CN1159098C - A kind of iron-based catalyst for Fischer-Tropsch synthesis and preparation method thereof - Google Patents
A kind of iron-based catalyst for Fischer-Tropsch synthesis and preparation method thereof Download PDFInfo
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- CN1159098C CN1159098C CNB011204176A CN01120417A CN1159098C CN 1159098 C CN1159098 C CN 1159098C CN B011204176 A CNB011204176 A CN B011204176A CN 01120417 A CN01120417 A CN 01120417A CN 1159098 C CN1159098 C CN 1159098C
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 101
- 239000003054 catalyst Substances 0.000 title claims abstract description 101
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 45
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 238000001308 synthesis method Methods 0.000 title 1
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 42
- 239000000243 solution Substances 0.000 claims abstract description 39
- 239000002002 slurry Substances 0.000 claims abstract description 33
- 235000019353 potassium silicate Nutrition 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000011790 ferrous sulphate Substances 0.000 claims abstract description 15
- 235000003891 ferrous sulphate Nutrition 0.000 claims abstract description 15
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims abstract description 15
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims abstract description 15
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000004111 Potassium silicate Substances 0.000 claims abstract description 12
- FYDKNKUEBJQCCN-UHFFFAOYSA-N lanthanum(3+);trinitrate Chemical compound [La+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O FYDKNKUEBJQCCN-UHFFFAOYSA-N 0.000 claims abstract description 12
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052913 potassium silicate Inorganic materials 0.000 claims abstract description 12
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 12
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 claims abstract description 9
- 229910000360 iron(III) sulfate Inorganic materials 0.000 claims abstract description 9
- 150000001879 copper Chemical class 0.000 claims abstract description 8
- 238000001556 precipitation Methods 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 24
- 239000008367 deionised water Substances 0.000 claims description 20
- 229910021641 deionized water Inorganic materials 0.000 claims description 20
- 239000010949 copper Substances 0.000 claims description 18
- 239000007864 aqueous solution Substances 0.000 claims description 16
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 16
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 11
- 238000007254 oxidation reaction Methods 0.000 claims description 10
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical group [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 9
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 230000003647 oxidation Effects 0.000 claims description 6
- 239000002244 precipitate Substances 0.000 claims description 6
- 230000001376 precipitating effect Effects 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 4
- FQVNUZAZHHOJOH-UHFFFAOYSA-N copper lanthanum Chemical compound [Cu].[La] FQVNUZAZHHOJOH-UHFFFAOYSA-N 0.000 claims description 4
- 230000035484 reaction time Effects 0.000 claims description 4
- 239000006227 byproduct Substances 0.000 claims description 3
- 230000002431 foraging effect Effects 0.000 claims description 3
- 239000004408 titanium dioxide Substances 0.000 claims description 3
- BXVSAYBZSGIURM-UHFFFAOYSA-N 2-phenoxy-4h-1,3,2$l^{5}-benzodioxaphosphinine 2-oxide Chemical compound O1CC2=CC=CC=C2OP1(=O)OC1=CC=CC=C1 BXVSAYBZSGIURM-UHFFFAOYSA-N 0.000 claims description 2
- 229910000365 copper sulfate Inorganic materials 0.000 claims description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 2
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims 4
- 229910021529 ammonia Inorganic materials 0.000 claims 2
- 239000011259 mixed solution Substances 0.000 abstract description 10
- 238000000975 co-precipitation Methods 0.000 abstract description 7
- 239000002994 raw material Substances 0.000 abstract description 6
- 239000007800 oxidant agent Substances 0.000 abstract description 3
- 230000001590 oxidative effect Effects 0.000 abstract description 3
- 150000007514 bases Chemical class 0.000 abstract description 2
- 238000011031 large-scale manufacturing process Methods 0.000 abstract 1
- 239000012266 salt solution Substances 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 11
- 229930195733 hydrocarbon Natural products 0.000 description 11
- 150000002430 hydrocarbons Chemical class 0.000 description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 8
- 235000011114 ammonium hydroxide Nutrition 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000012065 filter cake Substances 0.000 description 6
- 229910052746 lanthanum Inorganic materials 0.000 description 6
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 5
- 239000003245 coal Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052681 coesite Inorganic materials 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 229910052906 cristobalite Inorganic materials 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000003502 gasoline Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(3+);trinitrate Chemical compound [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 235000012239 silicon dioxide Nutrition 0.000 description 4
