CN115957878B - Real-time monitoring device and method for wheat gluten production - Google Patents

Abstract

The invention belongs to the field of wheat gluten processing and production, and particularly discloses a real-time monitoring device and method for wheat gluten production, comprising a support frame, wherein a crusher is arranged at the top of the support frame, a conveyor belt is rotatably arranged in the support frame, screening block mechanisms are arranged on two sides of the conveyor belt, a returning mechanism is arranged on one side of the conveyor belt, the screening block mechanisms comprise a fan box fixedly arranged on one side of the support frame, a plurality of fans are arranged in the fan box, one side of the fan box is communicated with a sealing shell, the sealing shell is fixedly arranged on the support frame, and the sealing shell is covered on the top of the conveyor belt; according to the invention, the crushed wheat gluten is subjected to the powder block separation, so that the processing condition of the wheat gluten can be intuitively known by monitoring the separated wheat gluten when the wheat gluten is conveyed, and the crushed wheat gluten is not required to be crushed again, so that the whole working flow is time-saving and labor-saving.

Description

Real-time monitoring device and method for wheat gluten production

Technical Field

The invention relates to the technical field of wheat gluten processing and production, in particular to a real-time monitoring device and method for wheat gluten production.

Background

The wheat gluten is also called active wheat gluten, the protein content of which is more than 80 percent, and the amino acid composition is complete, and the wheat gluten is a vegetable protein source with rich nutrition, high quality and low price.

Gluten powder mainly comprises gliadin with small molecular weight, spherical shape and good extensibility, and glutenin with large molecular weight, fibrous shape and strong elasticity; when the gluten absorbs water, wet gluten with a network structure is formed, and the gluten has good viscoelasticity, extensibility, thermal solidification property, emulsifying property and film forming property, such as gluten, bran, mould bran, ancient meat, vegetarian sausage, vegetarian chicken, vegetarian duck, oil gluten and the like in traditional products, which are simple application of the characteristics.

During processing production of wheat gluten, the wheat gluten needs to be repeatedly crushed for many times to become a usable finished product, however, whether the crushed product of the wheat gluten still has blocky wheat gluten can not be monitored in time during traditional crushing processing, and then the wheat gluten needs to be repeatedly crushed for many times to ensure the crushing rate of the wheat gluten, so that the whole working flow is longer and wastes time and labor.

Disclosure of Invention

The invention aims to solve the technical problem of providing a real-time monitoring device and a real-time monitoring method for wheat gluten production, wherein a screening and block measuring mechanism is arranged to further separate crushed wheat gluten into powder blocks, so that the processing condition of the crushed wheat gluten can be intuitively known by monitoring the separated wheat gluten when the wheat gluten is conveyed, and further, the crushed wheat gluten is not required to be crushed again, so that the whole working flow is time-saving and labor-saving, and the using effect is improved.

In order to solve the technical problems, the invention provides the following technical scheme:

the real-time monitoring device for wheat gluten production comprises a support frame, wherein a pulverizer is arranged at the top of the support frame, a conveying belt is rotatably arranged in the support frame, a screening block mechanism is arranged at the position of the conveying belt, and a returning mechanism is arranged at one side of the conveying belt;

the screening block mechanism comprises a fan box fixedly arranged on one side of the support frame, a plurality of fans are arranged in the fan box, one side of the fan box is communicated with a sealing shell, and the sealing shell is fixedly arranged on the support frame;

the sealing shell covers the top of the conveying belt, a gap is reserved between the sealing shell and the conveying belt, and the horizontal height of the top of the sealing shell is higher than that of the top of the conveying belt;

the bottom of the sealing shell is communicated with a discharge pipe, and the inner wall of the discharge pipe is arranged in a slope shape;

a through hole is formed in one side of the sealing shell, an air-permeable net is fixedly arranged on the inner wall of the through hole, the air-permeable net and the fans are correspondingly arranged, and the length of the air-permeable net is larger than the total length of the fans;

a groove is formed in the top of the sealing shell, a limiting rod is rotatably arranged on the inner wall of the groove, and a block measuring plate is fixedly arranged on the limiting rod;

The vertical section shape of the block measuring plate is I-shaped, the block measuring plate and the sealing shell are arranged in a mutually perpendicular mode, a gap is reserved between the bottom of the block measuring plate and the top of the conveying belt, the block measuring plate and the conveying belt are arranged in a mutually perpendicular mode, and a gap is reserved between the block measuring plate and the groove.

The following is a further optimization of the above technical solution according to the present invention:

a plurality of eye-catching flags are fixedly arranged at the top of the block measuring plate; the eye-catching flags are arranged at the top of the block measuring plate at equal intervals.

Further optimizing: the material returning mechanism comprises a conveying belt arranged on one side of the conveying belt, the conveying belt is rotatably arranged on the supporting frame, and a plurality of fixing plates are fixedly arranged on the outer wall of the conveying belt;

the plurality of fixing plates are arranged perpendicular to the conveyor belt, and the plurality of fixing plates are arranged in an annular equidistant manner on the outer circumferential surface of the conveyor belt;

the other ends of the fixing plates are hinged with charging hoppers, the width of each charging hopper is the same as that of the conveyer belt, and the charging hoppers are tangentially arranged with the conveyer belt;

one side of the charging hopper is fixedly provided with a stretching plate, the stretching plate is fixedly arranged on the outer wall of the fixed plate, one side of the stretching plate is hinged with a cover plate, and the cover plate is slidably arranged on the inner wall of the charging hopper;

The length of the cover plate is matched with that of the charging hopper, and the cover plate and the stretching plate are arranged in a mutually perpendicular mode;

one side of the conveyor belt is provided with an extruding plate which is fixedly arranged on the inner wall of the crusher;

the horizontal height of the extruding plate is higher than that of the charging hopper, and one side of the extruding plate is mutually attached to the bottom of the corresponding charging hopper.

Further optimizing: the stretching plate is made of rubber, and a space is reserved between the outer wall of the stretching plate and the outer wall of the fixing plate and the outer wall of the charging hopper.

