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CN115854125B - Titanium alloy seamless pipe for oil/gas transportation in severe corrosion environment - Google Patents

Titanium alloy seamless pipe for oil/gas transportation in severe corrosion environment Download PDF

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CN115854125B
CN115854125B CN202310011872.7A CN202310011872A CN115854125B CN 115854125 B CN115854125 B CN 115854125B CN 202310011872 A CN202310011872 A CN 202310011872A CN 115854125 B CN115854125 B CN 115854125B
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titanium alloy
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oil
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CN115854125A (en
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周晓锋
程方杰
武少杰
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Tianjin University
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Tianjin University
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Abstract

The invention belongs to the technical field of titanium alloy seamless pipes, and discloses a titanium alloy seamless pipe for oil/gas transmission in a severe corrosion environment, which can reach the X80 strength grade in the API 5L standard; the titanium alloy seamless tube comprises the following components in parts by weight: 4.0 to 5.0 percent, sn:1.0 to 2.0 percent; fe: less than or equal to 0.25 percent, C: less than or equal to 0.05 percent, N: less than or equal to 0.04 percent, H: less than or equal to 0.012 percent, O: less than or equal to 0.18 percent and the balance of titanium. The invention can replace nickel-based alloy composite pipe to convey oil or gas containing high-concentration H 2S、CO2、Cl, simple substance S and other highly corrosive substances; the problems of low efficiency and long production period caused by surfacing are avoided; meanwhile, the site assembly is simple, the construction efficiency is high, and the safety of the pipeline welding seam is greatly improved; in addition, the titanium alloy has higher strength and excellent corrosion performance, the pipe can be thinner, the cost is reduced, and the flow rate of the pipeline is increased.

