CN115899230A - Lubricating structure in engine transmission system - Google Patents
Lubricating structure in engine transmission system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及发动机传动系统结构设计领域,特别地,涉及一种发动机传动系统内润滑结构。The invention relates to the field of structural design of an engine transmission system, in particular to a lubricating structure in the engine transmission system.
背景技术Background technique
航空发动机中的转速零件有着重载、高速的特点,需要得到充分的润滑和散热以保证其正常、可靠的工作,在齿轮轮齿啮合处、花键以及轴承等部位尤为重要。The speed parts in the aero-engine have the characteristics of heavy load and high speed. They need to be fully lubricated and dissipated to ensure their normal and reliable operation. It is especially important in the meshing parts of gear teeth, splines and bearings.
现有的方案中主要有两种方式进行润滑:一种是在齿轮轮齿啮合处、花键以及轴承这几种部位分别设计专门的滑油喷嘴对其进行喷射润滑;另外一种则是在附件传动机匣内设计少量几个喷嘴,不对这些部位进行直接润滑,而是利用这些喷嘴在高温以及溅射情况下形成的油雾环境,对所有零件部位进行无差别的润滑。There are mainly two ways to lubricate in the existing schemes: one is to design special lubricating oil nozzles for spray lubrication at the meshing parts of the gear teeth, splines and bearings; A small number of nozzles are designed in the accessory transmission casing, and these parts are not directly lubricated, but the oil mist environment formed by these nozzles under high temperature and sputtering conditions is used to lubricate all parts indiscriminately.
上述两种润滑方式都有着明显的缺点:第一种在每个关键部位均设计1个专门的润滑喷嘴,该方式会使发动机的结构设计变得复杂(油路设计,喷嘴设计增多),零件数量增多,同样也会增大对滑油泵的供油能力的需求,这些都会增加发动机的重量,同时零件和滑油油路的增多,也会降低发动机的可靠性;第二种对于所有零件均采用油雾润滑的方式,则只适用于小转速、低载荷的情况,花键一般处于齿轮轴内腔中,在这种润滑方式中基本上无法得到润滑和散热。The above two lubrication methods have obvious disadvantages: the first one designs a special lubrication nozzle in each key part, which will complicate the structural design of the engine (oil circuit design, nozzle design increase), parts The increase in the number will also increase the demand for the oil supply capacity of the lubricating oil pump, which will increase the weight of the engine. At the same time, the increase in parts and lubricating oil circuits will also reduce the reliability of the engine; the second type is for all parts. The method of oil mist lubrication is only suitable for low speed and low load. The splines are generally located in the inner cavity of the gear shaft. In this lubrication method, it is basically impossible to obtain lubrication and heat dissipation.
发明内容Contents of the invention
本发明提供了一种发动机传动系统内润滑结构,以解决现有的润滑方式存在的发动机结构设计复杂、零件数量多、对滑油泵的供油能力需求强、发动机的可靠性低、只适用于小转速及低载荷的技术问题。The invention provides a lubricating structure in the engine transmission system to solve the problems of complex engine structure design, large number of parts, strong demand for the oil supply capacity of the lubricating oil pump, low reliability of the engine, and only applicable to existing lubricating methods. Technical problems of low speed and low load.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
一种发动机传动系统内润滑结构,包括:机匣总成,机匣总成内设有同轴间隔设置的第一齿轮和第二齿轮,且第一齿轮通过第一轴承组转动支设,第二齿轮通过第二轴承组转动支设;机匣总成内还设有同轴且依次间隔设置的喷嘴、导油轴组及堵盖,导油轴组沿轴向装设于第一齿轮和第二齿轮的轴孔中,且分别与第一齿轮和第二齿轮的轴孔花键连接,喷嘴和堵盖分设于导油轴组的两端;导油轴组、第一齿轮及第二齿轮内设有连通的润滑油路,以用于使喷嘴喷射的滑油进入润滑油路,并在旋转产生的向心力作用下通过润滑油路对第一轴承组、第二轴承组及两处花键连接处分别进行润滑。A lubricating structure in an engine transmission system, comprising: a casing assembly, a first gear and a second gear coaxially arranged at intervals in the casing assembly, and the first gear is rotatably supported by a first bearing group, and the second The second gear is rotated and supported by the second bearing group; the casing assembly is also equipped with coaxial nozzles, oil guide shaft groups and plugs arranged at intervals in sequence, and the oil guide shaft group is installed on the first gear and the first gear along the axial direction. In the shaft hole of the second gear, and respectively splined with the shaft holes of the first gear and the second gear, the nozzle and the plug are respectively arranged at both ends of the oil guide shaft group; inside the oil guide shaft group, the first gear and the second gear There is a connected lubricating oil passage, so that the lubricating oil sprayed by the nozzle enters the lubricating oil passage, and under the action of the centripetal force generated by the rotation, the first bearing group, the second bearing group and the two splines are connected through the lubricating oil passage through the lubricating oil passage. Lubricate separately.
