CN115780940A - Zirconium alloy welding method - Google Patents
Zirconium alloy welding method Download PDFInfo
- Publication number
- CN115780940A CN115780940A CN202210918260.1A CN202210918260A CN115780940A CN 115780940 A CN115780940 A CN 115780940A CN 202210918260 A CN202210918260 A CN 202210918260A CN 115780940 A CN115780940 A CN 115780940A
- Authority
- CN
- China
- Prior art keywords
- welded
- base material
- hydrogen
- zirconium alloy
- welding method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 94
- 229910001093 Zr alloy Inorganic materials 0.000 title claims abstract description 87
- 238000000034 method Methods 0.000 title claims abstract description 56
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 117
- 239000001257 hydrogen Substances 0.000 claims abstract description 117
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 113
- 239000000463 material Substances 0.000 claims abstract description 84
- 238000005219 brazing Methods 0.000 claims abstract description 40
- 229910000679 solder Inorganic materials 0.000 claims description 34
- 239000011888 foil Substances 0.000 claims description 32
- 239000000758 substrate Substances 0.000 claims description 23
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 22
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical group S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 16
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 11
- 229910017945 Cu—Ti Inorganic materials 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 9
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 239000003792 electrolyte Substances 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 230000000249 desinfective effect Effects 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 238000002203 pretreatment Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 22
- 238000009792 diffusion process Methods 0.000 description 19
- 239000000243 solution Substances 0.000 description 13
- 238000012360 testing method Methods 0.000 description 10
- 239000008151 electrolyte solution Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 230000002708 enhancing effect Effects 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 229910000765 intermetallic Inorganic materials 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- 238000005352 clarification Methods 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 230000009916 joint effect Effects 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010406 interfacial reaction Methods 0.000 description 1
- 230000010534 mechanism of action Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
本公开涉及焊接技术领域,公开了一种锆合金的焊接方法,包括:以锆合金为基材,对基材的至少一侧表面进行电化学充氢处理,以对应形成至少一个充氢面,得到第一待焊基材;在第一待焊基材的充氢面,对第一待焊基材进行钎焊。本公开通过对锆合金的至少一侧进行电化学充氢处理,以得到具有至少一个充氢面的第一待焊基材,再在第一待焊基材的充氢面对第一待焊基材进行钎焊,至少达到了能够在较低的温度下对锆合金进行焊接,并且能够增强锆合金的焊接界面的结合强度,从而提升焊接接头的力学性能的效果。
The present disclosure relates to the field of welding technology, and discloses a zirconium alloy welding method, including: using zirconium alloy as a base material, performing electrochemical hydrogen charging treatment on at least one side surface of the base material to form at least one hydrogen charging surface correspondingly, The first base material to be welded is obtained; the first base material to be welded is brazed on the hydrogen-filled surface of the first base material to be welded. In the present disclosure, at least one side of the zirconium alloy is electrochemically charged with hydrogen to obtain a first base material to be welded with at least one hydrogen-filled surface, and then the hydrogen-charged surface of the first base material to be welded is subjected to the first base material to be welded. The brazing of the base material at least achieves the effect of being able to weld the zirconium alloy at a lower temperature, and can enhance the bonding strength of the welding interface of the zirconium alloy, thereby improving the mechanical properties of the welded joint.
Description
技术领域technical field
本公开涉及焊接技术领域,例如涉及一种锆合金的焊接方法。The present disclosure relates to the field of welding technology, for example, relates to a zirconium alloy welding method.
背景技术Background technique
近年来,全球核能发展迅速,核电兼具高效率与清洁性,是未来最具发展潜力的清洁能源。作为“原子能时代的第一金属”,锆合金凭借其热中子吸收截面小、加工性能好和耐腐蚀性优异等特点,被广泛应用于核工业的常用结构部件中,例如水冷核反应堆的燃料元件包壳材料、堆芯结构材料和压力管等。因此,实现锆合金的可靠连接,充分发挥其优质性能,成为核电技术发展的重点领域。In recent years, global nuclear energy has developed rapidly. Nuclear power is both high-efficiency and clean, and it is the clean energy with the greatest development potential in the future. As the "first metal in the atomic energy age", zirconium alloys are widely used in common structural components in the nuclear industry, such as fuel elements for water-cooled nuclear reactors, due to their small thermal neutron absorption cross-section, good processability and excellent corrosion resistance. cladding materials, core structural materials and pressure tubes, etc. Therefore, realizing the reliable connection of zirconium alloy and giving full play to its high-quality performance has become a key area of nuclear power technology development.
然而,在锆合金的焊接方面,仍然存在以下几个问题:However, there are still several problems in the welding of zirconium alloys:
1.锆合金的原子扩散溶解能力差,因此锆合金在焊接接头处的力学性能差;1. The atomic diffusion and solubility of zirconium alloys are poor, so the mechanical properties of zirconium alloys at welded joints are poor;
2.热加工温度高,使得锆合金在热加工过程中易发生相变,导致强度降低以及晶粒长大;2. The high thermal processing temperature makes the zirconium alloy prone to phase transformation during thermal processing, resulting in reduced strength and grain growth;
3.焊缝硬度小,且焊缝与基材性能差异较大。3. The hardness of the weld is small, and the performance difference between the weld and the base material is large.
综上所述,目前亟需一种锆合金的焊接方法,以达到能够在较低的温度下对锆合金进行焊接,并且能够增强锆合金的焊接界面的结合强度,从而提升焊接接头的力学性能的效果。To sum up, there is an urgent need for a zirconium alloy welding method to achieve welding of zirconium alloys at a lower temperature, and to enhance the bonding strength of the zirconium alloy welding interface, thereby improving the mechanical properties of the welded joint Effect.
发明内容Contents of the invention
本公开的目的在于克服现有技术的不足,提供一种锆合金的焊接方法,以至少达到能够在较低的温度下对锆合金进行焊接,并且能够增强锆合金的焊接界面的结合强度,从而提升焊接接头的力学性能的效果。The purpose of the present disclosure is to overcome the deficiencies of the prior art, to provide a welding method for zirconium alloys, to at least achieve the welding of zirconium alloys at a lower temperature, and to enhance the bonding strength of the welding interface of zirconium alloys, thereby The effect of improving the mechanical properties of welded joints.
本公开的目的是通过以下技术方案来实现的:The purpose of this disclosure is achieved through the following technical solutions:
一方面,提供一种锆合金的焊接方法。所述焊接方法包括:以锆合金为基材,对所述基材的至少一侧表面进行电化学充氢处理,以对应形成至少一个充氢面,得到第一待焊基材;在所述第一待焊基材的充氢面,对所述第一待焊基材进行钎焊。In one aspect, a zirconium alloy welding method is provided. The welding method includes: using zirconium alloy as the base material, performing electrochemical hydrogen charging treatment on at least one side surface of the base material, so as to form at least one hydrogen charging surface correspondingly, and obtain the first base material to be welded; The hydrogen-filled surface of the first base material to be welded is brazed to the first base material to be welded.