Description

Titanium alloy seamless pipe for oil/gas transportation in severe corrosion environment
Technical Field
The invention belongs to the technical field of titanium alloy seamless tubes, and particularly relates to a titanium alloy seamless tube for conveying oil or gas containing highly corrosive substances.
Background
The titanium and titanium alloy pipe has high specific strength, low density (the same volume is close to half of the weight of steel), corrosion resistance and excellent fatigue resistance, so that the titanium and titanium alloy pipe is widely applied to the fields of large civil airliners, military aircrafts, space rockets, ships, weapon equipment, electric power, petrochemical industry, sea water desalination and the like. In the petroleum and natural gas exploitation process, oil or gas exploited from the bottom of the well contains high corrosive substances such as H 2S、CO2、Cl-, simple substance S and the like with different concentrations. The transportation of oil and gas resources usually requires the use of nickel-based alloy composite pipes with high corrosion resistance to ensure the safety of the transportation of oil and gas from a wellhead to a refinery. However, a series of processing problems of nickel-based alloy composite pipes are to be solved: the production period is long, and the cost is high; the pipe fitting cannot be formed, only nickel-based surfacing can be adopted, so that the efficiency is low, the period is long, and the cost is high; the construction process has high requirements on personnel and equipment; the welding assembly has high precision requirement during site construction; the requirements on the ovality, the outer diameter, the base layer and the coating precision of the pipe end are high; the welding process of the transition layer between the base layer and the coating layer has strict requirements, is easy to corrode and perforate to cause leakage, and can not be basically repaired, etc. Based on the above problems, alternative products with higher cost performance are always sought for application to the transportation of oil or gas in severe corrosion environments, both domestic and foreign.
Disclosure of Invention
The invention aims to provide a titanium alloy seamless pipe for oil/gas transportation in a severe corrosion environment, which can replace a nickel-based alloy composite pipe to be used for transporting oil or gas containing high-concentration H 2S、CO2、Cl-, simple substance S and other highly corrosive substances. Because the pipeline adopts a single titanium alloy material, the problems of low efficiency and long production period caused by overlaying can be avoided; meanwhile, the site assembly is simple, and the construction efficiency is high; the transition layer of the composite pipe is avoided, and the safety of the pipeline welding seam is greatly improved; in addition, the titanium alloy has higher strength and excellent corrosion performance, the pipe can be thinner, the cost is reduced, and the flow rate of the pipeline is increased.
In order to solve the problem that the prior nickel-based alloy composite pipe is used for conveying oil or gas containing high corrosiveness substances, and meet the requirement of an oil field on the safety of a pipeline for conveying the oil or gas containing the high corrosiveness substances, the invention is realized by the following technical scheme:
The invention provides a titanium alloy seamless pipe for oil/gas transportation in a severe corrosion environment, which comprises the following components in parts by weight: 4.0 to 5.0 percent, sn:1.0 to 2.0 percent, fe: less than or equal to 0.25 percent, C: less than or equal to 0.05 percent, N: less than or equal to 0.04 percent, H: less than or equal to 0.012 percent, O: less than or equal to 0.18 percent and the balance of titanium.
Further, the titanium alloy seamless tube is capable of achieving the X80 strength level in the API 5L standard.
The manufacturing flow of the titanium alloy seamless pipe for oil/gas transportation in the severe corrosion environment is as follows: smelting sponge titanium and intermediate alloy in a vacuum consumable furnace, casting titanium alloy ingot, forging a round billet, heating the round billet, perforating, rolling (cold rolling/hot rolling), annealing heat treatment, straightening, flaw detection, water pressure and groove processing.
The titanium alloy seamless pipe for oil/gas transportation in severe corrosion environment has the advantages that the weight percentage of Al in the formula is controlled to be 4.0-5.0%, and the effects of taking the strength of the material into account, improving the recrystallization temperature and reducing the sensitivity to hydrogen embrittlement can be achieved; the aluminum mainly plays a solid solution strengthening role, and the tensile strength at room temperature is increased by 50MPa when 1% of Al is added. Aluminum improves oxidation resistance, and aluminum is lighter than titanium, which reduces alloy density and significantly increases recrystallization temperature. Aluminum also increases the solubility of hydrogen in α -Ti, reducing the susceptibility to hydrogen embrittlement by hydrides; the weight percentage of Sn in the formula is controlled to be 1.0-2.0%, so that the strength of the material can be further improved, the deterioration caused by the increase of Al element is avoided, and the hydrogen embrittlement sensitivity is reduced; the tin is neutral element, has larger solubility in alpha-Ti and beta-Ti, and plays a role in supplementing and strengthening.
The beneficial effects of the invention are as follows:
according to the invention, the strength of the titanium alloy is improved by adding Al and Sn into titanium, meanwhile, the titanium alloy has high impact toughness, and the performance of the seamless pipe manufactured by using the titanium alloy can reach the X80 strength grade in the API 5L standard and has stronger corrosion performance, namely, the yield strength is 555-705 MPa, the tensile strength is 625-825 MPa, and the elongation after break is more than or equal to 12%; the longitudinal full-size Charpy V-shaped impact energy at 0 ℃ is more than or equal to 40J; HIC test was performed in a solution a of NACE TM 0284 (5% mass fraction nacl+0.5% mass fraction CH 3 cooh+saturated H 2 S gas) for 96H, crack sensitivity csr=0, crack length clr=0, crack thickness ctr=0; SSC standard test is carried out for 720 hours in solution A of NACE TM 0177 (5% by mass of NaCl+0.5% by mass of CH 3 COOH+saturated H 2 S gas), four-point bending loading stress 555MPa (100% of nominal yield strength) is carried out, and the test sample is free from fracture and the pulled surface is free from crack; SSC high corrosion environment simulation test is carried out for 720 hours in a solution (Cl - content 110000mg/L; H 2 S gas 6MPa, CO 2 gas 10MPa; gas speed is 4m/S; simple substance S4 g/L; temperature 180 ℃) sample four-point bending loading stress 555MPa (100% of nominal yield strength), the sample has no fracture, and the pulled surface has no crack.
In addition, the titanium resource is rich, the titanium alloy has high specific strength, the weight of the same strength grade is lighter, and the single weight of the same specification is 56% of that of the nickel-based alloy; excellent corrosion resistance and stress corrosion cracking resistance, and is superior to G3 alloy; is not afraid of iron pollution, and is convenient for organization, production, transportation and operation.
Detailed Description
The following examples are intended to illustrate, but not to limit, the invention. In these examples, the parts and percentages are by weight unless otherwise indicated.
Example 1: production of phi 219.1X12.7 mm gauge seamless tubes Using the titanium alloy
1.1 Titanium alloy composition (the balance Ti)
Al Sn Fe C N H O
4.0% 1.0% 0.18% 0.04% 0.03% 0.009% 0.15%
1.2 Mechanical Properties of the tube
(1) Stretching
Sample preparation Yield strength Rt0.5 (MPa) Tensile strength Rm (MPa) Elongation after break A%
1 575 650 16
2 590 680 15
(2) Impact
1.3 Corrosion Properties of the pipes
(1)HIC
HIC test was performed in a solution a of NACE TM 0284 (5% mass fraction nacl+0.5% mass fraction CH 3 cooh+saturated H 2 S gas) for 96H, crack sensitivity csr=0, crack length clr=0, crack thickness ctr=0.
(2)SSC
The SSC test was carried out in NACE TM 0177 solution A (5% NaCl+0.5% CH 3 COOH+saturated H 2 S gas) for 720H with four-point bending load stress 555MPa (100% of nominal yield strength) with no sample fracture and no crack in the tensile face.
SSC high corrosion environment simulation test is carried out for 720 hours in a solution (Cl - content 110000mg/L; H 2 S gas 6MPa, CO 2 gas 10MPa; gas speed is 4m/S; simple substance S4 g/L; temperature 180 ℃) sample four-point bending loading stress 555MPa (100% of nominal yield strength), the sample has no fracture, and the pulled surface has no crack.
Example 2: production of phi 323.9 x 12.7mm gauge seamless tubes using the titanium alloy
2.1 Titanium alloy composition (the balance Ti)
Al Sn Fe C N H O
4.5 1.5 0.16 0.03 0.03 0.008 0.14
2.2 Mechanical Properties of the tube
(1) Stretching
Sample preparation Yield strength Rt0.5 (MPa) Tensile strength Rm (MPa) Elongation after break A%
1 610 750 14
2 580 700 15
(2) Impact
2.3 Corrosion Properties of the pipe
(1)HIC
HIC test was performed in a solution a of NACE TM 0284 (5% mass fraction nacl+0.5% mass fraction CH 3 cooh+saturated H 2 S gas) for 96H, crack sensitivity csr=0, crack length clr=0, crack thickness ctr=0.
(2)SSC
The SSC test was carried out in NACE TM 0177 solution A (5% NaCl+0.5% CH 3 COOH+saturated H 2 S gas) for 720H with four-point bending load stress 555MPa (100% of nominal yield strength) with no sample fracture and no crack in the tensile face.
SSC high corrosion environment simulation test is carried out for 720 hours in a solution (Cl - content 110000mg/L; H 2 S gas 6MPa, CO 2 gas 10MPa; gas speed is 4m/S; simple substance S4 g/L; temperature 180 ℃) sample four-point bending loading stress 555MPa (100% of nominal yield strength), the sample has no fracture, and the pulled surface has no crack.
Example 3: production of phi 406.4X12.7 mm specification seamless pipe using the titanium alloy
3.1 Titanium alloy composition (the balance Ti)
Al Sn Fe C N H O
5.0 2.0 0.19 0.03 0.02 0.010 0.17
3.2 Mechanical Properties of the tube
(1) Stretching
Sample preparation Yield strength Rt0.5 (MPa) Tensile strength Rm (MPa) Elongation after break A%
1 645 785 13
2 625 770 14
(2) Impact
3.3 Corrosion Properties of the pipe
(1)HIC
HIC test was performed in a solution a of NACE TM 0284 (5% mass fraction nacl+0.5% mass fraction CH 3 cooh+saturated H 2 S gas) for 96H, crack sensitivity csr=0, crack length clr=0, crack thickness ctr=0.
(2)SSC
The SSC test was carried out in NACE TM 0177 solution A (5% NaCl+0.5% CH 3 COOH+saturated H 2 S gas) for 720H with four-point bending load stress 555MPa (100% of nominal yield strength) with no sample fracture and no crack in the tensile face.
SSC high corrosion environment simulation test is carried out for 720 hours in a solution (Cl - content 110000mg/L; H 2 S gas 6MPa, CO 2 gas 10MPa; gas speed is 4m/S; simple substance S4 g/L; temperature 180 ℃) sample four-point bending loading stress 555MPa (100% of nominal yield strength), the sample has no fracture, and the pulled surface has no crack.
Although the preferred embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, which are merely illustrative and not restrictive, and many modifications may be made thereto by those of ordinary skill in the art without departing from the spirit of the invention and the scope of the appended claims, which are to be construed as falling within the scope of the present invention.

