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CN115725185B - Thermal interface material based on liquid metal bridging aluminum powder and preparation method thereof - Google Patents

Thermal interface material based on liquid metal bridging aluminum powder and preparation method thereof Download PDF

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CN115725185B
CN115725185B CN202211640895.6A CN202211640895A CN115725185B CN 115725185 B CN115725185 B CN 115725185B CN 202211640895 A CN202211640895 A CN 202211640895A CN 115725185 B CN115725185 B CN 115725185B
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aluminum powder
thermal interface
silicone oil
liquid metal
interface material
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CN115725185A (en
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任琳琳
李俊鸿
高汕
庞云嵩
曾小亮
孙蓉
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Shenzhen Institute of Advanced Electronic Materials
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Shenzhen Institute of Advanced Electronic Materials
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Abstract

The invention relates to the technical field of thermal interface materials, in particular to a thermal interface material based on liquid metal bridging aluminum powder and a preparation method thereof. The invention relates to a thermal interface material based on liquid metal bridging aluminum powder, which comprises the following raw material components: 8.54 parts of vinyl silicone oil, 1.44 parts of hydrogen-containing silicone oil, 0.003 part of catalyst, 0.01 part of inhibitor, 60-90 parts of spherical aluminum powder and 0.01-30 parts of gallium-indium alloy. According to the invention, gallium-based liquid metal is introduced into a polydimethylsiloxane/aluminum system, and a channel which is favorable for phonon heat transfer is erected between spherical aluminum in a liquid bridge mode, so that the interface thermal resistance is reduced, and the heat conduction performance of a thermal interface material is improved; meanwhile, the liquid metal is used as a connecting agent, so that the material has certain compression deformation capacity, and the flexibility of the thermal interface material is improved.

Description

Thermal interface material based on liquid metal bridging aluminum powder and preparation method thereof
Technical Field
The invention relates to the technical field of thermal interface materials, in particular to a thermal interface material based on liquid metal bridging aluminum powder and a preparation method thereof.
Background
With the ever decreasing transistor size and increasing packing density, thermal management is becoming a bottleneck in the development of next generation electronics. An important component of thermal management is Thermal Interface Materials (TIMs). The thermal interface material connects two heterogeneous solid surfaces together, replacing the original poor thermal conductor on the two surfaces-air-to assist in heat transfer from one medium to the other. At present, flexible polymers are widely used in the field of thermal interface materials due to low processing cost, easy processing, excellent mechanical properties and the like. However, the flexible polymer has the defect of poor heat conduction performance, and cannot meet the heat dissipation of electronic components, so that scientific researchers blend high-heat-conduction fillers into the polymer, and the fillers are contacted with each other in a polymer matrix to form an effective heat conduction path, thereby realizing the improvement of the heat conduction performance of the thermal interface material. Scientists can realize high filling quantity in the polymer when pursuing high heat conduction, such as Wei Yu and the like, the siloxane matrix is filled with fillers with different particle sizes, and under the condition that the filler content is the same, gaps among large-size particles are filled by small-size particles, so that the fillers are stacked more tightly, the thermal resistance among the fillers is reduced, and the heat conduction performance of the thermal interface material is improved. However, the high filling amount of the filler can lead to the sacrifice of the flexibility of the thermal interface material and the deterioration of the processability, so that the high heat conduction and the good flexibility cannot be simultaneously combined, and a balance point is found between the heat conduction performance and the flexibility so as to meet the requirements of the current electronic equipment.
Thermal interface materials are one of the key materials of integrated circuit packages for reducing the thermal contact resistance between an electronic device and a heat sink, directly affecting the performance and lifetime of the electronic device. As electronic device power density and package size continue to increase, thermal interface materials not only require high thermal conductivity but also excellent compliance (high elongation at break and low elastic modulus) to reduce thermal contact resistance and mitigate stress-induced warp failure. However, thermal conductivity and compliance tend to be mutually constrained in thermal interface materials.
