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CN115813867B - Lanthanum carbonate freeze-dried tablet and preparation method thereof - Google Patents

Lanthanum carbonate freeze-dried tablet and preparation method thereof Download PDF

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Publication number
CN115813867B
CN115813867B CN202211533583.5A CN202211533583A CN115813867B CN 115813867 B CN115813867 B CN 115813867B CN 202211533583 A CN202211533583 A CN 202211533583A CN 115813867 B CN115813867 B CN 115813867B
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lanthanum carbonate
freeze
dried tablet
solution
tablet
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CN115813867A (en
Inventor
冯珂裕
董旭
张建勇
高申军
吕吉祥
郑向楠
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Shandong Qidu Pharmaceutical Co Ltd
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Shandong Qidu Pharmaceutical Co Ltd
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Abstract

The invention belongs to the technical field of pharmaceutical preparations, and particularly relates to a lanthanum carbonate freeze-dried tablet and a preparation method thereof. The lanthanum carbonate freeze-dried tablet consists of lanthanum carbonate, a framework material, an adhesive, a flavoring agent and purified water, wherein the framework material is dissolved in the water, and then the lanthanum carbonate, the adhesive and the flavoring agent are added and mixed to form a uniform solution; and (3) after the solution is degassed, pre-freezing, ice crystal incubation and vacuum freeze drying are sequentially carried out, so that the lanthanum carbonate freeze-dried tablet is obtained. The lanthanum carbonate freeze-dried tablet disclosed by the invention has the advantages of good taste, uniform drug content, rapid dissolution under the action of saliva after being taken, great improvement of phosphate binding capacity and administration compliance, convenience in administration, small irritation to mucous membrane of digestive tract and the like, and the compliance of patients is improved.