Further optimizing: the automatic powder loading mechanism is arranged at the bottom of the discharge pipe and comprises a first magnetic ring fixedly arranged at one side of the discharge pipe, and two second magnetic rings are arranged at one side of the first magnetic ring;

the two second magnetic rings are arranged in parallel, the vertical cross-sectional area of the two second magnetic rings is the same as that of the first magnetic ring, and the second magnetic rings are mutually attached to the outer wall of the first magnetic ring;

one side of the two second magnetic rings is communicated with a powder filling bag, a base plate is arranged at the bottom of the powder filling bag, the base plate is slidably arranged at the bottom of the discharge pipe, a pulling rope is fixedly arranged at one side of the base plate, and the other end of the pulling rope is fixedly connected to the clamping groove plate;

The clamping groove plates are arranged in a U shape, and the two second magnetic rings are slidably arranged on the inner walls of the clamping groove plates;

a sliding plate is slidably arranged at the bottom of the clamping groove plate, and the sliding plate is fixedly arranged at the bottom of the first magnetic ring;

the length of the sliding plate is greater than that of the clamping groove plate, and the sliding plate and the clamping groove plate are arranged in a mutually perpendicular mode.

Further optimizing: the two pulling ropes are made of rubber, are fixedly mounted on two sides of the clamping groove plate respectively, and are slidably mounted on two sides of the sliding plate respectively.

Further optimizing: the bottom of the backing plate is fixedly provided with a supporting spring which is fixedly arranged at the top of the supporting frame;

the supporting springs and the backing plates are mutually perpendicular.

Further optimizing: one side of the fan is provided with a stop block mechanism, and the stop block mechanism comprises a pressing plate rotatably arranged at one side of the fan box;

the pressing plate is obliquely arranged by taking the bottom of the fan box as a plane, and the top of the pressing plate is tangentially arranged with the fan;

the bottom of one side, far away from the fan box, of the pressing plate is provided with an extruding plate, the extruding plate is slidably arranged on a supporting frame, and a seesaw is rotatably arranged below the extruding plate on the supporting frame;

The width of the rocker is larger than that of the conveying belt, and the rocker is obliquely arranged by taking the inner wall of the support frame as a plane;

the top of the rocker is provided with a stop block net, and the stop block net is arranged on one side of the conveyor belt away from the fan box and is slidably arranged on the top of the discharge pipe;

the height of the stop block net is larger than that of the conveying belt, and a gap is reserved between one side of the stop block net and the conveying belt.

Further optimizing: the inner side of the ventilation net is provided with a shock mechanism, the shock mechanism comprises a rotating rod rotatably arranged on the inner wall of the sealing shell, and a plurality of fan plates are fixedly arranged on the outer wall of the rotating rod;

the fan plates are arranged in an annular equidistant manner on the outer circumferential surface of the rotating rod, gaps are reserved between the fan plates and the inner wall of the sealing shell, and the horizontal height of the bottoms of the fan plates is higher than that of the bottom of the fan;

the outer wall of the rotating rod is fixedly provided with a plurality of long ropes, the heights of the long ropes are longer than the heights of the fan plates, and the lengths of the long ropes are longer than the distance between the rotating rod and the ventilation net;

and one sides of the long ropes are fixedly provided with hitting balls.

The invention also provides a real-time monitoring method for wheat gluten production, which is based on the real-time monitoring device for wheat gluten production and comprises the following steps:

S1: firstly, putting the block-shaped wheat gluten separated by the centrifugal separator into a pulverizer, and starting the pulverizer to perform primary pulverization;

s2: the block wheat gluten crushed by the crusher can be changed into a wheat gluten mixture of two types of mixed powder, and the wheat gluten mixture is discharged from the crusher and falls on a conveying belt;

s3: starting the fan again, so that the fan blows the wheat gluten which is crushed into powder on the conveyor belt to the position of the discharge pipe, and the block wheat gluten can be continuously remained on the conveyor belt due to self gravity;

s4: the block-shaped wheat gluten which is continuously reserved on the conveyor belt gradually approaches the block-measuring plate, so that the block-shaped wheat gluten extrudes the bottom of the block-measuring plate, the block-measuring plate is overturned and swayed due to extrusion of the bottom, and the machining condition of the block-shaped wheat gluten on the conveyor belt is known directly by observing the swaying of the block-measuring plate;

s5: when the conveying belt continuously conveys the block gluten to the tail end, the charging hopper is driven by the started conveying belt to collect the block gluten on the conveying belt, and then the block gluten in the charging hopper is conveyed to the upper part of the pulverizer through the conveying belt;

S6: sending the block wheat gluten which is not completely crushed back to the crusher through the charging hopper for crushing again, and then monitoring by a block measuring plate on the conveying belt;

s7: and then the block wheat gluten is crushed for a plurality of times until the block measuring plate on the conveyer belt does not swing any more when the conveyer belt conveys the wheat gluten, namely, the wheat gluten is completely crushed.

According to the technical scheme, the wheat gluten sorting machine is ingenious in conception and reasonable in structure, the block-shaped wheat gluten is put into the pulverizer to be pulverized, so that mixed wheat gluten falls on the conveying belt and is blown and separated by the fan, further, the powder wheat gluten enters the discharge pipe, the block-shaped wheat gluten on the conveying belt can be left on the conveying belt and is extruded by the block-measuring plate to enable the block-shaped wheat gluten to swing in a rotating mode, further, the processing condition of the pulverized wheat gluten can be intuitively known, the conveying belt drives the plurality of charging hoppers to sequentially collect the block-shaped wheat gluten, and the block-shaped wheat gluten is poured into the pulverizer to be pulverized, so that the wheat gluten is clearly classified, the pulverized wheat gluten is not required to be pulverized again, and the whole working process is time-saving and labor-saving.

Wind-force that produces when the fan starts blows to the clamp plate, and then makes the clamp plate rotate downwardly and extrudees the stripper so that the wane rotates, and then makes the wane lift up the dog net and form and block, and then blocks the cubic wheat gluten of fritter, avoids the cubic wheat gluten of fritter to be blown to the discharge tube by the fan.

The fan-shaped wheat gluten machine has the advantages that the fan-shaped plates are enabled to rotate through the rotating rod through the wind power of the fan-shaped wheat gluten machine, the long ropes are driven to enable the hitting balls to hit the breathable net, the breathable net is enabled to vibrate to shake off part of the attached powder wheat gluten, and the fact that the powder wheat gluten is attached to the breathable net to cause waste is avoided.

