CN115779135A - Method and reaction device for preparing high-purity polyvinyl alcohol embolization microspheres with controllable particle size - Google Patents
Method and reaction device for preparing high-purity polyvinyl alcohol embolization microspheres with controllable particle size Download PDFInfo
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Abstract
本发明涉及医用材料技术领域,尤其涉及制备粒径可控高纯度聚乙烯醇栓塞微球的方法及反应装置;本申请中采用微波技术制备聚乙烯醇栓塞微球的优势在于:有利于制备形成均一的悬浮液或乳液,从而能有效控制微球的粒径大小和粒径分布;同时提高交联反应效率;另外微球制备过程中使用到的相稳定剂和其它助剂会吸附在微球的孔径中,通过微波能高效对吸附残留物的清洗,从而提高产品的纯度,保证其安全性。
The invention relates to the technical field of medical materials, in particular to a method and a reaction device for preparing high-purity polyvinyl alcohol embolic microspheres with controllable particle size; the advantage of using microwave technology to prepare polyvinyl alcohol embolic microspheres in this application is that it is conducive to the preparation and formation of microspheres. Uniform suspension or emulsion, so that the particle size and particle size distribution of the microspheres can be effectively controlled; at the same time, the efficiency of the crosslinking reaction is improved; in addition, the phase stabilizer and other additives used in the preparation of the microspheres will be adsorbed on the microspheres In the pore size, the adsorption residue can be efficiently cleaned by microwave, so as to improve the purity of the product and ensure its safety.
Description
技术领域technical field
本发明涉及医用材料技术领域,尤其涉及一种制备粒径可控高纯度聚乙烯醇栓塞微球的方法及反应装置。The invention relates to the technical field of medical materials, in particular to a method and a reaction device for preparing high-purity polyvinyl alcohol embolic microspheres with controllable particle size.
背景技术Background technique
随着癌症发病率不断上升,导致对各种介入性肿瘤产品和程序的需求增长。根据GLOBOCAN2018,2018年亚洲地区有609,596个新的肝癌病例,预计到2025年这个数字将新增加142,982个。由于微创手术比传统治疗程序手术并发症少、住院时间短、痛苦少、切口小且更美观、感染风险低、恢复快等优势,肿瘤治疗采取微创手术的需求有了明显的增长。栓塞剂也得到了快速的发展,各种由天然和合成聚合物制成的标定微球和生物胶已被开发为流动导向栓塞剂。目前可用的商业栓塞物,包括不同的聚合物基颗粒和水凝胶,是为血管内栓塞治疗而开发的。栓塞微球作为一种新型颗粒栓塞剂得到了广泛应用,现有的微球按所用材料可分为聚乙烯醇微球、淀粉微球、白蛋白微球、明胶微球、聚乳酸微球、海藻酸钠微球、壳聚糖微球以及乙基纤维微球等。聚乙烯醇栓塞微球因其安全性、粒径均一、可压缩性强及不可降解性等特点使其在栓塞剂市场中占有主要地位。Rising incidence of cancer has resulted in growing demand for various interventional oncology products and procedures. According to GLOBOCAN2018, there were 609,596 new liver cancer cases in Asia in 2018, and this number is expected to increase by 142,982 by 2025. Due to the advantages of minimally invasive surgery compared with traditional treatment procedures, such as less surgical complications, shorter hospital stay, less pain, smaller and more beautiful incisions, lower risk of infection, and faster recovery, the demand for minimally invasive surgery for tumor treatment has increased significantly. Embolic agents have also been rapidly developed, and various calibrated microspheres and bioglues made of natural and synthetic polymers have been developed as flow-directing embolic agents. Currently available commercial embolic materials, including different polymer-based particles and hydrogels, were developed for endovascular embolization therapy. Embolization microspheres have been widely used as a new type of particle embolization agent. The existing microspheres can be divided into polyvinyl alcohol microspheres, starch microspheres, albumin microspheres, gelatin microspheres, polylactic acid microspheres, Sodium alginate microspheres, chitosan microspheres and ethyl cellulose microspheres, etc. Polyvinyl alcohol embolic microspheres occupy a major position in the embolic agent market because of their safety, uniform particle size, strong compressibility and non-degradability.