Description

Lanthanum carbonate freeze-dried tablet and preparation method thereof
Technical Field
The invention belongs to the technical field of pharmaceutical preparations, and particularly relates to a lanthanum carbonate freeze-dried tablet and a preparation method thereof.
Background
Hyperphosphatemia is one of the important complications of end-stage renal failure, and 80% of renal dialysis patients suffer from this disease. Studies have shown that in patients with end-stage renal failure, sustained calcium-phosphorus product elevation and hyperphosphatemia are directly related to mortality in the patient. Therefore, the control of the hyperphosphatemia has important significance for improving the life quality of patients with end-stage renal failure and reducing the death rate.
Lanthanum carbonate (Fosrenol) is a novel phosphate binder developed by the first company of the company xiale (Shire) in the united kingdom, and has the molecular formula La 2(CO3)3·xH2 O (x=4-5) and molecular weight 529.90 (tetrahydrate), and is used for treating hyperphosphatemia in chronic renal failure patients who undergo hemodialysis or continuous ambulatory peritoneal dialysis. Lanthanum carbonate has the advantages of high phosphate binding speed, large amount, almost no absorption in gastrointestinal tract, low accumulation in vivo tissues, good tolerance and the like, and is a novel drug with the best selectivity for treating hyperphosphatemia in kidney diseases at present.
The intake of water should be controlled by patients with renal end-stage renal failure, and at present, lanthanum carbonate oral dosage forms mainly comprise chewable tablets on the market, have large tablet weight and are inconvenient to take, and especially for middle-aged and elderly patients and children patients with difficulty in chewing and swallowing.
Patent CN107213126B discloses a method for preparing an oral rapid disintegrating tablet for treating hyperphosphatemia by a 3D printing technology, the 3D printing technology has high cost, an organic solvent is used in the preparation process, the operation is complex, the preparation process is complex, and the industrial production is difficult.
Disclosure of Invention
The invention aims to solve the technical problems that: the lanthanum carbonate freeze-dried tablet has good taste and uniform drug content, is quickly dissolved under the action of saliva after being taken, greatly improves the phosphate binding capacity and the drug delivery compliance, has the advantages of convenient administration, small irritation to mucous membrane of digestive tract and the like, and improves the compliance of patients; the invention also provides a preparation method, which has simple process and is easy for industrial production.
The lanthanum carbonate freeze-dried tablet disclosed by the invention is prepared from the following components in percentage by weight:
preferably, the lanthanum carbonate freeze-dried tablet is prepared from the following components in percentage by weight:
In the invention, the framework material is one or more of glycine, sodium alginate, mannitol, lactose, dextrin, dextran, ethylene cellulose, polyoxyethylene, glycerol, agar, starch, acacia, tragacanth and methylcellulose.
In the invention, the adhesive is one or more of hypromellose, hydroxypropyl cellulose, polyvinyl alcohol, polyvinylpyrrolidone, polyoxyethylene, starch, dextrin, polyacrylate, ethylene-vinyl acetate copolymer, vinyl acetate resin and acrylic resin.
In the invention, the flavoring agent is one or more of stevioside, sucralose, aspartame, acesulfame potassium, saccharin sodium, orange peel syrup and citric syrup.
The preparation method of the lanthanum carbonate freeze-dried tablet comprises the following steps:
Dissolving a framework material in purified water, then adding lanthanum carbonate, an adhesive and a flavoring agent, and mixing to obtain a uniform solution; and (3) after degassing the solution, pre-freezing for 0-1 h at the temperature of minus 20 to minus 110 ℃ under normal pressure, and then vacuum freeze-drying for 1-20 h at the temperature of minus 30 to minus 0 ℃ under the pressure of 0.01-10 mbar to obtain the lanthanum carbonate freeze-dried tablet.
Preferably, after pre-freezing, ice crystal incubation is carried out for 1-20 hours under the conditions of normal pressure, -10 to-70 ℃ and then vacuum freeze drying is carried out. When pre-freezing, the liquid medicine forms ice crystals initially, and then ice crystal incubation is carried out, so that the pores in the ice crystals can be increased, and the sublimation efficiency is improved.
Preferably, vacuum deaeration or standing deaeration is adopted in the deaeration treatment of the solution.
The lanthanum carbonate freeze-dried tablet prepared by the invention can be completely dissolved in water at 37 ℃ for 5 min.
Compared with the prior art, the invention has the following beneficial effects:
(1) The lanthanum carbonate freeze-dried tablet disclosed by the invention has good taste and uniform drug content, is quickly dissolved under the action of saliva after being taken, greatly improves the drug administration compliance, is suitable for patients with dysphagia such as the elderly and children, has the advantages of convenience in administration, small irritation to mucous membrane of digestive tract and the like, and improves the compliance of the patients;
(2) The preparation method disclosed by the invention is simple in process and easy for industrial production.
Drawings
FIG. 1 is a graph showing the results of the test for binding between fosinox and phosphate in the lanthanum carbonate lyophilized tablet of example 1 and comparative example 1;
FIG. 2 is a graph showing the results of the test for binding between lanthanum carbonate freeze-dried tablets and phosphate in examples 1-2.
Detailed Description
The invention is further illustrated below with reference to examples. The raw materials used in the examples, unless otherwise specified, were all commercially available conventional raw materials; the process used in the examples, unless otherwise specified, is conventional in the art.
Example 1
Prescription: each lanthanum carbonate lyophilized tablet contains 60% lanthanum carbonate (954 mg), 16.8% sodium alginate (266.8 mg), 3% polyvinylpyrrolidone (47 mg), 0.2% aspartame (3.2 mg), 20% purified water (319 mg).
The preparation method comprises the following steps:
