outlet, and the reaction product and deactivated catalyst are separated rapidly. The separation system separates products such as gas and liquid according to the distillation range.

失活催化剂在重力作用下进入汽提段,由水蒸气汽提出失活催化剂上 吸附的烃类产物,汽提后的失活催化剂进入到再生器,与空气接触进行再 生;再生后的催化剂再返回到提升管反应器中循环使用;操作条件和产品 分布列于表3。The deactivated catalyst enters the stripping section under the action of gravity, and the hydrocarbon products adsorbed on the deactivated catalyst are stripped by water vapor, and the deactivated catalyst after stripping enters the regenerator and is regenerated by contacting with air; the regenerated catalyst Return to the riser reactor and recycle again; Operating conditions and product distribution are listed in Table 3.

从表3的结果可以看出,氢气产率1.42%,乙烯产率为3.69%,丙烯 产率为9.52%,反应产物中CO和CO2产率较低。再生烟气中未检测出CO, CO2浓度为15.56体积%,O2浓度为3.50体积%。As can be seen from the results in Table 3, the yield of hydrogen was 1.42%, the yield of ethylene was 3.69%, the yield of propylene was 9.52%, and the yields of CO and CO in the reaction products were relatively low. No CO was detected in the regeneration flue gas, the CO2 concentration was 15.56 vol%, and the O2 concentration was 3.50 vol%.

以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述 实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技 术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention. These simple Modifications all belong to the protection scope of the present invention.

另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特 征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不 必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, the present invention includes various possible The combination method will not be explained separately.

此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要 其不违背本发明的思想,其同样应当视为本发明所发明的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the content of the invention of the present invention.

表1Table 1

项目project 催化柴油catalytic diesel <![CDATA[密度(20℃)/(千克/米<sup>3</sup>)]]><![CDATA[Density(20℃)/(kg/m<sup>3</sup>)]]> 948.9948.9 <![CDATA[运动黏度(20℃)/(毫米<sup>2</sup>/秒)]]><![CDATA[kinematic viscosity (20°C)/(mm<sup>2</sup>/sec)]]> 3.7543.754 总酸值/(毫克KOH/克)Total acid value/(mg KOH/g) <0.05<0.05 凝固点/℃Freezing point/℃ -27-27 闭口闪点/℃Closed flash point/℃ 6666 馏程/℃Distillation range/℃  the 初馏点initial boiling point 197.9197.9 5%5% 220.4220.4 10%10% 228.4228.4 50%50% 262.5262.5 70%70% 283.1283.1 90%90% 308.6308.6 95%95% 319.5319.5 终馏点end point 329.9 329.9

表2Table 2

 the 实施例1Example 1 对比例1Comparative example 1  the 催化剂ACatalyst A 工业催化剂DMMC-1Industrial catalyst DMMC-1 物理性质physical properties  the  the <![CDATA[比表面积,米<sup>2</sup>/克]]><![CDATA[Specific Surface Area, m<sup>2</sup>/gram]]> 118118 106106 <![CDATA[分子筛比表面积,米<sup>2</sup>/克]]><![CDATA[Specific surface area of molecular sieve, m<sup>2</sup>/gram]]> 3030 4242 <![CDATA[孔体积,厘米<sup>3</sup>/克]]><![CDATA[pore volume, cm<sup>3</sup>/gram]]> 0.1260.126 0.130.13 筛分组成,重量%Sieve composition, wt%  the  the 0~40微米0~40 microns 22.722.7 30.930.9 0~80微米0~80 microns 64.464.4 75.075.0 0~105微米0~105 microns 87.187.1 89.189.1 0~149微米0~149 microns 97.997.9 98.498.4 平均粒径/微米Average particle size/micron 55.055.0 55.655.6 微反活性,%Microreactivity, % 5050 6565 金属含量,%Metal content, %  the  the NiNi 14.514.5 0.06 0.06

