CN115739817A - Cleaning method for line nozzle of energy spectrometer - Google Patents
Cleaning method for line nozzle of energy spectrometer Download PDFInfo
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- CN115739817A CN115739817A CN202211434536.5A CN202211434536A CN115739817A CN 115739817 A CN115739817 A CN 115739817A CN 202211434536 A CN202211434536 A CN 202211434536A CN 115739817 A CN115739817 A CN 115739817A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 193
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000005406 washing Methods 0.000 claims abstract description 110
- 239000007788 liquid Substances 0.000 claims abstract description 62
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 62
- 238000005086 pumping Methods 0.000 claims abstract description 26
- 238000003860 storage Methods 0.000 claims description 3
- 239000003344 environmental pollutant Substances 0.000 abstract description 49
- 231100000719 pollutant Toxicity 0.000 abstract description 49
- 238000001228 spectrum Methods 0.000 abstract description 38
- 238000002425 crystallisation Methods 0.000 abstract description 27
- 230000008025 crystallization Effects 0.000 abstract description 27
- 230000000694 effects Effects 0.000 abstract description 14
- 230000005855 radiation Effects 0.000 abstract description 13
- 238000011109 contamination Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 12
- 230000003749 cleanliness Effects 0.000 description 6
- 238000001514 detection method Methods 0.000 description 6
- 239000013078 crystal Substances 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 235000010585 Ammi visnaga Nutrition 0.000 description 1
- 244000153158 Ammi visnaga Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 230000006872 improvement Effects 0.000 description 1
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- 230000007774 longterm Effects 0.000 description 1
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- 238000004064 recycling Methods 0.000 description 1
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Abstract
The application provides a cleaning method for an energy spectrometer line nozzle. The method comprises the steps of placing an energy spectrometer line nozzle in a nozzle clamping groove of a cleaning cylinder; carrying out ultrasonic water washing treatment on the energy spectrometer line nozzle; and carrying out high-pressure pumping water washing treatment on the energy spectrometer line nozzle. Be located the energy spectrum appearance line nozzle of nozzle draw-in groove, carry out ultrasonic wave washing earlier and handle, through ultrasonic wave radiation, make the microbubble in the inslot washing liquid keep vibrating under the effect of sound wave, thereby destroy the pollutant of energy spectrum appearance line nozzle interior crystallization, cause the fatigue failure of stratum contamination, finally lead to the not hard up of pollutant, later rethread high pressure erodees, the pollutant that will become flexible is washed away from energy spectrum appearance line nozzle, make the pollutant on the energy spectrum appearance line nozzle clear away fast, the cleaning efficiency to the energy spectrum appearance line nozzle has been improved effectively.
Description
Technical Field
The invention relates to the technical field of an energy spectrometer, in particular to a cleaning method for a line nozzle of the energy spectrometer.
Background
With the vigorous development of the printed circuit board industry, the circuit requirements of printed circuit products are more and more precise, the performance requirements on an EDS (Energy Dispersive spectrometer) line are also more and more strict, and the maintenance frequency of the EDS is also continuously increased in order to ensure the stability of the production process of the products. When the EDS line is cleaned and maintained, the groove wall and the nozzle are difficult to clean due to the influence of liquid medicine crystallization, and particularly, the production quality of the EDS line is seriously influenced due to the unclean nozzle.
However, the traditional cleaning method is to remove the nozzle, soak the nozzle with water and then use toothpicks or fine hard objects to dredge the crystals in the nozzle one by one, which can clean the crystals in the nozzle, but the efficiency is very low, the time consumption of personnel is very high, and the maintenance and production time and the control of labor cost of the EDS line are seriously influenced.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a cleaning method for an energy spectrometer line nozzle, which can effectively improve the cleaning efficiency.
The purpose of the invention is realized by the following technical scheme:
a cleaning method for an energy spectrometer wire nozzle is characterized in that an energy spectrometer wire nozzle cleaning device is adopted for cleaning, and the energy spectrometer wire nozzle cleaning device comprises a cleaning cylinder, a cleaning support and a cleaning assembly; the cleaning cylinder is used for containing cleaning liquid; the cleaning bracket is arranged in the cleaning cylinder, and is provided with a nozzle clamping groove for clamping and installing an energy spectrometer wire nozzle; the cleaning assembly comprises an ultrasonic water cleaning piece and a high-pressure pumping water cleaning piece, the ultrasonic water cleaning piece is arranged in the cleaning cylinder and is used for carrying out ultrasonic water cleaning on the energy spectrometer line nozzle, the high-pressure pumping water cleaning piece is communicated with the cleaning cylinder and is used for carrying out high-pressure pumping water cleaning on the energy spectrometer line nozzle;
the cleaning method for the spectrometer wire nozzle comprises the following steps:
placing an energy spectrometer line nozzle in a nozzle clamping groove of a cleaning cylinder;
carrying out ultrasonic water washing treatment on the energy spectrometer line nozzle;
and carrying out high-pressure pumping water washing treatment on the energy spectrometer line nozzle.