在上述实施例中,通过对所述基材(即,所述锆合金)的至少一侧表面进行所述电化学充氢处理,能够将氢元素添加至所述基材(即,所述锆合金)的表面,从而对应得到了具有至少一个充氢面的所述第一待焊基材;此时,所述充氢面具有一定含量的氢化物,由此可知,在所述充氢面,氢元素改变了锆合金的相组成和微观结构。因此,在所述第一待焊基材的充氢面对所述第一待焊基材进行钎焊时,一方面,利用氢元素所具有的提高液态钎料的扩散能力以及锆合金中的元素的溶解能力的作用,使界面反应发生得更充分,从而增强焊接界面的结合强度,并最终提高焊接接头的力学性能;另一方面,还能够利用氢元素所具有的诱导扩散和溶解的原理,实现在较低温度下对锆合金进行高性能钎焊的目的。此外,利用所述电化学充氢处理将氢元素添加至所述基材(即,所述锆合金)的至少一侧表面的方法具有稳定和易实现等优点。In the above embodiment, by performing the electrochemical hydrogen charging treatment on at least one side surface of the substrate (that is, the zirconium alloy), hydrogen can be added to the substrate (that is, the zirconium alloy). alloy), thereby correspondingly obtaining the first base material to be welded with at least one hydrogen-filled surface; at this time, the hydrogen-filled surface has a certain content of hydride, so it can be seen that on the hydrogen-filled surface , the hydrogen element changes the phase composition and microstructure of the zirconium alloy. Therefore, when the hydrogen-charged surface of the first substrate to be welded is brazed to the first substrate to be welded, on the one hand, the diffusion ability of the hydrogen element to improve the diffusion of the liquid solder and the zirconium alloy in the zirconium alloy are utilized. The role of the solubility of the element makes the interface reaction more fully, thereby enhancing the bonding strength of the welding interface, and finally improving the mechanical properties of the welded joint; on the other hand, the principle of induced diffusion and dissolution of hydrogen can also be used , to achieve the purpose of high-performance brazing of zirconium alloys at lower temperatures. In addition, the method of adding hydrogen element to at least one surface of the substrate (ie, the zirconium alloy) by using the electrochemical hydrogen charging treatment has the advantages of being stable and easy to implement.
在一些实施例中,所述电化学充氢处理所采用的电解液为添加有硫脲的硫酸溶液;其中,所述硫酸的浓度为0.5~1mol/L,所述硫脲的浓度为0.02~0.04mol/L。In some embodiments, the electrolytic solution used in the electrochemical hydrogen charging treatment is a sulfuric acid solution added with thiourea; wherein, the concentration of the sulfuric acid is 0.5-1 mol/L, and the concentration of the thiourea is 0.02- 0.04mol/L.
在上述实施例中,所述添加有硫脲的硫酸溶液的制备方法具有操作简单和成本低等优点。在一些实施例中,所述电化学充氢处理的条件包括:温度为25~35℃,时间为1~720min,电流密度为80~120mA/cm2。In the above embodiment, the preparation method of the sulfuric acid solution added with thiourea has the advantages of simple operation and low cost. In some embodiments, the conditions of the electrochemical hydrogen charging treatment include: a temperature of 25-35° C., a time of 1-720 min, and a current density of 80-120 mA/cm 2 .
需要说明的是,本公开实施例对所述电化学充氢处理的条件不作限制,其可以根据需要进行选择设置。It should be noted that, the embodiment of the present disclosure does not limit the conditions of the electrochemical hydrogen charging treatment, which can be selected and set according to needs.
在一些实施例中,在进行所述电化学充氢处理之前,还包括对所述基材进行前处理的步骤。其中,所述前处理包括:对所述基材依次进行打磨、消毒和烘干,得到试样;对所述试样进行封样处理,得到待充氢基材。In some embodiments, before performing the electrochemical hydrogen charging treatment, a step of pre-treating the substrate is also included. Wherein, the pretreatment includes: sequentially polishing, disinfecting and drying the base material to obtain a sample; performing sample sealing treatment on the sample to obtain the base material to be charged with hydrogen.
在一些示例中,所述封样处理包括:使用导电胶包裹所述试样,在被包裹的试样上连接导线,并且对连接导线后的试样中除了需要进行所述电化学充氢处理的表面以外的其他部位进行密封。In some examples, the sample sealing treatment includes: wrapping the sample with conductive glue, connecting wires to the wrapped sample, and performing the electrochemical hydrogen charging treatment on the sample after connecting the wires. Seal other parts than the surface.
在一些实施例中,在所述第一待焊基材的充氢面,对所述第一待焊基材进行钎焊,包括:利用所述钎料箔片,对第二待焊基材的一侧表面和所述第一待焊基材的充氢面进行钎焊。In some embodiments, brazing the first base material to be welded on the hydrogen-filled surface of the first base material to be welded includes: using the brazing filler metal foil to braze the second base material to be welded One side of the surface and the hydrogen-filled surface of the first substrate to be welded are brazed.
需要说明的是,在这种情况下,所述电化学充氢处理的时间例如可以为1~240min。It should be noted that, in this case, the time for the electrochemical hydrogen charging treatment may be, for example, 1-240 min.
在一些实施例中,所述第二待焊基材的至少一侧表面为充氢面,且所述第二待焊基材的制备方法与所述第一待焊基材的制备方法相同。在此基础上,对第二待焊基材的一侧表面和所述第一待焊基材的充氢面进行钎焊,包括:对所述第二待焊基材的充氢面和所述第一待焊基材的充氢面进行钎焊。In some embodiments, at least one side surface of the second base material to be welded is a hydrogen-filled surface, and the preparation method of the second base material to be welded is the same as that of the first base material to be welded. On this basis, brazing one side surface of the second base material to be welded and the hydrogen-filled surface of the first base material to be welded includes: brazing the hydrogen-charged surface of the second base material to be welded and the hydrogen-filled surface The hydrogen-filled surface of the first substrate to be welded is brazed.
在上述实施例中,通过提供两个具有充氢面的待焊基材(即,具有充氢面的第一待焊基材和具有充氢面的第二待焊基材),并对两者的充氢面进行钎焊,能够同时提高待焊接的两个锆合金中的元素的溶解能力,并且进一步提高液态钎料的扩散能力,从而使界面反应发生得更加充分,从而进一步增强焊接界面的结合强度,并最终进一步提高焊接接头的力学性能。同时,由于液态钎料的扩散能力以及锆合金中的元素的溶解能力都得到了进一步提升,更有利于锆合金在较低温度下的高性能钎焊。In the above embodiment, by providing two substrates to be welded with hydrogen-filled surfaces (that is, a first substrate to be welded with a hydrogen-charged surface and a second substrate to be welded with a hydrogen-charged surface), and the two Brazing on the hydrogen-filled surface of the former can simultaneously improve the dissolving ability of the elements in the two zirconium alloys to be welded, and further improve the diffusion ability of the liquid solder, so that the interface reaction occurs more fully, thereby further enhancing the welding interface. The bond strength, and ultimately further improve the mechanical properties of welded joints. At the same time, since the diffusion ability of the liquid solder and the dissolution ability of the elements in the zirconium alloy have been further improved, it is more conducive to the high-performance brazing of the zirconium alloy at a lower temperature.