进一步地,导油轴组包括同轴间隔设置的堵头和花键轴;堵头由第一齿轮的第一端装入第一齿轮的轴孔中,且封堵第一齿轮轴孔的第一端;花键轴的两端分别位于第一齿轮和第二齿轮的轴孔中,且通过第一花键结构与第一齿轮相连,及通过第二花键结构与第二齿轮相连。Further, the oil guiding shaft group includes plugs and spline shafts coaxially arranged at intervals; the plugs are inserted into the shaft hole of the first gear from the first end of the first gear, and the first end of the shaft hole of the first gear is blocked. One end; the two ends of the spline shaft are respectively located in the shaft holes of the first gear and the second gear, and are connected with the first gear through the first spline structure, and connected with the second gear through the second spline structure.
进一步地,第一轴承组包括装设于第一齿轮两端的第一轴承和第二轴承;第二轴承组包括装设于第二齿轮两端的第三轴承和第四轴承。Further, the first bearing set includes a first bearing and a second bearing installed at both ends of the first gear; the second bearing set includes a third bearing and a fourth bearing installed at both ends of the second gear.
进一步地,润滑油路包括连通的第一滑油回路、第二滑油回路及第三滑油回路;第一滑油回路包括沿轴向贯穿堵头的第一中心孔、由堵头的外周面内凹形成的周向环腔、开设于堵头上且连通第一中心孔和周向环腔的第一过油孔、开设于第一齿轮上且连通周向环腔和第一轴承的第二过油孔;第二滑油回路包括堵头与花键轴之间的第一轴向间隙、花键轴与第一齿轮轴孔之间的第一环向间隙、开设于第一齿轮上且连通第一环向间隙和第二轴承的第三过油孔;第三滑油回路包括沿轴向贯穿花键轴的第二中心孔、花键轴的第二端与堵盖之间的第二轴向间隙、花键轴与第二齿轮轴孔之间的第二环向间隙、开设于第二齿轮上且分别连通第二环向间隙和第三轴承及第四轴承的第四过油孔和第五过油孔。Further, the lubricating oil circuit includes a connected first lubricating oil circuit, a second lubricating oil circuit and a third lubricating oil circuit; the first lubricating oil circuit includes a first central hole penetrating the plug in the axial direction, and the outer circumference of the plug The circumferential annular cavity formed by inward concave, the first oil passage hole opened on the plug and connected to the first central hole and the circumferential annular cavity, and the second oil passage opened on the first gear and connected to the circumferential annular cavity and the first bearing; The second lubricating oil circuit includes the first axial gap between the plug and the spline shaft, the first annular gap between the spline shaft and the shaft hole of the first gear, and is set on the first gear and communicates with the first ring. The third oil passage hole to the gap and the second bearing; the third lubricating oil circuit includes the second central hole passing through the spline shaft in the axial direction, and the second axial gap between the second end of the spline shaft and the blocking cover , the second annular clearance between the spline shaft and the shaft hole of the second gear, the fourth oil passage hole and the fifth oil hole opened on the second gear and respectively communicating with the second annular clearance, the third bearing and the fourth bearing oil hole.
