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CN115650755B - A 3D printing method for preparing continuous fiber toughened silicon carbide ceramic matrix composites - Google Patents

A 3D printing method for preparing continuous fiber toughened silicon carbide ceramic matrix composites Download PDF

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CN115650755B
CN115650755B CN202211369254.1A CN202211369254A CN115650755B CN 115650755 B CN115650755 B CN 115650755B CN 202211369254 A CN202211369254 A CN 202211369254A CN 115650755 B CN115650755 B CN 115650755B
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continuous fiber
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silicon carbide
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CN115650755A (en
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冯涛
童明德
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Northwestern Polytechnical University
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Abstract

本发明公开了一种3D打印制备连续纤维增韧碳化硅陶瓷基复合材料的方法,属于3D打印技术领域。制备方法,包括以下步骤:(1)以浸渍过树脂的连续纤维预浸料作为打印丝材,进行3D打印,得到连续纤维增强树脂基复合材料,然后进行碳化裂解,得到连续纤维块状预制体;(2)在所述连续纤维块状预制体上依次沉积热解炭和SiC基体,得到连续纤维增韧碳化硅陶瓷基复合材料。本发明采用3D打印辅助化学气相沉积技术制备出了连续纤维增强SiC陶瓷基复合材料,大幅简化了陶瓷基复合材料预制体的编织环节,制备得到的材料具有相稳定、耐高温、高强度和抗氧化等优点,在空天装备和刹车制动领域有着巨大的应用前景。

The invention discloses a method for preparing a continuous fiber toughened silicon carbide ceramic matrix composite material by 3D printing, which belongs to the technical field of 3D printing. The preparation method includes the following steps: (1) using the continuous fiber prepreg impregnated with resin as a printing filament, performing 3D printing to obtain a continuous fiber reinforced resin matrix composite material, and then performing carbonization and cracking to obtain a continuous fiber block preform (2) sequentially depositing pyrolytic carbon and SiC matrix on the continuous fiber bulk preform to obtain continuous fiber toughened silicon carbide ceramic matrix composite material. The present invention adopts 3D printing-assisted chemical vapor deposition technology to prepare continuous fiber reinforced SiC ceramic matrix composite material, which greatly simplifies the weaving link of ceramic matrix composite material prefabricated body, and the prepared material has phase stability, high temperature resistance, high strength and resistance Oxidation and other advantages have great application prospects in the fields of aerospace equipment and brakes.

Description

一种3D打印制备连续纤维增韧碳化硅陶瓷基复合材料的方法A 3D printing method for preparing continuous fiber toughened silicon carbide ceramic matrix composites

技术领域technical field

本发明涉及3D打印技术领域,特别是涉及一种3D打印制备连续纤维增韧碳化硅陶瓷基复合材料的方法。The invention relates to the technical field of 3D printing, in particular to a method for preparing a continuous fiber toughened silicon carbide ceramic matrix composite material by 3D printing.

背景技术Background technique

连续纤维增强碳化硅陶瓷基复合材料是航空、航天与刹车制动领域制备热结构件的最有潜力的材料之一,具有密度低、导热率高、耐摩擦、抗热震和热膨胀系数低等一系列的优点。但由于连续纤维增强碳化硅陶瓷基复合材料存在硬度大、难加工等问题,因此,一般采用近形尺寸成型手段制备连续纤维增强碳化硅陶瓷基复合材料构件。而预制体编织是连续纤维增韧陶瓷基复合材料近形尺寸成型的主要方法,目前连续纤维预制体的主要编织方法包括纤维布叠层和三维编织技术;纤维布叠层技术操作简单,但需提前备好连续纤维布;三维编织技术所制备的纤维预制体由于有各向纤维的束缚,不易发生层间解体,但编织设备较为复杂,且编织周期过长。同时,三维编织过程中,预制体的增减纱难度较大,会进一步导致预制体成形周期延长,影响复合材料的制备效率。Continuous fiber reinforced silicon carbide ceramic matrix composites are one of the most potential materials for preparing thermal structural parts in the fields of aviation, aerospace and brakes. They have low density, high thermal conductivity, friction resistance, thermal shock resistance and low thermal expansion coefficient, etc. A range of advantages. However, due to the problems of high hardness and difficulty in processing of continuous fiber reinforced silicon carbide ceramic matrix composites, continuous fiber reinforced silicon carbide ceramic matrix composite components are generally prepared by means of near-shape molding. Preform weaving is the main method for continuous fiber toughened ceramic matrix composites to form near-shape dimensions. Currently, the main weaving methods for continuous fiber preforms include fiber cloth lamination and three-dimensional weaving technology; fiber cloth lamination technology is simple to operate, but requires Prepare continuous fiber cloth in advance; the fiber prefabricated body prepared by three-dimensional weaving technology is not easy to disintegrate between layers due to the shackles of isotropic fibers, but the weaving equipment is relatively complicated and the weaving cycle is too long. At the same time, in the three-dimensional weaving process, it is more difficult to increase or decrease the yarn of the preform, which will further prolong the forming cycle of the preform and affect the preparation efficiency of the composite material.

发明内容Contents of the invention

本发明的目的是提供一种3D打印制备连续纤维增韧碳化硅陶瓷基复合材料的方法,以解决现有技术中存在的问题,本发明采用的3D打印制备连续纤维增韧碳化硅陶瓷基复合材料的方法工艺简单,成本低,具有广阔的应用前景,制备得到的连续纤维增韧碳化硅陶瓷基复合材料,可以提高预制体近形尺寸成型效率。The purpose of the present invention is to provide a method for preparing continuous fiber toughened silicon carbide ceramic matrix composites by 3D printing to solve the problems in the prior art. The 3D printing used in the present invention prepares continuous fiber toughened silicon carbide ceramic matrix composites The method of the material is simple in process, low in cost, and has broad application prospects, and the prepared continuous fiber toughened silicon carbide ceramic matrix composite material can improve the molding efficiency of the near-shape size of the prefabricated body.