目前,聚乙烯醇栓塞微球一般采用反相悬浮聚合工艺进行制备,具体步骤为:以线性聚乙烯醇或功能化的聚乙烯醇作为合成的主链分子溶于水相,分散于非极性溶剂作为油相形成混合均匀的悬浮液或乳液,经交联剂进行交联聚合固化后得到了聚乙烯醇水凝胶微球(制备化学反应式详见图1)。该方法有如下弊端:(1)悬浮液或乳液的制备工艺复杂,且工艺稳定性差;(2)交联聚合的效率低,降低了聚乙烯醇微球应用效率;(3)制备过程中需加入相稳定剂和其它助剂,不易被洗涤完全,从而残留在聚乙烯醇微球中,导致产品的纯度降低,存在安全性风险。At present, polyvinyl alcohol embolization microspheres are generally prepared by reverse-phase suspension polymerization process. The specific steps are: use linear polyvinyl alcohol or functionalized polyvinyl alcohol as the main chain molecule to dissolve in the water phase, and disperse in the non-polar polyvinyl alcohol. The solvent is used as the oil phase to form a uniformly mixed suspension or emulsion, and the polyvinyl alcohol hydrogel microspheres are obtained after cross-linking polymerization and solidification by the cross-linking agent (see Figure 1 for the preparation chemical reaction formula). This method has the following disadvantages: (1) the preparation process of the suspension or emulsion is complicated, and the process stability is poor; (2) the efficiency of cross-linking polymerization is low, which reduces the application efficiency of polyvinyl alcohol microspheres; (3) the preparation process requires The addition of phase stabilizers and other additives is not easy to be washed completely, and thus remains in the polyvinyl alcohol microspheres, resulting in a decrease in the purity of the product and a safety risk.
介质微波加热其加热原理是:当有极分子电介质和无极分子电介质置于微波电磁场中时,介质材料中会形成偶极子或已有的偶极子重新排列,并随着高频交变电磁场以每秒高达数亿次的速度摆动,分子要随着不断变化的高频电场的方向重新排列,就必须克服分子原有的热运动和分子相互间作用的干扰和阻碍,产生类似于摩擦的作用,实现分子水平的“搅拌”,从而产生大量的热。由此可见常规加热与微波加热是两种迥然不同的加热方法;微波加热是一种“冷热源”,它在产生和接触到物体时,不是一股热气,而是电磁能,它具有一系列传统加热所不具备的独特优点。相对于接触式加热方式,采用微波的立体式加热方式能够保证两相体系的均一性和稳定性,同时,微波能加快分子的热运动,从而提高烯烃聚合反应的效率。专利CN100381363C中公开了一种以铁盐和亚铁盐为原料,在碱性溶液中采用微波反应器,通过控温空压制备四氧化三铁纳米晶体。专利CN101337695B中公开了一种以铁盐为原料,采用微末技术在非水溶剂中快速制备磁性纳米微球的方法,该方法制备得到的微球粒径分布均匀、粒径大小可控。The heating principle of dielectric microwave heating is: when polar molecular dielectrics and nonpolar molecular dielectrics are placed in a microwave electromagnetic field, dipoles or existing dipoles will be rearranged in the dielectric material, and with the high-frequency alternating electromagnetic field Swinging at a speed of up to hundreds of millions of times per second, the molecules must overcome the interference and obstacles of the original thermal motion of the molecules and the interaction between the molecules if they want to rearrange with the direction of the changing high-frequency electric field, and produce friction similar to friction. The effect is to realize the "stirring" at the molecular level, thereby generating a large amount of heat. Thus it can be seen that conventional heating and microwave heating are two completely different heating methods; Series of unique advantages that traditional heating does not have. Compared with the contact heating method, the three-dimensional heating method using microwave can ensure the homogeneity and stability of the two-phase system. At the same time, microwave can accelerate the thermal movement of molecules, thereby improving the efficiency of olefin polymerization. Patent CN100381363C discloses a kind of iron salt and ferrous salt as raw materials, adopts microwave reactor in alkaline solution, and prepares iron ferric oxide nanocrystal by temperature control and air pressure. Patent CN101337695B discloses a method for rapidly preparing magnetic nano-microspheres in a non-aqueous solvent using iron salt as a raw material by using micro-powder technology. The microspheres prepared by this method have uniform particle size distribution and controllable particle size.
大部分水凝胶微球均以悬浮聚合工艺交联固化成球进行制备的。针对支链交联度不足导致水凝胶微球含有少部分的无法形成三维交联网状结构的小分子杂质;以及微球清洗工艺普遍采用纯化水或者氯化钠溶液煮沸30分钟以上,反复多次进行,工艺极其繁琐且清洗效果不理想,造成起始物料残留均会造成产品纯度下降的问题而制定本解决方法。Most of the hydrogel microspheres are prepared by cross-linking and solidifying into balls by suspension polymerization process. In view of the insufficient degree of cross-linking of branched chains, hydrogel microspheres contain a small part of small molecular impurities that cannot form a three-dimensional cross-linked network structure; and the cleaning process of microspheres generally uses purified water or sodium chloride solution to boil for more than 30 minutes, repeated many times The process is extremely cumbersome and the cleaning effect is not ideal, resulting in the problem that the residue of starting materials will cause the purity of the product to decrease, so this solution is formulated.