进一步地,设喷嘴喷射孔径为E、堵头的进油端至第一过油孔的间距为A1、堵头沿轴向的长度为A2、花键轴沿轴向的长度为A3、第二过油孔的孔径为C、第三过油孔的孔径为D、第四过油孔的孔径为G、第五过油孔的孔径为J;则:E=1~1.2mm;A1=E;A2=E;A2+A3≤200mm;C=D=G=J=E-0.2。Further, let the diameter of the spray hole of the nozzle be E, the distance between the oil inlet end of the plug and the first oil passage hole be A1, the axial length of the plug be A2, the axial length of the spline shaft be A3, and the second The hole diameter of the oil hole is C, the hole diameter of the third oil hole is D, the hole diameter of the fourth oil hole is G, and the hole diameter of the fifth oil hole is J; then: E=1~1.2mm; A1=E ; A2=E; A2+A3≤200mm; C=D=G=J=E-0.2.
进一步地,设第一中心孔的孔径为F,则:F=8~11mm。Further, assuming that the diameter of the first central hole is F, then: F=8˜11 mm.
进一步地,花键轴靠近堵头的第一端内凹加工有呈倒锥形的锥形孔,设锥形孔的大端孔径为B、小端孔径为A4,则:F+2﹤B≤F+6;A4≥10mm。Further, the first end of the spline shaft close to the plug is concavely processed with a tapered hole in the shape of an inverted cone, and the diameter of the large end of the tapered hole is B, and the diameter of the small end is A4, then: F+2﹤B ≤F+6; A4≥10mm.
进一步地,花键轴两端的端面上还分别设有内凹的用于供滑油通过的过油槽,设过油槽的槽深为A5,则:A5≥2mm。Further, the end faces of the two ends of the spline shaft are respectively provided with concave oil passage grooves for the lubricating oil to pass through, and the depth of the oil passage grooves is A5, then: A5≥2mm.
进一步地,发动机传动系统内润滑结构还包括第一密封件、第二密封件及第三密封件;第一密封件和第二密封件分别装设于堵头的外圆上,且分设于周向环腔的两侧,以用于防止周向环腔内的滑油由堵头与第一齿轮轴孔间的间隙泄露;花键轴第二端的外圆上还设有外凸且呈环形的环形凸缘,第三密封件装设于环形凸缘的外圆上,以用于与堵盖配合设置防止第二环形间隙内的滑油由花键轴与第二齿轮轴孔间的间隙泄露。Further, the lubricating structure in the engine transmission system also includes a first seal, a second seal and a third seal; the first seal and the second seal are respectively installed on the outer circle of the plug, and are separately arranged on the circumferential ring The two sides of the cavity are used to prevent the lubricating oil in the circumferential ring cavity from leaking through the gap between the plug and the first gear shaft hole; the outer circle of the second end of the spline shaft is also provided with an outwardly protruding and annular ring flange , the third sealing member is installed on the outer circle of the annular flange, and is used to cooperate with the blocking cover to prevent the lubricating oil in the second annular gap from leaking from the gap between the spline shaft and the second gear shaft hole.
进一步地,机匣总成包括沿轴向依次设置且相连的第一机匣、连接管及第二机匣;喷嘴和第一齿轮沿轴向间隔装设于第一机匣内,第二齿轮装设于第二机匣内;花键轴的第一端位于第一齿轮内,其相对的第二端穿设连接管后伸入第二齿轮内。Further, the casing assembly includes a first casing, a connecting pipe and a second casing which are sequentially arranged and connected in the axial direction; the nozzle and the first gear are installed in the first casing at intervals along the axial direction, and the second gear Installed in the second casing; the first end of the spline shaft is located in the first gear, and the opposite second end is inserted into the second gear after passing through the connecting pipe.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明发动机传动系统内润滑结构中,对于轴承,花键等部位,通过设计一个喷嘴,同时实现多处花键及多组轴承组的润滑,相比每个位置均设置专门的喷嘴润滑方式,可以大大节省结构布局空间,使发动机的结构设计简单、零件数量少,从而降低发动机的加工难度及发动机重量,及对滑油泵的供油能力的需求,同时零件和滑油油路的减少,也会提高润滑效率及发动机的可靠性,并适用于较大转速及较高载荷的情形;相比采用油雾环境润滑的方式,各润滑点可以得到更充分的润滑;本发明发动机传动系统内润滑结构中,利用滑油在离心力作用下,形成甩油的特点,实现润滑油路的设计及轴承的径向润滑。In the internal lubrication structure of the engine transmission system of the present invention, for bearings, splines and other parts, by designing a nozzle, the lubrication of multiple splines and multiple sets of bearing groups can be realized at the same time. Compared with each position, a special nozzle lubrication method is provided. The structural layout space can be greatly saved, the structural design of the engine is simple, and the number of parts is small, thereby reducing the processing difficulty of the engine and the weight of the engine, and the demand for the oil supply capacity of the lubricating oil pump. It will improve the lubrication efficiency and the reliability of the engine, and is suitable for the situation of higher speed and higher load; compared with the way of using oil mist environment lubrication, each lubrication point can be more fully lubricated; the internal lubrication of the engine transmission system of the present invention In the structure, under the action of centrifugal force, the lubricating oil is used to form the characteristics of oil throwing, so as to realize the design of the lubricating oil circuit and the radial lubrication of the bearing.