In one embodiment, the placing the spectrometer wire nozzle in the nozzle clamping groove of the cleaning cylinder includes: and a plurality of the energy spectrometer wire nozzles are sequentially arranged on the nozzle clamping grooves.
In one embodiment, the ultrasonic water washing treatment of the spectrometer wire nozzle includes: and injecting cleaning liquid with preset volume into the cleaning cylinder.
In one embodiment, the level of the predetermined volume of cleaning fluid is flush with the spectrometer line nozzle.
In one embodiment, the injecting a preset volume of the cleaning liquid into the cleaning cylinder further includes: and starting the ultrasonic water washing piece and carrying out ultrasonic water washing.
In one embodiment, the ultrasonic water washing time is 18 minutes to 22 minutes.
In one embodiment, the high-pressure pumping water washing treatment of the spectrometer wire nozzle further comprises: and opening a circulating water pipe to enable the cleaning liquid in the cleaning cylinder to flow back to the reservoir.
In one embodiment, the high-pressure pumping water washing treatment of the spectrometer wire nozzle comprises: and starting the high-pressure pump washing piece to wash the cleaning liquid in the water storage tank at high pressure through the energy spectrometer line nozzle.
In one embodiment, the high pressure pump water wash has an on time of 4 to 7 minutes.
In one embodiment, the high pressure pump water wash has an on time of 5 minutes.
Compared with the prior art, the invention has at least the following advantages:
be located the energy spectrum appearance line nozzle of nozzle draw-in groove, carry out ultrasonic wave washing earlier and handle, through ultrasonic wave radiation, make the microbubble in the inslot washing liquid keep vibrating under the effect of sound wave, thereby destroy the pollutant of energy spectrum appearance line nozzle interior crystallization, cause the fatigue failure of stratum contamination, finally lead to the not hard up of pollutant, later rethread high pressure erodees, the pollutant that will become flexible is washed away from energy spectrum appearance line nozzle, make the pollutant on the energy spectrum appearance line nozzle clear away fast, the cleaning efficiency to the energy spectrum appearance line nozzle has been improved effectively.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a method diagram of a cleaning method for an energy spectrometer line nozzle in one embodiment.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The invention relates to a cleaning method for an energy spectrometer line nozzle. In one embodiment, the method for cleaning the spectrometer wire nozzle comprises the steps of placing the spectrometer wire nozzle in a nozzle clamping groove of a washing cylinder; carrying out ultrasonic water washing treatment on the energy spectrometer line nozzle; and carrying out high-pressure pumping water washing treatment on the linear nozzle of the energy spectrometer. Be located the energy spectrum line nozzle of nozzle draw-in groove, carry out ultrasonic wave washing earlier and handle, through ultrasonic wave radiation, make the microbubble in the inslot washing liquid keep vibrating under the effect of sound wave, thereby destroy the pollutant of the interior crystallization of energy spectrum line nozzle, arouse the fatigue failure of contaminated layer, finally lead to the not hard up of pollutant, later rethread high pressure erodees, the pollutant that will become flexible is washed down from energy spectrum line nozzle, make the pollutant on the energy spectrum line nozzle clear away fast, the cleaning efficiency to the energy spectrum line nozzle has been improved effectively.
Please refer to fig. 1, which is a flowchart illustrating a method for cleaning a spectrometer wire nozzle according to an embodiment of the present invention. The cleaning method for the spectrometer wire nozzle comprises part or all of the following steps.
S100: and placing the spectrometer line nozzle in a nozzle clamping groove of the cleaning cylinder.
In this embodiment, the spectrometer line nozzle is a nozzle on a detection line of the spectrometer, and is used for detecting a board forming condition of a circuit board, that is, a surface integrity condition of the circuit board in a manufacturing process. The energy spectrometer line nozzle leads to because the circuit board is aimed at often there is the crystallization pollutant attached to in the energy spectrometer line nozzle, will energy spectrometer line nozzle place in the nozzle draw-in groove, in order to right the clearance of energy spectrometer line nozzle carry out crystallization pollutant. The nozzle clamping groove is of a hollow structure at the bottom, the energy spectrometer line nozzle is clamped in the nozzle clamping groove, specifically, the part of the energy spectrometer line nozzle is contained in the nozzle clamping groove, the energy spectrometer line nozzle is convenient to clean by means of cleaning liquid in the cleaning cylinder, and therefore the energy spectrometer line nozzle is convenient to clean in all directions, and cleanliness and cleaning efficiency of the energy spectrometer line nozzle are improved.