在一些实施例中,所述第二待焊基材为锆合金。In some embodiments, the second substrate to be welded is a zirconium alloy.
需要说明的是,在这种情况下,所述电化学充氢处理的时间例如可以为1~720min。It should be noted that, in this case, the time for the electrochemical hydrogen charging treatment may be, for example, 1-720 min.
在一些实施例中,所述钎料箔片为Ag-Cu-Ti三元活性钎料箔片;其中,所述Ag-Cu-Ti三元活性钎料箔片的铜含量为26.7%~27%,所述Ag-Cu-Ti三元活性钎料箔片的钛含量为2%~4.5%。In some embodiments, the solder foil is an Ag-Cu-Ti ternary active solder foil; wherein, the copper content of the Ag-Cu-Ti ternary active solder foil is 26.7% to 27% %, the titanium content of the Ag-Cu-Ti ternary active solder foil is 2%-4.5%.
在上述实施例中,通过选用所述Ag-Cu-Ti三元活性钎料箔片,能够利用Ti这一活性成分增强焊接界面的活性和润湿性,从而提高焊接接头的力学性能。In the above embodiments, by selecting the Ag-Cu-Ti ternary active solder foil, the activity and wettability of the welding interface can be enhanced by using Ti as an active component, thereby improving the mechanical properties of the welding joint.
需要说明的是,上述Ag-Cu-Ti三元活性钎料箔片的种类包括多种,可以根据实际需要进行选择,只要能够保证满足上述实施例的要求即可。例如,上述Ag-Cu-Ti三元活性钎料箔片可以为AgCuTi3.3钎料箔片。It should be noted that there are many types of the above-mentioned Ag-Cu-Ti ternary active solder foil, which can be selected according to actual needs, as long as the requirements of the above-mentioned embodiments can be guaranteed. For example, the above-mentioned Ag-Cu-Ti ternary active solder foil may be an AgCuTi3.3 solder foil.
在一些实施例中,所述钎料箔片的液相线范围为770~810℃。In some embodiments, the liquidus of the solder foil is in the range of 770-810°C.
在一些实施例中,所述钎料箔片的厚度为20~500μm。In some embodiments, the thickness of the solder foil is 20-500 μm.
在上述实施例中,通过控制所述钎料箔片的厚度,能够保证焊接接头的力学性能。In the above embodiments, by controlling the thickness of the solder foil, the mechanical properties of the welded joint can be guaranteed.
在一些实施例中,所述钎焊为真空钎焊;所述真空钎焊的条件包括:温度为790~850℃,保温时间为10~30min,真空度为高于2×10-3。In some embodiments, the brazing is vacuum brazing; the vacuum brazing conditions include: a temperature of 790-850° C., a holding time of 10-30 minutes, and a vacuum degree higher than 2×10 -3 .
在上述实施例中,通过对所述真空钎焊的条件进行限定,能够保证钎焊的完成度以及焊接接头的力学性能。In the above embodiments, by limiting the conditions of the vacuum brazing, the completion of the brazing and the mechanical properties of the welded joint can be guaranteed.
需要说明的是,上述真空钎焊的条件可以根据实际需要进行选择,只要能够保证满足上述实施例的要求即可。It should be noted that the conditions of the above vacuum brazing can be selected according to actual needs, as long as the requirements of the above embodiments can be ensured.
在一些示例中,在所述真空钎焊的条件中,所述温度为790℃。In some examples, in the vacuum brazing condition, the temperature is 790°C.
在一些示例中,在所述真空钎焊的条件中,所述保温时间为10min。In some examples, in the vacuum brazing condition, the holding time is 10 minutes.
在一些示例中,在所述真空钎焊的条件中,所述真空度为3×10-3~5×10-3。In some examples, in the vacuum brazing conditions, the degree of vacuum is 3×10 -3˜5 ×10 -3 .
在一些实施例中,所述锆合金为Zr-4合金。In some embodiments, the zirconium alloy is Zr-4 alloy.
综上所述,本公开实施例通过对所述基材(即,所述锆合金)的至少一侧表面进行所述电化学充氢处理,以得到具有至少一个充氢面的所述第一待焊基材,再在第一待焊基材的充氢面对所述第一待焊基材进行钎焊,可以在较低的温度下促进钎料元素的扩散和锆合金中的元素的溶解,改变金属间化合物的分布形式和状态,从而增强焊接界面的结合强度,最终提高焊接接头的力学性能。To sum up, the embodiment of the present disclosure performs the electrochemical hydrogen charging treatment on at least one side surface of the substrate (that is, the zirconium alloy) to obtain the first hydrogen charging surface. The base material to be welded, and then brazing the first base material to be welded on the hydrogen charging surface of the first base material to be welded can promote the diffusion of solder elements and the formation of elements in the zirconium alloy at a lower temperature. Dissolving, changing the distribution form and state of intermetallic compounds, thereby enhancing the bonding strength of the welding interface, and ultimately improving the mechanical properties of the welded joint.
需要说明的是,尽管相关技术中已存在采用电化学充氢处理对锆合金表面进行处理,再对其进行扩散焊,从而提高锆合金的界面扩散率的技术方案,但其与本公开所提供的焊接方法存在本质上的不同。具体来说:It should be noted that, although there is already a technical solution in the related art that adopts electrochemical hydrogen charging treatment to treat the surface of zirconium alloy, and then performs diffusion welding to improve the interfacial diffusion rate of zirconium alloy, it is different from that provided by the present disclosure. The welding methods are essentially different. Specifically:
本公开实施例中的所述钎焊是通过液态钎料的润湿填缝扩散溶解以形成连接的;同时,本公开实施例所提供的对经过所述电化学充氢处理的锆合金进行钎焊的技术方案,主要是利用氢元素提高液态钎料的扩散能力,以及提高待焊接的两个锆合金基材中的元素以液态方式的溶解并相互扩散的能力,从而促进焊接界面的金属间化合物的生成反应,在这种情况下,在焊接界面和焊接接头生成了多种金属间化合物相,从而能够增强焊接界面的结合强度和焊接接头的力学性能,最终起到了界面强化的作用。The brazing in the embodiments of the present disclosure is to form a connection through the wetting and filling diffusion of liquid brazing material; at the same time, the brazing of the zirconium alloys that have undergone the electrochemical hydrogen charging treatment provided in the embodiments of the present disclosure The technical solution of welding is mainly to use hydrogen to improve the diffusion ability of liquid solder, and to improve the ability of the elements in the two zirconium alloy substrates to be welded to dissolve and diffuse in liquid form, thereby promoting the intermetallic of the welding interface. Compound generation reaction, in this case, a variety of intermetallic compound phases are generated at the welding interface and welded joints, which can enhance the bonding strength of the welding interface and the mechanical properties of the welded joint, and finally play a role in interface strengthening.