- 229910000029 sodium carbonate Inorganic materials 0.000 description 4
- 235000017550 sodium carbonate Nutrition 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 229910052682 stishovite Inorganic materials 0.000 description 4
- 229910052905 tridymite Inorganic materials 0.000 description 4
- 229910002651 NO3 Inorganic materials 0.000 description 3
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- -1 diesel Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004537 pulping Methods 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 239000012798 spherical particle Substances 0.000 description 3
- 239000001993 wax Substances 0.000 description 3
- 229910020851 La(NO3)3.6H2O Inorganic materials 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229940057995 liquid paraffin Drugs 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- YPFNIPKMNMDDDB-UHFFFAOYSA-K 2-[2-[bis(carboxylatomethyl)amino]ethyl-(2-hydroxyethyl)amino]acetate;iron(3+) Chemical compound [Fe+3].OCCN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O YPFNIPKMNMDDDB-UHFFFAOYSA-K 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910017488 Cu K Inorganic materials 0.000 description 1
- 229910017541 Cu-K Inorganic materials 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 101150002998 LCAT gene Proteins 0.000 description 1
- 229910002422 La(NO3)3·6H2O Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 1
- 229910001626 barium chloride Inorganic materials 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- MVFCKEFYUDZOCX-UHFFFAOYSA-N iron(2+);dinitrate Chemical compound [Fe+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MVFCKEFYUDZOCX-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
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Abstract
一种费托合成用铁基催化剂的制备方法,采用廉价的硫酸亚铁原料,通过氧化剂H2O2氧化获得硫酸铁溶液,然后与硝酸镧和铜盐混合溶液混合,用碱性化合物进行快速共沉淀,沉淀浆液洗涤后,料浆进一步加入不同模数的硅酸钾水玻璃溶液,然后喷雾干燥制得铁基催化剂,或烘干焙烧后压片成型制得适于固定床反应器的铁基催化剂。该制备方法成本低,适合于工业连续化大规模生产,且制得的催化剂既可用于固定床费托合成反应,又可用于浆态床费托合成反应。A method for preparing iron-based catalysts for Fischer-Tropsch synthesis, using cheap ferrous sulfate raw materials, oxidizing with oxidant H2O2 to obtain ferric sulfate solution, then mixing with lanthanum nitrate and copper salt mixed solution, and using basic compounds for rapid Co-precipitation, after the precipitation slurry is washed, the slurry is further added to the potassium silicate water glass solution of different modulus, and then spray-dried to obtain an iron-based catalyst, or dried and roasted and then pressed into tablets to obtain an iron-based catalyst suitable for a fixed-bed reactor. base catalyst. The preparation method has low cost and is suitable for industrial continuous large-scale production, and the prepared catalyst can be used for both fixed-bed Fischer-Tropsch synthesis reaction and slurry-state Fischer-Tropsch synthesis reaction.
Description
技术领域:Technical field:
本发明属于一种催化剂的制备方法,具体地说涉及一种费-托合成用含镧助剂的铁基催化剂及其制备方法。The invention belongs to a preparation method of a catalyst, in particular to an iron-based catalyst containing lanthanum additives for Fischer-Tropsch synthesis and a preparation method thereof.
背景技术:Background technique:
费-托合成是上世纪20年代发现的由合成气(CO+H2)合成液体燃料的一种方法,并从50年代开始,在南非实现了煤基合成液体燃料大规模工业化(参见Dry ME发表在Catalysis Today,1990,6(3)183-206上的论文“The Fischer-Tropsch Process-Commercial Aspects”)。费-托合成较常采用的是铁基催化剂,合成气在置有铁基催化剂的固定床、流化床或浆态床反应器中反应,生产所需的烃类产品,包括汽油、柴油、蜡、石脑油、低碳烯烃等,合成气可有煤、天然气、煤层气、焦炭、生物质等含碳原料制得。为提高合成气的转化效率、烃产物选择性及适应所采用的反应器类型,新型铁基催化剂的研制一直在进行。Fischer-Tropsch synthesis is a method for synthesizing liquid fuels from syngas (CO+H 2 ) discovered in the 1920s, and since the 1950s, large-scale industrialization of coal-based synthetic liquid fuels has been realized in South Africa (see Dry ME Paper "The Fischer-Tropsch Process-Commercial Aspects" published in Catalysis Today, 1990, 6(3) 183-206). Iron-based catalysts are commonly used in Fischer-Tropsch synthesis. The synthesis gas is reacted in a fixed-bed, fluidized-bed or slurry-bed reactor equipped with an iron-based catalyst to produce the required hydrocarbon products, including gasoline, diesel, Wax, naphtha, low-carbon olefins, etc. Syngas can be produced from carbon-containing materials such as coal, natural gas, coal bed methane, coke, and biomass. In order to improve the conversion efficiency of synthesis gas, the selectivity of hydrocarbon products and adapt to the type of reactor used, the development of new iron-based catalysts has been ongoing.
美国Mobil公司在美国专利USP4617288中公开了一种采用连续共沉淀法制备低氮含量的Fe-Cu-K费托合成催化剂的方法,具体为:将计量比例的硝酸铁与硝酸铜混合溶液及适当浓度的氨水溶液用泵打入一个带搅拌的用水蒸汽保持温度在80-90℃、pH在6.6-6.8间的高位槽,沉淀浆液连续导入一沉降槽,抽滤,用去离子水洗涤至无硝酸根,再加入一定量的K2CO3溶液,打浆,烘干,300℃焙烧,制得含氮量低于100ppm的催化剂,该法适合工业化连续生产。U.S. Mobil Company discloses a kind of method that adopts continuous co-precipitation method to prepare the Fe-Cu-K Fischer-Tropsch synthesis catalyst of low nitrogen content in U.S. Patent USP4617288, specifically: mix the iron nitrate and copper nitrate solution of measuring ratio and appropriate The concentrated ammonia solution is pumped into a high-level tank with stirring water vapor to keep the temperature at 80-90 °C and the pH between 6.6-6.8. The sedimentation slurry is continuously introduced into a settling tank, filtered with suction, and washed with deionized water until it is free. Nitrate, then add a certain amount of K 2 CO 3 solution, beating, drying, and roasting at 300°C to prepare a catalyst with a nitrogen content of less than 100ppm. This method is suitable for industrial continuous production.