S200: and carrying out ultrasonic water washing treatment on the energy spectrometer line nozzle.
In this embodiment, the spectrometer line nozzle is a nozzle on a detection line of the spectrometer, and is used for detecting a board forming condition of a circuit board, that is, a surface integrity condition of the circuit board in a manufacturing process. The energy spectrometer line nozzle leads to because the circuit board is aimed at often there is the crystallization pollutant attached to in the energy spectrometer line nozzle, will energy spectrometer line nozzle place in the nozzle draw-in groove, in order to right the clearance of energy spectrometer line nozzle carry out crystallization pollutant. The nozzle clamping groove is of a hollow structure at the bottom, the energy spectrometer line nozzle is clamped in the nozzle clamping groove, specifically, the part of the energy spectrometer line nozzle is contained in the nozzle clamping groove, the energy spectrometer line nozzle is convenient to clean by means of cleaning liquid in the cleaning cylinder, and therefore the energy spectrometer line nozzle is convenient to clean in all directions, and cleanliness and cleaning efficiency of the energy spectrometer line nozzle are improved. Like this energy spectrometer line nozzle place in back in the nozzle draw-in groove, energy spectrometer line nozzle dip-dye in wash the jar, in the washing liquid through ultrasonic radiation in wasing the jar, receive ultrasonic wave radiation, make the microbubble in the liquid in the nozzle draw-in groove keep vibrating under the effect of sound wave to destroy the pollutant of crystallization in the energy spectrometer line nozzle, arouse the fatigue destruction of contaminated layer, finally lead to peeling off or not hard up of pollutant, it is subsequent right to be convenient for energy spectrometer line nozzle's quick washing.
S300: and carrying out high-pressure pumping water washing treatment on the linear nozzle of the energy spectrometer.
In this embodiment, the energy spectrometer line spray is performed before the high-pressure pump water washing treatment, and the ultrasonic water washing treatment is performed first, and the energy spectrometer line nozzle is a nozzle on a detection line of an energy spectrometer and is used for detecting the board forming condition of a circuit board, namely the complete surface condition of the circuit board in the manufacturing process. The energy spectrometer line nozzle leads to because the circuit board is aimed at often there is the crystallization pollutant attached to in the energy spectrometer line nozzle, will energy spectrometer line nozzle place in the nozzle draw-in groove, in order to right the clearance of energy spectrometer line nozzle carry out crystallization pollutant. The nozzle clamping groove is of a hollow structure at the bottom, the energy spectrometer line nozzle is clamped in the nozzle clamping groove, specifically, the part of the energy spectrometer line nozzle is contained in the nozzle clamping groove, the energy spectrometer line nozzle is convenient to clean by means of cleaning liquid in the cleaning cylinder, and therefore the energy spectrometer line nozzle is convenient to clean in all directions, and cleanliness and cleaning efficiency of the energy spectrometer line nozzle are improved. The energy spectrometer line nozzle place in back in the nozzle draw-in groove, energy spectrometer line nozzle dip-dye in wash the jar, in the washing liquid through ultrasonic radiation in the washing jar, receive ultrasonic wave radiation, make the microbubble in the interior liquid of nozzle draw-in groove keep vibrating under the effect of sound wave to destroy the pollutant of crystallization in the energy spectrometer line nozzle, arouse the fatigue destruction of contaminated layer, finally lead to peeling off or not hard up of pollutant. Like this, this moment the crystallization pollutant on the energy spectrometer line nozzle is in not hard up state, and easy peel state is under the effect of high-pressure rivers, can more swiftly with crystallization pollutant on the energy spectrometer line nozzle washs, along with rivers wash down together, has improved effectively to the clean efficiency of energy spectrometer line nozzle.
In the above-mentioned embodiment, be located the energy spectrum appearance line nozzle of nozzle draw-in groove, ultrasonic wave washing processing is carried out earlier, radiation through ultrasonic wave, make the microbubble in the inslot washing liquid keep vibrating under the effect of sound wave, thereby destroy the pollutant of crystallization in the energy spectrum appearance line nozzle, arouse the fatigue failure of stratum contamination, finally lead to the not hard up of pollutant, later rethread high pressure erodees, the pollutant that will become flexible is washed down from the energy spectrum appearance line nozzle, make the pollutant on the energy spectrum appearance line nozzle clear away fast, the cleaning efficiency to the energy spectrum appearance line nozzle has been improved effectively.