The powder wheat gluten is collected through one of the powder filling bags, gradually becomes heavier to a certain weight, then the base plate is extruded to slide downwards, the base plate is pulled by the pulling rope to pull the clamping groove plate, the first magnetic ring is separated from the second magnetic ring through the first magnetic ring, the other second magnetic ring is used for replacing the second magnetic ring, the other powder filling bag is further collected, alternating work is further formed, and the second magnetic ring is slid out of the clamping groove plate to complete one-time automatic collection work.

The invention will be further described with reference to the drawings and examples.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;

FIG. 2 is a cross-sectional view of a screening block mechanism in accordance with an embodiment of the present invention;

FIG. 3 is an enlarged view of a portion of FIG. 2 at A;

FIG. 4 is a cross-sectional view of a screening block mechanism and a return mechanism in an embodiment of the present invention;

FIG. 5 is a partial enlarged view at B in FIG. 4;

FIG. 6 is a schematic structural view of an automatic powder charging mechanism according to an embodiment of the present invention;

FIG. 7 is a cross-sectional view of a stop mechanism in an embodiment of the invention;

fig. 8 is a partial enlarged view at C in fig. 7.

In the figure: 1-a supporting frame; 2-a pulverizer; 3-a conveyor belt; 4-a screening block mechanism; 41-a fan box; 42-fans; 43-a sealed housing; 44-discharge tube; 45-breathable net; 46-a limit rod; 47-measuring block plate; 48-eye-catching flag; 5-a material returning mechanism; 51-conveyor belt; 52-fixing plates; 53-charging hopper; 54-stretching the plate; 55-cover plate; 56-extruding a plate; 6-an automatic powder loading mechanism; 61-a first magnetic ring; 62-a second magnetic ring; 63-bagging; 64-backing plate; 65-pulling the rope; 66-a slot plate; 67-skateboard; 68-a support spring; 7-a stop mechanism; 71-a pressing plate; 72-extruding a plate; 73-rocker; 74-a stopper net; 8-a shock striking mechanism; 81-rotating rod; 82-fan plate; 83-long rope; 84-hit ball.

Detailed Description

As shown in figures 1-8, the real-time monitoring device for wheat gluten production comprises a support frame 1, wherein a crusher 2 is arranged at the top of the support frame 1, a conveying belt 3 is rotatably arranged in the support frame 1, a screening block mechanism 4 is arranged at the position of the conveying belt 3, and a returning mechanism 5 is arranged at one side of the conveying belt 3.

By such design, the block-shaped wheat gluten separated by the centrifugal separator is put into the pulverizer 2, so that the pulverizer 2 pulverizes the block-shaped wheat gluten, and the block-shaped wheat gluten is pulverized into a wheat gluten mixture of two kinds of powder which are mixed with each other.

The wheat gluten mixture output by the pulverizer 2 falls on the conveyer belt 3, and is further conveyed to the position of the screening block mechanism 4 through the conveyer belt 3, and the block wheat gluten on the conveyer belt 3 can be conveyed into the pulverizer 2 again through the returning mechanism 5 for secondary pulverization.

As shown in fig. 2 and 3, the screening block mechanism 4 includes a fan box 41 fixedly installed at one side of the support frame 1, a plurality of fans 42 are provided in the fan box 41, and by starting the fans 42, wind power can be generated to blow and separate two kinds of mixed wheat gluten, namely, block gluten and powder gluten, on the conveyor belt 3.

One side of the fan box 41 is communicated with a sealing shell 43, and the sealing shell 43 is fixedly arranged on the support frame 1.

The arrangement of the sealing shell 43 ensures that the plurality of fans 42 can not cause the powder gluten to be scattered when blowing the two kinds of bulk and powder gluten mixed with each other on the conveyer belt 3, thereby improving the use effect.

As shown in fig. 4, a gap is left between the seal housing 43 and the conveyor belt 3, so that the seal housing 43 is prevented from influencing the normal operation of the conveyor belt 3, the seal housing 43 is covered on the top of the conveyor belt 3, and the top of the seal housing 43 is higher than the top of the conveyor belt 3.

By means of the design, mixed wheat gluten on the conveying belt 3 can be protected through the sealing shell 43, the powder wheat gluten is prevented from being scattered out, the conveying belt 3 cannot be blocked and influenced by the sealing shell 43 when the mixed wheat gluten is conveyed, and the using effect is improved.

As shown in fig. 4, the bottom of the sealed housing 43 is connected with a discharging pipe 44, the powder gluten blown from the conveyor belt 3 enters the discharging pipe 44, the inner wall of the discharging pipe 44 is arranged in a slope shape, and the powder gluten can slide down in the discharging pipe 44 through the slope surface of the discharging pipe 44 so as to collect the powder gluten.

As shown in fig. 3, a through hole is formed in one side of the seal housing 43, an air-permeable net 45 is fixedly mounted on the inner wall of the through hole, air blown to the seal housing 43 by the fan 42 can be discharged through the air-permeable net 45, and the air-permeable net 45 and the fan 42 are correspondingly arranged.

The length of the ventilation net 45 is greater than the total length of the fans 42, so that the ventilation net 45 can send out all the wind blown out by the fans 42, and the wind is prevented from rotating due to the fact that the wind cannot be timely permeated out.

As shown in fig. 3, a groove is formed in the top of the seal housing 43, a limit rod 46 is rotatably mounted on the inner wall of the groove, and a block measuring plate 47 is fixedly mounted on the outer wall of the limit rod 46.

In such a design, when the conveyor belt 3 drives the block gluten to move to the position of the block measuring plate 47, the block gluten extrudes the bottom of the block measuring plate 47 so that the block measuring plate 47 rotates and swings; and the block plate 47 can freely rotate without limitation when rotating through the grooves.

As shown in fig. 3, the vertical section of the block measuring plate 47 is in an "i" shape, the block measuring plate 47 and the seal housing 43 are arranged perpendicular to each other, a gap is left between the bottom of the block measuring plate 47 and the top of the conveyor belt 3, the block measuring plate 47 and the conveyor belt 3 are arranged perpendicular to each other, and a gap is left between the block measuring plate 47 and the groove.