In order to improve the flexibility of the thermal interface material, ma Jiang and the like (MAQ, WANG Z, LIANG T, et al Unviling the role of filler surface energy in enhancing thermal conductivity and mechanical properties of thermal interface materials [ J ]. Composites Part A: applied Science and Manufacturing,2022, 157:106904.) are used for grafting silane coupling agents with different lengths on the surface of aluminum powder to reduce the surface energy of the aluminum, so that the dispersibility of aluminum filler in polydimethylsiloxane is improved, and the performances of elongation at break, heat conductivity and the like are improved. Hu Qinghua et al (HUQ, BAI X, ZHANG C, et al, ordered BN/Silicone Rubber Composite Thermal Interface Materials with High Out-of-Plane Thermal Conductivity and Flexibility [ J ]. Composites Part AApplied Science and Manufacturing,2021,152 (7428): 106681.) prepared a silicone rubber-based thermal interface material having high out-of-plane thermal conductivity and softness by combining shear orientation and layer-by-layer stacking methods by stacking uncured highly horizontally oriented BN/silicone rubber films layer-by-layer by utilizing the high temperature curing characteristics of the silicone rubber, forming tight chemical bonds between the films during curing, thereby improving compliance overall. Although the flexibility of the work is improved, the work cannot be greatly broken through.
Thus, in thermal interface materials, how to improve compliance while improving thermal conductivity remains a significant challenge.
Disclosure of Invention
In order to overcome the technical problems, the invention provides a thermal interface material based on liquid metal bridging aluminum powder and a preparation method thereof, wherein gallium-based liquid metal is introduced into a polydimethylsiloxane/aluminum system, and a channel which is favorable for phonon heat transfer is erected between spherical aluminum and spherical aluminum in a liquid bridge mode, so that the interface thermal resistance is reduced, and the heat conduction performance of the thermal interface material is improved; meanwhile, the liquid metal is used as a connecting agent, so that the material has certain compression deformation capacity, and the flexibility of the thermal interface material is improved.
The invention provides a thermal interface material based on liquid metal bridging aluminum powder, which comprises the following raw material components: 8.54 parts of vinyl silicone oil, 1.44 parts of hydrogen-containing silicone oil, 0.003 part of catalyst, 0.01 part of inhibitor, 60-90 parts of spherical aluminum powder and 0.01-30 parts of gallium-indium alloy;
the spherical aluminum powder is dispersed in the polydimethylsiloxane polymer matrix, and the gallium indium alloy forms a metal liquid bridge connection between the spherical aluminum powder and the spherical aluminum powder.
Preferably, the mass average molecular weight of the vinyl silicone oil is 180000-20000, and the hydrogen group content is 0.1-0.12 mmol/g.
Preferably, the molecular weight of the hydrogen-containing silicon oil is 8000-10000, and the vinyl content is 0.20-24 mmol/g.
Preferably, the mass average molecular weight of the vinyl silicone oil is 4000-5000, and the vinyl content is 0.32-0.34 mmol/g.
Preferably, the average particle diameter of the spherical aluminum powder is 11 to 13 μm.
Preferably, the mass ratio of Ga to In the gallium-indium alloy is 3:1.
The invention also provides a preparation method of the thermal interface material based on the liquid metal bridging aluminum powder, which comprises the following steps:
mixing the vinyl silicone oil, the hydrogen-containing silicone oil and the inhibitor, and then dispersing in an ultrasonic cleaner to obtain a silicone oil mixture;
placing the silicone oil mixture and the gallium indium alloy into a high-speed mixer for vacuum stirring to obtain a dispersion liquid of the gallium indium alloy and the silicone oil;
adding the spherical aluminum powder into the dispersion liquid, and carrying out vacuum stirring in a high-speed mixer to obtain uniform fluidity paste A;
dropwise adding the catalyst into the flowable paste A, and stirring in a high-speed mixer in vacuum to obtain uniform flowable paste B;
and (3) rolling and curing the flowable paste B to obtain a heat conduction gel, namely the thermal interface material based on the liquid metal bridging aluminum powder.
Preferably, in the ultrasonic cleaner dispersing, the dispersing time is 30min.
Preferably, the conditions of vacuum stirring in the high-speed mixer are as follows: vacuum degree is 30bar or below, temperature is 25deg.C, and rotation speed is 1500r/min;
preparing a dispersion liquid of the gallium indium alloy and the silicone oil, wherein the stirring time is 5min;
in the preparation of the flowable pastes A and B, the stirring time was 2min.
Preferably, in the post-calendering curing of the flowable paste B, the curing conditions are: curing for 2h at 150 ℃.