In one embodiment, the placing the spectrometer wire nozzle in the nozzle clamping groove of the cleaning cylinder comprises: and a plurality of the energy spectrometer wire nozzles are sequentially arranged on the nozzle clamping grooves. In this embodiment, the spectrometer line nozzle is a nozzle on the detection line of the spectrometer, and is used for detecting the board forming condition of the circuit board, namely, the complete surface condition of the circuit board in the manufacturing process. The energy spectrometer line nozzle is usually aligned to a circuit board, so that crystallization pollutants are attached to the interior of the energy spectrometer line nozzle, and the energy spectrometer line nozzle is placed in the nozzle clamping groove to be cleaned of the crystallization pollutants. The nozzle clamping groove is of a hollow structure at the bottom, the energy spectrometer line nozzles are clamped in the nozzle clamping groove, and are uniformly distributed in the nozzle clamping groove, so that the energy spectrometer line nozzles are convenient to clean by means of cleaning liquid in the cleaning cylinder, the energy spectrometer line nozzles are convenient to clean in all directions, and the energy spectrometer line nozzles can be cleaned simultaneously, so that the cleanliness and the cleaning efficiency of the energy spectrometer line nozzles are improved.
In one embodiment, the ultrasonic water washing treatment of the spectrometer wire nozzle includes: and injecting cleaning liquid with preset volume into the cleaning cylinder. In this embodiment, the cleaning cylinder is used for containing the spectrometer line nozzle, and the cleaning cylinder is also used for containing a cleaning solution, and the cleaning solution is used for cleaning the spectrometer line nozzle. Before the energy spectrometer line nozzle is cleaned, cleaning liquid with a preset volume is injected into the cleaning cylinder, so that the cleaning cylinder is filled with the cleaning liquid, and the energy spectrometer line nozzle is conveniently subjected to ultrasonic washing in the follow-up process.
Further, the liquid level of the cleaning liquid with the preset capacity is flush with the energy spectrometer line nozzle, the liquid volume amount of the cleaning liquid is equal to the cleaning amount required by the energy spectrometer line nozzle, specifically, the liquid level height of the cleaning liquid in the cleaning cylinder is equal to the height of the energy spectrometer line nozzle, namely, the cleaning liquid in the cleaning cylinder just passes through the energy spectrometer line nozzle, so that the cleaning of all positions of the energy spectrometer line nozzle is facilitated, and the cleaning degree of the energy spectrometer line nozzle is improved.
Still further, the injecting a cleaning liquid of a preset volume into the cleaning cylinder further includes: and starting the ultrasonic water washing piece and carrying out ultrasonic water washing. In this embodiment, after the washing jar is filled with washing liquid, the washing liquid will the energy spectrometer line nozzle submerges, makes the washing liquid will the all-round cover of energy spectrometer line nozzle makes all the positions of energy spectrometer line nozzle all adhere to there is the washing liquid. Ultrasonic wave washing piece is located wash in the jar the washing liquid pours into and accomplishes the back, opens ultrasonic wave washing piece, in order to washing liquid radiation ultrasonic wave, with the help of ultrasonic wave vibration, makes microbubble in the liquid keeps vibrating under the effect of sound wave in the nozzle draw-in groove to destroy the interior crystallized pollutant of nozzle, arouse the fatigue failure of contaminated layer, finally lead to peeling off or not hard up of pollutant, be convenient for right the washing of energy spectrometer line nozzle. In another embodiment, the ultrasonic water washing time is 18 to 22 minutes, specifically, 20 minutes.