美国Rentech公司在美国专利USP5504118和中国发明专利CN1113905A中公开了一种用于浆态床反应器的费-托合成铁基催化剂的制备方法,具体为:用硝酸溶解金属铁和铜获得硝酸亚铁、硝酸铁和硝酸铜的混合液,溶解时须向溶液中通入氧气,以降低一氧化氮含量,溢出的少量NO2用KOH溶液吸收除去。将氨水加入热的硝酸盐混合液中,pH控制在7.4,获得沉淀浆液,然后用无氯高质量的水洗涤至无硝酸铵,随后加入碳酸钾溶液,打浆,催化剂在浆液中的重量百分含量约为8-12%,然后用喷雾干燥器喷雾干燥,除去大部分水分,获得粗略地是球形的催化剂颗粒,直径范围为5-50μm,最后催化剂在空气中加热到约315℃除去残余水分,使催化剂稳定化。U.S. Rentech Company discloses a kind of preparation method of Fischer-Tropsch synthesis iron-based catalyst for slurry bed reactor in U.S. Patent USP5504118 and Chinese invention patent CN1113905A, specifically: dissolving metal iron and copper with nitric acid to obtain ferrous nitrate , ferric nitrate and copper nitrate mixed solution, oxygen must be passed into the solution when dissolving to reduce the nitric oxide content, and a small amount of overflowing NO 2 is absorbed and removed by KOH solution. Add ammonia water to the hot nitrate mixture, and control the pH at 7.4 to obtain a precipitated slurry, then wash it with chlorine-free high-quality water until there is no ammonium nitrate, then add potassium carbonate solution, make a slurry, the weight percentage of the catalyst in the slurry The content is about 8-12%, and then spray-dried with a spray dryer to remove most of the water to obtain roughly spherical catalyst particles with a diameter ranging from 5-50 μm. Finally, the catalyst is heated to about 315°C in the air to remove residual water , to stabilize the catalyst.
美国Texas A&M大学Burkur等人在杂志Ind.Eng.Chem.Res.,1990,29,1588-1599中公开了一种Fe/Cu/K/SiO2催化剂的制备方法,具体为:在合适比例的保持82℃的硝酸铁和硝酸铜混合溶液中加入氨水溶液进行连续共沉淀,沉淀用去离子水彻底洗涤并抽滤,加入一定量的26wt%K2SiO3溶液,重新打浆并使pH≤6,真空干燥后,再用一定量的KHCO3溶液浸渍,然后烘干并在300℃焙烧5小时制得,随后在Ind.Eng.Chem.Res.,1999,38,3270-3275中将配方为100Fe/3Cu/4K/16SiO2(重量计)的催化剂用于浆态床反应,发现该催化剂对低H2/CO比的合成气原料具有高的活性和高的C5 +与低碳烯烃选择性。U.S.A. Texas A&M University Burkur et al. disclose a kind of Fe/Cu/K/ SiO in magazine Ind.Eng.Chem.Res., 1990,29,1588-1599 Preparation method of catalyst, specifically: in suitable ratio Add ammonia solution to the mixed solution of ferric nitrate and copper nitrate kept at 82°C for continuous co-precipitation, wash the precipitate thoroughly with deionized water and suction filter, add a certain amount of 26wt% K 2 SiO 3 solution, re-pulp and make the pH ≤ 6 , after vacuum drying, impregnated with a certain amount of KHCO 3 solution, then dried and baked at 300°C for 5 hours, and then formulated in Ind.Eng.Chem.Res., 1999, 38, 3270-3275 as A catalyst of 100Fe/3Cu/4K/16SiO 2 (by weight) was used in a slurry bed reaction and was found to have high activity and high selectivity of C 5 + and light olefins for syngas feedstocks with low H 2 /CO ratio sex.
但是,上述几种催化剂由于使用的原料价格较贵,致使催化剂的成本高、价格偏高。But above-mentioned several kinds of catalyzers are because the raw material price of using is more expensive, cause the cost of catalyzer high, the price is on the high side.
发明内容:Invention content:
本发明的目的是提供一种价格低且具有高活性和C5以上烃及低碳烯烃的高选择性的费托合成铁基催化剂及其制备方法。The purpose of the present invention is to provide a Fischer-Tropsch synthesis iron-based catalyst with low price and high activity and high selectivity of hydrocarbons above C5 and low-carbon olefins and a preparation method thereof.
本发明的目的是这样实现的:采用廉价的硫酸亚铁原料,通过氧化剂H2O2氧化获得硫酸铁溶液,然后与硝酸镧和铜盐混合溶液混合,用碱性化合物进行快速共沉淀,沉淀浆液洗涤后,料浆进一步加入不同模数的硅酸钾水玻璃溶液,然后喷雾干燥制得铁基催化剂,或烘干焙烧后压片成型制得适于固定床反应器的铁基催化剂。The object of the present invention is achieved in this way: adopt cheap ferrous sulfate raw material, obtain ferric sulfate solution by oxidant H2O2 oxidation, then mix with lanthanum nitrate and copper salt mixed solution, carry out quick co - precipitation with basic compound, precipitate After the slurry is washed, the slurry is further added with potassium silicate water glass solutions of different moduli, and then spray-dried to obtain an iron-based catalyst, or dried and calcined, and pressed into tablets to obtain an iron-based catalyst suitable for a fixed-bed reactor.
本发明的催化剂重量比组成为:Fe∶La∶Cu∶K∶SiO2=100∶0.02~2∶0.01~5∶0.5~10∶5~30。The weight ratio composition of the catalyst of the present invention is: Fe:La:Cu:K:SiO 2 =100:0.02-2:0.01-5:0.5-10:5-30.