By such design, the vertical section shape of the block measuring plate 47 is I-shaped, so that the area of the block measuring plate 47 in the sealing shell 43 is small, the block measuring plate 47 is made of copper plate and has larger weight, the wind pressure of the wind blown by the fan 42 reaching the block measuring plate 47 is smaller, the wind pressure is insufficient to push the block measuring plate 47, the air flow blown by the fan 42 in the sealing shell 43 is prevented from interfering the block measuring plate, the functional effect of the block measuring plate 47 is not influenced,

the measuring block plate 47 and the sealing shell 43 are arranged in a mutually perpendicular mode, so that the measuring block plate 47 can swing more obviously when being subjected to force swing, a gap is reserved between the bottom of the measuring block plate 47 and the top of the conveying belt 3, and the measuring block plate 47 can not swing automatically due to the operation of the conveying belt 3.

The block measuring plate 47 and the conveying belt 3 are arranged in a mutually perpendicular mode, so that the block measuring plate 47 can be extruded when block gluten exists on the conveying belt 3, the block measuring plate 47 can swing after being extruded, a gap is reserved between the block measuring plate 47 and the groove, and the block measuring plate 47 can freely rotate in the groove.

As shown in fig. 3, a plurality of eye-catching flags 48 are fixedly arranged on the top of the block measuring plate 47, so that the eye-catching flags 48 can be driven to swing synchronously when the block measuring plate 47 swings, and the observation is more obvious;

as shown in fig. 3, the plurality of eye-catching flags 48 are arranged at equal intervals on the top of the block measuring plate 47, the plurality of eye-catching flags 48 are arranged perpendicular to the block measuring plate 47, and therefore the block measuring plate 47 can swing together when swinging, and the swinging angle is larger and more obvious.

In the concrete implementation, the block wheat gluten separated by the centrifugal separator is put into the pulverizer 2, so that the pulverizer 2 pulverizes the block wheat gluten, and the wheat gluten after the pulverization in the pulverizer 2 is discharged and falls on the conveying belt 3.

By activating the fans 42, the two kinds of mixed wheat gluten, namely, lump and powder, on the conveyor belt 3 can be blown and separated by generating wind force, so that the powder wheat gluten blown from the conveyor belt 3 enters the discharge pipe 44.

The cubic wheat gluten on the conveyer belt 3 can continue to stay on the conveyer belt 3 because of self gravity, and then makes survey the piece board 47 when receiving the extrusion from cubic wheat gluten on the conveyer belt 3, extrudees the bottom of survey piece board 47 through cubic wheat gluten and makes survey piece board 47 produce and rotates and swing, and drives a plurality of eye-catching flags 48 synchronous pendulum, and then more obvious that can observe, and then can audio-visual processing condition of knowing the back wheat gluten of smashing.

As shown in fig. 1, 2 and 3, the returning mechanism 5 comprises a conveying belt 51 arranged on one side of the conveying belt 3, the conveying belt 51 is rotatably installed on the supporting frame 1, a plurality of fixing plates 52 are fixedly installed on the outer wall of the conveying belt 51, and the conveying belt 51 is started to drive the plurality of fixing plates 52 to synchronously move.

As shown in fig. 4 and 5, a plurality of fixing plates 52 are disposed perpendicular to the conveyor belt 51, and the plurality of fixing plates 52 are disposed in an annular equidistant arrangement on the outer circumferential surface of the conveyor belt 51.

As shown in fig. 5, a charging hopper 53 is hinged to one side of the plurality of fixing plates 52.

The conveyor belt 51 is started to drive the plurality of fixing plates 52 and the charging hoppers 53 to synchronously move, and the plurality of charging hoppers 53 fixed on the conveyor belt can keep the same distance through the plurality of fixing plates 52.

So that the next hopper 53 is already close to the side of the conveyor belt 3 when the previous hopper 53 is not completely away from the side of the conveyor belt 3, and thus continuity can be maintained.

The width of the charging hopper 53 is the same as that of the conveying belt 3, the charging hopper 53 is tangential to the conveying belt 3, and then the charging hopper 53 can collect the block wheat gluten on the conveying belt 3 when being extruded to be close to the conveying belt 3.

As shown in fig. 5, a tension plate 54 is fixedly installed at one side of the charging hopper 53, and the tension plate 54 is fixedly installed on the outer wall of the fixing plate 52.

The hopper 53 and the fixing plate 52 are fixed by the stretching plate 54, and the hopper 53 can be pulled by elasticity of the stretching plate 54 so that the hopper 53 is kept at a certain angle, and the stretching plate 54 can be extruded when the hopper 53 is forced to rotate so that the stretching plate 54 can be elastically bent.

One side of the stretching plate 54 is hinged with a cover plate 55, and the cover plate 55 is slidably mounted on the inner wall of the charging hopper 53.

By the design, the cover plate 55 can be driven to move when the stretching plate 54 is elastically bent, so that the cover plate 55 can slide backwards, the cover plate 55 can open the front side of the charging hopper 53, the front side of the charging hopper 53 can enter the block wheat gluten, and collection is facilitated;

As shown in fig. 5, the cover plate 55 has a length greater than that of the charging hopper 53, so that the cover plate 55 can cover the top of the charging hopper 53 when not moved, and the charging hopper 53 is sealed.

The cover plate 55 and the stretching plate 54 are perpendicular to each other, so that the cover plate 55 can be driven to move synchronously when the stretching plate 54 is elastically deformed.

As shown in fig. 4, a squeeze plate 56 is provided on one side of the conveyor belt 51, and the squeeze plate 56 is fixedly installed on the inner wall of the pulverizer 2.

In this way, when the hopper 53 containing the bulk gluten is conveyed by the conveyor belt 51 and enters the top of the crusher 2, and the bottom of the hopper 53 approaches the pressing plate 56, the hopper 53 is pressed by the pressing plate 56 to deflect the hopper.

At this time, the charging hopper 53 rotates to squeeze the stretching plate 54, so that the stretching plate 54 bends to pull the cover plate 55 to open the charging hopper 53, and the charging hopper 53 deflects to pour out the block gluten and re-enter the pulverizer 2 for pulverizing.

As shown in fig. 4, the horizontal height of the squeeze plate 56 is higher than the horizontal height of the hopper 53, and one side of the squeeze plate 56 is attached to the bottom of the hopper 53.

The design is such that the hopper 53 is blocked by the platen 56 when approaching the platen 56, and the platen 56 presses the bottom of the hopper 53 to deflect the hopper 53.