除了上面所描述的目的、特征和优点之外,本发明还有其它的目的、特征和优点。下面将参照图,对本发明作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. Hereinafter, the present invention will be described in further detail with reference to the drawings.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of this application are used to provide further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1是本发明优选实施例的发动机传动系统内润滑结构未装配前的拆分示意图;Fig. 1 is a disassembled schematic diagram before the lubricating structure in the engine transmission system of the preferred embodiment of the present invention is not assembled;
图2是本发明优选实施例的发动机传动系统内润滑结构装配后示意图;Fig. 2 is a schematic diagram of the lubricating structure in the engine transmission system of the preferred embodiment of the present invention after assembly;
图3是图1中过油槽结构示意图。Fig. 3 is a schematic diagram of the structure of the oil passage tank in Fig. 1 .
图例说明illustration
10、机匣总成;11、第一机匣;12、连接管;13、第二机匣;20、第一齿轮;30、第二齿轮;41、第一轴承;42、第二轴承;51、第三轴承;52、第四轴承;60、喷嘴;71、堵头;72、花键轴;720、过油槽;80、堵盖;91、第一滑油回路;911、第一中心孔;912、周向环腔;913、第一过油孔;914、第二过油孔;92、第二滑油回路;921、第一轴向间隙;922、第一环向间隙;923、第三过油孔;93、第三滑油回路;931、第二中心孔;932、第二轴向间隙;933、第二环向间隙;934、第四过油孔;935、第五过油孔;111、第一密封件;112、第二密封件;113、第三密封件。10. Case assembly; 11. First case; 12. Connecting pipe; 13. Second case; 20. First gear; 30. Second gear; 41. First bearing; 42. Second bearing; 51. The third bearing; 52. The fourth bearing; 60. The nozzle; 71. The plug; 72. The spline shaft; 720. The oil groove; Hole; 912, circumferential ring cavity; 913, the first oil hole; 914, the second oil hole; 92, the second lubricating oil circuit; 921, the first axial clearance; 922, the first annular clearance; 923, the first Three oil holes; 93, the third lubricating oil circuit; 931, the second center hole; 932, the second axial gap; 933, the second annular gap; 934, the fourth oil hole; 935, the fifth oil hole hole; 111, the first sealing element; 112, the second sealing element; 113, the third sealing element.
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由下述所限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in various ways defined and covered below.