然而,相关技术中的扩散焊为固相焊的一种,在对锆合金基材进行扩散焊时,锆合金基材的表面和中间层均是固相,在这种情况下,待焊接的两个锆合金基材是通过锆元素的扩散和孔洞的弥合以形成连接的,此时,焊接界面不存在界面反应,也没有生成金属间化合物;同时,相关技术所提供的对经过电化学充氢处理的锆合金进行扩散焊的技术方案,仅仅是在焊接界面引入氢元素,利用氢原子空位的缺陷而提高锆元素的扩散效率。However, the diffusion welding in the related art is a kind of solid phase welding. When carrying out diffusion welding to the zirconium alloy base material, the surface and the middle layer of the zirconium alloy base material are all in solid phase. In this case, the The two zirconium alloy substrates are connected through the diffusion of zirconium elements and the bridging of pores. At this time, there is no interfacial reaction at the welding interface, and no intermetallic compounds are generated; The technical scheme of hydrogen-treated zirconium alloy diffusion welding is only to introduce hydrogen element at the welding interface, and use the defect of hydrogen atom vacancy to improve the diffusion efficiency of zirconium element.
由此可知,相关技术所提供的技术方案在作用机理与反应形式等方面均与本公开所提供的技术方案存在本质上的区别。因此,相关技术对于本公开并不存在任何借鉴作用。It can be seen that the technical solutions provided by the related art are essentially different from the technical solutions provided by the present disclosure in terms of mechanism of action and reaction form. Therefore, the related art does not serve as any reference for the present disclosure.
本公开提供的一种锆合金的焊接方法具有如下有益效果:A zirconium alloy welding method provided by the present disclosure has the following beneficial effects:
1.本公开的一种锆合金的焊接方法,通过对所述基材(即,所述锆合金)的至少一侧进行所述电化学充氢处理,以得到具有至少一个充氢面的所述第一待焊基材,再在所述第一待焊基材的充氢面对第一待焊基材进行钎焊,能够利用氢元素提高液态钎料的扩散能力以及锆合金中的元素的溶解能力,使界面反应发生得更充分,从而增强焊接界面的结合强度,并最终提高焊接接头的力学性能。1. A method for welding zirconium alloys according to the present disclosure, by performing the electrochemical hydrogen charging treatment on at least one side of the base material (that is, the zirconium alloy), so as to obtain the welding process with at least one hydrogen charging surface. The first base material to be welded, and then brazing the first base material to be welded on the hydrogen-filled surface of the first base material to be welded, the hydrogen element can be used to improve the diffusion ability of the liquid solder and the elements in the zirconium alloy The dissolving ability makes the interface reaction more fully, thereby enhancing the bonding strength of the welding interface, and finally improving the mechanical properties of the welded joint.
2.本公开的一种锆合金的焊接方法,通过提高液态钎料的扩散能力以及锆合金中的元素的溶解能力,实现了在较低温度下对锆合金进行高性能钎焊的目的。2. A zirconium alloy welding method disclosed in the present disclosure achieves the purpose of high-performance brazing of zirconium alloys at a relatively low temperature by improving the diffusion ability of liquid solder and the solubility of elements in the zirconium alloy.
附图说明Description of drawings
为了更清楚地说明本公开中的技术方案,下面将对本公开一些实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例的附图,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。此外,以下描述中的附图可以视作示意图,并非对本公开实施例所涉及的产品的实际尺寸和方法的实际流程等的限制。In order to illustrate the technical solutions in the present disclosure more clearly, the following will briefly introduce the accompanying drawings used in some embodiments of the present disclosure. Apparently, the accompanying drawings in the following description are only appendices to some embodiments of the present disclosure. Figures, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings. In addition, the drawings in the following description can be regarded as schematic diagrams, and are not intended to limit the actual size of the product involved in the embodiment of the present disclosure, the actual flow of the method, and the like.
图1为根据本公开一些实施例的电化学充氢处理的示意图;1 is a schematic diagram of an electrochemical hydrogen charging process according to some embodiments of the present disclosure;
图2为根据本公开一些实施例的焊接过程的示意图;2 is a schematic diagram of a welding process according to some embodiments of the present disclosure;
图3为本公开的试验效果的第4部分中的测试结果图;其中,(a)为对照例1的测试结果图,(b)为实施例3的测试结果图,(c)为实施例4的测试结果图,(d)为对照例3的测试结果图,(e)为实施例1的测试结果图,(f)为实施例2的测试结果图;Fig. 3 is the test result figure in the 4th part of the test effect of the present disclosure; Wherein, (a) is the test result figure of comparative example 1, (b) is the test result figure of
图4为本公开的试验效果的第5部分中的测试结果图;其中,(a)为未经过电化学充氢处理的锆合金表面形貌,(b)为经过1h的电化学充氢处理的锆合金的表面形貌,(c)为经过4h的电化学充氢处理的锆合金的表面形貌,(d)为经过24h的电化学充氢处理的锆合金的表面形貌。Fig. 4 is the test result figure in the 5th part of the test effect of the present disclosure; Wherein, (a) is the zirconium alloy surface morphology that has not been treated with electrochemical hydrogenation, (b) is the electrochemical hydrogenation treatment through 1h The surface morphology of the zirconium alloy, (c) is the surface morphology of the zirconium alloy after 4h electrochemical hydrogen charging treatment, (d) is the surface morphology of the zirconium alloy after 24h electrochemical hydrogen charging treatment.
具体实施方式Detailed ways
下面将对本公开一些实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。基于本公开所提供的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本公开保护的范围。The following will clearly and completely describe the technical solutions in some embodiments of the present disclosure. Obviously, the described embodiments are only some of the embodiments of the present disclosure, rather than all the embodiments. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments provided in the present disclosure belong to the protection scope of the present disclosure.
除非上下文另有要求,否则,在整个说明书和权利要求书中,术语“包括”被解释为开放、包含的意思,即为“包含,但不限于”。在说明书的描述中,术语“一个实施例”、“一些实施例”、“示例性实施例”、“示例”、“特定示例”或“一些示例”等旨在表明与该实施例或示例相关的特定特征、结构、材料或特性包括在本公开的至少一个实施例或示例中。上述术语的示意性表示不一定是指同一实施例或示例。此外,所述的特定特征、结构、材料或特点可以以任何适当方式包括在任何一个或多个实施例或示例中。Unless the context requires otherwise, throughout the specification and claims, the term "comprising" is interpreted in an open and inclusive sense, ie "including, but not limited to". In the description of the specification, the terms "one embodiment", "some embodiments", "exemplary embodiments", "example", "specific examples" or "some examples" are intended to indicate A particular feature, structure, material, or characteristic is included in at least one embodiment or example of the present disclosure. Schematic representations of the above terms are not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be included in any suitable manner in any one or more embodiments or examples.