In one embodiment, the high-pressure pumping water washing treatment of the spectrometer wire nozzle further comprises: and opening a circulating water pipe to enable the cleaning liquid in the cleaning cylinder to flow back to the reservoir. In this embodiment, the energy spectrometer line spray is performed before the high-pressure pump water washing treatment, and the ultrasonic water washing treatment is performed first, and the energy spectrometer line nozzle is a nozzle on a detection line of an energy spectrometer and is used for detecting the board forming condition of a circuit board, namely the complete surface condition of the circuit board in the manufacturing process. The energy spectrometer line nozzle leads to because the circuit board is aimed at often there is the crystallization pollutant attached to in the energy spectrometer line nozzle, will energy spectrometer line nozzle place in the nozzle draw-in groove, in order to right the clearance of energy spectrometer line nozzle carry out crystallization pollutant. The nozzle clamping groove is of a hollow structure at the bottom, the energy spectrometer line nozzle is clamped in the nozzle clamping groove, specifically, the part of the energy spectrometer line nozzle is contained in the nozzle clamping groove, the energy spectrometer line nozzle is convenient to clean by means of cleaning liquid in the cleaning cylinder, and therefore the energy spectrometer line nozzle is convenient to clean in all directions, and cleanliness and cleaning efficiency of the energy spectrometer line nozzle are improved. The energy spectrometer line nozzle place in back in the nozzle draw-in groove, energy spectrometer line nozzle dip-dye in wash the jar, in the washing liquid through ultrasonic radiation in the washing jar, receive ultrasonic wave radiation, make the microbubble in the interior liquid of nozzle draw-in groove keep vibrating under the effect of sound wave to destroy the pollutant of crystallization in the energy spectrometer line nozzle, arouse the fatigue destruction of contaminated layer, finally lead to peeling off or not hard up of pollutant. At this moment the crystallization pollutant on the energy spectrometer line nozzle is in not hard up state, and the state of easily peeling off promptly under the effect of high-pressure rivers, can more swiftly with crystallization pollutant on the energy spectrometer line nozzle washs, along with rivers wash down together, has improved effectively right the clean efficiency of energy spectrometer line nozzle. Like this, open circulating pipe, make the washing jar with the cistern intercommunication under the high-pressure water supply effect of high-pressure pumping washing piece, realize the recycling of washing liquid, not only do the high-pressure cleaning of energy spectrometer line nozzle provides water pressure, can also be to washing liquid reuse.
Further, the high-pressure pumping water washing treatment of the spectrometer line nozzle comprises: and starting the high-pressure pump washing piece to wash the cleaning liquid in the water storage tank with high pressure to the spectrometer line nozzle. In this embodiment, the energy spectrometer line spray is performed before the high-pressure pump water washing treatment, and the ultrasonic water washing treatment is performed first, and the energy spectrometer line nozzle is a nozzle on a detection line of an energy spectrometer and is used for detecting the board forming condition of a circuit board, namely the complete surface condition of the circuit board in the manufacturing process. The energy spectrometer line nozzle is usually aligned to a circuit board, so that crystallization pollutants are attached to the interior of the energy spectrometer line nozzle, and the energy spectrometer line nozzle is placed in the nozzle clamping groove to be cleaned of the crystallization pollutants. The nozzle clamping groove is of a hollow structure at the bottom, the energy spectrometer line nozzle is clamped in the nozzle clamping groove, specifically, the part of the energy spectrometer line nozzle is contained in the nozzle clamping groove, the energy spectrometer line nozzle is convenient to clean by means of cleaning liquid in the cleaning cylinder, and therefore the energy spectrometer line nozzle is convenient to clean in all directions, and cleanliness and cleaning efficiency of the energy spectrometer line nozzle are improved. Energy spectrum line nozzle place in back in the nozzle draw-in groove, energy spectrum line nozzle dip dye in wash the jar, receive ultrasonic wave radiation in the washing liquid in wasing the jar, make the microbubble in the liquid in the nozzle draw-in groove keep vibrating under the effect of sound wave to destroy the pollutant of crystallization in the energy spectrum line nozzle, arouse the fatigue failure on contaminated layer, finally lead to peeling off or not hard up of pollutant. At the moment, the crystal pollutants on the nozzle of the energy spectrometer line are in a loose state, namely in an easy-to-peel state, and can be washed more quickly under the action of high-pressure water flow, and the crystal pollutants on the nozzle of the energy spectrometer line are washed away along with the water flow, so that the cleaning efficiency of the nozzle of the energy spectrometer line is effectively improved. Open circulating pipe, make the washing jar with the cistern intercommunication under the high-pressure water supply effect of high-pressure pumping washing piece, realize the recycle of washing liquid, not only for the high-pressure cleaning of energy spectrometer line nozzle provides water pressure, can also be to washing liquid reuse. Like this, this moment high-pressure pump washing piece provides the kinetic energy that the washing liquid flows, and right the washing liquid pressurizes, makes right the energy spectrum appearance line nozzle carries out abluent washing liquid and is high-pressure liquid, thereby makes the energy spectrum appearance line nozzle carries out high-pressure cleaning, under the washing away of high-pressure liquid, the crystallization pollutant that is in the easy peel-off state on the energy spectrum appearance line nozzle is clear away fast, and further the improvement is right the cleaning efficiency of energy spectrum appearance line nozzle. In another embodiment, the high pressure pump water wash has an on time of 4 to 7 minutes, in particular 5 minutes.