As shown in fig. 5, the stretching plate 54 is made of rubber, so that the stretching plate 54 can be elastically deformed by bending when being pressed by the fixing plate 52 and the charging hopper 53.

The stretching plate 54 can be restored by gravity deflection of the charging hopper 53 when the charging hopper 53 does not contact the conveyor belt 3, and the charging hopper 53 is pressed to an initial state by the stretching plate 54.

The outer wall of the stretching plate 54 is spaced from the outer walls of the fixed plate 52 and the hopper 53, so that the stretching plate 54 is only pressed by the hopper 53 and the fixed plate 52, and the stretching plate 54 is not offset.

In specific implementation, the conveyor belt 51 drives the charging hoppers 53 to sequentially approach the conveyor belt 3, and after one charging hopper 53 approaches the conveyor belt 3, the charging hopper 53 is extruded to rotate through continuous movement, so that the charging hopper 53 extrudes the stretching plate 54, at the moment, the stretching plate 54 is elastically bent, the cover plate 55 is driven to move, the front side of the charging hopper 53 is opened, and the front side of the charging hopper 53 can enter the block gluten powder to facilitate collection.

After the charging hopper 53 is far away from the conveyer belt 3, the charging hopper 53 is turned back by gravity deflection of the charging hopper 53, and at the moment, the stretching plate 54 outputs elastic force to push the cover plate 55 to cover the charging hopper 53, so that the block wheat gluten in the charging hopper 53 is prevented from being spilled.

The bulk gluten is fed into the top of the pulverizer 2 from the hopper 53 containing the bulk gluten via the conveyor belt 51, and the hopper 53 is pressed by the pressing plate 56 to deflect the bulk gluten, and the hopper 53 is opened to deflect the hopper 53, so that the bulk gluten can be poured out and fed into the pulverizer 2 again to be pulverized.

As shown in fig. 2 and 6, the bottom of the discharge tube 44 is provided with an automatic powder loading mechanism 6, the automatic powder loading mechanism 6 includes a first magnetic ring 61 fixedly installed at one side of the discharge tube 44, one side of the first magnetic ring 61 is provided with two second magnetic rings 62, and the second magnetic rings 62 can be mutually adsorbed and adhered by magnetism with the first magnetic rings 61.

As shown in fig. 6, the two second magnetic rings 62 are arranged in parallel, the vertical cross-sectional areas of the two second magnetic rings 62 are the same as the vertical cross-sectional area of the first magnetic ring 61, the second magnetic rings 62 are attached to the outer wall of the first magnetic ring 61, and therefore the two second magnetic rings 62 can be adsorbed and bonded with the first magnetic ring 61.

As shown in fig. 6, one side of each of the two second magnet rings 62 is connected to a powder filling bag 63, so that the powder wheat gluten passing through the discharge tube 44 passes through the second magnet rings 62 and enters the powder filling bags 63, and is collected by the powder filling bags 63.

The bottom of the powder filling bag 63 is respectively provided with a base plate 64, the base plates 64 are slidably arranged at the bottom of the discharge pipe 44, and the base plates 64 are extruded after the powder filling bag 63 becomes heavy gradually, so that the base plates 64 slide down gradually.

A pulling rope 65 is fixedly arranged on one side of the backing plate 64, and the pulling rope 65 can be pulled when the backing plate 64 slides downwards, so that the pulling rope 65 is elastically deformed.

One side of the pulling rope 65 is fixedly provided with a clamping groove plate 66, and the two second magnetic rings 62 are clamped and fixed in the clamping groove plate 66.

As shown in fig. 6, the clamping groove plate 66 is in a U-shape, and two second magnetic rings 62 are slidably mounted on the inner wall of the clamping groove plate 66, and the two second magnetic rings 62 can be respectively clamped and fixed by the clamping groove plate 66, so that one second magnetic ring 62 and one first magnetic ring 61 can be mutually adsorbed and bonded all the time.

As shown in fig. 6, a sliding plate 67 is slidably mounted at the bottom of the slot plate 66, the sliding plate 67 is fixedly mounted at the bottom of the first magnetic ring 61, so that the slot plate 66 can slide on the sliding plate 67 freely, and the two second magnetic rings 62 can be driven to slide together by the sliding of the slot plate 66;

as shown in fig. 6, the length of the sliding plate 67 is greater than that of the slot plate 66, and the sliding plate 67 is slidably connected with the slot plate 66, so that one second magnetic ring 62 can always correspond to the first magnetic ring 61 when the slot plate 66 drives two second magnetic rings 62 to slide left and right.

As shown in fig. 6, the pulling ropes 65 are made of rubber, so that the pulling ropes 65 can be stretched and elongated, and can be elastically deformed during pulling, the number of the pulling ropes 65 is two, and the two pulling ropes 65 are respectively and fixedly installed on one side, away from each other, of the two clamping groove plates 66.

By means of the design, the pulling rope 65 can be pulled when the backing plate 64 on one side slides downwards, the pulling rope 65 is enabled to be pulled on the same side of the clamping groove plate 66 when in elastic deformation, pulling force on the clamping groove plate 66 is generated, the two pulling ropes 65 are respectively slidably mounted on two sides of the sliding plate 67, and then the pulling rope 65 can pull the clamping groove plate 66 to slide on the sliding plate 67 when being pulled to the limit to continue pulling, so that the sliding plate is convenient to use.

As shown in fig. 6, the bottom of the pad 64 is fixedly provided with a supporting spring 68, and the supporting spring 68 is fixedly installed on the supporting frame 1, so that the supporting spring 68 can generate a supporting force on the pad 64, so that the pad 64 has a certain lifting force, and direct sliding of the pad 64 is avoided.

As shown in fig. 6, the supporting springs 68 are disposed perpendicular to the pad 64, and the supporting springs 68 output elastic force to support the pad 64 vertically upwards, so that the powder filling bag 63 on the pad 64 can be pressed vertically downwards when pressed down.

In particular, the powder bags 63 can receive the powder wheat gluten from the discharging tube 44 by the magnetic attraction and adhesion between the second magnetic ring 62 and the first magnetic ring 61, and the powder bags 63 collect gradually heavier powder wheat gluten to squeeze the pad 64, so that the pad 64 slides down gradually, and the pad 64 pulls the pulling rope 65 to deform elastically and pull the same side of the slot plate 66, thereby pulling the slot plate 66.