如上所述的K重量比值最好为1~7。The weight ratio of K as described above is preferably 1-7.
如上所述的SiO2重量比值最好为8~27。The above SiO 2 weight ratio is preferably 8-27.
本发明的制备方法包括如下步骤:The preparation method of the present invention comprises the steps:
(1)将摩尔浓度为0.5~10mol/L硫酸亚铁溶液、浓硫酸和重量百分比浓度为3~30wt%双氧水溶液按摩尔比为硫酸亚铁∶硫酸∶双氧水=1∶1.6~2.0∶3.7的比例混合,在氧化温度为20~80℃条件下,氧化反应时间为1~10小时,制得硫酸铁溶液;(1) molar concentration is that 0.5~10mol/L ferrous sulfate solution, concentrated sulfuric acid and weight percent concentration are 3~30wt% hydrogen peroxide solution is ferrous sulfate by molar ratio: sulfuric acid: hydrogen peroxide=1: 1.6~2.0: 3.7 Proportional mixing, under the condition of oxidation temperature of 20-80°C, oxidation reaction time of 1-10 hours, to prepare ferric sulfate solution;
(2)按催化剂重量比组成为Fe∶La∶Cu∶K∶SiO2=100∶0.02-2∶0.01-5∶0.5-10∶5-30将铜盐与硝酸镧配成总摩尔浓度为1~4mol/L的铜镧水溶液;(2) According to the weight ratio of the catalyst, it is composed of Fe: La: Cu: K: SiO 2 =100: 0.02-2: 0.01-5: 0.5-10: 5-30, the total molar concentration of copper salt and lanthanum nitrate is 1 ~4mol/L copper lanthanum aqueous solution;
(3)将碱性沉淀剂配制成摩尔浓度为1~6mol/L沉淀剂水溶液;(3) the alkaline precipitating agent is formulated into a molar concentration of 1 to 6mol/L precipitating agent aqueous solution;
(4)按催化剂组成,将硫酸铁溶液与铜镧水溶液混合后,在沉淀温度为20~95℃条件下,加入沉淀剂水溶液,使溶液pH=5~10,快速沉淀时间为5~60分钟;(4) According to the composition of the catalyst, after mixing the ferric sulfate solution and the copper lanthanum aqueous solution, under the condition that the precipitation temperature is 20-95°C, add the precipitant aqueous solution to make the solution pH=5-10, and the rapid precipitation time is 5-60 minutes ;
(5)静置老化时间1~2小时,抽滤,用去离子水反复对沉淀物进行洗涤,直至无硫酸根离子为止;(5) Stand for aging for 1 to 2 hours, filter with suction, and wash the precipitate repeatedly with deionized water until there is no sulfate ion;
(6)沉淀物再加入去离子水进行浆化后加入摩尔比为SiO2∶K2O=1~10的硅酸钾水玻璃,其硅酸钾水玻璃的加入量按催化剂组成加入,搅拌均匀,得到催化剂浆料;(6) Deionized water is added to the precipitate for slurrying, and the molar ratio is SiO 2 : K 2 O=1~10 Potassium silicate water glass, the amount of potassium silicate water glass is added according to the composition of the catalyst, and stirred Uniformly, obtain catalyst slurry;
(7)a.对催化剂浆料进行烘干,焙烧,压片成型破碎,选取20~40目作为固定床费托合成催化剂;(7) a. The catalyst slurry is dried, roasted, tableted and broken, and 20-40 meshes are selected as the fixed-bed Fischer-Tropsch synthesis catalyst;
b.对催化剂浆料进行喷雾干燥,焙烧,选取50~100μm作为浆态床费托合成催化剂。b. Spray-dry and roast the catalyst slurry, and select 50-100 μm as the slurry-bed Fischer-Tropsch synthesis catalyst.
如上所述的硫酸亚铁溶液摩尔浓度最好为1~5mol/L。The molar concentration of the above-mentioned ferrous sulfate solution is preferably 1-5 mol/L.
如上所述的硫酸亚铁可以是钛白粉厂、炼钢厂的副产品。The above-mentioned ferrous sulfate can be a by-product of titanium dioxide factory and steel factory.
如上所述的双氧水溶液的重量百分比浓度最好为10~20%。The weight percent concentration of the above-mentioned hydrogen peroxide solution is preferably 10-20%.
如上所述的氧化温度最好为25~60℃。The above-mentioned oxidation temperature is preferably 25 to 60°C.
如上所述的氧化反应时间最好为2~6小时。The above-mentioned oxidation reaction time is preferably 2 to 6 hours.
如上所述的硫酸亚铁、硫酸和双氧水的摩尔比最好为1∶1.8~1.95∶4~6。The molar ratio of the above-mentioned ferrous sulfate, sulfuric acid and hydrogen peroxide is preferably 1:1.8~1.95:4~6.
如上所述的铜盐是硝酸铜、硫酸铜、醋酸铜。The copper salts mentioned above are copper nitrate, copper sulfate, copper acetate.
如上所述的硝酸镧和铜盐总摩尔浓度最好为1.5~3.0mol/L。The total molar concentration of the above-mentioned lanthanum nitrate and copper salt is preferably 1.5-3.0 mol/L.