参照图1和图2,本发明的优选实施例提供了一种发动机传动系统内润滑结构,包括:机匣总成10,机匣总成10内设有同轴间隔设置的第一齿轮20和第二齿轮30,且第一齿轮20通过第一轴承组转动支设,第二齿轮30通过第二轴承组转动支设。机匣总成10内还设有同轴且依次间隔设置的喷嘴60、导油轴组及堵盖80,导油轴组沿轴向装设于第一齿轮20和第二齿轮30的轴孔中,且分别与第一齿轮20和第二齿轮30的轴孔花键连接,喷嘴60和堵盖80分设于导油轴组的两端。导油轴组、第一齿轮20及第二齿轮30内设有连通的润滑油路,以用于使喷嘴60喷射的滑油进入润滑油路,并在旋转产生的向心力作用下通过润滑油路对第一轴承组、第二轴承组及两处花键连接处分别进行润滑。With reference to Fig. 1 and Fig. 2, the preferred embodiment of the present invention provides a kind of lubricating structure in the engine transmission system, comprises:
如图2所示,从喷嘴60内喷出的滑油,在发动机给定的供油温度和供油压力下,会在喷出时进行发散,而导油轴组、第一齿轮20及第二齿轮30在工作过程中均为旋转零件,因此滑油进入导油轴组后,在离心力作用下,经润滑油路的导向作用,将分别进入第一轴承组、第二轴承组及导油轴组与第一齿轮20和第二齿轮30的两处花键连接处,从而实现对第一轴承组、第二轴承组及两处花键连接处分别进行润滑;滑油在润滑完第一轴承组和第二轴承组后,在重力作用下回至机匣总成10内,最终进入滑油泵后进行再循环。As shown in Figure 2, the lubricating oil sprayed from the
本发明发动机传动系统内润滑结构中,对于轴承,花键等部位,通过设计一个喷嘴60,同时实现多处花键及多组轴承组的润滑,相比每个位置均设置专门的喷嘴润滑方式,可以大大节省结构布局空间,使发动机的结构设计简单、零件数量少,从而降低发动机的加工难度及发动机重量,及对滑油泵的供油能力的需求,同时零件和滑油油路的减少,也会提高润滑效率及发动机的可靠性,并适用于较大转速及较高载荷的情形;相比采用油雾环境润滑的方式,各润滑点可以得到更充分的润滑;本发明发动机传动系统内润滑结构中,利用滑油在离心力作用下,形成甩油的特点,实现润滑油路的设计及轴承的径向润滑。In the internal lubricating structure of the engine transmission system of the present invention, for bearings, splines and other parts, by designing a
可选地,如图2所示,导油轴组包括同轴间隔设置的堵头71和花键轴72。堵头71由第一齿轮20的第一端装入第一齿轮20的轴孔中,且封堵第一齿轮20轴孔的第一端。花键轴72的两端分别位于第一齿轮20和第二齿轮30的轴孔中,且通过第一花键结构与第一齿轮20相连,及通过第二花键结构与第二齿轮30相连。导油轴组结构设计简单,容易制备加工,且加工成本低。Optionally, as shown in FIG. 2 , the oil guide shaft set includes plugs 71 and
可选地,如图1所示,第一轴承组包括装设于第一齿轮20两端的第一轴承41和第二轴承42,第一齿轮20支承简单、容易设置。第二轴承组包括装设于第二齿轮30两端的第三轴承51和第四轴承52,第二齿轮30支承简单、容易设置。可选地,本发明中,第一齿轮20为圆柱齿轮,第二齿轮30为锥齿轮。Optionally, as shown in FIG. 1 , the first bearing set includes a
可选地,如图2所示,润滑油路包括连通的第一滑油回路91、第二滑油回路92及第三滑油回路93。第一滑油回路91包括沿轴向贯穿堵头71的第一中心孔911、由堵头71的外周面内凹形成的周向环腔912、开设于堵头71上且连通第一中心孔911和周向环腔912的第一过油孔913、开设于第一齿轮20上且连通周向环腔912和第一轴承41的第二过油孔914。第二滑油回路92包括堵头71与花键轴72之间的第一轴向间隙921、花键轴72与第一齿轮20轴孔之间的第一环向间隙922、开设于第一齿轮20上且连通第一环向间隙922和第二轴承42的第三过油孔923。第三滑油回路93包括沿轴向贯穿花键轴72的第二中心孔931、花键轴72的第二端与堵盖80之间的第二轴向间隙932、花键轴72与第二齿轮30轴孔之间的第二环向间隙933、开设于第二齿轮30上且分别连通第二环向间隙933和第三轴承51及第四轴承52的第四过油孔934和第五过油孔935。Optionally, as shown in FIG. 2 , the lubricating oil circuit includes a first