The pulling rope 65 is continuously pulled after being deformed to the limit by continuously moving the powder charging bag 63 downwards, so that the pulling rope 65 pulls the clamping groove plate 66.

The first magnetic ring 62 is separated from the first magnetic ring 61, the clamping groove plate 66 slides through deformation elasticity of the pulling rope 65, the clamping groove plate 66 drives the two second magnetic rings 62 to slide synchronously, the other second magnetic ring 62 replaces the second magnetic ring 62, the other powder filling bag 63 is collected, alternating work is formed, and the second magnetic ring 62 is taken out of the clamping groove plate 66 in a sliding mode to finish one-time automatic collection work.

As shown in fig. 7 and 8, a stopper mechanism 7 is provided on one side of the blower 42, and the stopper mechanism 7 includes a pressing plate 71 rotatably installed on one side of the blower box 41, so that wind force generated when the blower 42 is started is blown toward the pressing plate 71, thereby causing the pressing plate 71 to rotate downward.

As shown in fig. 8, the pressing plate 71 is inclined by taking the bottom of the fan box 41 as a plane, and the top of the pressing plate 71 is tangential to the fan 42, so that the wind blown out by the fan 42 can impact the surface of the pressing plate 71, and the pressing plate 71 is stressed to rotate;

as shown in fig. 8, the bottom of the side of the pressing plate 71 away from the fan box 41 is provided with a pressing plate 72, and the pressing plate 72 is slidably mounted on the supporting frame 1, so that the pressing plate 71 can press the pressing plate 72 when rotating downward, and the pressing plate 72 can slide downward.

The rocker 73 is rotatably installed below the extrusion plate 72 on the support frame 1, and one side of the rocker 73 is pressed down by the extrusion plate 72, so that the rocker 73 rotates, and the other side of the rocker 73 is lifted.

As shown in fig. 8, the width of the rocker 73 is larger than the width of the conveyor belt 3, and the rocker 73 is inclined with the inner wall of the support frame 1 as a plane, so that the rocker 73 can go over the bottom of the conveyor belt 3, and when the left side of the rocker 73 is pressed down, the right side of the rocker 73 can be lifted.

As shown in fig. 8, the top of the rocker 73 is provided with a stopper net 74, and the stopper net 74 is provided on the side of the conveyor 3 away from the fan case 41 and slidably mounted on the top of the discharge pipe 44.

By the design, when the rocker 73 rotates to lift the right side, the stop block net 74 can be lifted, the stop block net 74 can slide upwards, the stop block net 74 can slide out of the top of the discharge pipe 44, and the stop block net 74 can slide to one side, far away from the fan 42, of the conveying belt 3.

At this time, when the blower 42 blows the mixed wheat gluten on the conveyor belt 3, some small-block wheat gluten on the conveyor belt 3 is blocked by the block net 74, so that the small-block wheat gluten is prevented from being blown to the discharge pipe 44 by the blower 42;

as shown in fig. 8, the height of the stop net 74 is greater than that of the conveyor belt 3, and the stop surface of the stop net 74 and the upper end surface of the conveyor belt 3 are perpendicular to each other, so that the stop net 74 can intercept small block gluten on the conveyor belt 3, a gap is reserved between one side of the stop net 74 and the conveyor belt 3, and the stop net 74 can not obstruct normal rotation of the conveyor belt 3.

In specific implementation, the wind generated when the fan 42 is started blows to the pressing plate 71, so that the pressing plate 71 rotates downwards to squeeze the pressing plate 72, and then the pressing plate 72 presses one side of the rocker 73 downwards to rotate the rocker 73, and at the moment, the stop net 74 can be lifted when the right side of the rocker 73 is lifted, and then the stop net 74 slides upwards to form a stop.

At this time, some small pieces of block gluten on the conveyor belt 3 can be blocked by the blocking net 74, so that the small pieces of block gluten are prevented from being blown toward the discharge pipe 44 by the blower 42.

As shown in fig. 3 and 8, a shock mechanism 8 is provided on one side of the ventilation net 45, the shock mechanism 8 includes a rotating rod 81 rotatably installed on the inner wall of the sealed housing 43, and a plurality of fan plates 82 are fixedly installed on the outer wall of the rotating rod 81.

When the wind blown by the fan 42 is blown to the plurality of fan plates 82, the plurality of fan plates 82 are forced by the wind force thereof, and the plurality of fan plates 82 are rotated on the inner wall of the seal housing 43 by the rotating lever 81.

As shown in fig. 8, a plurality of fan plates 82 are arranged in an annular equidistant arrangement on the outer circumferential surface of the rotating lever 81, with a gap left between the plurality of fan plates 82 and the inner wall of the seal housing 43.

Through the design, the plurality of fan plates 82 do not collide with the inner wall of the seal housing 43, the bottom of the plurality of fan plates 82 is higher than the bottom of the fan 42, so that the wind blown by the fan 42 can act on the bottom of the plurality of fan plates 82, the plurality of fan plates 82 are blown, and the plurality of fan plates 82 can rotate anticlockwise;

as shown in fig. 8, a plurality of long ropes 83 are fixedly mounted on the outer wall of the rotating rod 81, and the rotating rod 81 can drive the plurality of long ropes 83 to synchronously rotate when driven by the fan plate 82, so that the plurality of long ropes 83 are thrown.

The plurality of long ropes 83 have a height longer than that of the fan plate 82, and the plurality of long ropes 83 have a length longer than a distance between the rotating rod 81 and the ventilation net 45.

As shown in fig. 8, a hitting ball 84 is fixedly mounted on one side of the plurality of long ropes 83, and the hitting ball 84 can be driven to swing towards the air-permeable net 45 by swinging of the long ropes 83, and can be contacted with the air-permeable net 45.

At this time, the hitting ball 84 can hit the air-permeable net 45 when being thrown to the air-permeable net 45, so that the air-permeable net 45 vibrates, and a part of the powdery gluten attached to the air-permeable net 45 is shaken off.

In particular, when the fan 42 blows in the direction of the plurality of fan plates 82, the plurality of fan plates are rotated on the inner wall of the seal housing 43 by the rotating rod 81 by the wind force thereof.