发明内容Contents of the invention
本发明的目的是提供制备粒径可控高纯度聚乙烯醇栓塞微球的方法及反应装置,更多大分子的三维交联网状结构的目标产物,并且利用微波技术清除被包裹在水凝胶微球内杂质,得到高纯度三维交联网状结构的聚合物水凝胶微球。The purpose of the present invention is to provide a method and a reaction device for preparing high-purity polyvinyl alcohol embolic microspheres with controllable particle size, more target products of three-dimensional cross-linked network structure of macromolecules, and use microwave technology to remove the target products wrapped in hydrogel Impurities in the microspheres are removed to obtain polymer hydrogel microspheres with a high-purity three-dimensional cross-linked network structure.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
本发明提供了一种制备粒径可控高纯度聚乙烯醇栓塞微球的方法及反应装置,包括以下步骤:The invention provides a method and a reaction device for preparing high-purity polyvinyl alcohol embolic microspheres with controllable particle size, comprising the following steps:
S1:溶解聚乙烯醇:向盛有纯化水的水相釜中加入聚乙烯醇,开启水相釜的搅拌装置,加热至90~98℃搅拌溶液完全溶解,向通入釜体夹层循环冷媒将釜内溶液降温至20~30℃;S1: Dissolving polyvinyl alcohol: Add polyvinyl alcohol into the water phase kettle filled with purified water, turn on the stirring device of the water phase kettle, heat to 90-98°C and stir the solution to dissolve completely, and circulate the refrigerant into the interlayer of the kettle body to Cool the solution in the kettle to 20-30°C;
S2:功能化反应:向装有步骤S1溶液的水相釜内加入N-丙烯酰胺乙醛二甲基缩醛,再加入盐酸调节pH值至1~2,搅拌反应1~6小时。向反应釜加入氢氧化钠溶液将溶液pH值调节至中性;S2: Functionalization reaction: add N-acrylamide acetaldehyde dimethyl acetal to the water phase tank equipped with the solution of step S1, then add hydrochloric acid to adjust the pH value to 1-2, and stir for 1-6 hours. Add sodium hydroxide solution to the reaction kettle to adjust the pH value of the solution to neutrality;
S3:水相溶液配制:将2-丙烯酰胺-2-甲基丙磺酸钠、过硫酸钾依次加入装有步骤S2溶液的水相釜中,搅拌至完全溶解;S3: Preparation of aqueous phase solution: adding sodium 2-acrylamide-2-methylpropanesulfonate and potassium persulfate into the aqueous phase kettle containing the solution of step S2 in sequence, and stirring until completely dissolved;
S4:油相溶液配制:将乙酸丁酯、醋酸丁酸纤维素加入油相釜中,搅拌至醋酸丁酸纤维素完全溶解于乙酸丁酯中,加热至50~70℃;S4: Oil phase solution preparation: Add butyl acetate and cellulose acetate butyrate into the oil phase kettle, stir until cellulose acetate butyrate is completely dissolved in butyl acetate, and heat to 50-70°C;
S5:交联成球反应:将装有步骤S3溶液的水相釜配制完成的水相溶液通过气动装置转移至装有配制完成的油相溶液中,利用搅拌桨强剪切力将水相溶液和油相溶液形成稳定悬浮液。加入四甲基乙二胺使水相发生自由基聚合反应,同时启动间歇式微波维持温度在50~70℃,搅拌反应1~6小时使水相液滴快速固化,然后关闭微波,自然固化1~6小时,固化反应完成。将反应液排出釜体,收集釜体内的微球即可得到聚乙烯醇水凝胶微球粗品;S5: Cross-linking balling reaction: transfer the water phase solution prepared in the water phase tank equipped with the solution of step S3 to the oil phase solution equipped with the prepared oil phase solution through a pneumatic device, and use the strong shear force of the stirring paddle to dissolve the water phase solution It forms a stable suspension with the oil phase solution. Add tetramethylethylenediamine to make the water phase undergo free radical polymerization, and at the same time start the intermittent microwave to maintain the temperature at 50-70°C, stir the reaction for 1-6 hours to make the water phase droplets solidify quickly, then turn off the microwave, and naturally cure for 1 ~6 hours, the curing reaction is complete. The reaction solution is discharged from the kettle body, and the microspheres in the kettle body are collected to obtain the crude product of polyvinyl alcohol hydrogel microspheres;
S6:水凝胶微球清洗:加入1~5倍微球体积的乙酸丁酯,搅拌及微波辐射加热后排掉液体,再重复清洗1~5次。加入1~5倍微球体积的纯化水,搅拌及微波辐射加热后排掉液体,再重复清洗1~5次。最后用注射用水重复清洗1~5次,得到聚乙烯醇栓塞微球保存于生理盐水中。按此工艺得到的高纯度的聚乙烯醇栓塞微球既可以用于直接作为栓塞剂也可以用于阳离子药物的载药载体,得到药械结合的载药栓塞微球。S6: Cleaning of the hydrogel microspheres: adding butyl acetate 1 to 5 times the volume of the microspheres, stirring and heating with microwave radiation, draining the liquid, and repeating the washing for 1 to 5 times. Add purified water 1 to 5 times the volume of the microspheres, stir and heat with microwave radiation, then drain the liquid, and then repeat the washing for 1 to 5 times. Finally, the water for injection was repeatedly washed for 1 to 5 times, and the obtained polyvinyl alcohol embolization microspheres were stored in normal saline. The high-purity polyvinyl alcohol embolic microspheres obtained by this process can be used not only as embolization agents but also as drug-carrying carriers of cationic drugs to obtain drug-machine-combined drug-loading embolic microspheres.