为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:

本发明的技术方案之一:一种3D打印制备连续纤维增韧碳化硅陶瓷基复合材料的方法,包括以下步骤:One of the technical solutions of the present invention: a method for preparing a continuous fiber toughened silicon carbide ceramic matrix composite material by 3D printing, comprising the following steps:

(1)采用三维建模软件完成样件的模型构建,设置3D打印路径,以浸渍过树脂(粘结剂)的连续纤维预浸料作为打印丝材,进行3D打印,得到连续纤维增强树脂基复合材料,然后进行碳化裂解,得到连续纤维块状预制体;(1) Use 3D modeling software to complete the model construction of the sample, set the 3D printing path, use the continuous fiber prepreg impregnated with resin (binder) as the printing filament, and perform 3D printing to obtain the continuous fiber reinforced resin matrix. Composite materials, followed by carbonization and cracking to obtain continuous fiber block preforms;

(2)在所述连续纤维块状预制体上依次沉积(化学气相沉积)热解炭和SiC基体,得到连续纤维增韧碳化硅陶瓷基复合材料。(2) sequentially depositing (chemical vapor deposition) pyrolytic carbon and SiC matrix on the continuous fiber bulk preform to obtain a continuous fiber toughened silicon carbide ceramic matrix composite material.

进一步地,步骤(1)中,所述树脂包括酚醛树脂、环氧树脂或尼龙树脂;所述连续纤维预浸料包括碳纤维(Cf)或碳化硅纤维(SiCf)。Further, in step (1), the resin includes phenolic resin, epoxy resin or nylon resin; the continuous fiber prepreg includes carbon fiber (C f ) or silicon carbide fiber (SiC f ).

进一步地,步骤(1)中,所述3D打印的条件为:树脂粘结剂(尼龙66)的打印温度为100~250℃,打印速度为30~80cm/s;打印丝材的打印温度为150~300℃,打印速度为1~10cm/s。Further, in step (1), the conditions of the 3D printing are: the printing temperature of the resin binder (nylon 66) is 100-250°C, and the printing speed is 30-80cm/s; the printing temperature of the printing filament is 150~300℃, printing speed is 1~10cm/s.

进一步地,步骤(1)中,所述打印丝材中连续纤维预浸料的体积分数≥60%。Further, in step (1), the volume fraction of the continuous fiber prepreg in the printing filament is ≥60%.

进一步地,步骤(1)中,所述碳化裂解(热处理)的温度为600~1000℃,保温时间为1h,保护气体的流量为600~800mL/min,升温速率和降温速率均为5℃/min。Further, in step (1), the temperature of the carbonization cracking (heat treatment) is 600-1000°C, the holding time is 1h, the flow rate of the protective gas is 600-800mL/min, and the heating rate and cooling rate are both 5°C/min. min.

进一步地,步骤(2)中,所述沉积热解炭的温度为900~1200℃,压力为1~3kPa,沉积的时间为3~10h,保护气体和甲烷的流量均为800~2000mL/min,升温速率为5℃/min,降温速率为7℃/min。Further, in step (2), the temperature of the deposited pyrolytic carbon is 900-1200°C, the pressure is 1-3kPa, the deposition time is 3-10h, and the flows of protective gas and methane are both 800-2000mL/min , the heating rate is 5°C/min, and the cooling rate is 7°C/min.

进一步地,所述沉积SiC基体前驱体进料速率为1~4g/min,升温速率为5℃/min,沉积温度为900~1300℃,沉积时间为200~400h,升温时的还原性气体流量为1000~3000mL/min、保护气体流量为800~3000mL/min,压力为1~10kPa,降温速率为7℃/min,降温时的保护气流量为1000mL/min。Further, the feed rate of the deposited SiC matrix precursor is 1-4g/min, the heating rate is 5°C/min, the deposition temperature is 900-1300°C, the deposition time is 200-400h, and the reducing gas flow rate during heating is The temperature is 1000-3000mL/min, the protective gas flow rate is 800-3000mL/min, the pressure is 1-10kPa, the cooling rate is 7°C/min, and the protective gas flow rate during cooling is 1000mL/min.

进一步地,所述前驱体包括甲基三氯硅烷;所述还原性气体为氢气,保护气体为氩气。Further, the precursor includes methyltrichlorosilane; the reducing gas is hydrogen, and the protective gas is argon.

本发明的技术方案之二:一种上述方法制备的连续纤维增韧碳化硅陶瓷基复合材料。The second technical solution of the present invention: a continuous fiber toughened silicon carbide ceramic matrix composite material prepared by the above method.

本发明的技术方案之三:一种上述连续纤维增韧碳化硅陶瓷基复合材料在异形构件制备中的应用。The third technical solution of the present invention: an application of the above-mentioned continuous fiber toughened silicon carbide ceramic matrix composite material in the preparation of special-shaped components.

本发明公开了以下技术效果:The invention discloses the following technical effects:

(1)本发明通过3D打印机将含有树脂的连续纤维预浸料丝材打印成树脂基复合材料,然后通过碳化裂解,使得树脂材料转变为热解炭,以起到粘结纤维的作用,获得连续纤维块状预制体。再通过化学气相沉积技术在此预制体上沉积PyC界面相和SiC基体,从而获得连续纤维增强SiC陶瓷基复合材料,大幅简化了陶瓷基复合材料预制体的编织环节。(1) The present invention uses a 3D printer to print the continuous fiber prepreg filament containing resin into a resin-based composite material, and then through carbonization and cracking, the resin material is converted into pyrolytic carbon to play the role of bonding fibers and obtain Continuous fiber block preform. Then, the PyC interface phase and SiC matrix are deposited on the preform by chemical vapor deposition technology, so as to obtain the continuous fiber reinforced SiC ceramic matrix composite material, which greatly simplifies the weaving process of the ceramic matrix composite material preform.