At this time, the rotating rod 81 rotates to drive the plurality of long ropes 83 to synchronously rotate and throw away, and the plurality of long ropes 83 drive the hitting balls 84 to hit the air-permeable net 45, so that the air-permeable net 45 vibrates to shake off part of the powder wheat gluten attached to the air-permeable net 45.

As shown in fig. 1-8, the invention also provides a real-time monitoring method for wheat gluten production, comprising the following steps:

s1: the block-shaped wheat gluten separated by the centrifugal separator is put into a pulverizer, and the pulverizer 2 is started for primary pulverization.

S2: the cake-shaped wheat gluten crushed by the crusher 2 becomes a mixture of two kinds of mutually mixed wheat gluten of cake-shaped and powder, the mixture of wheat gluten is discharged from the crusher 2 and falls on the conveyor belt 3, and the mixture of two kinds of mutually mixed wheat gluten of cake-shaped and powder is further conveyed to the position of the blower 42 by starting the conveyor belt 3.

S3: the blower 42 is started again, so that the blower 42 blows the wheat gluten which is crushed into powder on the conveyor belt 3 to the position of the discharge pipe 44, and the block-shaped wheat gluten can remain on the conveyor belt 3 due to the heavier weight of the block-shaped wheat gluten;

s4: the block-shaped wheat gluten which is continuously reserved on the conveyer belt 3 gradually approaches the block-measuring plate 47, so that the block-shaped wheat gluten extrudes the bottom of the block-measuring plate 47, the bottom of the block-measuring plate 47 is overturned and swayed due to extrusion, and the machining condition of the block-shaped wheat gluten on the conveyer belt 3 can be known directly by observing the swaying of the block-measuring plate 47;

s5: when the conveying belt 3 continues to convey the block gluten to the tail end, the conveyor belt 51 is started to drive the charging hopper 53 to collect the block gluten on the conveying belt 3, and then the conveyor belt 51 conveys the block gluten in the charging hopper 53 to the upper part of the crusher 2;

S6: the block wheat gluten which is not completely crushed is sent back to the crusher 2 for crushing again through the charging hopper 53, and then the monitoring of the block measuring plate 47 on the conveying belt 3 is carried out;

s7: further, by pulverizing the block-shaped wheat gluten a plurality of times until the block-measuring plate 47 on the conveyor belt 3 is not rocked any more when the wheat gluten is conveyed, it is known that the whole wheat gluten is processed and pulverized.

The last points to be described are: first, in the description of the present application, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, and "upper," "lower," "left," "right," etc. are merely used to indicate relative positional relationships, which may be changed when the absolute position of the object being described is changed;

secondly: in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other under the condition of no conflict;

Finally: the foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.

Claims (10)

1. The utility model provides a wheat gluten production real-time monitoring device, includes support frame (1), the top of support frame (1) is equipped with rubbing crusher (2), conveyer belt (3), its characterized in that are installed in the inside rotation of support frame (1): a screening block mechanism (4) is arranged at the position of the conveying belt (3), and a material returning mechanism (5) is arranged at one side of the conveying belt (3);

the screening block mechanism (4) comprises a fan box (41) fixedly arranged on one side of the support frame (1), a plurality of fans (42) are arranged in the fan box (41), one side of the fan box (41) is communicated with a sealing shell (43), and the sealing shell (43) is fixedly arranged on the support frame (1);

the sealing shell (43) is covered on the top of the conveying belt (3), a gap is reserved between the sealing shell (43) and the conveying belt (3), and the top of the sealing shell (43) is higher than the top of the conveying belt (3);

The bottom of the sealing shell (43) is communicated with a discharge pipe (44), and the inner wall of the discharge pipe (44) is arranged in a slope shape;

a through hole is formed in one side of the sealing shell (43), an air permeable net (45) is fixedly arranged on the inner wall of the through hole, the air permeable net (45) and the fans (42) are arranged in a mutually corresponding mode, and the length of the air permeable net (45) is larger than the total length of the fans (42);

a groove is formed in the top of the sealing shell (43), a limiting rod (46) is rotatably arranged on the inner wall of the groove, and a block measuring plate (47) is fixedly arranged on the limiting rod (46);

the vertical section shape of the block measuring plate (47) is I-shaped, the block measuring plate (47) and the sealing shell (43) are arranged in a mutually perpendicular mode, a gap is reserved between the bottom of the block measuring plate (47) and the top of the conveying belt (3), the block measuring plate (47) and the conveying belt (3) are arranged in a mutually perpendicular mode, and a gap is reserved between the block measuring plate (47) and the groove.

2. The real-time monitoring device for wheat gluten production according to claim 1, wherein: a plurality of eye-catching flags (48) are fixedly arranged at the top of the block measuring plate (47); the eye-catching flags (48) are arranged at the top of the block measuring plate (47) in an equidistant mode.

3. The real-time monitoring device for wheat gluten production according to claim 1, wherein: the material returning mechanism (5) comprises a conveying belt (51) arranged on one side of the conveying belt (3), the conveying belt (51) is rotatably arranged on the supporting frame (1), and a plurality of fixing plates (52) are fixedly arranged on the outer wall of the conveying belt (51);

the fixing plates (52) are perpendicular to the conveyor belt (51), and the fixing plates (52) are arranged in an annular equidistant manner on the outer circumferential surface of the conveyor belt (51);

the other ends of the fixing plates (52) are hinged with charging hoppers (53), the width of each charging hopper (53) is the same as that of the conveyer belt (3), and the charging hoppers (53) are tangentially arranged with the conveyer belt (3);

one side of the charging hopper (53) is fixedly provided with a stretching plate (54), the stretching plate (54) is fixedly arranged on the outer wall of the fixed plate (52), one side of the stretching plate (54) is hinged with a cover plate (55), and the cover plate (55) is slidably arranged on the inner wall of the charging hopper (53);

the length of the cover plate (55) is matched with that of the charging hopper (53), and the cover plate (55) and the stretching plate (54) are arranged vertically;

one side of the conveyor belt (51) is provided with a squeezing plate (56), and the squeezing plate (56) is fixedly arranged on the inner wall of the pulverizer (2);

The horizontal height of the extruding plate (56) is higher than that of the charging hopper (53), and one side of the extruding plate (56) is mutually attached to the bottom of the corresponding charging hopper (53).

4. A real-time monitoring device for wheat gluten production according to claim 3, wherein: the stretching plate (54) is made of rubber, and a gap is reserved between the outer wall of the stretching plate (54) and the outer walls of the fixing plate (52) and the charging hopper (53).