优选的,所述的聚乙烯醇为优先选择栓塞微球主链上具有1,3-二醇结构的。Preferably, the polyvinyl alcohol preferably has a 1,3-diol structure on the main chain of the embolization microspheres.
优选的,所述的聚乙烯醇聚合度范围在1700~2400,醇解度范围在50~99;优先选择聚合度为1700,水解度为88。Preferably, the degree of polymerization of polyvinyl alcohol ranges from 1700 to 2400, and the degree of alcoholysis ranges from 50 to 99; preferably, the degree of polymerization is 1700 and the degree of hydrolysis is 88.
优选的,所述的N-丙烯酰胺乙醛二甲基缩醛与聚乙烯醇的重量比例优先选择为0.1~2:1;Preferably, the weight ratio of N-acrylamide acetaldehyde dimethyl acetal to polyvinyl alcohol is preferably 0.1-2:1;
所述的2-丙烯酰胺-2-甲基丙磺酸钠与聚乙烯醇的重量比例优先选择为0.1~2:1;The weight ratio of the sodium 2-acrylamide-2-methylpropanesulfonate to polyvinyl alcohol is preferably 0.1-2:1;
所述的过硫酸钾与聚乙烯醇的重量比例优先选择为0.1~2:1。The weight ratio of potassium persulfate to polyvinyl alcohol is preferably 0.1-2:1.
优选的,所述的醋酸丁酸纤维素与乙酸丁酯的重量比例优先选择为0.01~0.1:1。Preferably, the weight ratio of cellulose acetate butyrate to butyl acetate is preferably 0.01-0.1:1.
优选的,所述的四甲基乙二胺与聚乙烯醇的重量比例优先选择为0.1~2:1。Preferably, the weight ratio of tetramethylethylenediamine to polyvinyl alcohol is preferably 0.1-2:1.
优选的,所述的交联固化反应微波辐射频率在2000-3000赫兹,温度控制在50~90℃。Preferably, the microwave radiation frequency of the cross-linking curing reaction is 2000-3000 Hz, and the temperature is controlled at 50-90°C.
本发明还提供了一种制备高纯度聚乙烯醇栓塞微球的反应装置,其包含机架、水相釜、油相釜、半自动控制系统、可控变频微波装置、驱动电机、搅拌组件、进排液管路组件;The present invention also provides a reaction device for preparing high-purity polyvinyl alcohol embolism microspheres, which includes a frame, a water phase kettle, an oil phase kettle, a semi-automatic control system, a controllable frequency conversion microwave device, a driving motor, a stirring component, a Drain line components;
所述油相釜在所述机架上,包括设置有进料口的釜盖、釜体、设置有过滤网的下釜盖;The oil phase kettle is on the frame, including a kettle cover provided with a feed inlet, a kettle body, and a lower kettle cover provided with a filter screen;
所述水相釜和油相釜设置管路连接,由水相釜通过动力装置向油相釜输送水相溶液;The water phase kettle and the oil phase kettle are connected by pipelines, and the water phase kettle is transported to the oil phase solution through the power device;
所述半自动控制系统包含进液控制、排液控制、电机搅拌控制、微波波长及启动控制。The semi-automatic control system includes liquid inlet control, liquid discharge control, motor stirring control, microwave wavelength and start control.