如上所述的沉淀剂是Na2CO3、氨水、NaOH、KOH、K2CO3等,优先选择Na2CO3、氨水、NaOH,优先选择1.5~4.5mol/L的浓度。The above-mentioned precipitating agent is Na 2 CO 3 , ammonia water, NaOH, KOH, K 2 CO 3 , etc., preferably Na 2 CO 3 , ammonia water, NaOH, preferably at a concentration of 1.5-4.5 mol/L.
如上所述的沉淀剂水溶液摩尔浓度最好为1.5~4.5mol/L。The molar concentration of the above-mentioned precipitant aqueous solution is preferably 1.5-4.5 mol/L.
如上所述的沉淀温度最好为60~90℃。The above-mentioned precipitation temperature is preferably 60-90°C.
如上所述的pH值最好为7~8.5。The pH value as mentioned above is preferably 7-8.5.
如上所述的沉淀时间最好为10~30分钟。The above-mentioned settling time is preferably 10 to 30 minutes.
如上所述的SiO2与K2O摩尔比最好为2~5。The molar ratio of SiO 2 to K 2 O as described above is preferably 2-5.
本发明与现有技术相比具有如下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明制备铁基催化剂过程中所述铁源原料为硫酸亚铁,价格便宜,来源广,可以是钛白粉厂、炼钢厂的副产品硫酸亚铁,与以往制备方法相比,可大大降低催化剂生产成本。(1) described iron source raw material in the present invention prepares iron-based catalyst process is ferrous sulfate, and price is cheap, and source is wide, can be the by-product ferrous sulfate of titanium dioxide factory, steelworks, compare with preparation method in the past, can Greatly reduce the cost of catalyst production.
(2)本发明制备铁基催化剂过程中所述硫酸亚铁的氧化剂是H2O2,具有加入量少,且氧化完全,不易带入杂质的特点。(2) The oxidizing agent of the ferrous sulfate in the process of preparing the iron-based catalyst in the present invention is H 2 O 2 , which has the characteristics of small addition amount, complete oxidation, and difficulty in bringing in impurities.
(3)本发明制备铁基催化剂过程中镧助剂是通过加入硝酸镧溶液来实现的,镧助剂在催化剂中与铁相比所占比例0.01%到5%,通常占0.02%到2%,在催化剂成本中所占比例较小,不会明显提高催化剂的制造成本。(3) The lanthanum promoter is realized by adding lanthanum nitrate solution in the process of preparing the iron-based catalyst in the present invention, and the proportion of the lanthanum promoter in the catalyst is 0.01% to 5%, usually 0.02% to 2% compared with iron , which accounts for a relatively small proportion in the cost of the catalyst, and will not significantly increase the manufacturing cost of the catalyst.
(4)本发明制得的铁基催化剂具有高的反应活性和对C5以上烃及低碳烯烃高的选择性,尤其适用于在浆态床反应器中由煤基合成气合成柴油、汽油和蜡产品。(4) The iron-based catalyst prepared by the present invention has high reactivity and high selectivity to hydrocarbons above C5 and low-carbon olefins, and is especially suitable for synthesizing diesel oil, gasoline and gasoline from coal-based synthesis gas in a slurry bed reactor. wax products.
具体实施方式:Detailed ways:
以下为本发明的详细内容及费托合成反应效果实施例,本发明的保护范围并不受这些实施例的限制。The following are the detailed content of the present invention and the effect examples of Fischer-Tropsch synthesis reaction, and the protection scope of the present invention is not limited by these examples.
实施例1Example 1
将100kg的FeSO4·7H2O溶于360L去离子水中,再加入3mol/L的硫酸溶液6.5L。向该混合溶液加入15%的H2O2水溶液45L,在35℃下激烈搅拌下氧化4小时,然后停止进气。2.3kg的Cu(NO3)2·3H2O和12.6gLa(NO3)3·6H2O溶入10L去离子水中,得到硝酸与硝酸镧混合溶液。将硝酸铜与硝酸镧混合溶液加入上述制得的硫酸铁溶液中,得到含铁、镧、铜的混合盐溶液。120kg的Na2CO3溶入400L去离子水中得到碳酸钠水溶液。用水蒸汽通过夹套方式将混合酸盐溶液和碳酸钠溶液分别加热保持到85℃,用耐酸泵和耐碱泵连续将混合酸盐溶液和碳酸钠溶液以相同的流速打入一激烈搅拌的罐中,保持温度在85℃,混合溶液的PH=8-8.5,混合连Dissolve 100kg of FeSO 4 ·7H 2 O in 360L of deionized water, and then add 6.5L of 3mol/L sulfuric acid solution. Add 45 L of 15% H 2 O 2 aqueous solution to the mixed solution, and oxidize it under vigorous stirring at 35° C. for 4 hours, and then stop gas flow. 2.3kg of Cu(NO 3 ) 2 ·3H 2 O and 12.6g of La(NO 3 ) 3 ·6H 2 O were dissolved in 10L of deionized water to obtain a mixed solution of nitric acid and lanthanum nitrate. Add the mixed solution of copper nitrate and lanthanum nitrate into the ferric sulfate solution prepared above to obtain a mixed salt solution containing iron, lanthanum and copper. 120kg of Na2CO3 was dissolved into 400L of deionized water to obtain an aqueous sodium carbonate solution. Heat the mixed salt solution and sodium carbonate solution with water vapor through the jacket and keep them at 85°C, and use acid-resistant pumps and alkali-resistant pumps to continuously pump the mixed salt solution and sodium carbonate solution into a vigorously stirred tank at the same flow rate In the process, keep the temperature at 85°C, the pH of the mixed solution=8-8.5, and mix evenly