以下,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开实施例的描述中,除非另有说明,“多个”的含义是两个或两个以上。Hereinafter, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the embodiments of the present disclosure, unless otherwise specified, "plurality" means two or more.
在描述一些实施例时,可能使用了“A和/或B”的表达。容易理解的是,“A和/或B”包括以下三种组合:仅A,仅B,以及A和B的组合。In describing some embodiments, the expression "A and/or B" may be used. It is easy to understand that "A and/or B" includes the following three combinations: only A, only B, and a combination of A and B.
实施例1Example 1
一种锆合金的焊接方法,包括:S1~S2。A welding method for zirconium alloys, comprising: S1-S2.
S1.第一待焊基材的制备,包括以下步骤:S1. The preparation of the first substrate to be welded comprises the following steps:
S11.电解液的制备:使用玻璃棒将98%的浓硫酸与去离子水按照约27:973的体积比在匀速搅拌下混合,随后加入适量硫脲,并在室温下持续搅拌直至硫脲溶解,溶液澄清,得到电解液,该电解液为1mol/L的硫酸溶液,并且每升电解液中含有2g硫脲;S11. Preparation of electrolyte: use a glass rod to mix 98% concentrated sulfuric acid and deionized water at a volume ratio of about 27:973 under constant stirring, then add an appropriate amount of thiourea, and continue stirring at room temperature until the thiourea is dissolved , solution clarification, obtains electrolytic solution, this electrolytic solution is the sulfuric acid solution of 1mol/L, and contains 2g thiourea in every liter of electrolytic solution;
S12.前处理:以Zr-4为基材,将该基材中需要进行电化学充氢处理的表面使用砂纸打磨光滑,再将其放入装有酒精的烧杯中超声清洗5min以进行消毒,随后洗去表面的颗粒和杂质并烘干,得到试样;使用导电胶包裹该试样,并在被包裹的试样上连接导线,随后使用半流淌硅橡胶对连接导线后的试样中除了需要进行电化学充氢处理的表面以外的其他部位进行密封,待其凝固后,得到待充氢基材;S12. Pretreatment: use Zr-4 as the base material, use sandpaper to polish the surface of the base material that needs to be electrochemically charged with hydrogen, and then put it into a beaker filled with alcohol for ultrasonic cleaning for 5 minutes for disinfection. Then wash away the particles and impurities on the surface and dry to obtain the sample; use conductive glue to wrap the sample, and connect the wire on the wrapped sample, and then use semi-flowing silicone rubber to remove the impurities in the sample after connecting the wire. Seal the parts other than the surface that needs to be electrochemically charged with hydrogen, and after it is solidified, the base material to be charged with hydrogen is obtained;
S13.电化学充氢处理:如图1所示,将铂电极2和待充氢基材3共同放入盛有S11制得的电解液的烧杯中,并将该烧杯放入水浴锅4,开启电源1,通电直至充氢完成;其中,电化学充氢处理的条件包括:温度为30±2℃,时间为4h,电流密度为100mA/cm2;S13. Electrochemical hydrogen charging treatment: as shown in Figure 1, the
S2.焊接:如图2所示,将第一待焊基材5的充氢面和第二待焊基材6的一侧表面相对,在两者之间添加钎料箔片7,且钎料箔片的面积略大于第一待焊基材的充氢面和第二待焊基材的表面两者的面积,将三者放入装夹装置8,最后采用真空钎焊的方法进行焊接;其中,第二待焊基材为Zr-4合金;钎料箔片为AgCuTi3.3钎料箔片,其液相线处于777~778℃,厚度为50μm;真空钎焊的条件包括:温度为790℃,保温时间为10min,真空度为5×10-3Pa。S2. Welding: As shown in Figure 2, the hydrogen-filled surface of the first base material 5 to be welded is opposite to one side surface of the second base material 6 to be welded, and a
实施例2Example 2
在本实施例所提供的焊接方法中,除进行电化学充氢处理的时间为12h以外,其他步骤和条件均与实施例1相同。In the welding method provided in this embodiment, other steps and conditions are the same as those in
实施例3Example 3
一种锆合金的焊接方法,包括:S1~S2。A welding method for zirconium alloys, comprising: S1-S2.
S1.第一待焊基材和第二待焊基材的制备,其中,第一待焊基材和第二待焊基材中的任一者的制备,包括以下步骤:S1. The preparation of the first base material to be welded and the second base material to be welded, wherein the preparation of any one of the first base material to be welded and the second base material to be welded comprises the following steps:
S11.电解液的制备:使用玻璃棒将98%的浓硫酸与去离子水按照约27:973的体积比在匀速搅拌下混合,随后加入适量硫脲,并在室温下持续搅拌直至硫脲溶解,溶液澄清,得到电解液,该电解液为1mol/L的硫酸溶液,并且每升电解液中含有2g硫脲;S11. Preparation of electrolyte: use a glass rod to mix 98% concentrated sulfuric acid and deionized water at a volume ratio of about 27:973 under constant stirring, then add an appropriate amount of thiourea, and continue stirring at room temperature until the thiourea is dissolved , solution clarification, obtains electrolytic solution, this electrolytic solution is the sulfuric acid solution of 1mol/L, and contains 2g thiourea in every liter of electrolytic solution;
S12.前处理:以Zr-4为基材,将该基材中需要进行电化学充氢处理的表面使用砂纸打磨光滑,再将其放入装有酒精的烧杯中超声清洗5min以进行消毒,随后洗去表面的颗粒和杂质并烘干,得到试样;使用导电胶包裹该试样,并在被包裹的试样上连接导线,随后使用半流淌硅橡胶对连接导线后的试样中除了需要进行电化学充氢处理的表面以外的其他部位进行密封,待其凝固后,得到待充氢基材;S12. Pretreatment: use Zr-4 as the base material, use sandpaper to polish the surface of the base material that needs to be electrochemically charged with hydrogen, and then put it into a beaker filled with alcohol for ultrasonic cleaning for 5 minutes for disinfection. Then wash away the particles and impurities on the surface and dry to obtain the sample; use conductive glue to wrap the sample, and connect the wire on the wrapped sample, and then use semi-flowing silicone rubber to remove the impurities in the sample after connecting the wire. Seal the parts other than the surface that needs to be electrochemically charged with hydrogen, and after it is solidified, the base material to be charged with hydrogen is obtained;
S13.电化学充氢处理:如图1所示,将铂电极2和待充氢基材3共同放入盛有S11制得的电解液的烧杯中,并将该烧杯放入水浴锅4,开启电源1,通电直至充氢完成,即得;其中,电化学充氢处理的条件包括:温度为30±2℃,时间为1min,电流密度为100mA/cm2;S13. Electrochemical hydrogen charging treatment: as shown in Figure 1, the
S2.焊接:将第一待焊基材5的充氢面和第二待焊基材6的充氢面相对,在两者之间添加钎料箔片7,且钎料箔片的面积略大于第一待焊基材的充氢面和第二待焊基材的充氢面两者的面积,将三者放入装夹装置8,最后采用真空钎焊的方法进行焊接;其中,钎料箔片为AgCuTi3.3钎料箔片,其液相线范围为处于777~778℃,厚度为50μm;真空钎焊的条件包括:温度为790℃,保温时间为10min,真空度为3×10-3Pa。S2. Welding: The hydrogen-filled surface of the first base material 5 to be welded is opposite to the hydrogen-filled surface of the second base material 6 to be welded, and a
实施例4Example 4
在本实施例所提供的焊接方法中,除了电化学充氢处理的时间为4h以外,其他步骤和条件均与实施例3相同。In the welding method provided in this embodiment, other steps and conditions are the same as in
对照例1Comparative example 1
一种锆合金的焊接方法,包括S100~S200。A zirconium alloy welding method includes S100-S200.