其中所述进排液管路组件包含动力输送装置。所述动力输送装置为非电力动力,包含气动力装置或负压动力装置以及电磁控制开关。Wherein the liquid inlet and outlet pipeline assembly includes a power delivery device. The power transmission device is non-electric power, including pneumatic power device or negative pressure power device and electromagnetic control switch.
与现有技术相比,本发明的有益技术效果:本申请中采用微波技术制备聚乙烯醇栓塞微球的优势有:(1)有利于制备形成均一的悬浮液或乳液,从而能有效控制微球的粒径大小和粒径分布;(2)提高交联反应效率;(3)微球制备过程中使用到的相稳定剂和其它助剂会吸附在微球的孔径中,通过微波能高效对吸附残留物的清洗,从而提高产品的纯度,保证其安全性。Compared with the prior art, the beneficial technical effects of the present invention: the advantages of using microwave technology to prepare polyvinyl alcohol embolism microspheres in this application are: (1) it is beneficial to prepare and form a uniform suspension or emulsion, thereby effectively controlling microspheres. The particle size and particle size distribution of the ball; (2) Improve the efficiency of the crosslinking reaction; (3) The phase stabilizer and other additives used in the preparation of the microsphere will be adsorbed in the pore size of the microsphere, and the microwave energy can be efficiently Cleaning of the adsorption residue, thereby improving the purity of the product and ensuring its safety.
附图说明Description of drawings
下面结合附图说明对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1为本发明制备高纯度聚乙烯醇栓塞微球的反应装置示意图。Fig. 1 is a schematic diagram of a reaction device for preparing high-purity polyvinyl alcohol embolic microspheres according to the present invention.
具体实施方式Detailed ways
本实施例中公开了制备粒径可控高纯度聚乙烯醇栓塞微球的方法,其特征在于:包括以下步骤:This example discloses a method for preparing high-purity polyvinyl alcohol embolic microspheres with controllable particle size, which is characterized in that it includes the following steps:
S1:溶解聚乙烯醇S1: Dissolving polyvinyl alcohol
向盛有纯化水的水相釜中加入聚乙烯醇;开启水相釜的内置搅拌机构,同时将所述水相釜内溶液加热至90~98℃,并搅拌溶液溶解;待水相釜内聚乙烯醇完全溶解后,将釜内溶液降温至20~30℃;Add polyvinyl alcohol into the water phase kettle filled with purified water; turn on the built-in stirring mechanism of the water phase kettle, and heat the solution in the water phase kettle to 90-98°C at the same time, and stir the solution to dissolve; wait in the water phase kettle After the polyvinyl alcohol is completely dissolved, cool down the solution in the kettle to 20-30°C;
S2:功能化反应S2: Functionalization reaction
向装有步骤S1溶液的水相釜内加入N-丙烯酰胺乙醛二甲基缩醛,然后加入盐酸调节釜内溶液的pH值至1~2;接着进行搅拌反应1~6小时后,再向水相釜内加入氢氧化钠溶液调节其pH值至中性;Add N-acrylamide acetaldehyde dimethyl acetal to the water phase tank equipped with the solution of step S1, then add hydrochloric acid to adjust the pH value of the solution in the tank to 1-2; then carry out stirring reaction for 1-6 hours, then Add sodium hydroxide solution to the water phase kettle to adjust its pH value to neutral;
S3:水相溶液配制S3: Preparation of aqueous phase solution
将2-丙烯酰胺-2-甲基丙磺酸钠、过硫酸钾依次加入步骤S2的水相釜中,并搅拌至完全溶解;Add sodium 2-acrylamide-2-methylpropanesulfonate and potassium persulfate into the water phase kettle in step S2 in sequence, and stir until completely dissolved;
S4:油相溶液配制S4: Preparation of oil phase solution
将乙酸丁酯、醋酸丁酸纤维素加入油相釜中,并搅拌至醋酸丁酸纤维素完全溶解于乙酸丁酯中,同时加热至50~70℃;Add butyl acetate and cellulose acetate butyrate to the oil phase kettle, and stir until the cellulose acetate butyrate is completely dissolved in butyl acetate, while heating to 50-70°C;
S5:交联成球反应S5: Cross-linking sphere reaction
将装有步骤S3溶液的水相釜配制完成的水相溶液通过输送装置转移至装有配制完成的油相溶液中,利用搅拌桨强剪切力将水相溶液和油相溶液形成稳定悬浮液。加入四甲基乙二胺使水相发生自由基聚合反应,同时启动间歇式微波维持温度在50~70℃,待搅拌反应1~6小时使水相液滴快速固化,然后关闭微波发生装置,自然固化1~6小时,使得固化反应完成。将反应液排出釜体,收集釜体内的微球即可得到聚乙烯醇水凝胶微球粗品;Transfer the prepared water phase solution in the water phase tank containing the solution of step S3 to the prepared oil phase solution through the conveying device, and use the strong shear force of the stirring paddle to form the water phase solution and the oil phase solution into a stable suspension . Add tetramethylethylenediamine to make the water phase undergo free radical polymerization, and start the intermittent microwave at the same time to maintain the temperature at 50-70°C, wait for 1-6 hours to make the water phase droplets solidify quickly, and then turn off the microwave generating device. Natural curing takes 1-6 hours to complete the curing reaction. The reaction solution is discharged from the kettle body, and the microspheres in the kettle body are collected to obtain the crude product of polyvinyl alcohol hydrogel microspheres;