续共沉淀过程在20分钟内完成,pH值为8.2。静置老化2小时,抽滤,用去离子水反复洗涤,至用BaCl2水溶液检测至无硫酸根为止。滤饼再加入50L水重新打浆,用模数为3.6的含20wt%SiO2的硅酸钾水玻璃溶液7.3L加入该浆液中,激烈搅拌均匀,然后将浆料在烘箱内110℃烘干,再在350℃下焙烧5小时,得到32kg铁基催化剂,催化剂重量比例为Fe/La/Cu/K/SiO2=100∶0.02∶3∶3∶10,该催化剂记为C。该催化剂筛分后,取20-40目颗粒的催化剂在固定床实验室装置中评选费托合成反应性能。The continuous co-precipitation process was completed within 20 minutes, and the pH value was 8.2. Leave it to age for 2 hours, filter it with suction, and wash it repeatedly with deionized water until there is no sulfate group detected by BaCl2 aqueous solution. Add 50L of water to the filter cake for re-pulping, add 7.3L of potassium silicate water glass solution containing 20wt% SiO2 with a modulus of 3.6 into the slurry, stir vigorously, and then dry the slurry in an oven at 110°C. Then calcined at 350° C. for 5 hours to obtain 32 kg of iron-based catalyst, the catalyst weight ratio is Fe/La/Cu/K/SiO 2 =100:0.02:3:3:10, and the catalyst is marked as C. After the catalyst is sieved, the catalyst with 20-40 mesh particles is taken to evaluate the Fischer-Tropsch synthesis reaction performance in a fixed-bed laboratory device.
实施例2Example 2
依实施例1步骤,获得的滤饼打浆后,用模数为3.6的含20wt%SiO2的硅酸钾水玻璃溶液7.3L加入该浆液中,激烈搅拌均匀后。再加入180L的去离子水,再打浆,用该浆料进行喷雾干燥,得到近似球型颗粒的粉体,该粉体再经350℃下焙烧5小时,得到32.5kg铁基催化剂,催化剂重量比例为Fe/La/Cu/K/SiO2=100∶0.02∶3∶3∶10,该催化剂记为D。该催化剂筛分后,取50-100μm段颗粒在浆态床实验室装置中评选费托合成反应性能。According to the steps of Example 1, after the obtained filter cake is beaten, add 7.3L of potassium silicate water glass solution containing 20wt% SiO2 with a modulus of 3.6 into the slurry, and stir vigorously evenly. Then add 180L of deionized water, beat again, and use the slurry to spray dry to obtain a powder of approximately spherical particles. The powder is then roasted at 350°C for 5 hours to obtain 32.5kg of iron-based catalyst. The weight ratio of the catalyst is It is Fe/La/Cu/K/SiO 2 =100:0.02:3:3:10, and the catalyst is marked as D. After the catalyst is sieved, the 50-100 μm segment particles are taken to evaluate the Fischer-Tropsch synthesis reaction performance in a slurry bed laboratory device.
实施例3Example 3
将60kg的FeSO4·7H2O溶于150L去离子水中,再加入3mol/L的硫酸溶液4L。向该混合溶液中加入5%的H2O2水溶液75L,在50℃激烈搅拌下氧化5.5小时。2.3kg的Cu(NO3)2·3H2O和18.8g La(NO3)3.6H2O溶入10L去离子水中,得到硝酸铜与硝酸镧混合盐溶液。将硝酸铜与硝酸镧混合盐溶液加入上述制得的硫酸铁溶液中,得到含铁、镧、铜的混合盐溶液。240L的9.5wt%氨水溶液置于另一贮槽内。用水蒸汽通过夹套方式将混合酸盐溶液和氨水溶液分别加热保持到65℃,用耐酸泵和耐碱泵连续将混合酸盐溶液和氨水溶液以相同的流速打入一激烈搅拌的罐中,保持温度在65℃,混合连续共沉淀过程在30分钟内完成,pH值为7.5。静置老化1小时,抽滤,用去离子水反复洗涤,至用BaCl2水溶液检测至无硫酸根为止。滤饼再加入35L水重新打浆,用模数为2.5的含25wt%SiO2的硅酸钾水玻璃溶液3.6L加入该浆液中,激烈搅拌均匀,然后将浆料在烘箱内110℃烘干,再在400℃下焙烧3小时,得到20kg铁基催化剂,重量比例为Fe/La/Cu/K/SiO2=100∶0.5∶5∶5∶10,该催化剂记为E。该催化剂筛分后,随后按实施例1用于固定床反应评选。Dissolve 60kg of FeSO 4 ·7H 2 O in 150L of deionized water, and then add 4L of 3mol/L sulfuric acid solution. 75 L of 5% H 2 O 2 aqueous solution was added to the mixed solution, and oxidized at 50° C. for 5.5 hours under vigorous stirring. 2.3kg of Cu(NO 3 ) 2 ·3H 2 O and 18.8g of La(NO 3 ) 3 .6H 2 O were dissolved in 10L of deionized water to obtain a mixed salt solution of copper nitrate and lanthanum nitrate. Add the mixed salt solution of copper nitrate and lanthanum nitrate into the ferric sulfate solution prepared above to obtain the mixed salt solution containing iron, lanthanum and copper. 240L of 9.5wt% ammonia solution was placed in another storage tank. The mixed salt solution and ammonia solution are heated to 65°C with water vapor through the jacket, respectively, and the acid-resistant pump and alkali-resistant pump are used to continuously pump the mixed salt solution and ammonia solution into a vigorously stirred tank at the same flow rate. Keeping the temperature at 65°C, the mixing and continuous coprecipitation process was completed within 30 minutes, and the pH value was 7.5. Leave it to age for 1 hour, filter it with suction, and wash it repeatedly with deionized water until there is no sulfate group detected by BaCl 2 aqueous solution. Add 35L of water to the filter cake for re-pulping, add 3.6L of potassium silicate water glass solution containing 25wt% SiO2 with a modulus of 2.5 into the slurry, stir vigorously, and then dry the slurry in an oven at 110°C. Then calcined at 400° C. for 3 hours to obtain 20 kg of iron-based catalyst with a weight ratio of Fe/La/Cu/K/SiO 2 =100:0.5:5:5:10. The catalyst is marked as E. After the catalyst was sieved, it was then used for fixed-bed reaction evaluation according to Example 1.