表3table 3

 the 实施例1Example 1 对比例1Comparative example 1 提升管反应条件Riser reaction conditions  the  the 反应温度,℃Reaction temperature, °C 675675 675675 反应时间,秒Response time, seconds 1.81.8 1.81.8 催化剂与催化柴油重量比Catalyst to catalytic diesel weight ratio 2020 2020 水油重量比Water to Oil Weight Ratio 0.250.25 0.250.25 再生条件regeneration condition  the  the 再生温度,℃regeneration temperature, ℃ 645645 680680 再生空气中氧浓度,体积%Oxygen concentration in regeneration air, volume % 5050 21twenty one 气体表观线速,米/秒Gas superficial linear velocity, m/s 0.80.8 0.80.8 平均停留时间,分钟Average dwell time, minutes 4.54.5 4.54.5 还原条件Reduction condition  the  the 还原温度,℃Reduction temperature, ℃ 650650 // 还原剂与催化剂循环量重量比Weight ratio of reductant to catalyst circulation 0.0050.005 // 产品分布,重%Product distribution, weight %  the  the COCO 28.5328.53 0.250.25 <![CDATA[CO<sub>2</sub>]]><![CDATA[CO<sub>2</sub>]]> 25.6425.64 1.011.01 <![CDATA[H<sub>2</sub>]]><![CDATA[H<sub>2</sub>]]> 18.3318.33 1.421.42 乙烯Vinyl 2.382.38 3.693.69 丙烯Propylene 6.056.05 9.529.52 其他气体烃Other gaseous hydrocarbons 11.0911.09 30.4730.47 液体烃liquid hydrocarbon 2.672.67 43.5343.53 焦炭coke 5.315.31 10.1110.11 合计total 100.00100.00 100.00100.00 再生烟气组成,体积%Composition of regeneration flue gas, volume %  the  the COCO 7.607.60 // <![CDATA[CO<sub>2</sub>]]><![CDATA[CO<sub>2</sub>]]> 25.3325.33 15.5615.56 <![CDATA[N<sub>2</sub>]]><![CDATA[N<sub>2</sub>]]> 67.0567.05 80.9480.94 <![CDATA[O<sub>2</sub>]]><![CDATA[O<sub>2</sub>]]> 0.020.02 3.5 3.5

Claims (17)

