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CN115771412B - Electric vehicle wireless charging device and road surface structure with large transmission distance - Google Patents

Electric vehicle wireless charging device and road surface structure with large transmission distance Download PDF

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Publication number
CN115771412B
CN115771412B CN202211573725.0A CN202211573725A CN115771412B CN 115771412 B CN115771412 B CN 115771412B CN 202211573725 A CN202211573725 A CN 202211573725A CN 115771412 B CN115771412 B CN 115771412B
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primary
wireless charging
pavement
coil
layer
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CN115771412A (en
Inventor
李峰
李延杰
周思齐
陈乙方
邓宇彤
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Beihang University
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Beihang University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Current-Collector Devices For Electrically Propelled Vehicles (AREA)

Abstract

The invention relates to wireless charging equipment of an electric automobile with a large transmission distance and a pavement structure, wherein the wireless charging equipment comprises a primary side device and a secondary side device, the primary side device sequentially comprises a primary side coil, a primary side ferrite plate and a primary side aluminum plate from top to bottom, the secondary side device sequentially comprises a secondary side aluminum plate, a secondary side ferrite plate and a secondary side coil from top to bottom, the maximum transmission distance of the wireless charging equipment is 300mm, the coupling coefficient between the primary side coil and the secondary side coil is not lower than 0.1, the primary side device in the wireless charging equipment is embedded in the pavement structure, and the pavement structure sequentially comprises a pavement upper layer, a primary side device layer, a pavement lower layer, a pavement base layer and a pavement cushion layer from top to bottom. The invention can realize that the wireless primary coil and the secondary coil still have better coupling effect when the transmission distance is 300mm, thereby meeting the use requirement when being buried in a pavement structure and being widely applied to various vehicle types.