实施例4Example 4
依实施例1步骤,滤饼打浆并加入硅酸钾水玻璃溶液再搅拌均匀后。再加入120L的去离子水,再打浆,用该浆料进行喷雾干燥,得到近似球型颗粒的粉体,再经400℃下焙烧3小时,得到铁基催化剂21kg,重量比例为Fe/La/Cu/K/SiO2=100∶0.5∶5∶5∶10,该催化剂记为F。该催化剂筛分后,取50-100μm段颗粒在浆态床实验室装置中评选费托合成反应性能。According to the steps of Example 1, the filter cake was beaten and potassium silicate water glass solution was added and stirred evenly. Then add 120L of deionized water, beat again, and spray dry the slurry to obtain a powder of approximately spherical particles, and then roast at 400 ° C for 3 hours to obtain 21 kg of iron-based catalysts, with a weight ratio of Fe/La/ Cu/K/SiO 2 =100:0.5:5:5:10, the catalyst is designated as F. After the catalyst is sieved, the 50-100 μm segment particles are taken to evaluate the Fischer-Tropsch synthesis reaction performance in a slurry bed laboratory device.
实施例5Example 5
将150kg的FeSO4·7H2O溶于450L去离子水中,再加入2mol/L的硫酸溶液14L。向该混合溶液中加入20%的H2O2水溶液50L,在40℃激烈搅拌下氧化2小时。4.6kg的Cu(NO3)2·3H2O和75.3g La(NO3)3.6H2O溶入20L去离子水中,得到硝酸铜和硝酸镧的混合盐溶液。与制得的硫酸铁溶液混合获得含铁、镧、铜的混合盐溶液。57kg的NaOH溶入500L去离子水中得到氢氧化钠水溶液。用水蒸汽通过夹套方式将混合酸盐溶液和氢氧化钠溶液分别加热保持到85℃,用耐酸泵和耐碱泵连续将混合酸盐溶液和氢氧化钠溶液以相同的流速打入一激烈搅拌的罐中,保持温度在80℃,混合连续共沉淀过程在60分钟内完成,pH值为7.8。静置老化3小时,抽滤,用去离子水反复洗涤,至用BaCl2水溶液检测至无硫酸根为止。滤饼再加入80L水重新打浆,用模数为3.0的含25wt%SiO2的硅酸钾水玻璃溶液13L加入该浆液中,激烈搅拌均匀,然后将浆料在烘箱内100℃烘干,再在350℃下焙烧4小时,得到48kg铁基催化剂,重量比例为Fe/La/Cu/K/SiO2=100∶0.8∶4∶6∶15,该催化剂记为G。该催化剂筛分后,随后按实施例1用于固定床反应评选。Dissolve 150kg of FeSO 4 ·7H 2 O in 450L of deionized water, and then add 14L of 2mol/L sulfuric acid solution. 50 L of 20% H 2 O 2 aqueous solution was added to the mixed solution, and oxidized at 40° C. for 2 hours with vigorous stirring. 4.6kg of Cu(NO 3 ) 2 ·3H 2 O and 75.3g of La(NO 3 ) 3 .6H 2 O were dissolved in 20L of deionized water to obtain a mixed salt solution of copper nitrate and lanthanum nitrate. Mix with the prepared ferric sulfate solution to obtain a mixed salt solution containing iron, lanthanum and copper. The NaOH of 57kg is dissolved in 500L deionized water to obtain sodium hydroxide aqueous solution. Heat the mixed salt solution and sodium hydroxide solution separately through the jacket with water vapor and keep them at 85°C, and use the acid-resistant pump and alkali-resistant pump to continuously inject the mixed salt solution and sodium hydroxide solution at the same flow rate for a vigorous stirring In the tank, the temperature was kept at 80°C, the mixing and continuous coprecipitation process was completed within 60 minutes, and the pH value was 7.8. Stand for aging for 3 hours, filter with suction, and wash repeatedly with deionized water until no sulfate radicals are detected with BaCl 2 aqueous solution. Add 80L of water to the filter cake for re-pulping, add 13L of potassium silicate water glass solution containing 25wt% SiO2 with a modulus of 3.0 into the slurry, stir vigorously, then dry the slurry at 100°C in an oven, and then Calcined at 350° C. for 4 hours to obtain 48 kg of iron-based catalyst, the weight ratio is Fe/La/Cu/K/SiO 2 =100:0.8:4:6:15, and the catalyst is marked as G. After the catalyst was sieved, it was then used for fixed-bed reaction evaluation according to Example 1.