Claims (2)

1. The titanium alloy seamless pipe for oil/gas transportation in severe corrosion environment is characterized by comprising the following components in parts by weight: 4.0 to 5.0 percent, sn:1.0 to 2.0 percent, fe: less than or equal to 0.25 percent, C: less than or equal to 0.05 percent, N: less than or equal to 0.04 percent, H: less than or equal to 0.012 percent, O: less than or equal to 0.18 percent and the balance of titanium.
2. A titanium alloy seamless tube for transporting oil/gas in a severe corrosion environment according to any of the claims 1, wherein the titanium alloy seamless tube is capable of reaching the X80 strength class in API 5L standard.
CN202310011872.7A 2023-01-05 2023-01-05 Titanium alloy seamless pipe for oil/gas transportation in severe corrosion environment Active CN115854125B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103131897A (en) * 2013-03-18 2013-06-05 天津钢管集团股份有限公司 110ksi-level titanium alloy oil well pipe and production method thereof
CN103403203A (en) * 2011-02-24 2013-11-20 新日铁住金株式会社 High-strength alpha+beta type hot-rolled titanium alloy with excellent coil handling properties when cold, and production method therefor

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2779155B1 (en) * 1998-05-28 2004-10-29 Kobe Steel Ltd TITANIUM ALLOY AND ITS PREPARATION
JP2001348635A (en) * 2000-06-05 2001-12-18 Nikkin Material:Kk Titanium alloy excellent in cold workability and work hardening
JP4125560B2 (en) * 2001-08-16 2008-07-30 株式会社神戸製鋼所 Titanium alloy material with excellent hydrogen absorption resistance
CN104894432B (en) * 2015-06-17 2017-03-29 宝鸡石油钢管有限责任公司 A kind of 110ksi levels titanium alloy oil pipe and preparation method thereof
CN114352808B (en) * 2021-11-29 2023-12-01 江苏武进不锈股份有限公司 S32750 austenitic ferrite super duplex stainless steel seamless pipe for deep sea manifold and preparation process

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103403203A (en) * 2011-02-24 2013-11-20 新日铁住金株式会社 High-strength alpha+beta type hot-rolled titanium alloy with excellent coil handling properties when cold, and production method therefor
CN103131897A (en) * 2013-03-18 2013-06-05 天津钢管集团股份有限公司 110ksi-level titanium alloy oil well pipe and production method thereof

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