S6:水凝胶微球清洗S6: Washing of hydrogel microspheres
加入1~5倍于聚乙烯醇水凝胶微球体积的乙酸丁酯,进行搅拌及微波辐射加热后排掉液体,再重复上述清洗1~5次;Add butyl acetate 1 to 5 times the volume of polyvinyl alcohol hydrogel microspheres, drain the liquid after stirring and heating with microwave radiation, and repeat the above cleaning for 1 to 5 times;
加入1~5倍微球体积的纯化水,进行搅拌及微波辐射加热后排掉液体,再上述重复清洗1~5次;Add purified water of 1 to 5 times the volume of the microspheres, stir and heat with microwave radiation, drain the liquid, and repeat the above cleaning for 1 to 5 times;
最后用注射用水重复清洗1~5次,得到聚乙烯醇栓塞微球保存于生理盐水中。Finally, the water for injection was repeatedly washed for 1 to 5 times, and the obtained polyvinyl alcohol embolization microspheres were stored in normal saline.
其中所述聚乙烯醇包括栓塞微球主链上具有1,2-二醇结构或1,3-二醇结构。Wherein the polyvinyl alcohol includes 1,2-diol structure or 1,3-diol structure on the main chain of embolization microspheres.
所述的聚乙烯醇聚合度范围在1700~2400,醇解度范围在50~99。The degree of polymerization of the polyvinyl alcohol ranges from 1700 to 2400, and the degree of alcoholysis ranges from 50 to 99.
所述N-丙烯酰胺乙醛二甲基缩醛与聚乙烯醇的重量比例优先选择为0.1~2:1;所述2-丙烯酰胺-2-甲基丙磺酸钠与聚乙烯醇的重量比例优先选择为0.1~2:1;所述过硫酸钾与聚乙烯醇的重量比例优先选择为0.1~2:1。The weight ratio of N-acrylamide acetaldehyde dimethyl acetal to polyvinyl alcohol is preferably 0.1-2:1; the weight ratio of 2-acrylamide-2-methylpropanesulfonate sodium to polyvinyl alcohol The ratio is preferably selected to be 0.1-2:1; the weight ratio of the potassium persulfate to polyvinyl alcohol is preferably selected to be 0.1-2:1.
本实施例中,所述醋酸丁酸纤维素与乙酸丁酯的重量比例优先选择为0.01~0.1:1。In this embodiment, the weight ratio of the cellulose acetate butyrate to butyl acetate is preferably selected to be 0.01˜0.1:1.
所述四甲基乙二胺与聚乙烯醇的重量比例优先选择为0.1~2:1。The weight ratio of tetramethylethylenediamine to polyvinyl alcohol is preferably 0.1-2:1.
所述交联固化反应微波辐射频率在2000-3000赫兹,其中温度控制在50~90℃。The microwave radiation frequency of the cross-linking curing reaction is 2000-3000 Hz, and the temperature is controlled at 50-90°C.
如图1所示,本发明还公开了一种制备高纯度聚乙烯醇栓塞微球的反应装置,其包括水相釜和油相釜;As shown in Figure 1, the present invention also discloses a reaction device for preparing high-purity polyvinyl alcohol embolism microspheres, which includes a water phase kettle and an oil phase kettle;
其中所述水相釜与所述油相釜之间通过输送管路连通,并在该输送管路上安装有输送泵,水相釜通过动力装置向油相釜输送水相溶液;其中在所述水相釜内和所述油相釜内分别设置有搅拌组件;Wherein said water phase kettle is communicated with said oil phase kettle through a delivery pipeline, and a delivery pump is installed on the delivery pipeline, and the water phase kettle transports the water phase solution to the oil phase kettle through a power device; wherein in said Stirring components are respectively arranged in the water phase kettle and the oil phase kettle;
所述水相釜通过进液管路组件和动力装置输送原料,并在进液管路上安装有电磁阀;所述油相釜通过机架安装在微波装置内,其中油相釜绝大部分处于微波发生器的腔体中,其通过进液管路组件和动力装置输送原料,并在进液管路上安装有电磁阀;The water phase kettle transports raw materials through the liquid inlet pipeline assembly and the power unit, and a solenoid valve is installed on the liquid inlet pipeline; the oil phase kettle is installed in the microwave device through the frame, and most of the oil phase kettle is in the In the cavity of the microwave generator, raw materials are conveyed through the liquid inlet pipeline assembly and the power unit, and a solenoid valve is installed on the liquid inlet pipeline;
上述电磁阀、动力装置、输送泵、微波装置、以及搅拌组件均通过控制系统调节控制。The above-mentioned electromagnetic valve, power unit, delivery pump, microwave unit, and stirring assembly are all regulated and controlled by the control system.