5. The real-time monitoring device for wheat gluten production according to claim 1, wherein: the automatic powder loading mechanism (6) is arranged at the bottom of the discharge pipe (44), the automatic powder loading mechanism (6) comprises a first magnetic ring (61) fixedly arranged at one side of the discharge pipe (44), and two second magnetic rings (62) are arranged at one side of the first magnetic ring (61);

the two second magnetic rings (62) are arranged in parallel, the vertical cross-sectional area of the two second magnetic rings (62) is the same as that of the first magnetic ring (61), and the second magnetic rings (62) are mutually attached to the outer wall of the first magnetic ring (61);

one side of the two second magnetic rings (62) is communicated with a powder filling bag (63), a base plate (64) is arranged at the bottom of the powder filling bag (63), the base plate (64) is slidably arranged at the bottom of the discharge pipe (44), a pulling rope (65) is fixedly arranged at one side of the base plate (64), and the other end of the pulling rope (65) is fixedly connected to a clamping groove plate (66);

The clamping groove plates (66) are arranged in a U shape, and the two second magnetic rings (62) are slidably arranged on the inner walls of the clamping groove plates (66);

a sliding plate (67) is slidably arranged at the bottom of the clamping groove plate (66), and the sliding plate (67) is fixedly arranged at the bottom of the first magnetic ring (61);

the length of the sliding plate (67) is greater than that of the clamping groove plate (66), and the sliding plate (67) and the clamping groove plate (66) are arranged in a mutually perpendicular mode.

6. The real-time monitoring device for wheat gluten production according to claim 5, wherein: the two pulling ropes (65) are made of rubber, the number of the pulling ropes (65) is two, the two pulling ropes (65) are respectively and fixedly arranged on two sides of the clamping groove plate (66), and the two pulling ropes (65) are respectively and slidably arranged on two sides of the sliding plate (67).

7. The real-time monitoring device for wheat gluten production according to claim 6, wherein: the bottom of the backing plate (64) is fixedly provided with a supporting spring (68), and the supporting spring (68) is fixedly arranged at the top of the supporting frame (1);

the support springs (68) are arranged perpendicular to the backing plate (64).

8. The real-time monitoring device for wheat gluten production according to claim 1, wherein: one side of the fan (42) is provided with a stop block mechanism (7), and the stop block mechanism (7) comprises a pressing plate (71) rotatably arranged at one side of the fan box (41);

The pressing plate (71) is obliquely arranged by taking the bottom of the fan box (41) as a plane, and the top of the pressing plate (71) is tangentially arranged with the fan (42);

the bottom of one side, far away from the fan box (41), of the pressing plate (71) is provided with an extrusion plate (72), the extrusion plate (72) is slidably mounted on the support frame (1), and a rocker (73) is rotatably mounted below the extrusion plate (72) on the support frame (1);

the width of the rocker (73) is larger than that of the conveying belt (3), and the rocker (73) is obliquely arranged by taking the inner wall of the support frame (1) as a plane;

the top of the rocker (73) is provided with a stop block net (74), and the stop block net (74) is arranged on one side of the conveyor belt (3) away from the fan box (41) and is slidably arranged on the top of the discharge pipe (44);

the height of the stop net (74) is larger than that of the conveying belt (3), and a gap is reserved between one side of the stop net (74) and the conveying belt (3).

9. The real-time monitoring device for wheat gluten production according to claim 8, wherein: the inner side of the ventilation net (45) is provided with a shock striking mechanism (8), the shock striking mechanism (8) comprises a rotating rod (81) rotatably arranged on the inner wall of the sealing shell (43), and a plurality of fan plates (82) are fixedly arranged on the outer wall of the rotating rod (81);

The fan plates (82) are arranged in an annular equidistant manner on the outer circumferential surface of the rotating rod (81), gaps are reserved between the fan plates (82) and the inner wall of the sealing shell (43), and the bottom of the fan plates (82) is higher than the bottom of the fan (42);

the outer wall of the rotating rod (81) is fixedly provided with a plurality of long ropes (83), the heights of the long ropes (83) are longer than the heights of the fan plates (82), and the lengths of the long ropes (83) are longer than the distance between the rotating rod (81) and the ventilation net (45);

a striking ball (84) is fixedly arranged on one side of the long ropes (83).

10. The real-time monitoring method for wheat gluten production based on the real-time monitoring device for wheat gluten production according to claim 9, which is characterized in that: the method comprises the following steps:

s1: firstly, putting the block-shaped wheat gluten separated by the centrifugal separator into a pulverizer, and starting the pulverizer (2) to pulverize for the first time;

s2: the block wheat gluten crushed by the crusher (2) can be changed into a wheat gluten mixture of two types of mixed powder, the wheat gluten mixture is discharged from the crusher (2) and falls on the conveying belt (3), and the conveying belt (3) is started to convey the wheat gluten mixture to the position of the fan (42);

S3: the blower (42) is started again, so that the blower (42) blows the crushed wheat gluten on the conveyor belt (3) to the position of the discharge pipe (44), and the block wheat gluten can remain on the conveyor belt (3) due to self gravity;

s4: the block-shaped wheat gluten which is continuously reserved on the conveying belt (3) gradually approaches to the block measuring plate (47), so that the block-shaped wheat gluten extrudes the bottom of the block measuring plate (47), the block measuring plate (47) is overturned and swayed due to the extrusion of the bottom, and the machining condition of the block-shaped wheat gluten on the conveying belt (3) is known directly by observing the swaying of the block measuring plate (47);

s5: when the conveying belt (3) is used for continuously conveying the block gluten to the tail end, the conveyor belt (51) is started to drive the charging hopper (53) to collect the block gluten on the conveying belt (3), and then the block gluten in the charging hopper (53) is conveyed to the position above the crusher (2) through the conveyor belt (51);

s6: the block wheat gluten which is not completely crushed is sent back to the crusher (2) for crushing again through the charging hopper (53), and then the monitoring of the block measuring plate (47) on the conveying belt (3) is carried out;

s7: the block wheat gluten is crushed for a plurality of times until the block measuring plate (47) on the conveyer belt (3) is not swayed when the wheat gluten is conveyed, namely, the wheat gluten is completely crushed.

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