Description

Large-transmission-distance wireless charging equipment for electric automobile and pavement structure
Technical Field
The invention relates to the technical field of wireless charging and roads, in particular to an electric automobile wireless charging device with a large transmission distance and a road surface structure.
Background
The electric automobile uses a vehicle-mounted power supply as power, and drives wheels to run by using a motor, so that solar energy, wind energy and other clean renewable energy sources can be utilized, the problems of emission pollution and energy shortage of the motor vehicle are well solved, and the electric automobile is a strategically emerging industry in China. At present, the charging of an electric automobile depends on a wired charging pile and a charger, a wired charging mode often has a large potential safety hazard, electric leakage and electric shock accidents are easy to occur, and the limitation of the battery capacity of the electric automobile can also cause mileage anxiety of a user.
The wireless charging technology is a novel charging mode for realizing electric energy transmission by taking an electromagnetic field as a medium. The wireless charging mode is adopted to charge the electric automobile, the electric automobile does not contain an external leakage port, manual operation is not needed, the static state and the advancing state can be charged, and the electric automobile charging device has the advantages of safe operation, flexible scheme configuration, no mileage anxiety and the like compared with a wired charging mode.
The problem of adopting wireless charging technology in the road structure at present exists in that in order to protect wireless charging device and satisfy road surface roughness requirement, should embed wireless charging panel in the road structure, but this makes the transmission distance between wireless charging transmitting coil and the receiving coil increase, leads to electric automobile wireless charging efficiency to reduce, consequently, in order to shorten the distance between former limit coil and the vice limit coil, some research proposes to adopt protruding road surface, but this kind of protruding road surface not only influences driving travelling comfort, has more made the potential safety hazard. In addition, as the primary coil is not considered to be buried in the road surface at present, the transmission distance of the coil used in the wireless charging research of most electric vehicles is less than 250mm at present, and furthermore, when the transmission distance of the conventional primary and secondary coils is increased to 300mm, the coupling effect between the coils is poor, and the use requirement cannot be met.
Disclosure of Invention
The invention aims to provide the wireless charging equipment for the electric automobile and the pavement structure with large-distance transmission, which can realize that the wireless primary coil and the secondary coil still have better coupling effect when the maximum transmission distance reaches 300mm, further can meet the use requirement when buried in the pavement structure, and can be widely applied to various automobile types.
The wireless charging equipment for the electric automobile with the large transmission distance comprises a primary side device and a secondary side device, wherein the primary side device sequentially comprises a primary side coil, a primary side ferrite plate and a primary side aluminum plate from top to bottom, the secondary side device sequentially comprises a secondary side aluminum plate, a secondary side ferrite plate and a secondary side coil from top to bottom, the maximum transmission distance of the wireless charging equipment is 300mm, and the coupling coefficient between the primary side coil and the secondary side coil is not lower than 0.1.
Further, the primary side device is arranged inside the pavement structure, and the secondary side device is arranged at the lower end of the automobile and is smaller than the chassis of the automobile.
Further, litz wires are used for winding the primary coil and the secondary coil, and the wire diameter is 5mm.
Further, in the primary side device, the primary side coil is 650mm in outer diameter length and width, 500mm in inner diameter length and width, 290mm and 140mm in inner diameter length and width, 8 turns of the coil, double-wire parallel winding is used, the turn spacing is 6.66mm, the periphery is chamfered by 45 degrees, the primary side ferrite plate is manganese-zinc ferrite, the relative magnetic conductivity is 3300, the primary side ferrite plate is 650mm in length, 500mm in width and 5mm in thickness, no air gap exists between the primary side ferrite plate and the primary side coil, the primary side aluminum plate is 750mm in length, 600mm in width and 3mm in thickness, and the distance between the upper surface of the primary side aluminum plate and the lower surface of the primary side ferrite plate is 30mm.