S100.以Zr-4为基材,将基材加工为20mm*10mm*3mm的尺寸,表面用砂纸打磨光滑,再将其放入装有酒精的烧杯中超声清洗5min以进行消毒,随后洗去表面的颗粒和杂质并烘干,得到待焊接基材;S100. Use Zr-4 as the base material, process the base material into a size of 20mm*10mm*3mm, smooth the surface with sandpaper, then put it into a beaker filled with alcohol and ultrasonically clean it for 5 minutes for disinfection, and then wash it away The particles and impurities on the surface are dried to obtain the base material to be welded;
S200.两个待焊接基材的表面相对,在两者之间添加钎料箔片,且钎料箔片的面积略大于两个待焊接基材的表面的面积,最后采用真空钎焊的方法进行焊接;其中,钎料箔片为AgCuTi3.3钎料箔片,其液相线范围处于777~778℃,厚度为50μm;真空钎焊的条件包括:温度为790℃,保温时间为10min,真空度为3×10-3Pa。S200. The surfaces of the two substrates to be welded are opposite, and a solder foil is added between the two, and the area of the solder foil is slightly larger than the surface area of the two substrates to be welded, and finally vacuum brazing is used Welding; among them, the solder foil is AgCuTi3.3 solder foil, its liquidus range is 777-778 ° C, and the thickness is 50 μm; the conditions of vacuum brazing include: the temperature is 790 ° C, the holding time is 10 minutes, The degree of vacuum is 3×10 -3 Pa.
对照例2Comparative example 2
在本对照例所提供的焊接方法中,除了电化学充氢处理的时间为12h以外,其他步骤和条件均与实施例3相同。In the welding method provided in this comparative example, other steps and conditions are the same as in Example 3 except that the electrochemical hydrogen charging treatment time is 12 hours.
对照例3Comparative example 3
在本对照例所提供的焊接方法中,除了电化学充氢处理的时间为24h以外,其他步骤和条件均与实施例3相同。In the welding method provided in this comparative example, other steps and conditions are the same as in Example 3 except that the electrochemical hydrogen charging treatment time is 24 hours.
对照例4Comparative example 4
在本对照例所提供的焊接方法中,除了电化学充氢处理的时间为8h以外,其他步骤和条件均与实施例3相同。In the welding method provided in this comparative example, other steps and conditions are the same as in Example 3 except that the electrochemical hydrogen charging treatment time is 8 hours.
试验效果Experimental effect
1.为了验证本公开的焊接方法中的电化学充氢处理对焊接接头的力学性能的影响,分别对按照实施例3和对照例1中的焊接方法焊接得到的锆合金的焊接接头的剪切强度进行了测试。结果如下表所示:1. In order to verify the influence of the electrochemical hydrogen charging treatment in the welding method of the present disclosure on the mechanical properties of the welded joint, the shearing of the welded joint of the zirconium alloy obtained by welding according to the welding method in Example 3 and Comparative Example 1 respectively Strength was tested. The results are shown in the table below:
由上表可知,在相同的实验条件下,相比于按照对照例1的焊接方法焊接得到的锆合金的焊接接头的剪切强度,按照实施例3的焊接方法(电化学充氢处理的时间为1min)焊接得到的锆合金的焊接接头的剪切强度有小幅增长,这说明了本公开的焊接方法中的电化学充氢处理能够提高焊接接头的剪切强度。As can be seen from the above table, under the same experimental conditions, compared to the shear strength of the welded joint of the zirconium alloy obtained by welding according to the welding method of comparative example 1, according to the welding method of embodiment 3 (the time of electrochemical hydrogen charging treatment) The shear strength of the zirconium alloy welded joint obtained by welding for 1 min) increases slightly, which shows that the electrochemical hydrogen charging treatment in the welding method of the present disclosure can improve the shear strength of the welded joint.
2.为了验证本公开的焊接方法中的电化学充氢处理的时间对焊接接头的力学性能的影响,分别对按照实施例4和对照例2~4中的焊接方法焊接得到的锆合金的焊接接头的剪切强度进行了测试。结果如下表所示:2. In order to verify the influence of the time of the electrochemical hydrogen charging treatment on the mechanical properties of the welded joint in the welding method of the present disclosure, the welding of the zirconium alloys obtained by welding according to the welding methods in Example 4 and Comparative Examples 2-4 were carried out respectively. The shear strength of the joints was tested. The results are shown in the table below:
由上表可知,随着电化学充氢处理的时间延长,焊接得到的锆合金的焊接接头的剪切强度呈现先增大后减小的规律,这说明了在电化学充氢处理的时间过长的情况下,在锆合金的焊接接头处出现的孔隙和裂纹等缺陷过多,而这些缺陷的消极影响大于氢元素对于扩散和溶解的促进作用,因此会严重影响锆合金的焊接接头的力学性能。其中,实施例4中电化学充氢处理的时间为4h,锆合金的焊接接头的剪切强度可达182MPa。It can be seen from the above table that as the electrochemical hydrogen charging treatment time prolongs, the shear strength of the welded zirconium alloy welded joints increases first and then decreases, which shows that the electrochemical hydrogen charging treatment time is too long. In the long run, there are too many defects such as pores and cracks at the welded joints of zirconium alloys, and the negative effects of these defects are greater than the promotion of hydrogen for diffusion and dissolution, so it will seriously affect the mechanics of welded joints of zirconium alloys performance. Wherein, the electrochemical hydrogen charging treatment time in Example 4 is 4 hours, and the shear strength of the zirconium alloy welded joint can reach 182 MPa.