It can be understood that the spectrometer line nozzle is put in the nozzle clamping groove, the nozzle clamping groove is located wash on the support, wash the support the nozzle clamping groove with the spectrometer nozzle phase-match, it still has flexible function to wash the support, in order to adjust the opening size of nozzle clamping groove is convenient for with the spectrometer nozzle is acceptd completely, thereby is convenient for follow-up right the washing of spectrometer nozzle. However, when the spectrometer nozzle is placed on the cleaning support, the ultrasonic wave washer and the high-pressure pumping washer clean the spectrometer nozzle, but the spectrometer nozzle is still easy to shake, which is limited by the structural characteristics of the spectrometer nozzle, that is, the spectrometer nozzle has a small self weight and cannot be stabilized. Although the cleaning support is provided with corresponding positioning columns, the positions of the positioning columns are changed along with the expansion and contraction of the cleaning support, so that the spectrometer nozzle cannot be accurately aligned, and the loosening of the spectrometer nozzle is more easily caused.
In order to facilitate the rapid and fixed placement of the energy spectrometer nozzle, the ultrasonic water washing treatment is carried out on the energy spectrometer line nozzle, and the method also comprises the following steps:
acquiring the positioning distance of the cleaning bracket;
detecting whether the positioning distance is matched with a preset distance;
and when the positioning distance is not matched with the preset distance, sending an amplitude adding signal to cleaning control equipment so as to continuously increase the area amplitude of the nozzle clamping groove of the cleaning support.
In this embodiment, the positioning distance is a distance between two adjacent positioning pillars on the cleaning support, that is, the positioning distance is a position of the positioning pillar on the cleaning support, where the energy spectrometer nozzle is installed in a positioned manner, that is, the positioning distance corresponds to a distance between the positioning pillars on the cleaning support. And the positioning column on the cleaning support corresponds to the positioning hole on the spectrometer nozzle and is used for fixing the spectrometer nozzle on the cleaning support. The preset distance is a standard positioning distance, specifically, the preset distance is a hole distance between two adjacent positioning holes of the energy spectrometer nozzle, and the preset distance is used for judging a relative position between two adjacent positioning columns on the cleaning support. The positioning distance is not matched with the preset distance, which indicates that the distance between the positioning posts on the cleaning support is not equal to the hole distance between the positioning holes on the energy spectrometer nozzle, that is, the cleaning support is not extended to a specified position, that is, the positioning posts on the cleaning support are not moved to the position corresponding to the positioning holes. Wherein, the motion mode of the reference column of washing support is the extension mode, places before washing the support at the energy spectrum appearance nozzle promptly, and the reference column is in initial position, and when the energy spectrum appearance nozzle was placed to needs, the reference column progressively extends to the position that corresponds with the locating hole, and washs at the energy spectrum appearance nozzle and accomplishes the back, can the spectrometer nozzle take off the back, washing support resets, and the reference column is retracted to initial position to in the washing of follow-up energy spectrum appearance nozzle. Therefore, when the positioning column does not move to the position corresponding to the positioning hole, the cleaning support continues to work by sending an amplitude signal to the cleaning control equipment, so that the positioning column continues to extend, the area breadth of the nozzle clamping groove of the cleaning support is increased continuously, the positioning column can be moved to correspond to the positioning hole in the energy spectrometer nozzle, and the alignment and installation efficiency of the energy spectrometer nozzle and the cleaning support is improved. In another embodiment, the opening of the nozzle clamping groove of the cleaning bracket is changed by a transverse adjuster and a longitudinal adjuster, that is, the spectrometer wire nozzle cleaning device further comprises a transverse adjuster and a longitudinal adjuster which are connected with the cleaning bracket, the transverse adjuster is used for adjusting the width of the nozzle clamping groove, and the longitudinal adjuster is used for adjusting the length of the nozzle clamping groove.
Further, the step of detecting whether the positioning distance is matched with a preset distance further comprises the following steps:
when the positioning distance is matched with the preset distance, carrying out correction processing on the positioning distance to obtain a sine angle of the positioning column;
detecting whether the sine angle of the positioning column is equal to a preset sine angle or not;
and when the sine angle of the positioning column is not equal to the preset sine angle, sending a cleaning alarm signal to the cleaning control equipment.