In the secondary side device, the secondary side coil adopts a square structure with chamfer angles, the size is that the outer diameter is 480mm, the inner diameter is 210mm, the number of turns is 9 turns, the turn spacing is 11.25mm, the periphery is chamfered by 45 degrees, the secondary side ferrite plate is square, manganese-zinc ferrite is selected and used, the relative magnetic conductivity is 3300, the size is that the side length is 500mm, the thickness is 5mm, the secondary side ferrite plate is directly placed on the secondary side coil, no air gap exists between the secondary side ferrite plate and the secondary side coil, the size is that the side length is 520mm, the thickness is 8mm, the secondary side aluminum plate is directly placed on the secondary side ferrite plate, and no air gap exists between the secondary side ferrite plate and the secondary side ferrite plate.
Furthermore, the primary side device is packaged by resin to play a role in waterproof effect, and then is packaged by cement concrete to play a role in bearing traffic load, the packaging thickness of the resin is at least 5mm, the packaging thickness of the cement concrete is at least 30mm, and the resin is epoxy resin or polyurethane.
Further, the secondary side device is encapsulated with a plastic housing.
The utility model provides a wireless pavement structure that charges, pavement structure embedded have the former limit device in the wireless charging equipment, pavement structure from the top down is road surface top layer in proper order, former limit device layer, road surface below layer, road base layer and road bed course.
The wireless charging primary device layer is arranged at the center line of each lane, embedded in the pavement lower surface layer, sequentially arranged adjacently along the length direction of the lane and connected with the power grid line, and when being arranged, the prefabricated cement concrete is firstly placed in the ditch, and then the pavement lower surface layer material is poured to lay the pavement structure.
Furthermore, the pavement upper surface layer, the pavement lower surface layer and the pavement cushion layer are made of conventional pavement materials, and the roadbed layer is made of a soil-stone roadbed subjected to waterproof treatment.
The invention has the beneficial effects that:
1. through the structure of transformation primary side coil and vice limit coil, overcome electromagnetic coupling structure transmission distance limited problem, effectively reduce the electric energy loss, improve charging efficiency.
2. Meanwhile, the rectangular coil structure with the chamfer is arranged inside the pavement, compared with the round coil, the rectangular coil structure with the chamfer is arranged in the pavement structure, a uniform magnetic field is formed in space, and the stability of energy transmission in the dynamic running process of the electric automobile is ensured.
3. The wireless charging pavement structure provided by the invention has the advantages that the wireless charging equipment is buried underground, on one hand, the flatness of a road is not influenced, the normal passing of vehicles is ensured, and on the other hand, the pavement structure bears traffic load and environmental loads such as rainwater, sun drying and the like, so that the wireless charging equipment is not damaged, and the maintenance cost is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 (a) is a front view of a wireless charging primary side apparatus of the present invention;
FIG. 1 (b) is a side view of a wireless charging primary side device of the present invention;
FIG. 1 (c) is a top view of a wireless charging primary side apparatus of the present invention;
FIG. 1 (d) is an elevation view of a wireless charging primary side apparatus of the present invention;
FIG. 2 (a) is a front view of a wireless charging secondary device of the present invention;
FIG. 2 (b) is a side view of a wireless charging secondary device of the present invention;
FIG. 2 (c) is a top view of a wireless charging secondary device of the present invention;
FIG. 2 (d) is an elevation view of a wireless charging secondary side device of the present invention;
FIG. 3 is a schematic cross-sectional view of a pavement structure of an embedded wireless charging device of the present invention;
fig. 4 is a longitudinal section schematic view of a pavement structure embedded in a wireless charging device according to the present invention;
FIG. 5 is a fragmentary schematic view of a wireless charging highway traffic lane according to the present invention;
fig. 6 is a schematic view of an automobile according to the present invention traveling on a wireless charging road.
Reference numerals illustrate:
1-primary aluminum plate, 2-primary ferrite plate, 3-primary coil, 4-secondary aluminum plate, 5-secondary ferrite plate, 6-secondary coil, 7-primary device, 8-secondary device, 9-road surface upper layer, 10-road surface lower layer, 11-road surface base layer, 12-road surface cushion layer and 13-power supply grid.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1