1.一种采用烃类原料同时制取氢气和低碳烯烃的方法,包括下列步骤:1. A method for producing hydrogen and light olefins simultaneously by using a hydrocarbon feedstock, comprising the following steps: 将烃类原料送入流态化反应器,与含沸石和金属氧化物的催化剂接触发生碳氢键断裂反应生成氢气和碳碳键断裂反应生低碳烯烃,得到含有氢气和低碳烯烃的反应油气和带炭催化剂;Send the hydrocarbon raw material into the fluidized reactor, and contact with the catalyst containing zeolite and metal oxide to generate carbon-hydrogen bond cleavage reaction to generate hydrogen and carbon-carbon bond cleavage reaction to generate low-carbon olefins to obtain a reaction containing hydrogen and low-carbon olefins Oil and gas and carbon catalysts; 将含有氢气和低碳烯烃的反应油气和带炭催化剂进行分离;Separation of the reaction oil gas containing hydrogen and light olefins from the carbon catalyst; 将分离所得的反应油气进一步分离为包含氢气、一氧化碳、二氧化碳、低碳烯烃和其他烃类产物;The separated reaction oil gas is further separated into hydrogen, carbon monoxide, carbon dioxide, light olefins and other hydrocarbon products; 将所得的带炭催化剂送再生器进行烧炭反应,带炭催化剂经烧焦再生后,作为再生催化剂送到还原器,再生烟气进入分离单元,分离得到一氧化碳和二氧化碳;Send the obtained carbon-coated catalyst to the regenerator for charcoal-burning reaction. After the carbon-coated catalyst is regenerated by charring, it is sent to the reducer as a regenerated catalyst, and the regenerated flue gas enters the separation unit to separate and obtain carbon monoxide and carbon dioxide; 再生催化剂进入还原器,与还原剂接触发生还原反应,还原后的再生催化剂经汽提后进入流态化反应器。The regenerated catalyst enters the reducer and contacts with the reducing agent to undergo a reduction reaction, and the reduced regenerated catalyst enters the fluidized reactor after being stripped. 2.根据权利要求1所述的方法,其特征在于,所述还原器操作条件为:温度为550-700℃;气体表观线速为0.5-3米/秒。2. The method according to claim 1, characterized in that the operating conditions of the reducer are as follows: the temperature is 550-700° C.; the apparent linear velocity of the gas is 0.5-3 m/s. 3.根据权利要求1所述的方法,其特征在于,所述还原剂选自小分子烷烃中一种或几种,优选为甲烷、乙烷、丙烷、正丁烷和异丁烷中的一种或或几种。3. The method according to claim 1, characterized in that, the reductant is selected from one or more of small molecular alkanes, preferably one of methane, ethane, propane, n-butane and isobutane species or several. 4.根据权利要求1所述的方法,其特征在于,流态化反应器反应温度为450-800℃,反应时间为0.1-10秒,催化剂与烃类原料的重量比为5-100,水蒸气与烃类原料的重量比为0.1-20。4. The method according to claim 1, characterized in that the reaction temperature of the fluidized reactor is 450-800° C., the reaction time is 0.1-10 seconds, the weight ratio of catalyst to hydrocarbon feedstock is 5-100, water The weight ratio of steam to hydrocarbon feedstock is 0.1-20. 5.根据权利要求1所述的方法,其特征在于,反应条件为:反应温度为550-700℃,反应时间为1-8秒,催化剂与烃类原料的重量比为20-50;水蒸气与烃类原料的重量比为1-10。5. The method according to claim 1, wherein the reaction conditions are: the reaction temperature is 550-700°C, the reaction time is 1-8 seconds, the weight ratio of the catalyst to the hydrocarbon feedstock is 20-50; The weight ratio to hydrocarbon feedstock is 1-10. 6.根据权利要求1所述的方法,其特征在于,所述流态化反应器选自提升管反应器、快速床和密相流化床中的一种或几种组合。6. The method according to claim 1, characterized in that the fluidized reactor is selected from one or more combinations of riser reactors, fast beds and dense-phase fluidized beds. 7.根据权利要求6述的方法,其特征在于,所述流态化反应器自下而上依次包括预提升段以及至少一个反应区的流态化反应器,所述反应区优选2-8个,更优选2-3个。7. The method according to claim 6, characterized in that, the fluidized reactor comprises the fluidized reactor of a pre-lift section and at least one reaction zone successively from bottom to top, and the preferred 2-8 in the said reaction zone , more preferably 2-3. 8.根据权利要求1所述的方法,其特征在于,所述再生器底部的含氧气体中氧的浓度为22-100体积%%。8. The method according to claim 1, characterized in that the concentration of oxygen in the oxygen-containing gas at the bottom of the regenerator is 22-100% by volume. 9.根据权利要求1所述的方法,其特征在于,所述再生器底部的含氧气体中氧的浓度为25-80体积%。9. The method according to claim 1, characterized in that the concentration of oxygen in the oxygen-containing gas at the bottom of the regenerator is 25-80% by volume. 10.根据权利要求1所述的方法,其特征在于,所述再生操作条件为:温度为550-700℃;气体表观线速为0.2-1.2米/秒,失活催化剂平均停留时间为1-10分钟。10. The method according to claim 1, characterized in that, the regeneration operating conditions are as follows: the temperature is 550-700°C; the apparent linear velocity of the gas is 0.2-1.2 m/s, and the average residence time of the deactivated catalyst is 1 -10 minutes. 11.根据权利要求1所述的方法,其特征在于,所述再生操作条件为:温度为600-650℃;气体表观线速为0.4-0.8米/秒,失活催化剂平均停留时间为2-6分钟。11. The method according to claim 1, characterized in that, the regeneration operating conditions are as follows: the temperature is 600-650°C; the apparent linear velocity of the gas is 0.4-0.8 m/s, and the average residence time of the deactivated catalyst is 2 -6 minutes. 12.根据权利要求1所述的方法,其特征在于,所述再生烟气中CO/CO2体积比为0.2-2.0,优选0.8-1.5。12. The method according to claim 1, characterized in that the CO/CO 2 volume ratio in the regenerated flue gas is 0.2-2.0, preferably 0.8-1.5. 13.根据权利要求1所述的方法,其特征在于,所述烃类原料选自石油烃类、矿物油和合成油中的一种或一种以上的混合物,所述石油烃类是气态烃、汽油、柴油、减压蜡油、常压渣油、减压蜡油掺混部分减压渣油或二次加工获得的烃油;矿物油选自煤液化油、油砂油和页岩油中的一种或一种以上的混合物;合成油为煤、天然气或沥青经过费托合成得到的馏分油。13. The method according to claim 1, wherein the hydrocarbon feedstock is selected from one or more mixtures of petroleum hydrocarbons, mineral oils and synthetic oils, and the petroleum hydrocarbons are gaseous hydrocarbons , gasoline, diesel, vacuum gas oil, atmospheric residue, vacuum gas oil mixed with part of vacuum residue or hydrocarbon oil obtained from secondary processing; mineral oil is selected from coal liquefied oil, oil sands oil and shale oil One or a mixture of more than one of them; synthetic oil is a distillate obtained by Fischer-Tropsch synthesis of coal, natural gas or asphalt. 14.根据权利要求13所述的方法,所述二次加工获得的烃油选自焦化汽油、催化柴油、加氢柴油、焦化柴油,焦化蜡油、脱沥青油、糠醛精制抽余油中的一种或几种。14. The method according to claim 13, the hydrocarbon oil obtained by said secondary processing is selected from coker gasoline, catalytic diesel oil, hydrogenated diesel oil, coker diesel oil, coker wax oil, deasphalt oil, furfural refining raffinate one or several. 15.根据权利要求1所述的方法,其特征在于,以所述催化剂的干基重量为基准,所述催化剂包括5%-65%的天然矿物质、10%-60%的氧化物,10%-60%的沸石和0.1%-30%金属活性组分,所述沸石包括中孔沸石和任选的大孔沸石,所述中孔沸石为ZSM系列沸石和/或ZRP沸石,所述大孔沸石为选自稀土Y、稀土氢Y、超稳Y和高硅Y中的一种或多种。15. The method according to claim 1, characterized in that, based on the dry basis weight of the catalyst, the catalyst comprises 5%-65% of natural minerals, 10%-60% of oxides, 10 %-60% zeolite and 0.1%-30% metal active component, said zeolite includes medium-pore zeolite and optional large-pore zeolite, said medium-pore zeolite is ZSM series zeolite and/or ZRP zeolite, said large-pore zeolite The pore zeolite is one or more selected from rare earth Y, rare earth hydrogen Y, ultrastable Y and high silicon Y. 16.根据权利要求15所述的方法,其特征在于,所述中孔沸石占沸石总重量的5-100重量%,优选20-50重量%。16. The method according to claim 15, characterized in that the mesoporous zeolite accounts for 5-100% by weight, preferably 20-50% by weight, of the total weight of the zeolite. 17.根据权利要求15所述的方法,其特征在于,所述金属活性组分含量为0.1%-30重量%,优选0.5-20重量%。所述的金属活性组分选自过渡金属元素的化合物中一种或几种,优选为镍、钴、铁、钨、钼、锰、铜、锆和铬中的一种或几种。17. The method according to claim 15, characterized in that the content of the metal active component is 0.1%-30% by weight, preferably 0.5-20% by weight. The metal active component is selected from one or more compounds of transition metal elements, preferably one or more of nickel, cobalt, iron, tungsten, molybdenum, manganese, copper, zirconium and chromium.
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