In this embodiment, the positioning distance is matched with the preset distance, which indicates that the distance between the positioning posts on the cleaning support is equal to the hole distance between the positioning holes on the energy spectrometer nozzle, that is, indicates that the cleaning support extends to a specific position, that is, the positioning posts on the cleaning support move to positions corresponding to the positioning holes. However, the positions of the positioning columns on the cleaning support can have elongation offset, namely the straight line of two adjacent positioning columns is not parallel to the inner wall of the cleaning cylinder any longer. At the moment, sine angles are acquired for the positioning distances, and based on the distances between the positioning distances and the inner walls of the cleaning cylinders, specifically, the distances between two positioning columns parallel to the inner walls of the cleaning cylinders and the distance difference between the two positioning columns and the inner walls of the cleaning cylinders, the offset angles of the positioning columns, namely, the sine angles of the positioning columns are determined according to the two numerical values. It is standard reference column sinusoidal angle to predetermine sinusoidal angle, reference column sinusoidal angle with predetermine sinusoidal angle inequality, has shown the reference column on the washing support takes place the extension skew, has promptly shown the energy spectrometer nozzle is in the angle slope of having placed on the washing support, also promptly the part of energy spectrometer nozzle has surpass the risk of washing the support, at this moment to wash controlgear transmission and wash alarm signal to operating personnel in time resets the maintenance to the relative position between washing jar inner wall and the washing support, avoids in long-term use the board condition that falls that the washing support skew leads to. In another embodiment, the offset of the spectrometer nozzle on the cleaning support is caused by the positioning post being tilted.
Furthermore, when the sine angle of the positioning column is not equal to the preset sine angle, a cleaning alarm signal is sent to the cleaning control equipment, and the method specifically comprises the following steps:
when the sine angle of the positioning column is not equal to the preset sine angle, acquiring a cleaning offset according to the sine angle of the positioning column and the length of the side edge of the energy spectrometer nozzle;
detecting whether the cleaning offset is larger than a preset offset or not;
and when the cleaning offset is larger than the preset offset, sending a cleaning stop signal to the cleaning control equipment to stop horizontal line production of the energy spectrometer nozzle.
In this embodiment, the sinusoidal angle of the positioning column is not equal to the preset sinusoidal angle, and at this time, the energy spectrometer nozzle may have a condition of shifting off the plate, that is, the part of the energy spectrometer nozzle that shifts out of the nozzle clamping groove is too much, but because the nozzle clamping groove of the cleaning support still has a considerable area, the energy spectrometer nozzle may fall into the cleaning cylinder after being washed by high pressure in the cleaning process only after being shifted seriously. In order not to affect production, the condition of excessive deviation needs to be timely processed, the sine angle of the positioning column is the deviation angle of the energy spectrometer nozzle on the cleaning support relative to the inner wall of the cleaning cylinder, the length of the side edge of the energy spectrometer nozzle is the transverse or longitudinal width of the energy spectrometer nozzle, and under the condition that the sine angle of the positioning column and the length of the side edge of the energy spectrometer nozzle are determined, the maximum distance from the side edge of the energy spectrometer nozzle to the inner wall of the cleaning cylinder, namely the cleaning offset, can be obtained. The cleaning offset is greater than the preset offset, and indicates that the side offset distance of the energy spectrometer nozzle exceeds the standard offset distance, namely, the offset of the energy spectrometer nozzle is relatively serious, namely, the offset of the energy spectrometer nozzle can cause the plate to fall off, so that the cleaning control equipment sends a cleaning stop signal to stop horizontal line production of the energy spectrometer nozzle, the cleaning operation of the energy spectrometer nozzle is stopped, and the energy spectrometer nozzle is prevented from being scrapped.
In one embodiment, the present application further provides an energy spectrometer wire nozzle cleaning device, which is implemented by using the cleaning method for the energy spectrometer wire nozzle described in any one of the above embodiments. In one embodiment, the spectrometer wire nozzle cleaning device is provided with functional modules corresponding to the steps of the cleaning method for the spectrometer wire nozzle. The cleaning device for the line nozzle of the energy spectrometer comprises a cleaning cylinder, a cleaning bracket and a cleaning assembly; the cleaning cylinder is used for containing cleaning liquid; the cleaning bracket is arranged in the cleaning cylinder, and is provided with a nozzle clamping groove for clamping and installing an energy spectrometer wire nozzle; it includes ultrasonic wave washing piece and high-pressure pumping washing piece to wash the subassembly, ultrasonic wave washing piece set up in wash the jar in, ultrasonic wave washing piece is used for right energy spectrum appearance line nozzle carries out the ultrasonic wave washing, high-pressure pumping washing piece with wash the jar intercommunication, high-pressure pumping washing piece is used for right energy spectrum appearance line nozzle carries out high-pressure pumping washing. In this embodiment, be located the energy spectrum appearance line nozzle of nozzle draw-in groove, carry out ultrasonic wave washing earlier and handle, through ultrasonic radiation, make the microbubble in the inslot washing liquid keep vibrating under the effect of sound wave, thereby destroy the pollutant of crystallization in the energy spectrum appearance line nozzle, cause the fatigue failure of stratum contamination, finally lead to the not hard up of pollutant, later rethread high pressure erodees, the pollutant that will become flexible is washed down from the energy spectrum appearance line nozzle, make the pollutant on the energy spectrum appearance line nozzle clear away fast, the cleaning efficiency to the energy spectrum appearance line nozzle has been improved effectively. Wherein, ultrasonic wave washing piece includes ultrasonic transmitter for produce the ultrasonic wave, high-pressure pumping washing piece includes high-pressure pumping and high-pressure pipe, the high-pressure pumping with the cistern intercommunication, it is right to pressurize with the washing liquid in the cistern, the high-pressure pipe respectively with the cistern and wash the jar intercommunication, be used for with the washing liquid direction after the pressurization spectrometer line nozzle. In another embodiment, the high-pressure pipe comprises a high-pressure water pipe, a high-pressure water inlet hose and a nozzle high-pressure water washing through pipe which are sequentially communicated with each other, the high-pressure water pipe is communicated with the reservoir, and the nozzle high-pressure water washing through pipe is communicated with the nozzle clamping groove so as to introduce high-pressure cleaning liquid into the nozzle clamping groove.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent should be subject to the appended claims.