As shown in fig. 1 and 2, the wireless charging equipment of the electric automobile with a large transmission distance comprises a primary side device 7 and a secondary side device 8, and the coupling coefficient of the device provided by the invention is 0.011 when the transmission distance is 300mm by using an LCR tester, so that the use requirement is met. The power supply grid 13 is utilized to input 65V high-frequency alternating-current voltage for the primary side device 7, the load of the electric automobile is 10Ω, the power received by the electric automobile after magnetic field transmission is tested to be 3.23kW, the transmission efficiency is 86.54%, and the standard requirement is met.
The primary side device 7 sequentially comprises a primary side coil 3, a primary side ferrite plate 2 and a primary side aluminum plate 1 from top to bottom, the secondary side device sequentially comprises a secondary side aluminum plate 4, a secondary side ferrite plate 5 and a secondary side coil 6 from top to bottom, the maximum transmission distance of the wireless charging equipment is 300mm, and the coupling coefficient between the primary side coil 3 and the secondary side coil 6 is not lower than 0.1.
The primary side device 7 is arranged inside the pavement structure, and the secondary side device 8 is arranged at the lower end of the automobile and is smaller than the chassis of the automobile.
Litz wire is used for winding the primary coil 3 and the secondary coil 6, and the wire diameter is 5mm.
The primary side coil 3 has the dimensions of 650mm and 500mm in outer diameter length and width, 290mm and 140mm in inner diameter length and width, 8 turns, double-wire parallel winding, 6.66mm in turn spacing and 45-degree chamfering around, the primary side ferrite plate 2 is made of manganese-zinc ferrite, the relative magnetic conductivity is 3300, the primary side coil 3 is 650mm long, 500mm wide and 5mm thick, no air gap exists between the primary side coil 3 and the primary side coil 3, the primary side aluminum plate 1 is 750mm long, 600mm wide and 3mm thick, and the distance between the upper surface of the primary side aluminum plate and the lower surface of the primary side ferrite plate 2 is 30mm.
In the secondary side device 8, the secondary side coil 6 adopts a square structure with chamfer angles, the size is that the outer diameter is 480mm, the inner diameter is 210mm, the number of turns is 9 turns, the turn spacing is 11.25mm, the periphery is chamfered by 45 degrees, the secondary side ferrite plate 5 is made of manganese-zinc ferrite, the relative permeability is 3300, the size is that the side length is 500mm, the thickness is 5mm, the secondary side ferrite plate is directly placed on the secondary side coil 6, no air gap exists between the secondary side ferrite plate and the secondary side coil 6, the side length of the secondary side aluminum plate 5 is 520mm, the thickness is 8mm, the secondary side ferrite plate 5 is directly placed on the secondary side ferrite plate, and no air gap exists between the secondary side ferrite plate 5.
The primary side device 7 is packaged by resin to play a waterproof effect, then is packaged by cement concrete to play a role in bearing traffic load, the packaging thickness of the resin is at least 5mm, the packaging thickness of the cement concrete is at least 30mm, and the resin is epoxy resin or polyurethane.
The secondary side device 8 is encapsulated using a plastic housing.
Example 2
As shown in fig. 3 and 4, a wireless charging highway comprises a pavement system and a wireless charging system, wherein the pavement system comprises a pavement upper layer 9, a wireless charging primary side device 7, a pavement lower layer 10, a pavement base layer 11 and a pavement cushion layer 12 from top to bottom. The wireless charging primary side device is arranged in the middle of each lane and embedded in the pavement lower layer 10. The power supply grid 13 is arranged below the wireless charging primary side device 7.
The power supply grid 13 comprises a power supply source, and an energy storage power station and a grid switching device are arranged on the road side and are connected with the power supply grid to supply power.
When the electric vehicle runs on the road surface on which the primary side equipment 7 is laid, magnetic induction coupling occurs between the secondary side coil 6 and the primary side coil 3, so that electric energy is transmitted from the ground end to the vehicle end, and the electric vehicle is charged during running.
Example 3
When the invention is implemented, the situation that the transmission distance between the primary side device and the secondary side device is smaller than 300mm can be applied, and a communication module and an electric control module can be added on the secondary side device 8, so that a driver monitors the charging condition of the automobile through in-car equipment or a mobile phone and decides whether to continue to run on a wireless charging road surface.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the invention.