Compared with the prior art, the invention has the beneficial effects that:
according to the thermal interface material based on the liquid metal bridging aluminum powder, gallium-based liquid metal is introduced into a polydimethylsiloxane/aluminum system to serve as auxiliary filler, and a channel which is favorable for phonon heat transfer is erected between spherical aluminum and spherical aluminum in a liquid bridge mode, so that interface thermal resistance is reduced, and the heat conducting property of the thermal interface material is improved; meanwhile, the liquid metal is used as a connecting agent, so that the material has certain compression deformation capacity, and the flexibility of the thermal interface material is improved. The thermal interface material based on the liquid metal bridging aluminum powder has a heat conductivity coefficient as high as 4.25W m -1 K -1 The elongation at break is as high as 164.9%, the Young modulus is only 174kPa, the thermal interface material has excellent flexibility, is similar to the mechanical property of biological soft tissue, and can be used as a thermal interface material for high-power and large-size chips (such as CoWoS wafer level package).
The preparation method of the thermal interface material based on the liquid metal bridging aluminum powder has the advantages of simple process and easy realization.
Drawings
Fig. 1 is a schematic structural diagram of a thermal interface material based on liquid metal bridging aluminum powder of the present invention;
fig. 2 is an EDS image of a cross section of a thermal interface material based on liquid metal bridged aluminum powder prepared in example 1 of the present invention.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description. The following description is of the preferred embodiments of the present invention, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the principles of the embodiments of the present invention, and these modifications and variations are also considered to be within the scope of the invention.
The invention provides a thermal interface material based on liquid metal bridging aluminum powder, which comprises the following raw material components: 8.54 parts of vinyl silicone oil, 1.44 parts of hydrogen-containing silicone oil, 0.003 part of catalyst, 0.01 part of inhibitor, 60-90 parts of spherical aluminum powder and 0.01-30 parts of gallium-indium alloy;
the spherical aluminum powder is dispersed in the polydimethylsiloxane polymer matrix, and the gallium indium alloy forms a metal liquid bridge connection between the spherical aluminum powder and the spherical aluminum powder.
The structure of the thermal interface material based on the liquid metal bridging aluminum powder is shown in figure 1, gallium-based liquid metal is introduced as an auxiliary filler, the fluidity of the liquid metal is exerted, and a channel which is favorable for phonon heat transfer is erected between spherical aluminum powder and spherical aluminum powder in a liquid bridge mode, so that the interface thermal resistance is reduced, and the heat conduction performance of the thermal interface material is improved. Meanwhile, the liquid metal is used as a connecting agent, so that the material has certain compression deformation capacity, and the flexibility of the thermal interface material is improved.
Wherein the mass average molecular weight of the vinyl silicone oil is preferably 180000-20000, and the hydrogen group content is preferably 0.1-0.12 mmol/g. The average molecular weight of the hydrogen-containing silicon oil is preferably 8000-10000, and the vinyl content is preferably 0.20-24 mmol/g. The mass average molecular weight of the vinyl silicone oil is preferably 4000-5000, and the vinyl content is preferably 0.32-0.34 mmol/g. The average particle diameter of the spherical aluminum powder is preferably 11 to 13 μm. The mass ratio of Ga to In the gallium indium alloy is preferably 3:1.
The invention also provides a preparation method of the thermal interface material based on the liquid metal bridging aluminum powder, which comprises the following steps:
mixing the vinyl silicone oil, the hydrogen-containing silicone oil and the inhibitor, and then dispersing in an ultrasonic cleaner to obtain a silicone oil mixture;
placing the silicone oil mixture and the gallium indium alloy into a high-speed mixer for vacuum stirring to obtain a dispersion liquid of the gallium indium alloy and the silicone oil;
adding the spherical aluminum powder into the dispersion liquid, and carrying out vacuum stirring in a high-speed mixer to obtain uniform fluidity paste A;
dropwise adding the catalyst into the flowable paste A, and stirring in a high-speed mixer in vacuum to obtain uniform flowable paste B;
and (3) rolling and curing the flowable paste B to obtain a heat conduction gel, namely the thermal interface material based on the liquid metal bridging aluminum powder.
In the ultrasonic process, the oxide film is broken and dispersed into droplets with the diameter of micrometers, and in the high-speed stirring process with aluminum powder, capillary force is formed between the oxide film and the aluminum powder, and the aluminum powder distributed in islands is bridged by the Liquid Metal (LM).
In the ultrasonic cleaner dispersing, the dispersing time is preferably 30min. The conditions of vacuum stirring in the high-speed mixer are all preferably as follows: vacuum degree is 30bar or below, temperature is 25deg.C, and rotation speed is 1500r/min; preparing a dispersion liquid of the gallium indium alloy and the silicone oil, wherein the stirring time is 5min; in the preparation of the flowable pastes A and B, the stirring time was 2min. In the post-calendering curing of the flowable paste B, the curing conditions are preferably: curing for 2h at 150 ℃.
Example 1
The preparation process of the thermal interface material based on the liquid metal bridging aluminum powder comprises the following steps:
vinyl silicone oil (RH-100 and RH-500 of Zhejiang Rumex silicone New material Co., ltd., mass ratio of 1:4), hydrogen-containing silicone oil (RH-86 and RH-DH07 of Zhejiang Rumex silicone New material Co., ltd., mass ratio of 3:4) and inhibitor (2-phenyl-3-butyn-2-ol) are mixed according to a ratio of 1000:169:1, weighing and placing the mixture in a container according to the mass ratio, and dispersing the mixture in an ultrasonic cleaner for 30min to obtain a silicone oil mixture;
9.997g of the silicone oil mixture and 10g of gallium indium alloy are placed in a high-speed mixer, and after vacuumizing, the mixture is stirred for 5min at 1500r/min, so as to obtain a dispersion liquid of the gallium indium alloy and the silicone oil;
adding 80g of spherical aluminum powder into the dispersion liquid of the gallium indium alloy and the silicone oil, mixing, and stirring in a high-speed mixer at 1500r/min for 2min under vacuum to obtain uniform fluidity paste A;
dropwise adding 0.003g of catalyst into the fluidity paste A, and stirring at 1500r/min in a high-speed mixer for 2min to obtain uniform fluidity paste B;
and (3) after the flowable paste B is rolled, curing for 2 hours at 150 ℃ to obtain a heat conducting gel, namely the heat interface material based on the liquid metal bridging aluminum powder.
As shown in fig. 2, in the EDS image of the cross section of the thermal interface material based on the liquid metal bridged aluminum powder prepared in this embodiment, it can be seen from the figure that the Liquid Metal (LM) not only forms a bridge structure between the aluminum powder, but also forms a bridge structure between the PDMS, and the aluminum powder and the Liquid Metal (LM) are not agglomerated in the PDMS matrix, and are uniformly dispersed, which is beneficial to improving the thermal conductivity and the flexibility of the thermal interface material.
Example 2
The preparation process differs from that in example 1 in the thermal interface material based on liquid metal bridging aluminum powder: the mass of the gallium-indium alloy is 20g, and the mass of the spherical aluminum powder is 70g.
Example 3
The preparation process differs from that in example 1 in the thermal interface material based on liquid metal bridging aluminum powder: the mass of the gallium-indium alloy is 30g, and the mass of the spherical aluminum powder is 60g.
Comparative example 1
Vinyl silicone oil (RH-100 and RH-500 of Zhejiang Rumex silicone New material Co., ltd., mass ratio of 1:4), hydrogen-containing silicone oil (RH-86 and RH-DH07 of Zhejiang Rumex silicone New material Co., ltd., mass ratio of 3:4) and inhibitor (2-phenyl-3-butyn-2-ol) are mixed according to a ratio of 1000:169:1, weighing and placing the mixture in a container according to the mass ratio, and dispersing the mixture in an ultrasonic cleaner for 30min to obtain a silicone oil mixture;
adding 90g of spherical aluminum powder into 9.997g of the silicone oil mixture, mixing, and stirring in a high-speed mixer at 1500r/min for 2min under vacuum to obtain uniform flowable paste A;
dropwise adding 0.003g of catalyst into the fluidity paste A, and stirring at 1500r/min in a high-speed mixer for 2min to obtain uniform fluidity paste B;
and (3) compacting the flowable paste B, and then curing the paste at 150 ℃ for 2 hours to obtain the thermal interface material.
The thermal conductivity test and the mechanical property test were performed on the thermal interface material based on the liquid metal bridging aluminum powder prepared in examples 1 to 3 and the thermal interface material prepared in comparative example 1.
And (3) testing heat conduction performance:
the standard test method for measuring the heat conduction in the vertical direction by a steady state method comprises the following specific steps of: the thermal resistance R of three thermal interface composite materials with different thicknesses is respectively tested at the temperature of 80 ℃ and the pressure of 10psi Total And the relationship between the thermal interface material and the thickness BLT is obtained, and the obtained data is subjected to linear fitting, wherein the slope is the heat conductivity coefficient kappa of the thermal interface material TIM The intercept with the y axis is the contact thermal resistance R Contact
R Total =R Contact +BLT/κ TIM
Mechanical property test:
and testing the breaking energy of the thermal interface material by using an Shimadzu universal electronic tester AGX-10 kNVD. Test conditions and parameters: the temperature was 25℃and the stretching speed was 10mm/min. The test procedure was to cut the thermal interface material into dumbbell-shaped samples 50mm long and 4mm wide.
The thermal conductivity, thermal contact resistance and breaking energy test results of the thermal interface materials of examples 1 to 3 and comparative example 1 were obtained according to the above-described method test method and are shown in table 1.
Table 1 results of thermal conductivity, thermal contact resistance, and breaking energy tests for the thermal interface materials of examples 1-3, comparative example 1
Compared with the prior art, the invention has the beneficial effects that:
the invention is based on liquid stateThe metal bridging aluminum powder thermal interface material is characterized in that gallium-based liquid metal is introduced into a polydimethylsiloxane/aluminum system to serve as auxiliary filler, and a channel which is favorable for phonon heat transfer is erected between spherical aluminum in a liquid bridge mode, so that interface thermal resistance is reduced, and the heat conducting property of the thermal interface material is improved; meanwhile, the liquid metal is used as a connecting agent, so that the material has certain compression deformation capacity, and the flexibility of the thermal interface material is improved. The thermal interface material based on the liquid metal bridging aluminum powder has a heat conductivity coefficient as high as 4.25W m -1 K -1 The elongation at break is as high as 164.9%, the Young modulus is only 174kPa, the thermal interface material has excellent flexibility, is similar to the mechanical property of biological soft tissue, and can be used as a thermal interface material for high-power and large-size chips (such as CoWoS wafer level package).
The preparation method of the thermal interface material based on the liquid metal bridging aluminum powder has the advantages of simple process and easy realization.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims (5)

1. The preparation method of the thermal interface material based on the liquid metal bridging aluminum powder is characterized by comprising the following steps of:
mixing vinyl silicone oil, hydrogen-containing silicone oil and inhibitor according to the weight ratio of 1000:169:1, weighing and placing the mixture in a container according to the mass ratio, and dispersing the mixture in an ultrasonic cleaner for 30min to obtain a silicone oil mixture;
9.997g of the silicone oil mixture and 30g of gallium-indium alloy are placed in a high-speed mixer, and after vacuumizing, the mixture is stirred for 5min at 1500r/min, so as to obtain a dispersion liquid of the gallium-indium alloy and the silicone oil;
adding 60g of spherical aluminum powder into the dispersion liquid of the gallium indium alloy and the silicone oil, mixing, and stirring in a high-speed mixer at 1500r/min for 2min under vacuum to obtain uniform fluidity paste A;
dropwise adding 0.003g of catalyst into the fluidity paste A, and stirring at 1500r/min in a high-speed mixer for 2min to obtain uniform fluidity paste B;
the flowable paste B is rolled and then solidified for 2 hours at 150 ℃ to obtain a heat conducting gel, namely a heat interface material based on liquid metal bridging aluminum powder;
wherein the vinyl silicone oil is selected from RH-100 and RH-500 of Zhejiang Runner organic silicon new materials Co., ltd, and the mass ratio is 1:4, a step of;
the hydrogen-containing silicone oil is selected from RH-86 and RH-DH07 of Zhejiang Runner organic silicon new material Co., ltd, and the mass ratio is 3:4, a step of;
the inhibitor is 2-phenyl-3-butyn-2-ol;
the average particle diameter of the spherical aluminum powder is 11-13 mu m;
the mass ratio of Ga to In the gallium indium alloy is 3:1.
2. The method for preparing the thermal interface material based on the liquid metal bridging aluminum powder according to claim 1, wherein the mass average molecular weight of the vinyl silicone oil is 180000-20000 and the hydrogen group content is 0.1-0.12 mmol/g.
3. The method for preparing a thermal interface material based on liquid metal bridging aluminum powder according to claim 1, wherein the hydrogen-containing silicone oil has a mass average molecular weight of 8000-10000 and a vinyl content of 0.20-24 mmol/g.
4. The method for preparing a thermal interface material based on liquid metal bridging aluminum powder according to claim 1, wherein the vinyl silicone oil has a mass average molecular weight of 4000-5000 and a vinyl content of 0.32-0.34 mmol/g.
5. The method for preparing the thermal interface material based on the liquid metal bridging aluminum powder according to claim 1, wherein the conditions of vacuum stirring in the high-speed mixer are as follows: the vacuum degree was 30bar and below, and the temperature was 25 ℃.
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