Claims (10)
1. A cleaning method for an energy spectrometer wire nozzle is characterized in that the cleaning method is carried out by adopting an energy spectrometer wire nozzle cleaning device, and the energy spectrometer wire nozzle cleaning device comprises the following steps:
a cleaning cylinder for containing a cleaning liquid;
the cleaning bracket is arranged in the cleaning cylinder, and is provided with a nozzle clamping groove for clamping and installing an energy spectrometer wire nozzle;
the cleaning assembly comprises an ultrasonic washing piece and a high-pressure pumping washing piece, the ultrasonic washing piece is arranged in the cleaning cylinder and is used for carrying out ultrasonic washing on the energy spectrometer line nozzle, the high-pressure pumping washing piece is communicated with the cleaning cylinder and is used for carrying out high-pressure pumping washing on the energy spectrometer line nozzle;
the cleaning method for the spectrometer wire nozzle comprises the following steps:
placing an energy spectrometer line nozzle in a nozzle clamping groove of a cleaning cylinder;
carrying out ultrasonic water washing treatment on the energy spectrometer line nozzle;
and carrying out high-pressure pumping water washing treatment on the energy spectrometer line nozzle.
2. The method of cleaning an energy spectrometer wire nozzle according to claim 1, wherein the placing the energy spectrometer wire nozzle in a nozzle slot of a wash cylinder comprises:
and a plurality of the spectrometer wire nozzles are sequentially arranged on the nozzle clamping grooves.
3. The method of cleaning an energy spectrometer wire nozzle according to claim 1, wherein the ultrasonic water washing treatment of the energy spectrometer wire nozzle comprises:
and injecting cleaning liquid with preset volume into the cleaning cylinder.
4. The method of cleaning for an energy spectrometer line nozzle according to claim 3, wherein the level of the pre-set volume of cleaning solution is flush with the energy spectrometer line nozzle.
5. The method of cleaning an energy spectrometer wire nozzle as claimed in claim 3, wherein said injecting a predetermined volume of cleaning solution into said cleaning cylinder further comprises:
and opening the ultrasonic washing piece, and carrying out ultrasonic washing.
6. The method of cleaning for an energy spectrometer wire nozzle according to claim 5, characterized in that the ultrasonic water wash time is 18 to 22 minutes.
7. The method for cleaning an energy spectrometer wire nozzle according to claim 3, wherein the high pressure pump water washing treatment is performed on the energy spectrometer wire nozzle, and the method further comprises the following steps:
and opening a circulating water pipe to enable the cleaning liquid in the cleaning cylinder to flow back to the reservoir.
8. The method for cleaning an energy spectrometer wire nozzle according to claim 7, wherein the high-pressure pumping water washing treatment of the energy spectrometer wire nozzle comprises:
and starting the high-pressure pump washing piece to wash the cleaning liquid in the water storage tank with high pressure to the spectrometer line nozzle.
9. The method of cleaning for an spectrometer wire nozzle as claimed in claim 8 wherein the high pressure pump water wash has an on time of 4 to 7 minutes.
10. The method of cleaning for an spectrometer wire nozzle as claimed in claim 9 wherein the high pressure pump water wash has an on time of 5 minutes.
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| CN202211434536.5A CN115739817A (en) | 2022-11-16 | 2022-11-16 | Cleaning method for line nozzle of energy spectrometer |
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| CN202211434536.5A CN115739817A (en) | 2022-11-16 | 2022-11-16 | Cleaning method for line nozzle of energy spectrometer |
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