如图2所示,从喷嘴60内喷出的滑油,在发动机给定的供油温度和供油压力下,会在喷出时进行发散,而堵头71、花键轴72、第一齿轮20及第二齿轮30在工作过程中均为旋转零件,因此进入堵头71的滑油在离心力的作用下,将贴在堵头71的第一中心孔911的孔壁面上,一部分滑油经过堵头71的第一过油孔913时,滑油将在离心力的作用下甩出,进入周向环腔912,再通过第二过油孔914到达第一轴承41,实现对其润滑;剩余的滑油离开堵头71后向右,在到达堵头71与花键轴72之间的第一轴向间隙921时,一部分进入堵头71与花键轴72之间的第一环向间隙922,对花键轴72与第一齿轮20的花键啮合处进行润滑,再经过第三过油孔923对第二轴承42进行润滑;另外一部分滑油则进入花键轴内部的第二中心孔931,达到堵盖80处,通过堵盖80与花键轴72之间的第二轴向间隙932进入第二环向间隙933,实现对第二齿轮30与花键轴72的花键啮合处润滑,再通过第二齿轮30上的第四过油孔934到达第三轴承51处对其润滑,及经第五过油孔935达到第四轴承52处对其润滑。As shown in Figure 2, the lubricating oil sprayed from the nozzle 60 will diverge when sprayed under the given oil supply temperature and pressure of the engine, while the plug 71, the spline shaft 72, the first The gear 20 and the second gear 30 are both rotating parts during the working process, so the lubricating oil entering the plug 71 will stick to the hole wall surface of the first central hole 911 of the plug 71 under the action of centrifugal force, and a part of the lubricating oil When passing through the first oil hole 913 of the plug 71, the lubricating oil will be thrown out under the action of centrifugal force, enter the circumferential ring cavity 912, and then reach the first bearing 41 through the second oil hole 914 to realize its lubrication; After the lubricating oil leaves the plug 71 and goes to the right, when it reaches the first axial gap 921 between the plug 71 and the spline shaft 72, part of it enters the first annular gap 922 between the plug 71 and the spline shaft 72 , to lubricate the spline engagement between the spline shaft 72 and the first gear 20, and then lubricate the second bearing 42 through the third oil hole 923; another part of the lubricating oil enters the second center hole inside the spline shaft 931, reach the blocking cover 80, enter the second annular gap 933 through the second axial gap 932 between the blocking cover 80 and the spline shaft 72, and realize the spline engagement between the second gear 30 and the spline shaft 72 Lubrication, and then through the fourth oil hole 934 on the second gear 30 to reach the third bearing 51 to lubricate it, and through the fifth oil hole 935 to reach the fourth bearing 52 to lubricate it.
本发明结构中,通过一个喷嘴60喷射出来的滑油,实现两处花键、四个轴承的润滑,润滑效率大大提高,且大大减少了滑油喷嘴设计的数量和滑油管路数量,降低了发动机结构复杂性以及重量,并实现对滑油进行重复利用,在一路滑油回路上实现花键和轴承的多处润滑,及先润滑花键,再润滑轴承。In the structure of the present invention, the lubricating oil sprayed out by a
可选地,如图2所示,设喷嘴60喷射孔径为E、堵头71的进油端至第一过油孔913的间距为A1、堵头71沿轴向的长度为A2、花键轴72沿轴向的长度为A3、第二过油孔914的孔径为C、第三过油孔923的孔径为D、第四过油孔934的孔径为G、第五过油孔935的孔径为J。则:Optionally, as shown in FIG. 2 , it is assumed that the spray hole diameter of the
E=1~1.2mm。E=1~1.2mm.
A1=25~35E。A1=25~35E.
A2=55~65E。A2=55~65E.
A2+A3≤200mm。A2+A3≤200mm.
C=D=G=J=E-0.2。C=D=G=J=E-0.2.
实际设计时,堵头71的轴向长度A2需要与第一齿轮20及花键轴72的结构进行联合设计:在特定的工作温度和工作压力下,滑油在离开喷嘴60的孔口后就会发散,离开的越远,往外扩张的角度越大,为保障第三滑油回路93能有足够的滑油,堵头71的轴向距离A2不能过长,同时花键轴72锥形孔的大端孔径B也不能过小(后续限定),同时为保证第一滑油回路91、第二滑油回路92也有足够的油量,堵头71的轴向距离A2也不能过短。从而本申请发明人经过长期的探索和大量的试验后,使喷嘴60喷射孔径E、第二过油孔914的孔径为C、第三过油孔923的孔径为D、第四过油孔934的孔径为G、第五过油孔935的孔径为J、堵头71轴向长度A2通过计算仿真确定,或者通过滑油油量试验进行实测标定后确定,即得到如上E、A2、C、D、G、J值的具体限定,再由该些限定值结合仿真计算或滑油油量试验确定A1和A3。In actual design, the axial length A2 of the plug 71 needs to be jointly designed with the structure of the
可选地,如图2所示,设第一中心孔911的孔径为F,则:F=8~11mm。F值的限定也通过计算仿真确定,或者通过滑油油量试验进行实测标定后确定。Optionally, as shown in FIG. 2 , assuming that the diameter of the first
可选地,如图2和图3所示,花键轴72靠近堵头71的第一端内凹加工有呈倒锥形的锥形孔,设锥形孔的大端孔径为B、小端孔径为A4,则:Optionally, as shown in Figures 2 and 3, the first end of the
F+2﹤B≤F+6。F+2﹤B≤F+6.
A4≥10mm。A4≥10mm.
实际设计时,B和A4也参考上述方式通过计算仿真确定,或者通过滑油油量试验进行实测标定后确定。In the actual design, B and A4 are also determined through calculation and simulation referring to the above method, or determined after actual measurement and calibration through the lubricating oil quantity test.
可选地,如图1和图3所示,花键轴72两端的端面上还分别设有内凹的用于供滑油通过的过油槽720,设过油槽720的槽深为A5,则:Optionally, as shown in Figures 1 and 3, the end faces of the two ends of the
A5≥2mm。A5≥2mm.
实际设计时,花键轴72为浮动轴,为防止花键轴72在工作过程中与第一齿轮20或者堵盖80贴合太紧,导致滑油无法经过,故而在花键轴72两端的端面上分别设计过油槽720,过油槽720的槽深设计也参考上述方式通过计算仿真确定,或者通过滑油油量试验进行实测标定后确定。In actual design, the
可选地,如图2所示,发动机传动系统内润滑结构还包括第一密封件111、第二密封件112及第三密封件113。第一密封件111和第二密封件112分别装设于堵头71的外圆上,且分设于周向环腔912的两侧,以用于防止周向环腔912内的滑油由堵头71与第一齿轮20轴孔间的间隙泄露。花键轴72第二端的外圆上还设有外凸且呈环形的环形凸缘,第三密封件113装设于环形凸缘的外圆上,以用于与堵盖80配合设置防止第二环形间隙内的滑油由花键轴72与第二齿轮30轴孔间的间隙泄露。Optionally, as shown in FIG. 2 , the lubricating structure in the engine transmission system further includes a
可选地,如图2所示,机匣总成10包括沿轴向依次设置且相连的第一机匣11、连接管12及第二机匣13。喷嘴60和第一齿轮20沿轴向间隔装设于第一机匣11内,第二齿轮30装设于第二机匣13内。花键轴72的第一端位于第一齿轮20内,其相对的第二端穿设连接管12后伸入第二齿轮30内。机匣总成10结构设置简单、容易加工,且整体布局紧凑、合理,能有效节约发动机内安装空间。Optionally, as shown in FIG. 2 , the
本发明发动机传动系统内润滑结构的安装过程为:首先将堵盖80装入锥齿轮,形成过盈配合,再将第四轴承52装至锥齿轮,形成齿轮组件;接着将第一轴承41装入第一机匣11的机匣盖、第二轴承42装入第一机匣11、第三轴承51装入第二机匣13;再将圆柱齿轮装入第一机匣11、将锥齿轮装入第二机匣13,接着将第一机匣11的机匣盖与第一机匣11通过螺桩进行安装;最后,将花键轴72、堵头71及喷嘴60从左至右依次装入圆柱齿轮和锥齿轮的轴孔中,装配过程如图1所示。The installation process of the lubricating structure in the engine transmission system of the present invention is as follows: first, the
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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