26.68kg of sodium alginate is dissolved in 31.9kg of purified water according to the dosage of 10 ten thousand tablets, and then 95.4kg of lanthanum carbonate, 4.7kg of polyvinylpyrrolidone and 0.32kg of aspartame are added and mixed into a uniform solution; and (3) standing and defoaming the solution, filling the solution into a mould, pre-freezing the mould for 0.5h at normal pressure and minus 60 ℃, incubating ice crystals for 2h at normal pressure and minus 50 ℃, transferring the mould into a freeze dryer, and performing vacuum freeze drying for 10h at the temperature of 1mbar and minus 30-30 ℃ to obtain the lanthanum carbonate freeze-dried tablet.
Example 2
The recipe is as in example 1, and the preparation method is as follows:
26.68kg of sodium alginate is dissolved in 31.9kg of purified water according to the dosage of 10 ten thousand tablets, and then 95.4kg of lanthanum carbonate, 4.7kg of polyvinylpyrrolidone and 0.32kg of aspartame are added and mixed into a uniform solution; and (3) standing and defoaming the solution, filling the solution into a mould, pre-freezing the solution for 0.5h at normal pressure and minus 60 ℃, transferring the solution into a freeze dryer, and performing vacuum freeze drying for 10h at the temperature of minus 30-30 ℃ to obtain the lanthanum carbonate freeze-dried tablet.
Example 3
Prescription: each lanthanum carbonate lyophilized tablet contains 60% lanthanum carbonate (954 mg), 10% sodium alginate (159 mg), 5% glycine (79 mg), 2% polyvinylpyrrolidone (31 mg), 1% hypromellose (16 mg), 1% orange peel syrup (16 mg), 1% sucralose (16 mg), 20% purified water (319 mg).
The preparation method comprises the following steps:
15.9kg of sodium alginate and 7.9kg of glycine are dissolved in 31.9kg of purified water according to the dosage of 10 ten thousand tablets, and then 95.4kg of lanthanum carbonate, 3.1kg of polyvinylpyrrolidone, 1.6kg of hypromellose, 1.6kg of orange peel syrup and 1.6kg of sucralose are added and mixed into a uniform solution; and (3) after the solution is defoamed in vacuum, filling the solution into a mould, pre-freezing the mould for 0.5h at normal pressure and minus 70 ℃, incubating the pre-frozen mould filled with the solution for 20h at normal pressure and minus 30 ℃, transferring the mould into a freeze dryer, and performing vacuum freeze drying for 10h at the temperature of 1mbar and minus 25-30 ℃ to obtain the lanthanum carbonate freeze-dried tablet.
Example 4
Prescription: each lanthanum carbonate lyophilized tablet contained 60% lanthanum carbonate (954 mg), 15% lactose (238 mg), 2% polyvinylpyrrolidone (31 mg), 1% hypromellose (16 mg), 1% orange peel syrup (16 mg), 1% sucralose (16 mg), 20% purified water (319 mg).
The preparation method comprises the following steps:
23.8kg of lactose is dissolved in 31.9kg of purified water according to the dosage of 10 ten thousand tablets, and then 95.4kg of lanthanum carbonate, 3.1kg of polyvinylpyrrolidone, 1.6kg of hydroxypropyl methylcellulose, 1.6kg of orange peel syrup and 1.6kg of sucralose are added and mixed into a uniform solution; and (3) after the solution is defoamed in vacuum, filling the solution into a mould, pre-freezing the mould for 0.5h at normal pressure and minus 70 ℃, incubating the pre-frozen mould filled with the solution for 13h at normal pressure and minus 40 ℃, transferring the mould into a freeze dryer, and performing vacuum freeze drying for 10h at the temperature of 1mbar and minus 25-30 ℃ to obtain the lanthanum carbonate freeze-dried tablet.
Example 5
Prescription: each lanthanum carbonate lyophilized tablet contained 80% lanthanum carbonate (960 mg), 5% hypromellose (60 mg), 2% acesulfame potassium (24 mg), 13% purified water (156 mg).
The preparation method comprises the following steps:
96.0kg of lanthanum carbonate, 6.0kg of hypromellose and 2.4kg of acesulfame potassium are dissolved in 15.6kg of purified water according to the dosage of 10 ten thousand tablets and are mixed into a uniform solution; and (3) standing and defoaming the solution, filling the solution into a mould, pre-freezing the solution for 0.5h at normal pressure and minus 70 ℃, transferring the solution into a freeze dryer, and performing vacuum freeze drying for 10h at the temperature of 1mbar and minus 25-30 ℃ to obtain the lanthanum carbonate freeze-dried tablet.
The preparation method comprises the following steps:
Adding lanthanum carbonate and acesulfame potassium into hypromellose solution, and mixing to obtain a uniform solution; and (3) degassing the solution, filling the solution into a mould, pre-freezing for 0.5h at the temperature of minus 60 ℃, transferring the solution into a freeze dryer, and freeze-drying for 10h at the temperature of minus 30-30 ℃ under vacuum pressure of about 1mbar to obtain the lanthanum carbonate freeze-dried tablet.
Comparative example 1
Commercial forskolin (lanthanum carbonate chewable tablet), and xiali.
Phosphate binding test assay was performed on the lanthanum carbonate lyophilized tablet products prepared in each example and the commercially available fosinox (lanthanum carbonate chewable tablet) of comparative example 1, as follows:
Incubation was performed in phosphate solution of a certain concentration using one formulation unit, all incubations should be continued with gentle shaking at 37 ℃. In addition, the study should be performed at pH1.2, pH3.0, and pH5.0, respectively, with a solution volume of 250mL. Lanthanum-phosphorus binding should be monitored periodically, at least 8 time points are selected to detect lanthanum-phosphorus binding until the lanthanum-phosphorus binding is equilibrated. The ion chromatography measurement method is shown in Table 1, and the detection results are shown in tables 2-4.
Table 1 phosphate binding assay ion chromatography assay
Table 2 phosphate binding assay results (ph=1.2)
Table 3 phosphate binding assay results (ph=3.0)
Table 4 phosphate binding assay results (ph=5.0)
As can be seen from tables 2-4 and fig. 1-2, the lanthanum carbonate freeze-dried tablet prepared by the invention has more pores than the common tablet, absorbs water faster, facilitates the dissolution of lanthanum ions, enhances the binding efficiency of lanthanum ions and phosphate, has stronger phosphate binding capacity, and is more beneficial to reducing the phosphate level of patients (as shown in fig. 1); compared with example 2, the example 1 is added with an ice crystal incubation process to prepare a lanthanum carbonate freeze-dried tablet, which has more pores, faster dissolution and stronger phosphate binding capacity (as shown in figure 2); example 5 lacks the framework material and has slightly reduced phosphate binding capacity, because the framework material can maintain the lanthanum carbonate freeze-dried tablet type, keep the stability of the lanthanum carbonate freeze-dried tablet, and is beneficial to the formation of pores of the lanthanum carbonate freeze-dried tablet.

Claims (4)

1. The lanthanum carbonate freeze-dried tablet is characterized in that: the composite material is prepared from the following components in percentage by weight:
50 to 84.8 percent of lanthanum carbonate,
5-20% Of framework material,
0.1 To 5 percent of adhesive,
0.1 To 5 percent of flavoring agent,
Purified water 10-30%;
the framework material is one of sodium alginate and lactose;
the preparation method of the lanthanum carbonate freeze-dried tablet comprises the following steps:
Dissolving a framework material in purified water, then adding lanthanum carbonate, an adhesive and a flavoring agent, and mixing to obtain a uniform solution; the solution is degassed and pre-frozen for 0.5 to 1 hour under the condition of normal pressure, -20 to-110 ℃, then ice crystal hatching is carried out for 1 to 20 hours under the condition of normal pressure, -10 to-70 ℃, and then vacuum freeze drying is carried out for 1 to 20 hours under the condition of 0.01 to 10mbar, -30 to 0 ℃ to obtain the lanthanum carbonate freeze-dried tablet which can be completely dissolved in water at 37 ℃ for 5 minutes.
2. The lanthanum carbonate freeze-dried tablet of claim 1, wherein: the adhesive is one or more of hypromellose, hydroxypropyl cellulose, polyvinyl alcohol, polyvinylpyrrolidone, polyoxyethylene, starch and dextrin.
3. The lanthanum carbonate freeze-dried tablet of claim 1, wherein: the flavoring agent is one or more of stevioside, sucralose, aspartame, acesulfame potassium, saccharin sodium, orange peel syrup and citric acid syrup.
4. The lanthanum carbonate freeze-dried tablet of claim 1, wherein: the solution is deaerated by vacuum deaeration or standing deaeration.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1689649A (en) * 2004-04-30 2005-11-02 量子高科(北京)研究院有限公司 Oral cavity quick dissolving preparation and production method thereof
CN101077338A (en) * 2006-05-24 2007-11-28 天津大学 Nano lanthanum carbonate and orally disintegrating tablet and preparation method
CN101378767A (en) * 2005-11-09 2009-03-04 夏尔国际许可有限公司 Stabilized lanthanum carbonate compositions
CN103237543A (en) * 2010-12-01 2013-08-07 夏尔有限责任公司 Capsule and powder formulations containing lanthanum compounds
CN110664769A (en) * 2019-11-19 2020-01-10 常州市阳光药业有限公司 Lanthanum carbonate orally disintegrating tablet and preparation method thereof
WO2020162851A1 (en) * 2019-02-07 2020-08-13 Hacettepe Üni̇versi̇tesi̇ Formulations increasing bioactivity of lantanum carbonate and methods of their preparation
CN111533159A (en) * 2020-07-02 2020-08-14 山东齐都药业有限公司 Preparation method of large-grain lanthanum carbonate

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
HUE024906T2 (en) * 2003-08-26 2016-02-29 Shire Biopharmaceuticals Holdings Ireland Ltd Pharmaceutical Formulation Comprising Lanthanum Compounds
PL2389070T3 (en) * 2009-01-21 2014-01-31 Mylan Inc Disintegrable formulations of lanthanum carbonate

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* Cited by examiner, † Cited by third party
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CN1689649A (en) * 2004-04-30 2005-11-02 量子高科(北京)研究院有限公司 Oral cavity quick dissolving preparation and production method thereof
CN101378767A (en) * 2005-11-09 2009-03-04 夏尔国际许可有限公司 Stabilized lanthanum carbonate compositions
CN101077338A (en) * 2006-05-24 2007-11-28 天津大学 Nano lanthanum carbonate and orally disintegrating tablet and preparation method
CN103237543A (en) * 2010-12-01 2013-08-07 夏尔有限责任公司 Capsule and powder formulations containing lanthanum compounds
WO2020162851A1 (en) * 2019-02-07 2020-08-13 Hacettepe Üni̇versi̇tesi̇ Formulations increasing bioactivity of lantanum carbonate and methods of their preparation
CN110664769A (en) * 2019-11-19 2020-01-10 常州市阳光药业有限公司 Lanthanum carbonate orally disintegrating tablet and preparation method thereof
CN111533159A (en) * 2020-07-02 2020-08-14 山东齐都药业有限公司 Preparation method of large-grain lanthanum carbonate

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