其中具体地,所述油相釜在所述机架上,其包括安装有进料口的釜盖、釜体、安装有过滤网的下釜盖。Specifically, the oil phase kettle is on the frame, which includes a kettle cover with a feed inlet, a kettle body, and a lower kettle cover with a filter screen.
其中具体地,所述动力输送装置为非电力动力,其包含气动力装置或负压动力装置以及电磁控制开关。Specifically, the power transmission device is non-electric power, which includes a pneumatic power device or a negative pressure power device and an electromagnetic control switch.
实施实例1Implementation example 1
聚乙烯醇溶解:向盛有纯化水的水相釜中加入聚乙烯醇,开启水相釜的搅拌,加热升温至95℃,维持温度95℃搅拌溶液完全透明无可见固体颗粒。Polyvinyl alcohol dissolution: Add polyvinyl alcohol into the water phase kettle filled with purified water, start the stirring of the water phase kettle, heat up to 95°C, keep the temperature at 95°C and stir the solution to be completely transparent without visible solid particles.
功能化反应:通入循环冷媒将釜内溶液降温至25℃,向反应装置内加入N-丙烯酰胺乙醛二甲基缩醛,再加入盐酸调节pH值至1~2,搅拌反应6小时。向反应釜加入氢氧化钠溶液将溶液pH值调节至6~8,终止反应。Functionalization reaction: Cool the solution in the kettle to 25°C by introducing circulating refrigerant, add N-acrylamide acetaldehyde dimethyl acetal to the reaction device, then add hydrochloric acid to adjust the pH value to 1-2, and stir for 6 hours. Add sodium hydroxide solution to the reaction kettle to adjust the pH value of the solution to 6-8 to terminate the reaction.
水相溶液配制:将2-丙烯酰胺-2-甲基丙磺酸钠、过硫酸钾依次加入水相釜中,搅拌至完全溶解。Preparation of aqueous phase solution: Add sodium 2-acrylamide-2-methylpropanesulfonate and potassium persulfate into the aqueous phase kettle in sequence, and stir until completely dissolved.
油相溶液配制:将乙酸丁酯、醋酸丁酸纤维素加入油相釜中,搅拌至醋酸丁酸纤维素完全溶解于乙酸丁酯中,加热至55℃。Oil phase solution preparation: Add butyl acetate and cellulose acetate butyrate into the oil phase kettle, stir until the cellulose acetate butyrate is completely dissolved in butyl acetate, and heat to 55°C.
交联成球反应:将水相釜配制完成的水相溶液通过气动装置转移至装有配制完成的油相溶液中,利用搅拌桨强剪切力将水相溶液和油相溶液形成稳定悬浮液,降低搅拌速度,水相无凝聚和分层现象。向油相釜中加入四甲基乙二胺使水相发生自由基聚合反应,同时启动间歇式微波维持温度在55℃,搅拌反应6小时使水相液滴快速固化,然后关闭微波,自然固化1小时,固化反应完成。将反应液排出釜体,收集釜体内的微球即可得到聚乙烯醇水凝胶微球粗品。Cross-linking ball reaction: the water phase solution prepared in the water phase tank is transferred to the prepared oil phase solution through a pneumatic device, and the water phase solution and the oil phase solution are formed into a stable suspension by the strong shear force of the stirring paddle , reduce the stirring speed, the water phase has no coagulation and stratification. Add tetramethylethylenediamine to the oil phase kettle to make the water phase undergo free radical polymerization, and start the intermittent microwave at the same time to maintain the temperature at 55°C, stir the reaction for 6 hours to make the water phase droplets solidify quickly, then turn off the microwave, and naturally solidify After 1 hour, the curing reaction is complete. The reaction solution is discharged from the kettle body, and the microspheres in the kettle body are collected to obtain the crude polyvinyl alcohol hydrogel microspheres.