3.为了验证本公开的焊接方法中的电化学充氢处理的时间以及所焊接的充氢面的数量对焊接接头的力学性能的影响,分别对按照实施例1、2、4和对照例2中的焊接方法焊接得到的锆合金的焊接接头的剪切强度进行了测试。结果如下表所示:3. In order to verify the influence of the time of the electrochemical hydrogen charging treatment in the welding method of the present disclosure and the quantity of the welded hydrogen charging surface on the mechanical properties of the welded joint, according to Examples 1, 2, 4 and Comparative Example 2 respectively The shear strength of the welded joints of zirconium alloys obtained by welding in the welding method was tested. The results are shown in the table below:
由上表可知,按照实施例4的焊接方法(电化学充氢处理的时间为4h,所焊接的充氢面的数量为2)焊接得到的锆合金的焊接接头的剪切强度高于按照实施例1的焊接方法(电化学充氢处理的时间为4h,所焊接的充氢面的数量为1)焊接得到的锆合金的焊接接头的剪切强度,而按照对照例2的焊接方法(电化学充氢处理的时间为12h,所焊接的充氢面的数量为2)焊接得到的锆合金的焊接接头的剪切强度显著低于按照实施例2的焊接方法(电化学充氢处理的时间为12h,所焊接的充氢面的数量为1)焊接得到的锆合金的焊接接头的剪切强度。由此可知,在电化学充氢处理的时间合适的情况下,充氢面数量的提高能够提高锆合金的焊接接头的剪切强度;而在电化学充氢处理的时间过长的情况下,充氢面数量的提高则会对锆合金的焊接接头的剪切强度造成不利影响。As can be seen from the above table, the shear strength of the welded joint of the zirconium alloy obtained by welding according to the welding method of Example 4 (the time of electrochemical hydrogen charging treatment is 4h, and the number of welded hydrogen charging surfaces is 2) is higher than that according to the implementation The shear strength of the welded joint of the zirconium alloy obtained by welding the welding method of example 1 (the time of electrochemical hydrogen charging treatment is 4h, and the quantity of the welded hydrogen charging surface is 1), while according to the welding method of comparative example 2 (electrochemical hydrogen charging is 1) The time of chemical hydrogen charging treatment is 12h, and the quantity of welded hydrogen charging surface is 2) the shear strength of the welded joint of the zirconium alloy obtained by welding is significantly lower than the welding method according to embodiment 2 (the time of electrochemical hydrogen charging treatment is 12h, and the number of welded hydrogen-filled surfaces is 1) the shear strength of the welded joint of the zirconium alloy obtained by welding. It can be seen that, when the time of electrochemical hydrogen charging treatment is suitable, the improvement of the number of hydrogen charging surfaces can improve the shear strength of the welded joint of zirconium alloy; and when the time of electrochemical hydrogen charging treatment is too long, An increase in the number of hydrogen-filled surfaces will adversely affect the shear strength of the zirconium alloy welded joint.
4.为了验证本公开的焊接方法中的电化学充氢处理对焊接接头的微观组织的影响,分别对按照实施例1~4和对照例1、3中的焊接方法焊接得到的锆合金的焊接接头的微观组织进行了测试。4. In order to verify the influence of the electrochemical hydrogen charging treatment in the welding method of the present disclosure on the microstructure of the welded joint, the welding of the zirconium alloys obtained by welding according to the welding methods in Examples 1 to 4 and Comparative Examples 1 and 3 were carried out respectively. The microstructure of the joints was tested.
结果如图3所示,观察实施例1~4和对照例1、3的焊缝组织可以发现,按照实施例1~4的焊接方法焊接得到的锆合金的焊接接头的界面组织连续且致密,且钎料与两侧基材均实现了良好的冶金结合,而按照对照例1、3的焊接方法焊接得到的锆合金的焊接接头的界面结合效果则相对较差。As a result, as shown in Figure 3, observing the weld structures of Examples 1-4 and Comparative Examples 1 and 3, it can be found that the interface structure of the welded joint of the zirconium alloy obtained by welding according to the welding method of Examples 1-4 is continuous and dense, In addition, the solder and the base materials on both sides have achieved good metallurgical bonding, while the interface bonding effect of the zirconium alloy welded joint obtained by welding according to the welding methods of Comparative Examples 1 and 3 is relatively poor.
5.为了验证本公开的焊接方法中的电化学充氢处理对充氢面的表面形貌的影响,对未经过电化学充氢处理的锆合金表面形貌,以及分别经过1h、4h、24h的电化学充氢处理的锆合金的表面形貌进行了测试。5. In order to verify the influence of the electrochemical hydrogen charging treatment on the surface morphology of the hydrogen charging surface in the welding method of the present disclosure, the surface morphology of the zirconium alloy that has not undergone electrochemical hydrogen charging treatment, and after 1h, 4h, and 24h respectively The surface morphology of the electrochemical hydrogen-charged zirconium alloys was tested.
结果如图4所示,相比于未进行电化学充氢处理的锆合金,随着电化学充氢处理的时间的延长,锆合金表面上的块状凸起逐渐增多,证明有越来越多的氢元素充入了锆合金的表面。The results are shown in Figure 4. Compared with the zirconium alloy without electrochemical hydrogen charging treatment, as the electrochemical hydrogen charging treatment time prolongs, the block-like protrusions on the surface of the zirconium alloy gradually increase, which proves that there are more and more More hydrogen elements are charged into the surface of the zirconium alloy.
综上所述,本公开的一种锆合金的焊接方法,达到了能够在较低的温度下对锆合金进行焊接,并且能够增强锆合金的焊接界面的结合强度,从而提升焊接接头的力学性能的效果。In summary, a zirconium alloy welding method disclosed in the present disclosure can weld zirconium alloy at a lower temperature, and can enhance the bonding strength of the zirconium alloy welding interface, thereby improving the mechanical properties of the welded joint Effect.