实施例6Example 6
依实施例3步骤,滤饼打浆并加入硅酸钾水玻璃溶液再搅拌均匀后。再加入320L的去离子水,再打浆,用该浆料进行喷雾干燥,得到近似球型颗粒的粉体,再经350C下焙烧4小时,得到铁基催化剂49kg,重量比例为Fe/La/Cu/K/SiO2=100∶0.8∶4∶6∶15,该催化剂记为H。该催化剂筛分后,取50-100μm段颗粒在浆态床实验室装置中评选费托合成反应性能。According to the steps in Example 3, the filter cake was beaten and potassium silicate water glass solution was added and stirred evenly. Then add 320L of deionized water, beat again, and spray dry the slurry to obtain a powder of approximately spherical particles, and then roast at 350C for 4 hours to obtain 49kg of iron-based catalyst, the weight ratio is Fe/La/Cu /K/SiO 2 =100:0.8:4:6:15, the catalyst is denoted as H. After the catalyst is sieved, the 50-100 μm segment particles are taken to evaluate the Fischer-Tropsch synthesis reaction performance in a slurry bed laboratory device.
催化剂费托合成反应评选实验是在实验室装置上进行的,其中C、E、G催化剂在固定床反应器中评选,采用的原料气H2/CO=2、空速1500NL/Lcat.h,反应温度为250℃、反应压力为2.0MPa;D、F、H催化剂在机械搅拌浆态床反应器中评选,催化剂颗粒50-100μm,内装有液体石蜡,催化剂在液体石蜡中的含量为15%,采用的原料气H2/CO=0.67、空速2000NL/kgFe.h,反应温度为260℃、反应压力为2.0MPa。评选结果列于表1中。Catalyst Fischer-Tropsch synthesis reaction evaluation experiment was carried out on laboratory equipment, in which C, E, and G catalysts were selected in fixed-bed reactors, the raw material gas H 2 /CO=2, space velocity 1500NL/Lcat.h were used, The reaction temperature is 250°C and the reaction pressure is 2.0MPa; D, F, and H catalysts are evaluated in a mechanically stirred slurry bed reactor, the catalyst particles are 50-100 μm, and liquid paraffin is installed inside, and the content of the catalyst in the liquid paraffin is 15% , the raw material gas used is H 2 /CO=0.67, the space velocity is 2000NL/kgFe.h, the reaction temperature is 260°C, and the reaction pressure is 2.0MPa. The selection results are listed in Table 1.
表1催化剂评价结果Table 1 Catalyst evaluation results
催化剂编号 C D E F G HCatalyst No. C D E E F F G G H
CO转化率,% 87.0 78.0 86.0 81.0 87.36 75.35CO conversion rate, % 87.0 78.0 86.0 81.0 87.36 75.35
CO转化到CO2的CO conversion to CO2
32.0 48.3 28.3 47.5 27.89 48.532.0 48.3 28.3 47.5 27.89 48.5
选择性,%selectivity, %
烃选择性,wt%Hydrocarbon selectivity, wt%
CH4 6.32 2.60 5.85 3.21 7.53 3.00 CH4 6.32 2.60 5.85 3.21 7.53 3.00
C2-C4 26.40 10.35 24.56 12.35 24.36 13.80C 2 -C 4 26.40 10.35 24.56 12.35 24.36 13.80
C5-C11 30.12 12.56 32.47 13.81 31.45 11.90C 5 -C 11 30.12 12.56 32.47 13.81 31.45 11.90
C12 + 37.16 74.49 37.12 70.63 36.66 71.30C 12 + 37.16 74.49 37.12 70.63 36.66 71.30
C2 =-C4 =在C2-C4烃C 2 = -C 4 = the C 2 -C 4 hydrocarbon
71.34 84.25 68.17 85.78 69.35 83.24
中比例,%Medium ratio, %
由表1可见,该催化剂在固定床反应器上有较高的反应活性,甲烷选择性低于8%,C5以上烃在67%以上,且在C2-C4烃中低碳烯烃占66%以上,因此该催化剂是性能优良的固定床催化剂。该催化剂用于浆态床反应器中,在低H2/CO比的原料气和高的空速下,催化剂具有很高的反应活性,CO转化率在75%以上,甲烷选择性在3.5%以下,且在烃分布中,C12以上烃占较大比例,在C2-C4烃中低碳烯烃占80%以上,因此该催化剂尤其适合于在浆态床反应器中由煤基合成气合成柴油、汽油、蜡等产品。It can be seen from Table 1 that the catalyst has high reactivity in a fixed-bed reactor, methane selectivity is lower than 8%, hydrocarbons above C5 are above 67%, and low-carbon olefins account for C2 - C4 hydrocarbons. More than 66%, so the catalyst is a fixed-bed catalyst with excellent performance. The catalyst is used in a slurry bed reactor. Under low H 2 /CO ratio feed gas and high space velocity, the catalyst has high reactivity, the CO conversion rate is above 75%, and the methane selectivity is 3.5%. In the distribution of hydrocarbons, hydrocarbons above C12 account for a large proportion, and low-carbon olefins account for more than 80% of C2 - C4 hydrocarbons, so this catalyst is especially suitable for coal-based synthesis in slurry bed reactors Gas synthesis of diesel, gasoline, wax and other products.
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