水凝胶微球清洗:加入2倍微球体积的乙酸丁酯,开启油相釜搅拌,启动微波对油相釜溶液进行辐射加热3分钟,然后排掉液体,重复清洗2次。加入5倍微球体积的纯化水,开启油相釜搅拌,启动微波对油相釜溶液进行辐射加热3分钟,然后排掉液体,再重复清洗2次。最后用注射用水重复清洗2次,得到聚乙烯醇栓塞微球保存于生理盐水中。Cleaning of hydrogel microspheres: Add butyl acetate twice the volume of the microspheres, turn on the oil phase kettle to stir, start the microwave to radiate and heat the oil phase kettle solution for 3 minutes, then drain the liquid, and repeat the cleaning twice. Add purified water 5 times the volume of the microspheres, turn on the oil phase kettle to stir, start the microwave to radiate and heat the oil phase kettle solution for 3 minutes, then drain the liquid, and repeat the cleaning 2 times. Finally, the water for injection was repeatedly washed twice, and the obtained polyvinyl alcohol embolization microspheres were stored in normal saline.
其他栓塞微球实施实例Other examples of embolization microspheres
实施实例2Implementation example 2
水相溶液配制:向盛有纯化水的水相釜中加入明胶,开启水相釜的搅拌,加热升温至70℃,维持温度70℃搅拌溶液完全透明无可见固体颗粒,通入冷媒降温至15℃。Water phase solution preparation: add gelatin to the water phase kettle filled with purified water, start the stirring of the water phase kettle, heat up to 70°C, keep the temperature at 70°C and stir the solution to be completely transparent without visible solid particles, and then pass in a refrigerant to cool down to 15°C ℃.
油相溶液配制:将液体石蜡、司盘80加入油相釜中,搅拌均匀。Preparation of oil phase solution: Add liquid paraffin and Span 80 into the oil phase kettle and stir evenly.
交联成球反应:将水相釜配制完成的水相溶液通过气动装置转移至装有配制完成的油相溶液中,利用搅拌桨强剪切力将水相溶液和油相溶液形成稳定悬浮液,降低搅拌速度,水相无凝聚和分层现象。向油相釜中加入甲醛使明胶进行交联聚合反应,同时启动间歇式微波维持温度在30℃,搅拌反应1小时使水相液滴快速固化,然后关闭微波,自然固化1小时,固化反应完成。将反应液排出釜体,收集釜体内的微球即可得到明胶海绵水凝胶微球粗品。Cross-linking ball reaction: the water phase solution prepared in the water phase tank is transferred to the prepared oil phase solution through a pneumatic device, and the water phase solution and the oil phase solution are formed into a stable suspension by the strong shear force of the stirring paddle , reduce the stirring speed, the water phase has no coagulation and stratification. Add formaldehyde to the oil phase kettle to make the gelatin undergo cross-linking polymerization reaction. At the same time, start the intermittent microwave to maintain the temperature at 30 ° C. Stir the reaction for 1 hour to make the water phase droplets solidify quickly, then turn off the microwave and let it naturally cure for 1 hour. The curing reaction is complete. . The reaction solution is discharged from the kettle body, and the microspheres in the kettle body are collected to obtain the crude product of gelatin sponge hydrogel microspheres.
水凝胶微球清洗:加入5倍微球体积的2%司盘80水溶液,开启油相釜搅拌,启动微波对油相釜溶液进行辐射加热3分钟,然后排掉液体,重复清洗2次。加入5倍微球体积的纯化水,开启油相釜搅拌,启动微波对油相釜溶液进行辐射加热3分钟,然后排掉液体,复清洗2次。最后用注射用水重复清洗2次,进行干燥后即可得到明胶海绵栓塞微球。Hydrogel microsphere cleaning: add 2% Span 80 aqueous solution 5 times the volume of the microspheres, turn on the oil phase kettle to stir, start the microwave to radiate and heat the oil phase kettle solution for 3 minutes, then drain the liquid, and repeat the cleaning twice. Add purified water 5 times the volume of the microspheres, turn on the oil phase kettle to stir, start the microwave to radiate and heat the oil phase kettle solution for 3 minutes, then drain the liquid, and wash twice. Finally, the gelatin sponge embolization microspheres were obtained after repeated washing twice with water for injection and drying.
聚乙烯醇微球制备化学反应式Chemical Reaction Formula for Preparation of Polyvinyl Alcohol Microspheres
在本发明创造的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "vertical", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.
以上实施例仅是对本发明创造的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above embodiments are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, those skilled in the art may make various modifications and changes to the technical solutions of the present invention. Improvements should all fall within the scope of protection determined by the claims of the present invention.
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