(2)采用本发明的制备方法,可以克服对于不同外形的热构件,其形状越复杂编织工艺越繁琐,从而导致制造成本大幅提高的问题,能够实现陶瓷基复合材料复杂构件预制体的快速成型,大幅度降低制备周期和生产成本。(2) Adopting the preparation method of the present invention can overcome the problem that for thermal components with different shapes, the more complex the shape, the more cumbersome the weaving process, which leads to a substantial increase in manufacturing costs, and the rapid prototyping of complex component prefabricated bodies of ceramic matrix composites can be realized , greatly reducing the preparation cycle and production costs.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

图1为本发明实施例1的3D打印路径示意图,其中(a)为奇数层纤维打印路径;(b)为偶数层纤维打印路径;Fig. 1 is a schematic diagram of the 3D printing path of Example 1 of the present invention, wherein (a) is the printing path of odd-numbered layers of fibers; (b) is the printing path of even-numbered layers of fibers;

图2为本发明实施例1制备连续纤维增韧碳化硅陶瓷基复合材料的过程图,其中,(a)为连续纤维增强树脂基复合材料试样(长方体3D打印),(b)为连续纤维增韧碳化硅陶瓷基复合材料,(c)为连续纤维增韧碳化硅陶瓷基复合材料的宏观照片;Figure 2 is a process diagram of preparing continuous fiber toughened silicon carbide ceramic matrix composite material in Example 1 of the present invention, wherein (a) is a continuous fiber reinforced resin matrix composite material sample (cuboid 3D printing), (b) is continuous fiber Toughened silicon carbide ceramic matrix composite material, (c) is a macroscopic photo of continuous fiber toughened silicon carbide ceramic matrix composite material;

图3为本发明实施例1制备连续纤维增韧碳化硅陶瓷基复合材料的过程中的SEM图,其中,(a)为连续纤维块状预制体,(b)为具有PyC界面相的预制体(Cf@PyC),(c)为连续纤维增韧碳化硅陶瓷基复合材料(Cf@PyC/SiC),(d)为Cf@PyC断口形貌,(e)为Cf@PyC/SiC断口形貌;Figure 3 is an SEM image of the process of preparing continuous fiber toughened silicon carbide ceramic matrix composite material in Example 1 of the present invention, wherein (a) is a continuous fiber block preform, and (b) is a preform with a PyC interface phase (C f @PyC), (c) is continuous fiber toughened silicon carbide ceramic matrix composite (C f @PyC/SiC), (d) is the fracture morphology of C f @PyC, (e) is C f @PyC /SiC fracture morphology;

图4为本发明实施例2的3D打印路径示意图;4 is a schematic diagram of the 3D printing path of Embodiment 2 of the present invention;

图5为本发明实施例2制备连续纤维增韧碳化硅陶瓷基复合材料的过程图,其中,(a)为连续纤维增强树脂基复合材料试样(复杂异形构件3D打印),(b)为连续纤维增韧碳化硅陶瓷基复合材料,(c)为连续纤维增韧碳化硅陶瓷基复合材料的宏观照片;Fig. 5 is a process diagram of preparing continuous fiber toughened silicon carbide ceramic matrix composite material in Example 2 of the present invention, wherein (a) is a continuous fiber reinforced resin matrix composite material sample (3D printing of complex special-shaped components), (b) is Continuous fiber toughened silicon carbide ceramic matrix composite material, (c) is a macroscopic photo of continuous fiber toughened silicon carbide ceramic matrix composite material;

图6为本发明实施例1制备的连续纤维增韧碳化硅陶瓷基复合材料的弯曲实验结果图。Fig. 6 is a graph showing the bending test results of the continuous fiber toughened silicon carbide ceramic matrix composite material prepared in Example 1 of the present invention.

具体实施方式Detailed ways

现详细说明本发明的多种示例性实施方式,该详细说明不应认为是对本发明的限制,而应理解为是对本发明的某些方面、特性和实施方案的更详细的描述。Various exemplary embodiments of the present invention will now be described in detail. The detailed description should not be considered as a limitation of the present invention, but rather as a more detailed description of certain aspects, features and embodiments of the present invention.

应理解本发明中所述的术语仅仅是为描述特别的实施方式,并非用于限制本发明。另外,对于本发明中的数值范围,应理解为还具体公开了该范围的上限和下限之间的每个中间值。在任何陈述值或陈述范围内的中间值以及任何其他陈述值或在所述范围内的中间值之间的每个较小的范围也包括在本发明内。这些较小范围的上限和下限可独立地包括或排除在范围内。It should be understood that the terminology described in the present invention is only used to describe specific embodiments, and is not used to limit the present invention. In addition, regarding the numerical ranges in the present invention, it should be understood that each intermediate value between the upper limit and the lower limit of the range is also specifically disclosed. Each smaller range between any stated value or intervening value in a stated range and any other stated value or intervening value in a stated range is encompassed within the invention. The upper and lower limits of these smaller ranges may independently be included or excluded from the range.

除非另有说明,否则本文使用的所有技术和科学术语具有本发明所述领域的常规技术人员通常理解的相同含义。虽然本发明仅描述了优选的方法和材料,但是在本发明的实施或测试中也可以使用与本文所述相似或等同的任何方法和材料。本说明书中提到的所有文献通过引用并入,用以公开和描述与所述文献相关的方法和材料。在与任何并入的文献冲突时,以本说明书的内容为准。Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although only the preferred methods and materials are described herein, any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention. All documents mentioned in this specification are incorporated by reference to disclose and describe the methods and materials in connection with which the documents are described. In case of conflict with any incorporated document, the contents of this specification control.

在不背离本发明的范围或精神的情况下,可对本发明说明书的具体实施方式做多种改进和变化,这对本领域技术人员而言是显而易见的。由本发明的说明书得到的其他实施方式对技术人员而言是显而易见的。本申请说明书和实施例仅是示例性的。It will be apparent to those skilled in the art that various modifications and changes can be made in the specific embodiments of the present invention described herein without departing from the scope or spirit of the present invention. Other embodiments will be apparent to the skilled person from the description of the present invention. The specification and examples in this application are exemplary only.

关于本文中所使用的“包含”、“包括”、“具有”、“含有”等等,均为开放性的用语,即意指包含但不限于。As used herein, "comprising", "comprising", "having", "comprising" and so on are all open terms, meaning including but not limited to.

本发明以下实施例及对比例采用的甲基三氯硅烷(MTS)的纯度大于99.90%,甲烷气体纯度大于99.90%,氢气和氩气纯度大于99.999%。The purity of methyltrichlorosilane (MTS) used in the following examples and comparative examples of the present invention is greater than 99.90%, the purity of methane gas is greater than 99.90%, and the purity of hydrogen and argon is greater than 99.999%.

实施例1Example 1

一种3D打印制备连续纤维增韧碳化硅陶瓷基复合材料的方法:A method for preparing continuous fiber toughened silicon carbide ceramic matrix composites by 3D printing:

(1)连续纤维增强树脂基复合材料试样的制备:采用三维建模软件完成样件的模型构建,设置3D打印路径(见图1),将碳纤维浸渍在熔融的酚醛树脂中,浸渍时间为5min,浸渍完成后冷却,得到打印丝材(打印丝材中碳纤维的体积分数为60%),然后采用该打印丝材进行3D打印,打印丝材(打印丝材:树脂粘结剂=19:1)的打印温度为265℃,打印速率为10mm/s,树脂粘结剂(尼龙66)的打印温度为250℃,速率为50mm/s。基础喷嘴直径为0.4mm,打印平台温度为60℃,打印60层,得到连续纤维增强树脂基复合材料试样。(1) Preparation of continuous fiber-reinforced resin-based composite material samples: use 3D modeling software to complete the model construction of the sample, set the 3D printing path (see Figure 1), and impregnate the carbon fiber in the molten phenolic resin for an immersion time of 5min, cooling after impregnation is completed, obtain printing filament material (the volume fraction of carbon fiber in the printing filament material is 60%), then adopt this printing filament material to carry out 3D printing, print filament material (printing filament material: resin binder=19: 1) The printing temperature is 265°C, the printing speed is 10mm/s, the printing temperature of the resin binder (nylon 66) is 250°C, and the printing speed is 50mm/s. The diameter of the basic nozzle is 0.4 mm, the temperature of the printing platform is 60 ° C, and 60 layers are printed to obtain a continuous fiber reinforced resin matrix composite material sample.

(2)连续纤维块状预制体的制备:将续纤维增强树脂基复合材料试样用石墨纸固定,并置于石墨坩埚中,然后一并放入热处理炉中进行碳化裂解,控制碳化裂解的条件为:通入氩气(Ar)作为保护气体(气体流量为600mL/min),以5℃/min的升温速率升温至700℃,保温1h,然后以5℃/min的降温速率降温至室温,得到连续纤维块状预制体。(2) Preparation of continuous fiber block preform: fix the continuous fiber reinforced resin matrix composite material sample with graphite paper, place it in a graphite crucible, and then put it into a heat treatment furnace for carbonization and cracking to control the carbonization and cracking The conditions are: argon (Ar) is introduced as a protective gas (gas flow rate is 600mL/min), the temperature is raised to 700°C at a heating rate of 5°C/min, kept for 1h, and then cooled to room temperature at a cooling rate of 5°C/min , to obtain a continuous fiber block preform.

(3)沉积热解炭(沉积PyC界面相):将连续纤维块状预制体置于等温化学气相沉积炉中沉积热解炭,沉积热解炭的条件为:通入氩气作为保护气体(气体流量为800~2000mL/min),控制沉积压力为1kPa,以5℃/min的升温速率升温至1000℃,然后通入甲烷气体(CH4,气体流量为800~2000mL/min)沉积热解炭,沉积时间为3h,沉积完成后,以7℃/min的降温速率降温至室温,得到具有PyC界面相的预制体。(3) Depositing pyrolytic carbon (depositing PyC interface phase): the continuous fiber block preform is placed in an isothermal chemical vapor deposition furnace to deposit pyrolytic carbon. The conditions for depositing pyrolytic carbon are: argon gas is introduced as a protective gas ( The gas flow rate is 800-2000mL/min), the deposition pressure is controlled at 1kPa, the temperature is raised to 1000°C at a heating rate of 5°C/min, and then methane gas (CH 4 , gas flow rate is 800-2000mL/min) is introduced for deposition and pyrolysis Carbon, the deposition time is 3h. After the deposition is completed, the temperature is lowered to room temperature at a cooling rate of 7°C/min to obtain a preform with a PyC interface phase.

(4)沉积SiC基体:将具有PyC界面相的预制体置于等温化学气相沉积炉中的恒温区沉积SiC基体,沉积SiC基体的条件为:通入氩气作为保护气体(气体流量为800~3000mL/min),控制炉膛内的压力为1.8kPa,以5℃/min的升温速率升温至1100℃,通入H2作为还原性气体(气体流量为1000~3000mL/min),然后进行前驱体(甲基三氯硅烷,MTS)进料(速率为2g/min)沉积SiC基体,沉积时间为400h,沉积完成后停止通入H2,将保护气体的气体流量改为1000mL/min,以7℃/min的降温速率降温至室温,得到连续纤维增韧碳化硅陶瓷基复合材料,制备过程图见图2,SEM图见图3。(4) Deposit SiC matrix: place the prefabricated body with PyC interface phase in the constant temperature zone of the isothermal chemical vapor deposition furnace to deposit SiC matrix. 3000mL/min), control the pressure in the furnace to 1.8kPa, raise the temperature to 1100°C at a heating rate of 5°C/min, feed H2 as a reducing gas (gas flow rate is 1000-3000mL/min), and then carry out the precursor (Methyltrichlorosilane, MTS) feeding (rate 2g/min) to deposit SiC matrix, the deposition time is 400h, stop feeding H 2 after the deposition is completed, change the gas flow rate of the protective gas to 1000mL/min, with 7 The cooling rate of ℃/min was lowered to room temperature, and the continuous fiber toughened silicon carbide ceramic matrix composite material was obtained. The preparation process diagram is shown in Figure 2, and the SEM image is shown in Figure 3.

图2中,(a)为连续纤维增强树脂基复合材料试样(长方体3D打印),(b)为连续纤维增韧碳化硅陶瓷基复合材料,(c)为连续纤维增韧碳化硅陶瓷基复合材料的宏观照片。In Fig. 2, (a) is the continuous fiber reinforced resin matrix composite material sample (cuboid 3D printing), (b) is the continuous fiber toughened silicon carbide ceramic matrix composite material, (c) is the continuous fiber toughened silicon carbide ceramic matrix Macro photo of composite material.

图3中,(a)为连续纤维块状预制体,(b)为具有PyC界面相的预制体(Cf@PyC),(c)为连续纤维增韧碳化硅陶瓷基复合材料(Cf@PyC/SiC),(d)为Cf@PyC断口形貌,(e)为Cf@PyC/SiC复合材料断口形貌。In Fig. 3, (a) is the continuous fiber bulk preform, (b) is the preform with PyC interface phase (C f @PyC), (c) is the continuous fiber toughened silicon carbide ceramic matrix composite (C f @PyC/SiC), (d) is the fracture morphology of C f @PyC, (e) is the fracture morphology of C f @PyC/SiC composite.

从图2中可以看出,通过3D打印手段能够完成纤维预制体的成型,热处理后获得了连续纤维预制体;从图3中可以看出,经过PyC界面相和SiC基体的沉积后,PyC和SiC两种物相在碳纤维表面完全覆盖,界面结合良好,无明显脱落现象。It can be seen from Figure 2 that the fiber preform can be formed by 3D printing, and a continuous fiber preform can be obtained after heat treatment; it can be seen from Figure 3 that after the deposition of the PyC interface phase and the SiC matrix, PyC and SiC The two phases of SiC are completely covered on the surface of the carbon fiber, the interface is well bonded, and there is no obvious shedding phenomenon.

实施例2Example 2

一种3D打印制备连续纤维增韧碳化硅陶瓷基复合材料的方法:A method for preparing continuous fiber toughened silicon carbide ceramic matrix composites by 3D printing:

(1)连续纤维增强树脂基复合材料试样的制备:采用三维建模软件完成样件的模型构建,设置3D打印路径(见图4),将碳化硅纤维浸渍在熔融的环氧树脂中,浸渍时间为5min,浸渍完成后冷却,得到打印丝材(打印丝材中碳化硅纤维的体积分数为70%),然后采用该打印丝材进行3D打印(打印丝材:树脂粘结剂=19:1),打印丝材的打印温度为230℃,打印速率为6mm/s,树脂粘结剂(尼龙66)的打印温度为240℃,速率为80mm/s。基础喷嘴直径为0.4mm,打印平台温度为50℃,打印90层,得到连续纤维增强树脂基复合材料试样。(1) Preparation of continuous fiber-reinforced resin-based composite material samples: use 3D modeling software to complete the model construction of the sample, set the 3D printing path (see Figure 4), impregnate the silicon carbide fiber in molten epoxy resin, The immersion time is 5min, cooling after the immersion is completed, and the printing filament is obtained (the volume fraction of silicon carbide fiber in the printing filament is 70%), and then the printing filament is used for 3D printing (printing filament: resin binder=19 : 1), the printing temperature of the printing filament is 230°C, the printing speed is 6mm/s, the printing temperature of the resin binder (nylon 66) is 240°C, and the printing speed is 80mm/s. The diameter of the basic nozzle is 0.4 mm, the temperature of the printing platform is 50 ° C, and 90 layers are printed to obtain a continuous fiber reinforced resin matrix composite material sample.

(2)连续纤维块状预制体的制备:将续纤维增强树脂基复合材料试样用石墨纸固定,并置于石墨坩埚中,然后一并放入热处理炉中进行碳化裂解,控制碳化裂解的条件为:通入氩气(Ar)作为保护气体(气体流量为800mL/min),以5℃/min的升温速率升温至1000℃,保温1h,然后以5℃/min的降温速率降温至室温,得到连续纤维块状预制体。(2) Preparation of continuous fiber block preform: fix the continuous fiber reinforced resin matrix composite material sample with graphite paper, place it in a graphite crucible, and then put it into a heat treatment furnace for carbonization and cracking to control the carbonization and cracking The conditions are: argon (Ar) is introduced as a protective gas (gas flow rate is 800mL/min), the temperature is raised to 1000°C at a heating rate of 5°C/min, kept for 1h, and then cooled to room temperature at a cooling rate of 5°C/min , to obtain a continuous fiber block preform.

(3)沉积热解炭(沉积PyC界面相):将连续纤维块状预制体置于等温化学气相沉积炉中沉积热解炭,沉积热解炭的条件为:通入氩气作为保护气体(气体流量为800~2000mL/min),控制沉积压力为2kPa,以5℃/min的升温速率升温至1000℃,然后通入甲烷气体(CH4,气体流量为800~2000mL/min)沉积热解炭,沉积时间为3h,沉积完成后,以7℃/min的降温速率降温至室温,得到具有PyC界面相的预制体。(3) Depositing pyrolytic carbon (depositing PyC interface phase): the continuous fiber block preform is placed in an isothermal chemical vapor deposition furnace to deposit pyrolytic carbon. The conditions for depositing pyrolytic carbon are: argon gas is introduced as a protective gas ( The gas flow rate is 800-2000mL/min), the deposition pressure is controlled at 2kPa, the temperature is raised to 1000°C at a heating rate of 5°C/min, and then methane gas (CH 4 , gas flow rate is 800-2000mL/min) is introduced for deposition and pyrolysis Carbon, the deposition time is 3h. After the deposition is completed, the temperature is lowered to room temperature at a cooling rate of 7°C/min to obtain a preform with a PyC interface phase.

(4)沉积SiC基体:将具有PyC界面相的预制体置于等温化学气相沉积炉中的恒温区沉积SiC基体,沉积SiC基体的条件为:通入氩气作为保护气体(气体流量为800~3000mL/min),控制炉膛内的压力为1kPa,以5℃/min的升温速率升温至1100℃,通入H2作为还原性气体(气体流量为1000~3000mL/min),然后进行前驱体(甲基三氯硅烷,MTS)进料(速率为1g/min)沉积SiC基体,沉积时间为300h,沉积完成后停止通入H2,将保护气体的气体流量改为1000mL/min,以7℃/min的降温速率降温至室温,得到连续纤维增韧碳化硅陶瓷基复合材料,制备过程图见图5。(4) Deposit SiC matrix: place the prefabricated body with PyC interface phase in the constant temperature zone of the isothermal chemical vapor deposition furnace to deposit SiC matrix. 3000mL/min), control the pressure in the furnace to 1kPa, raise the temperature to 1100°C at a heating rate of 5°C/min, feed H2 as a reducing gas (gas flow rate is 1000-3000mL/min), and then carry out the precursor ( Methyltrichlorosilane, MTS) was fed (at a rate of 1 g/min) to deposit the SiC substrate, and the deposition time was 300 h. After the deposition was completed, H 2 was stopped, and the gas flow rate of the protective gas was changed to 1000 mL/min. /min cooling rate to cool down to room temperature to obtain a continuous fiber toughened SiC ceramic matrix composite material, the preparation process diagram is shown in Figure 5.

图5中,(a)为连续纤维增强树脂基复合材料试样(复杂异形构件3D打印),(b)为连续纤维增韧碳化硅陶瓷基复合材料,(c)为连续纤维增韧碳化硅陶瓷基复合材料的宏观照片。In Fig. 5, (a) is a continuous fiber reinforced resin matrix composite material sample (3D printing of complex special-shaped components), (b) is a continuous fiber toughened silicon carbide ceramic matrix composite material, (c) is a continuous fiber toughened silicon carbide Macrophotograph of ceramic matrix composites.

从图5中可以看出,通过3D打印手段能够完成纤维预制体的成型,热处理后获得了连续纤维预制体(复杂异形构件)。It can be seen from Figure 5 that the molding of the fiber preform can be completed by 3D printing, and the continuous fiber preform (complex special-shaped component) is obtained after heat treatment.

实施例3Example 3

一种3D打印制备连续纤维增韧碳化硅陶瓷基复合材料的方法:A method for preparing continuous fiber toughened silicon carbide ceramic matrix composites by 3D printing:

(1)连续纤维增强树脂基复合材料试样的制备:采用三维建模软件完成样件的模型构建,设置3D打印路径(如图4),将碳化硅纤维(纤维体积分数为60%)浸渍在熔融的尼龙树脂中,浸渍时间为5min,浸渍完成后冷却,得到打印丝材(打印丝材中碳化硅纤维的体积分数为70%),然后采用该打印丝材进行3D打印(打印丝材:树脂粘结剂=19:1),打印丝材的打印温度为270℃,打印速率为9mm/s,树脂粘结剂的打印温度为210℃,速率为100mm/s。基础喷嘴直径为0.4mm,打印平台温度为40℃,打印90层,得到连续纤维增强树脂基复合材料试样。(1) Preparation of continuous fiber-reinforced resin-based composite material sample: use 3D modeling software to complete the model construction of the sample, set the 3D printing path (as shown in Figure 4), and impregnate silicon carbide fibers (fiber volume fraction is 60%) In the molten nylon resin, the immersion time is 5min. After the immersion is completed, it is cooled to obtain a printing filament (the volume fraction of silicon carbide fiber in the printing filament is 70%), and then the printing filament is used for 3D printing (printing filament : resin binder=19:1), the printing temperature of the printing filament is 270°C, the printing speed is 9mm/s, the printing temperature of the resin binder is 210°C, and the printing speed is 100mm/s. The diameter of the basic nozzle is 0.4mm, the temperature of the printing platform is 40°C, and 90 layers are printed to obtain a continuous fiber reinforced resin matrix composite material sample.

(2)连续纤维块状预制体的制备:将续纤维增强树脂基复合材料试样用石墨纸固定,并置于石墨坩埚中,然后一并放入热处理炉中进行碳化裂解,控制碳化裂解的条件为:通入氩气(Ar)作为保护气体(气体流量为600mL/min),以5℃/min的升温速率升温至800℃,保温1h,然后以5℃/min的降温速率降温至室温,得到连续纤维块状预制体。(2) Preparation of continuous fiber block preform: fix the continuous fiber reinforced resin matrix composite material sample with graphite paper, place it in a graphite crucible, and then put it into a heat treatment furnace for carbonization and cracking to control the carbonization and cracking The conditions are: argon (Ar) is introduced as a protective gas (gas flow rate is 600mL/min), the temperature is raised to 800°C at a heating rate of 5°C/min, kept for 1h, and then cooled to room temperature at a cooling rate of 5°C/min , to obtain a continuous fiber block preform.

(3)沉积热解炭(沉积PyC界面相):将连续纤维块状预制体置于等温化学气相沉积炉中沉积热解炭,沉积热解炭的条件为:通入氩气作为保护气体(气体流量为800~2000mL/min),控制沉积压力为2kPa,以5℃/min的升温速率升温至1100℃,然后通入甲烷气体(CH4,气体流量为800~2000mL/min)沉积热解炭,沉积时间为3h,沉积完成后,以7℃/min的降温速率降温至室温,得到具有PyC界面相的预制体。(3) Depositing pyrolytic carbon (depositing PyC interface phase): the continuous fiber block preform is placed in an isothermal chemical vapor deposition furnace to deposit pyrolytic carbon. The conditions for depositing pyrolytic carbon are: argon gas is introduced as a protective gas ( The gas flow rate is 800-2000mL/min), the deposition pressure is controlled at 2kPa, the temperature is raised to 1100°C at a heating rate of 5°C/min, and then methane gas (CH 4 , gas flow rate is 800-2000mL/min) is introduced for deposition and pyrolysis Carbon, the deposition time is 3h. After the deposition is completed, the temperature is lowered to room temperature at a cooling rate of 7°C/min to obtain a preform with a PyC interface phase.

(4)沉积SiC基体:将具有PyC界面相的预制体置于等温化学气相沉积炉中的恒温区沉积SiC基体,沉积SiC基体的条件为:通入氩气作为保护气体(气体流量为800~3000mL/min),控制炉膛内的压力为3kPa,以5℃/min的升温速率升温至1200℃,通入H2作为还原性气体(气体流量为1000~3000mL/min),然后进行前驱体(甲基三氯硅烷,MTS)进料(速率为3g/min)沉积SiC基体,沉积时间为200h,沉积完成后停止通入H2,将保护气体的气体流量改为1000mL/min,以7℃/min的降温速率降温至室温,得到连续纤维增韧碳化硅陶瓷基复合材料。(4) Deposit SiC matrix: place the prefabricated body with PyC interface phase in the constant temperature zone of the isothermal chemical vapor deposition furnace to deposit SiC matrix. 3000mL/min), control the pressure in the furnace to 3kPa, raise the temperature to 1200°C at a heating rate of 5°C/min, feed H2 as a reducing gas (gas flow rate is 1000-3000mL/min), and then carry out the precursor ( Methyltrichlorosilane, MTS) was fed (at a rate of 3 g/min) to deposit the SiC substrate, and the deposition time was 200 h. After the deposition was completed, H 2 was stopped, and the gas flow rate of the protective gas was changed to 1000 mL/min. /min cooling rate to cool down to room temperature to obtain continuous fiber toughened silicon carbide ceramic matrix composites.

实施例4Example 4

同实施例1,区别在于,步骤(2)中碳化裂解的温度为600℃。Same as Example 1, the difference is that the carbonization cracking temperature in step (2) is 600°C.

实施例5Example 5

同实施例1,区别在于,步骤(3)中沉积热解炭的温度为1200℃,沉积压力为3kPa,沉积时间为10h。Same as Example 1, the difference is that the temperature for depositing pyrolytic carbon in step (3) is 1200° C., the deposition pressure is 3 kPa, and the deposition time is 10 h.

实施例6Example 6

同实施例1,区别在于,步骤(3)中沉积SiC基体的温度为900℃。Same as Example 1, the difference is that the temperature for depositing the SiC matrix in step (3) is 900°C.

实施例7Example 7

同实施例1,区别在于,步骤(3)中沉积SiC基体的温度为1300℃,炉膛内的压力为10kPa,前驱体的进料速率为4g/min。Same as Example 1, the difference is that the temperature for depositing the SiC matrix in step (3) is 1300° C., the pressure in the furnace is 10 kPa, and the feed rate of the precursor is 4 g/min.

效果例1Effect Example 1

对本发明方法所制备的连续纤维增强碳化硅陶瓷基复合材料进行弯曲性能测试,其抗弯性能达到180±10MPa。应力-应变谱图见图6。The bending performance test of the continuous fiber-reinforced silicon carbide ceramic matrix composite material prepared by the method of the present invention shows that its bending resistance reaches 180±10MPa. The stress-strain spectrum is shown in Fig. 6.

以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, and are not intended to limit the scope of the present invention. Variations and improvements should fall within the scope of protection defined by the claims of the present invention.

Claims (5)

1. The method for preparing the continuous fiber toughened silicon carbide ceramic matrix composite by 3D printing is characterized by comprising the following steps of:
(1) Preparation of continuous fiber reinforced resin matrix composite samples: 3D printing paths are set, carbon fibers are immersed in molten phenolic resin for 5min, and cooled after the immersion is finished, so that printing wires are obtained, and the volume fraction of the carbon fibers in the printing wires is 60%; then 3D printing is carried out by adopting the printing wire, the ratio of the printing wire to the resin binder is 19:1, the printing temperature of the printing wire is 265 ℃, and the printing speed is 10mm/s; the resin binder is nylon 66, the printing temperature of the resin binder is 250 ℃, and the speed is 50mm/s; the diameter of the basic nozzle is 0.4mm, the temperature of the printing platform is 60 ℃, and 60 layers are printed to obtain a continuous fiber reinforced resin matrix composite sample;
(2) Preparation of continuous fiber block preform: fixing a continuous fiber reinforced resin matrix composite sample by using graphite paper, placing the sample into a graphite crucible, and then placing the sample into a heat treatment furnace for carbonization and pyrolysis, wherein the conditions for carbonization and pyrolysis are as follows: argon is introduced as shielding gas, the temperature is raised to 700 ℃ at a heating rate of 5 ℃/min, the temperature is kept for 1h, and then the temperature is lowered to room temperature at a cooling rate of 5 ℃/min, so that a continuous fiber block-shaped preform is obtained;
(3) Depositing pyrolytic carbon: placing the continuous fiber block preform in an isothermal chemical vapor deposition furnace to deposit pyrolytic carbon, wherein the pyrolytic carbon deposition conditions are as follows: argon is introduced as shielding gas, the deposition pressure is controlled to be 1kPa, the temperature is raised to 1000 ℃ at the heating rate of 5 ℃/min, then methane gas is introduced to deposit pyrolytic carbon, the deposition time is 3h, and after the deposition is completed, the temperature is reduced to room temperature at the cooling rate of 7 ℃/min, so as to obtain a preform with a PyC interface phase;
(4) Depositing a SiC matrix: placing the preform with the PyC interface phase in a constant temperature zone in an isothermal chemical vapor deposition furnace to deposit the SiC matrix, wherein the conditions for depositing the SiC matrix are as follows: argon is introduced as shielding gas, the pressure in the hearth is controlled to be 1.8kPa, the temperature is raised to 1100 ℃ at the heating rate of 5 ℃/min, and H is introduced 2 As reducing gas, then precursor feeding is carried out to deposit SiC matrix for 400H, and after the deposition is completed, the H is stopped to be introduced 2 Changing the gas flow of the shielding gas into 1000mL/min, and cooling to room temperature at the cooling rate of 7 ℃/min to obtain the continuous fiber toughened silicon carbide ceramic matrix composite.
2. The method for preparing the continuous fiber toughened silicon carbide ceramic matrix composite by 3D printing is characterized by comprising the following steps of:
(1) Preparation of continuous fiber reinforced resin matrix composite samples: 3D printing paths are set, silicon carbide fibers are immersed in molten epoxy resin for 5min, and cooled after the immersion is finished, so that printing wires are obtained, and the volume fraction of the silicon carbide fibers in the printing wires is 70%; then 3D printing is carried out by adopting the printing wire, the ratio of the printing wire to the resin binder is 19:1, the printing temperature of the printing wire is 230 ℃, and the printing speed is 6mm/s; the resin binder is nylon 66, the printing temperature of the resin binder is 240 ℃, and the speed is 80mm/s; the diameter of the basic nozzle is 0.4mm, the temperature of the printing platform is 50 ℃, and 90 layers are printed to obtain a continuous fiber reinforced resin matrix composite sample;
(2) Preparation of continuous fiber block preform: fixing a continuous fiber reinforced resin matrix composite sample by using graphite paper, placing the sample into a graphite crucible, and then placing the sample into a heat treatment furnace for carbonization and pyrolysis, wherein the conditions for carbonization and pyrolysis are as follows: argon is introduced as shielding gas, the temperature is raised to 1000 ℃ at the heating rate of 5 ℃/min, the heat is preserved for 1h, and then the temperature is reduced to room temperature at the cooling rate of 5 ℃/min, so that a continuous fiber block-shaped preform is obtained;
(3) Depositing pyrolytic carbon: placing the continuous fiber block preform in an isothermal chemical vapor deposition furnace to deposit pyrolytic carbon, wherein the pyrolytic carbon deposition conditions are as follows: argon is introduced as shielding gas, the deposition pressure is controlled to be 2kPa, the temperature is raised to 1000 ℃ at the heating rate of 5 ℃/min, then methane gas is introduced to deposit pyrolytic carbon, the deposition time is 3h, and after the deposition is completed, the temperature is reduced to room temperature at the cooling rate of 7 ℃/min, so as to obtain a preform with a PyC interface phase;
(4) Depositing a SiC matrix: placing the preform with the PyC interface phase in a constant temperature zone in an isothermal chemical vapor deposition furnace to deposit the SiC matrix, wherein the conditions for depositing the SiC matrix are as follows: argon is introduced as shielding gas, the pressure in the hearth is controlled to be 1kPa, the temperature is raised to 1100 ℃ at the heating rate of 5 ℃/min, and H is introduced 2 As reducing gas, then precursor feeding is carried out to deposit SiC matrix, the deposition time is 300H, and after the deposition is finished, the H is stopped being introduced 2 Changing the gas flow of the shielding gas into 1000mL/min, and cooling to room temperature at the cooling rate of 7 ℃/min to obtain the continuous fiber toughened silicon carbide ceramic matrix composite.
3. The method for preparing the continuous fiber toughened silicon carbide ceramic matrix composite by 3D printing is characterized by comprising the following steps of:
(1) Preparation of continuous fiber reinforced resin matrix composite samples: 3D printing paths are set, silicon carbide fibers with the fiber volume fraction of 60% are immersed in molten nylon resin for 5min, and the impregnated silicon carbide fibers are cooled after the immersion is completed, so that printing wires are obtained, and the volume fraction of the silicon carbide fibers in the printing wires is 70%; then 3D printing is carried out by adopting the printing wire, the ratio of the printing wire to the resin binder is 19:1, the printing temperature of the printing wire is 270 ℃, and the printing speed is 9mm/s; the printing temperature of the resin binder is 210 ℃ and the speed is 100mm/s; the diameter of the basic nozzle is 0.4mm, the temperature of the printing platform is 40 ℃, and 90 layers are printed to obtain a continuous fiber reinforced resin matrix composite sample;
(2) Preparation of continuous fiber block preform: fixing a continuous fiber reinforced resin matrix composite sample by using graphite paper, placing the sample into a graphite crucible, and then placing the sample into a heat treatment furnace for carbonization and pyrolysis, wherein the conditions for carbonization and pyrolysis are as follows: argon is introduced as shielding gas, the temperature is raised to 800 ℃ at the heating rate of 5 ℃/min, the heat is preserved for 1h, and then the temperature is lowered to room temperature at the cooling rate of 5 ℃/min, so that a continuous fiber block-shaped preform is obtained;
(3) Depositing pyrolytic carbon: placing the continuous fiber block preform in an isothermal chemical vapor deposition furnace to deposit pyrolytic carbon, wherein the pyrolytic carbon deposition conditions are as follows: argon is introduced as shielding gas, the deposition pressure is controlled to be 2kPa, the temperature is raised to 1100 ℃ at the heating rate of 5 ℃/min, then methane gas is introduced to deposit pyrolytic carbon for 3 hours, and after the deposition is completed, the temperature is reduced to room temperature at the cooling rate of 7 ℃/min, so as to obtain a preform with a PyC interface phase;
(4) Depositing a SiC matrix: placing the preform with the PyC interface phase in a constant temperature zone in an isothermal chemical vapor deposition furnace to deposit the SiC matrix, wherein the conditions for depositing the SiC matrix are as follows: argon is introduced as protective gas, the pressure in the hearth is controlled to be 3kPa, the temperature is raised to 1200 ℃ at the heating rate of 5 ℃/min, and H is introduced 2 As reducing gas, then precursor feeding is carried out to deposit SiC matrix, the deposition time is 200H, and after the deposition is completed, the H is stopped being introduced 2 Changing the gas flow of the shielding gas into 1000mL/min, and cooling to room temperature at the cooling rate of 7 ℃/min to obtain the continuous fiber toughened silicon carbide ceramic matrix composite.
4. A continuous fiber toughened silicon carbide ceramic matrix composite prepared according to the method of any of claims 1 to 3.
5. Use of the continuous fiber toughened silicon carbide ceramic matrix composite of claim 4 in the preparation of profiled members.
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