Claims (7)

1.一种大传输距离的电动汽车无线充电设备,其特征在于,包括原边装置和副边装置,其中,原边装置从上到下依次由原边线圈、原边铁氧体板和原边铝板组成,副边装置从上到下依次由副边铝板、副边铁氧体板和副边线圈组成;所述的无线充电设备的最大传输距离为300mm,原边线圈和副边线圈之间的耦合系数不低于0.1;所述原边线圈和副边线圈绕线使用利兹线,所述利兹线的线径为5mm;1. A wireless charging device for electric vehicles with a large transmission distance, characterized in that it includes a primary device and a secondary device, wherein the primary device is composed of a primary coil, a primary ferrite plate and a primary aluminum plate from top to bottom, and the secondary device is composed of a secondary aluminum plate, a secondary ferrite plate and a secondary coil from top to bottom; the maximum transmission distance of the wireless charging device is 300mm, and the coupling coefficient between the primary coil and the secondary coil is not less than 0.1; the primary coil and the secondary coil are wound with Litz wire, and the wire diameter of the Litz wire is 5mm; 所述原边装置中,所述原边线圈的尺寸为:外径长宽分别为650mm和500mm,内径长宽分别为290mm和140mm,线圈匝数为8匝,使用双线并绕,匝间距为6.66mm,四周倒角45°;所述原边铁氧体板选用锰-锌铁氧体,相对磁导率为3300,尺寸为:长650mm,宽500mm,厚5mm,直接放置在原边线圈下,与原边线圈之间无空气间隙;所述原边铝板的尺寸为长750mm,宽600mm,厚3mm,原边铝板的上表面与原边铁氧体板的下表面之间的距离为30mm;In the primary device, the dimensions of the primary coil are: the length and width of the outer diameter are 650mm and 500mm respectively, the length and width of the inner diameter are 290mm and 140mm respectively, the number of coil turns is 8 turns, double wire is used for winding, the turn spacing is 6.66mm, and the chamfers are 45° all around; the primary ferrite plate is made of manganese-zinc ferrite, with a relative magnetic permeability of 3300, and the dimensions are: 650mm long, 500mm wide, and 5mm thick. It is placed directly under the primary coil, and there is no air gap between the primary coil; the dimensions of the primary aluminum plate are 750mm long, 600mm wide, and 3mm thick, and the distance between the upper surface of the primary aluminum plate and the lower surface of the primary ferrite plate is 30mm; 所述副边装置中,所述副边线圈采用正方形带倒角的结构,尺寸为:外径480mm,内径210mm,匝数为9匝,匝间距为11.25mm,四周倒角45°;所述副边铁氧体板为正方形,选用锰-锌铁氧体,相对磁导率为3300,尺寸为:边长500mm,厚5mm,直接放置在副边线圈上,与副边线圈之间无空气间隙;所述副边铝板为正方形,尺寸为:边长520mm,厚8mm,直接放置在副边铁氧体板上,与副边铁氧体板之间无空气间隙。In the secondary device, the secondary coil adopts a square structure with chamfers, and its dimensions are: outer diameter 480mm, inner diameter 210mm, number of turns 9 turns, turn spacing 11.25mm, and chamfers of 45° on all sides; the secondary ferrite plate is square, manganese-zinc ferrite is selected, the relative magnetic permeability is 3300, the dimensions are: side length 500mm, thickness 5mm, directly placed on the secondary coil, and there is no air gap between the secondary coil; the secondary aluminum plate is square, the dimensions are: side length 520mm, thickness 8mm, directly placed on the secondary ferrite plate, and there is no air gap between the secondary ferrite plate. 2.根据权利要求1所述的一种大传输距离的电动汽车无线充电设备,其特征在于,所述原边装置布设在路面结构内部,所述副边装置设置在汽车下端,并小于汽车底盘的大小。2. According to the wireless charging device for electric vehicles with a large transmission distance as described in claim 1, it is characterized in that the primary side device is arranged inside the pavement structure, and the secondary side device is arranged at the lower end of the car and is smaller than the size of the car chassis. 3.根据权利要求2所述的一种大传输距离的电动汽车无线充电设备,其特征在于,所述原边装置先使用树脂进行封装起到防水效果,再使用水泥混凝土进行封装起到承受交通荷载的作用,树脂的封装厚度应至少有5mm,水泥混凝土的封装厚度应至少有30mm,所述树脂采用环氧树脂或聚氨酯。3. According to claim 2, a wireless charging device for electric vehicles with a large transmission distance is characterized in that the primary device is first encapsulated with resin to achieve a waterproof effect, and then encapsulated with cement concrete to bear the traffic load. The encapsulation thickness of the resin should be at least 5 mm, and the encapsulation thickness of the cement concrete should be at least 30 mm. The resin is epoxy resin or polyurethane. 4.根据权利要求3所述的一种大传输距离的电动汽车无线充电设备,其特征在于,所述副边装置使用塑料外壳进行封装。4. The wireless charging device for electric vehicles with a large transmission distance according to claim 3, characterized in that the secondary side device is encapsulated in a plastic shell. 5.一种无线充电路面结构,其特征在于,所述路面结构内嵌有如权利要求1-4中任一项所述的无线充电设备中的原边装置,所述路面结构从上到下依次为路面上面层,原边装置层,路面下面层,路基层和路垫层。5. A wireless charging pavement structure, characterized in that the pavement structure is embedded with a primary device in a wireless charging device as described in any one of claims 1 to 4, and the pavement structure is composed of an upper pavement layer, a primary device layer, a lower pavement layer, a road base layer and a road cushion layer from top to bottom. 6.根据权利要求5所述的一种无线充电路面结构,其特征在于,所述无线充电原边装置层布设在每条车道的中线位置,嵌在路面下面层中,沿车道长度方向依次相邻排列,与供电电网线路相连接;所述无线充电原边装置层布设时先将预制好的水泥混凝土放置在路面的沟渠内,再浇筑路面下面层材料进行路面结构的铺设。6. A wireless charging pavement structure according to claim 5, characterized in that the wireless charging primary device layer is arranged at the center line of each lane, embedded in the lower layer of the pavement, arranged adjacent to each other in sequence along the length direction of the lane, and connected to the power supply grid line; when the wireless charging primary device layer is arranged, the prefabricated cement concrete is first placed in the ditch of the pavement, and then the lower layer material of the pavement is poured to lay the pavement structure. 7.根据权利要求6所述的一种无线充电路面结构,其特征在于,所述路面上面层、下面层和路垫层使用常规路面材料;所述路基层使用经过防水处理的土石路基。7. A wireless charging pavement structure according to claim 6, characterized in that the upper layer, lower layer and road cushion layer of the pavement are made of conventional pavement materials; the road base layer is made of a soil and stone roadbed that has been waterproofed.
CN202211573725.0A 2022-12-08 2022-12-08 Electric vehicle wireless charging device and road surface structure with large transmission distance Active CN115771412B (en)

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