以上所述仅是本公开的优选实施方式,应当理解本公开并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本公开的精神和范围,则都应在本公开所附权利要求的保护范围内。The above descriptions are only preferred embodiments of the present disclosure, and it should be understood that the present disclosure is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and Modifications can be made within the scope of the ideas described herein, by virtue of the above teachings or skill or knowledge in the relevant art. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present disclosure, and should be within the protection scope of the appended claims of the present disclosure.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210918260.1A CN115780940A (en) | 2022-08-01 | 2022-08-01 | Zirconium alloy welding method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210918260.1A CN115780940A (en) | 2022-08-01 | 2022-08-01 | Zirconium alloy welding method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN115780940A true CN115780940A (en) | 2023-03-14 |
Family
ID=85431436
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210918260.1A Pending CN115780940A (en) | 2022-08-01 | 2022-08-01 | Zirconium alloy welding method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115780940A (en) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4698271A (en) * | 1985-12-30 | 1987-10-06 | The United States Of America As Represented By The Department Of Energy | Copper-silver-titanium filler metal for direct brazing of structural ceramics |
US4735866A (en) * | 1985-12-30 | 1988-04-05 | The United States Of America As Represented By The United States Department Of Energy | Copper-silver-titanium-tin filler metal for direct brazing of structural ceramics |
US4982893A (en) * | 1989-08-15 | 1991-01-08 | Allied-Signal Inc. | Diffusion bonding of titanium alloys with hydrogen-assisted phase transformation |
RU94038558A (en) * | 1994-10-12 | 1996-09-10 | Научно-производственное государственное предприятие "Синтез" при Донском государственном техническом университете | Method for soldering zirconium with constructional metal |
JPH1147979A (en) * | 1997-07-25 | 1999-02-23 | Meidensha Corp | Method for joining different kinds of metallic material |
CA2823014A1 (en) * | 2013-04-19 | 2014-10-19 | Korea Atomic Energy Research Institute | Zirconium-based alloy compositions for brazing filler to obtain improved corrosion resistance in zirconium or zirconium alloy joints and joining method using the same |
JP2016111078A (en) * | 2014-12-03 | 2016-06-20 | 富士電機株式会社 | Semiconductor device manufacturing method |
CN105834540A (en) * | 2016-05-24 | 2016-08-10 | 哈尔滨工业大学(威海) | Method for brazing TZM alloy by means of Ti-Ni high-temperature brazing filler metal |
CN110530690A (en) * | 2019-07-24 | 2019-12-03 | 西安交通大学 | A kind of electrochemical cathode hydrogen filling method of metal and alloy sample |
CN114101888A (en) * | 2021-12-13 | 2022-03-01 | 中国核动力研究设计院 | Zirconium alloy low-temperature diffusion bonding method |
-
2022
- 2022-08-01 CN CN202210918260.1A patent/CN115780940A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4698271A (en) * | 1985-12-30 | 1987-10-06 | The United States Of America As Represented By The Department Of Energy | Copper-silver-titanium filler metal for direct brazing of structural ceramics |
US4735866A (en) * | 1985-12-30 | 1988-04-05 | The United States Of America As Represented By The United States Department Of Energy | Copper-silver-titanium-tin filler metal for direct brazing of structural ceramics |
US4982893A (en) * | 1989-08-15 | 1991-01-08 | Allied-Signal Inc. | Diffusion bonding of titanium alloys with hydrogen-assisted phase transformation |
RU94038558A (en) * | 1994-10-12 | 1996-09-10 | Научно-производственное государственное предприятие "Синтез" при Донском государственном техническом университете | Method for soldering zirconium with constructional metal |
JPH1147979A (en) * | 1997-07-25 | 1999-02-23 | Meidensha Corp | Method for joining different kinds of metallic material |
CA2823014A1 (en) * | 2013-04-19 | 2014-10-19 | Korea Atomic Energy Research Institute | Zirconium-based alloy compositions for brazing filler to obtain improved corrosion resistance in zirconium or zirconium alloy joints and joining method using the same |
JP2016111078A (en) * | 2014-12-03 | 2016-06-20 | 富士電機株式会社 | Semiconductor device manufacturing method |
CN105834540A (en) * | 2016-05-24 | 2016-08-10 | 哈尔滨工业大学(威海) | Method for brazing TZM alloy by means of Ti-Ni high-temperature brazing filler metal |
CN110530690A (en) * | 2019-07-24 | 2019-12-03 | 西安交通大学 | A kind of electrochemical cathode hydrogen filling method of metal and alloy sample |
CN114101888A (en) * | 2021-12-13 | 2022-03-01 | 中国核动力研究设计院 | Zirconium alloy low-temperature diffusion bonding method |
Non-Patent Citations (3)
Title |
---|
刘阳;张贵锋;张建勋;: "钛合金与铝合金异种金属钎焊的研究进展", 精密成形工程, no. 01, 10 January 2020 (2020-01-10) * |
海敏娜;王文;黄帆;李献军;苑晓刚;张永强;刘继雄;熊富仓;王快社;: "工业级锆及锆合金焊接研究进展", 电焊机, no. 06, 20 June 2018 (2018-06-20) * |
蒋和跃;周长征;陈科仲;: "Ag-Cu-Ti 钎料下20Cr低合金钢真空钎焊工艺研究", 技术与市场, no. 08, 6 August 2020 (2020-08-06) * |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101276916B (en) | A preparation process of anti-corrosion fuel cell stainless steel bipolar plate | |
CN113182733B (en) | A kind of preparation of low temperature active solder and brazing method | |
CN106501052A (en) | A kind of preparation method for analyzing test sample for copper aluminum composite material EBSD | |
CN102152023A (en) | Brazing filler metal for high-frequency induction brazing of aluminum steel and brazing method of brazing filler metal | |
CN104818503A (en) | Preparation method of porous copper full-impregnated film of three-dimensional network structure | |
CN108581109A (en) | A kind of preparation method of the high-temperature service solder joint based on tin filled and process copper | |
CN108179432A (en) | A kind of electro-deposition method of uranium trifluoride | |
CN115058727B (en) | A surface modification method for titanium-based bipolar plates in proton exchange membrane electrolytic cells | |
CN110129858B (en) | A kind of ionic liquid-assisted magnesium-lithium alloy anodic oxidation film-forming method | |
CN105002545A (en) | Production method of protection film for nuclear fuel rod zirconium alloy cladding laser welded joint | |
CN101704144B (en) | Method for low-temperature brazing of copper and aluminium | |
CN115780940A (en) | Zirconium alloy welding method | |
CN101870042A (en) | A thick plate AZ31 magnesium alloy welded joint and its single-sided welding method | |
CN110014271B (en) | Alloy room temperature connection method based on micro-arc oxidation | |
CN106521496A (en) | Method for conducting chemical nickel plating to prepare high-hydrogen-evolution-activity electrode after electrophoresis of carbon nano tube on surface of carbon steel | |
CN113328111B (en) | Stainless steel bipolar plate with chromium-based nitride composite coating and preparation method thereof | |
CN115182033A (en) | Electrolytic polishing surface treatment method of bismuth telluride-based material | |
CN115261952A (en) | Method for preparing porous copper foil by electrochemical anodic oxidation under complexing agent electrolyte system | |
CN104218245B (en) | A kind of preparation method of titanium/Asia titanium oxide/lead composite base plate | |
CN112899539B (en) | Magnesium-based composite material with microporous skeleton connection layer on the surface and surface in-situ preparation method | |
CN112941514A (en) | Preparation method of copper/nickel reactive nano multilayer film | |
CN112894046A (en) | Method for enhancing corrosion resistance of aluminum alloy soldered joint | |
CN115764346B (en) | A kind of copper-aluminum eutectic transition clamp and preparation method thereof | |
CN114180982B (en) | Diffusion bonding method of ternary layered ceramic titanium silicon carbon and its solid solution with ferritic stainless steel based on Al foil interlayer | |
CN112359391B (en) | ODS-W/CuCrZr alloy connection method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |