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CN115597419B - Precooler for aircraft engine - Google Patents

Precooler for aircraft engine Download PDF

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Publication number
CN115597419B
CN115597419B CN202211612205.6A CN202211612205A CN115597419B CN 115597419 B CN115597419 B CN 115597419B CN 202211612205 A CN202211612205 A CN 202211612205A CN 115597419 B CN115597419 B CN 115597419B
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mounting plate
heat exchange
flow
pipe
hollow cavity
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CN115597419A (en
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龙西亭
朱春晓
孙立成
马同玲
张志刚
莫政宇
杜敏
魏孟
杨伟
华强
徐鑫
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Sichuan University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/12Cooling of plants
    • F02C7/14Cooling of plants of fluids in the plant, e.g. lubricant or fuel
    • F02C7/141Cooling of plants of fluids in the plant, e.g. lubricant or fuel of working fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • F28F9/262Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D2021/0019Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
    • F28D2021/004Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for engine or machine cooling systems

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

本申请提供了一种用于航空发动机的预冷器,包括两个圆环状集管部件以及多个换热组件,每个换热组件包括第一安装板和第二安装板;第一安装板和第二安装板上均设置有中空腔体,在第一安装板和第二安装板之间连接多个微细管,每个微细管的两端分别与第一安装板和第二安装板上的中空腔体连通;其中,多个微细管之间形成供空气流通的空隙;其中,多个换热组件装配到两个集管部件之间,装配后的每个换热组件的第一安装板和第二安装板与两个集管部件相交;其中,每个集管部件上开设有与每个换热组件的中空腔体连通的多个工质流动孔。通过本发明提供的预冷器,同时解决了换热管的流致振动、换热组件焊接和装配难度大以及维护成本高等问题。

Figure 202211612205

The present application provides a precooler for an aero-engine, which includes two annular header parts and a plurality of heat exchange assemblies, each heat exchange assembly includes a first mounting plate and a second mounting plate; the first mounting plate Both the plate and the second mounting plate are provided with hollow cavities, and a plurality of microtubes are connected between the first mounting plate and the second mounting plate, and the two ends of each microtube are connected with the first mounting plate and the second mounting plate respectively. The hollow cavity on the top is connected; among them, a gap for air circulation is formed between a plurality of microtubes; among them, a plurality of heat exchange components are assembled between two header parts, and the first part of each heat exchange component after assembly The mounting plate and the second mounting plate intersect two header parts; wherein, each header part is provided with a plurality of working medium flow holes communicating with the hollow cavity of each heat exchange assembly. The precooler provided by the invention simultaneously solves the problems of flow-induced vibration of the heat exchange tube, difficulty in welding and assembling the heat exchange component, and high maintenance cost.

Figure 202211612205

Description

一种用于航空发动机的预冷器A precooler for aero-engine

技术领域technical field

本申请涉及航空发动机冷却设备领域,特别是涉及一种用于航空发动机的预冷器。The present application relates to the field of cooling equipment for aero-engines, in particular to a precooler for aero-engines.

背景技术Background technique

高超声速强预冷发动机可作为水平起降、重复使用的空天飞行器动力系统,能实现从0马赫数起动以及0~6马赫数范围内的高性能航行,是空天技术领域非常重要的新型动力装置。相关数据表明,在5马赫数飞行时,进入发动机减速后气流的温度可达1000℃以上,高进气温度不仅使得发动机材料性能变差、可靠性降低,同时会使得空气可压缩性降低,动力系统性能急剧下降,难以满足空天飞行器的推力需求。现有的解决技术方案之一是通过在进气道设置预冷器来降低气流温度,进而改善发动机工作环境,满足飞行器在高马赫数时的动力性能。The hypersonic strong pre-cooling engine can be used as a power system for horizontal take-off and landing and repeated use of aerospace vehicles. It can start from Mach 0 and perform high-performance navigation in the range of Mach 0 to Mach 6. It is a very important new type in the field of aerospace technology. powerplant. Relevant data show that when flying at Mach 5, the temperature of the airflow entering the engine after deceleration can reach above 1000°C. High intake air temperature not only deteriorates the material performance and reliability of the engine, but also reduces the compressibility of the air and reduces the power. The performance of the system drops sharply, making it difficult to meet the thrust requirements of aerospace vehicles. One of the existing technical solutions is to reduce the temperature of the airflow by installing a precooler in the air inlet, thereby improving the working environment of the engine and satisfying the power performance of the aircraft at a high Mach number.

现有的预冷器结构多为微细管束式换热器,利用高温空气横掠大量微细管束,与微细管内部流动的冷却工质进行换热。相比于传统的管束式换热器,微细管束式换热器具有更高的紧凑度和更好的换热能力,但其存在以下新的问题:Most of the existing precooler structures are microtube-bundle heat exchangers, which use high-temperature air to sweep across a large number of microtube bundles to exchange heat with the cooling fluid flowing inside the microtubes. Compared with the traditional tube-bundle heat exchanger, the micro-tube-bundle heat exchanger has higher compactness and better heat exchange capacity, but it has the following new problems:

1、微细管的长度较长,容易产生较强的流致振动,严重时将导致传热管破损,影响预冷器的换热性能和运行安全;1. The length of the microtube is long, which is prone to strong flow-induced vibration. In severe cases, the heat transfer tube will be damaged, which will affect the heat transfer performance and operation safety of the precooler;

2、微细管通常是沿着管长方向按照一定的曲率变化,受限于预冷器极高紧凑度的要求,数以万计的微细管束在焊接过程中的安装精度难以保证,焊接装配难度高;2. The microtubes usually change according to a certain curvature along the length of the tube. Due to the extremely compact requirements of the precooler, it is difficult to guarantee the installation accuracy of tens of thousands of microtube bundles during the welding process, and the welding assembly is difficult. high;

3、传统的预冷器的冷却液侧或空气侧的结构为一体化设计,当换热组件出现损坏时,需要更换整个预冷器,维修成本较高。3. The structure of the coolant side or the air side of the traditional precooler is an integrated design. When the heat exchange component is damaged, the entire precooler needs to be replaced, and the maintenance cost is high.

发明内容Contents of the invention

针对上述问题,本发明提供了一种用于航空发动机的预冷器,通过将换热组件模块化组装为预冷器主体,解决了换热管的流致振动、换热组件焊接和装配难度大以及维护成本高等问题。In view of the above problems, the present invention provides a precooler for aero-engines, which solves the flow-induced vibration of the heat exchange tubes and the difficulty in welding and assembling the heat exchange components by modularizing the heat exchange components into the main body of the precooler large size and high maintenance costs.

本发明的技术方案是:Technical scheme of the present invention is:

一种用于航空发动机的预冷器,包括两个圆环状集管部件以及多个换热组件,每个换热组件包括第一安装板和第二安装板;A precooler for an aero-engine, comprising two annular header parts and a plurality of heat exchange assemblies, each heat exchange assembly includes a first mounting plate and a second mounting plate;

所述第一安装板和第二所述安装板上均设置有中空腔体,在所述第一安装板和第二安装板之间连接多个微细管,每个所述微细管的两端分别与所述第一安装板和第二安装板上的中空腔体连通;其中,多个所述微细管之间形成供空气由外向内流通的空隙;Both the first mounting plate and the second mounting plate are provided with hollow cavities, and a plurality of microtubes are connected between the first mounting plate and the second mounting plate, and each of the two ends of the microtubes communicate with the hollow cavities on the first mounting plate and the second mounting plate respectively; wherein, a gap for air to circulate from the outside to the inside is formed between the plurality of microtubes;

其中,多个所述换热组件装配到两个所述集管部件之间,装配后的每个换热组件的所述第一安装板和所述第二安装板与两个所述集管部件相交;Wherein, a plurality of said heat exchanging assemblies are assembled between two said header parts, and said first mounting plate and said second mounting plate of each heat exchanging assembly after assembly are connected with two said headers parts intersect;

其中,每个所述集管部件上开设有与每个换热组件的中空腔体连通的多个工质流动孔,冷却工质通过所述工质流动孔流入所述中空腔体,并经所述中空腔体流入到所述微细管中,以对在所述空隙中流通的空气进行冷却。Wherein, each of the header parts is provided with a plurality of working medium flow holes communicating with the hollow cavity of each heat exchange component, and the cooling working fluid flows into the hollow cavity through the working medium flow holes, and passes through the hollow cavity. The hollow cavity flows into the micropipe to cool the air circulating in the gap.

可选地,一个所述集管部件上有分流管,另一个所述集管部件上设置有集流管;Optionally, one of the header parts has a shunt pipe, and the other header part is provided with a header;

所述分流管上设置多个与所述第一安装板上的中空腔体连通的分流孔;The shunt pipe is provided with a plurality of shunt holes communicating with the hollow cavity on the first mounting plate;

所述集流管上设置多个与所述第二安装板上的中空腔体连通的集流孔;The collecting pipe is provided with a plurality of collecting holes communicating with the hollow cavity on the second mounting plate;

其中,所述冷却工质从多个所述分流孔流入到所述第一安装板上的中空腔体内,经对应的所述中空腔体流入到所述微细管中,并从所述微细管流入到所述第二安装板上的中空腔体内,经多个所述集流孔流出所述中空腔体。Wherein, the cooling medium flows into the hollow cavities on the first mounting plate from the plurality of distribution holes, flows into the microtubes through the corresponding hollow cavities, and flows from the microtubes It flows into the hollow cavity on the second mounting plate, and flows out of the hollow cavity through a plurality of collecting holes.

可选地,所述分流管和所述集流管分别设置在对应的所述集管部件的内环边缘上或外环边缘上。Optionally, the distribution pipes and the header pipes are respectively arranged on the inner ring edge or the outer ring edge of the corresponding header part.

可选地,两个所述集管部件上均设置有分流管和集流管;Optionally, a shunt pipe and a collector pipe are arranged on the two header parts;

一个所述集管部件上设置有第一分流管和第一集流管,所述第一分流管设置有多个与所述第一安装板上的中空腔体连通的分流孔和所述第一集流管设置有多个与所述第一安装板上的中空腔体连通的集流孔;One of the header components is provided with a first distribution pipe and a first collection pipe, and the first distribution pipe is provided with a plurality of distribution holes communicating with the hollow cavity on the first mounting plate and the first distribution pipe. A header is provided with a plurality of header holes communicating with the hollow cavity on the first mounting plate;

另一个所述集管部件上设置有第二分流管和第二集流管;所述第二分流管设置有多个与所述第二安装板上的中空腔体连通的分流孔和所述第二集流管设置有多个与所述第二安装板上的中空腔体连通的集流孔;The other manifold part is provided with a second branch pipe and a second manifold; the second branch pipe is provided with a plurality of branch holes communicating with the hollow cavity on the second mounting plate and the The second header is provided with a plurality of header holes communicating with the hollow cavity on the second mounting plate;

每个所述中空腔体被划分为多个第一区域和多个第二区域;其中,Each of the hollow cavities is divided into a plurality of first regions and a plurality of second regions; wherein,

所述第一分流管和所述第二集流管以及对应的第一区域内的微细管组成第一冷却通道;The first branch pipe, the second header pipe, and the corresponding microtubes in the first region form a first cooling channel;

所述第二分流管和所述第一集流管以及对应的第二区域内的微细管组成第二冷却通道;The second branch pipe, the first header pipe, and the corresponding microtubes in the second area form a second cooling channel;

所述第一冷却通道和所述第二冷却通道内的冷却工质的流动方向相反。The flow directions of the cooling medium in the first cooling channel and the second cooling channel are opposite.

可选地,所述第一分流管和所述第二分流管均设置在对应的所述集管部件的内环边缘上,所述第一集流管和所述第二集流管均设置在对应的所述集管部件的外环边缘上;或者,Optionally, both the first manifold and the second manifold are disposed on the inner ring edge of the corresponding manifold component, and both the first manifold and the second manifold are disposed on the outer ring edge of the corresponding said header part; or,

所述第一分流管和所述第二集流管设置在对应的所述集管部件的内环边缘上,所述第二分流管和所述第一集流管设置在对应的所述集管部件的外环边缘上。The first manifold and the second header are arranged on the inner ring edge of the corresponding header part, and the second manifold and the first header are arranged on the corresponding collector. on the outer ring edge of the pipe part.

可选地,所述中空腔体内设置有多个U型分流板,多个所述U型分流板在所述中空腔体的两侧之间交错排布,将所述中空腔体内的所述微细管划分为第一区域内的微细管和第二区域内的微细管。Optionally, a plurality of U-shaped splitter plates are arranged in the hollow cavity, and the plurality of U-shaped splitter plates are arranged in a staggered manner between both sides of the hollow cavity, so that the The microtubes are divided into microtubes in the first region and microtubes in the second region.

可选地,所述分流管和所述集流管的断面为圆缺形。Optionally, the cross-sections of the distribution pipe and the collection pipe are circular segments.

可选地,所述第一安装板和所述第二安装板之间连接有至少一个隔板,所述隔板间隔位于多个所述微细管之间。Optionally, at least one partition is connected between the first mounting plate and the second mounting plate, and the partition is spaced between the plurality of microtubes.

可选地,所述隔板上分散开设有多个换气孔。Optionally, a plurality of ventilation holes are scattered on the separator.

与现有技术相比,本申请包括以下优点:Compared with the prior art, the present application includes the following advantages:

本发明提出一种用于航空发动机的预冷器,包括两个圆环状集管部件以及多个换热组件,每个换热组件包括第一安装板和第二安装板;第一安装板和第二安装板上均设置有中空腔体,在第一安装板和第二安装板之间连接多个微细管,每个微细管的两端分别与第一安装板和第二安装板上的中空腔体连通;其中,多个微细管之间形成供空气由外向内流通的空隙;其中,多个换热组件装配到两个集管部件之间,装配后的每个换热组件的第一安装板和第二安装板与两个集管部件相交;其中,每个集管部件上开设有与每个换热组件的中空腔体连通的多个工质流动孔,冷却工质通过工质流动孔流入中空腔体,并经中空腔体流入到微细管中,以对在空隙中流通的空气进行冷却。The present invention proposes a precooler for an aero-engine, comprising two annular header parts and a plurality of heat exchange assemblies, each heat exchange assembly includes a first mounting plate and a second mounting plate; the first mounting plate Hollow cavities are arranged on the second mounting plate and the second mounting plate, and a plurality of microtubes are connected between the first mounting plate and the second mounting plate, and the two ends of each microtube are connected with the first mounting plate and the second mounting plate respectively. The hollow cavity communicates with each other; among them, a gap for air to circulate from outside to inside is formed between a plurality of microtubes; among them, a plurality of heat exchange components are assembled between two header parts, and each heat exchange component after assembly The first mounting plate and the second mounting plate intersect with two header parts; wherein, each header part is provided with a plurality of working fluid flow holes communicating with the hollow cavity of each heat exchange component, and the cooling working fluid passes through The working fluid flow hole flows into the hollow cavity, and flows into the micropipe through the hollow cavity, so as to cool the air circulating in the gap.

通过采用本申请的技术方案,两个安装板和中空腔体形成换热组件的主体结构,将多个换热组件装配到圆环形集管部件上形成模块化式预冷器,至少具有以下几点显著的进步:By adopting the technical solution of this application, two mounting plates and a hollow cavity form the main structure of the heat exchange assembly, and a plurality of heat exchange assemblies are assembled on the circular header part to form a modular precooler, which has at least the following Several notable improvements:

1、本发明实施例中安装到每个换热组件上两个安装板上的微细管所需的长度偏短,短管的刚性更好,大大削弱了管束外部横掠空气引起的流致振动强度,不需要增加额外的支撑结构即可取得较好的抗振效果;1. In the embodiment of the present invention, the required length of the microtubes installed on the two mounting plates on each heat exchange component is relatively short, and the rigidity of the short tubes is better, which greatly weakens the flow-induced vibration caused by the air swept outside the tube bundle Strength, good anti-vibration effect can be achieved without adding additional support structures;

2、本发明实施例中换热组件的结构可与微细直管配合,将微细管直接焊接到两个安装板上,提升焊接位置的强度和安全性,并使得焊接和装配过程更简便;2. The structure of the heat exchange component in the embodiment of the present invention can be matched with the micro straight tube, and the micro tube is directly welded to the two mounting plates, which improves the strength and safety of the welding position, and makes the welding and assembly process easier;

3、本发明实施例中的多个换热组件相互独立且协同作用,空气同时进入多个换热组件内进行强化换热,当预冷器出现损坏时,仅需更换出现损坏的换热组件,维修成本低;3. The multiple heat exchange components in the embodiment of the present invention are independent and cooperate with each other, and the air enters multiple heat exchange components at the same time to enhance heat exchange. When the precooler is damaged, only the damaged heat exchange component needs to be replaced , low maintenance cost;

4、本发明实施例中的多个换热组件按照周向排列、焊接形成套管状换热结构,每个换热组件上的微细管按照周向铺设在两个安装板之间,整体首尾抵接形成由套管内壁向套管外壁方向布置的若干环形微细管层,微细管紧凑度更高,且微细管与空气的接触面积增大,整体换热能力显著提升;4. A plurality of heat exchange components in the embodiment of the present invention are arranged in the circumferential direction and welded to form a sleeve-shaped heat exchange structure. The microtubes on each heat exchange component are laid between the two mounting plates in the circumferential direction, and the whole end-to-end contact A number of ring-shaped micro-tube layers are formed from the inner wall of the casing to the outer wall of the casing, the micro-tubes are more compact, and the contact area between the micro-tubes and the air increases, and the overall heat transfer capacity is significantly improved;

5、本发明实施例中多个换热组件装配到两个圆环形集管部件之间时,仅需改变换热组件的组装方向,即可整体形成以微细管为管壁面的套管状换热结构,保证从管壁四周进入的空气的全方位冷却,微细管仅需按照两个安装板之间的垂直距离焊接,在焊接时无需保持多个换热组件内的微细管之间的同心度,大幅度地降低了焊接装配难度;5. In the embodiment of the present invention, when a plurality of heat exchange components are assembled between two circular header parts, it is only necessary to change the assembly direction of the heat exchange components to form a sleeve-shaped heat exchanger with microtubes as the tube wall surface as a whole. The thermal structure ensures all-round cooling of the air entering from around the tube wall. The micro tubes only need to be welded according to the vertical distance between the two mounting plates, and there is no need to maintain the concentricity between the micro tubes in multiple heat exchange components during welding. The degree greatly reduces the difficulty of welding assembly;

6、本发明实施例中的多个换热组件与集管部件连接,可以通过改变每个换热组件的参数,实现对局部位置冷却工质流量分配的调控,灵活度更高,实现提升整体换热的均匀性。6. A plurality of heat exchange components in the embodiment of the present invention are connected to the header components, and by changing the parameters of each heat exchange component, it is possible to realize the control of the flow distribution of the cooling medium at a local position, which is more flexible and realizes the improvement of the overall Uniformity of heat transfer.

附图说明Description of drawings

为了更清楚地说明本申请的技术方案,下面将对本申请的描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present application more clearly, the accompanying drawings that need to be used in the description of the present application will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. Ordinary technicians can also obtain other drawings based on these drawings without paying creative labor.

图1是本申请一实施例所述用于航空发动机的预冷器的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a precooler for an aero-engine according to an embodiment of the present application;

图2是本申请又一实施例所述用于航空发动机的预冷器的局部结构示意图;Fig. 2 is a partial structural schematic diagram of a precooler for an aero-engine according to another embodiment of the present application;

图3是本申请再一实施例所述换热组件的结构示意图。Fig. 3 is a schematic structural diagram of a heat exchange assembly according to yet another embodiment of the present application.

附图标记说明:Explanation of reference signs:

1、集管部件;2、换热组件;3、微细管;4、中空腔体;41、第一腔体;42、第二腔体;5、分流管;51、分流孔;6、集流管;61、集流孔;7、进液口;8、出液口;9、隔板;91、换气孔;10、通孔;11、第一安装板;12、第二安装板;13、U型分流板;14、安装孔。1. Header component; 2. Heat exchange component; 3. Micro tube; 4. Hollow cavity; 41. First cavity; 42. Second cavity; 5. Diverter tube; 51. Diverter hole; 6. Flow tube; 61, collecting hole; 7, liquid inlet; 8, liquid outlet; 9, partition; 91, ventilation hole; 10, through hole; 11, the first mounting plate; 12, the second mounting plate ; 13, U-shaped splitter plate; 14, mounting holes.

具体实施方式Detailed ways

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.

相关技术中,常规尺寸的管束式换热器采用的换热管换热能力有限,难以符合高马赫数条件下的强预冷需求。微细管3束式预冷器具有很高的紧凑度和换热能力,可在极短时间内与来流高温空气完成高效换热。因此微细管3束式预冷器是用于空天飞行器,保证航空发动机的正常运行的主要预冷器。针对背景技术中所存在的问题,可见,现有技术中的微细管3束式预冷器虽然满足了发动机预冷器对于紧凑度和换热能力的要求,但又出现新的问题,例如:骤冷过程温度分布不均带来的热应力、空气横掠传热管引起的振动、微细管3束的焊接装配大和维修成本高等诸多问题。In the related art, the heat exchange tubes used in conventional size tube bundle heat exchangers have limited heat exchange capacity, which makes it difficult to meet the strong pre-cooling requirements under high Mach number conditions. The micro-tube 3-bundle precooler has high compactness and heat exchange capacity, and can complete efficient heat exchange with incoming high-temperature air in a very short time. Therefore, the microtube 3-bundle precooler is the main precooler used in aerospace vehicles to ensure the normal operation of aero-engines. For the problems existing in the background technology, it can be seen that although the microtube 3-bundle precooler in the prior art meets the requirements of the engine precooler for compactness and heat exchange capacity, new problems arise, such as: There are many problems such as thermal stress caused by uneven temperature distribution in the quenching process, vibration caused by air sweeping across the heat transfer tube, large welding assembly of the three bundles of microtubes, and high maintenance costs.

目前,市场上为了解决微细管3束预冷器存在的部分问题,有研究人员提出径向偏置排布的预冷器,通过多个换热组件2同轴逐级套接,一定程度降低了制造装配的难度,但在实际的制造与装配过程中,每层的换热组件2中的微细管3之间需要保证高度一致的同心度,并且径向层叠结构的逐级焊接都会增加装配难度,工程实现难度较大,所以改善的效果并不明显。此外,对于微细管3束预冷器存在的其他问题,还未有相关解决手段,航空发动机预冷器的进一步发展还处于空白阶段。At present, in order to solve some of the problems existing in the precooler with 3 bundles of microtubes in the market, some researchers have proposed a radially offset precooler, through which multiple heat exchange components 2 are coaxially connected step by step, reducing the temperature to a certain extent. However, in the actual manufacturing and assembly process, it is necessary to ensure a highly consistent concentricity between the microtubes 3 in the heat exchange assembly 2 of each layer, and the step-by-step welding of the radial stacked structure will increase the assembly Difficulty, the project is more difficult to realize, so the effect of improvement is not obvious. In addition, there is no relevant solution to the other problems of the microtube 3-bundle precooler, and the further development of the aero-engine precooler is still in a blank stage.

有鉴于此,本申请实施例提供一种用于航空发动机的预冷器,通过在有限空间内,利用换热组件2组装为模块化式预冷器本体,利用模块化易于制造、装配、拆卸的特性,可将长度较短的直管式微细管3束安装在模块化换热组件2上,为航空发动机预冷器提供一种具有紧凑度高和换热能力强的同时、兼具制造装配难度低、维修成本低、抗流致振动等优势为一体的设计方案。In view of this, the embodiment of the present application provides a pre-cooler for aero-engines, which is assembled into a modular pre-cooler body by using heat exchange components 2 in a limited space, and is easy to manufacture, assemble and disassemble by using modularization 3 bundles of straight-tube microtubes with a short length can be installed on the modular heat exchange assembly 2, providing an aero-engine precooler with a combination of high compactness and strong heat exchange capacity, and both manufacturing The design scheme integrates the advantages of low assembly difficulty, low maintenance cost, and resistance to flow-induced vibration.

参照图1-图2所示,图1为本发明示出的航空发动机的预冷器的整体结构示意图;图2是本发明示出的用于航空发动机的预冷器的局部结构示意图。本发明的设计方案如下:Referring to Figures 1-2, Figure 1 is a schematic diagram of the overall structure of a precooler for an aero-engine shown in the present invention; Figure 2 is a schematic diagram of a partial structure of a pre-cooler for an aero-engine shown in the present invention. Design scheme of the present invention is as follows:

一种用于航空发动机的预冷器,包括两个圆环状集管部件1以及多个换热组件2,每个换热组件2包括第一安装板11和第二安装板12;A precooler for an aero-engine, comprising two annular header parts 1 and a plurality of heat exchange assemblies 2, each heat exchange assembly 2 comprising a first mounting plate 11 and a second mounting plate 12;

第一安装板11和第二安装板12上均设置有中空腔体4,在第一安装板11和第二安装板12之间连接多个微细管3,每个微细管3的两端分别与第一安装板11和第二安装板12上的中空腔体4连通;其中,多个微细管3之间形成供空气由外向内流通的空隙;Both the first mounting plate 11 and the second mounting plate 12 are provided with a hollow cavity 4, and a plurality of microtubes 3 are connected between the first mounting plate 11 and the second mounting plate 12, and the two ends of each microtube 3 are respectively It communicates with the hollow cavity 4 on the first mounting plate 11 and the second mounting plate 12; among them, a plurality of microtubes 3 form a gap for air to circulate from the outside to the inside;

其中,多个换热组件2装配到两个集管部件1之间,装配后的每个换热组件2的第一安装板11和第二安装板12与两个集管部件1相交;Wherein, a plurality of heat exchange components 2 are assembled between two header parts 1, and the first mounting plate 11 and the second mounting plate 12 of each assembled heat exchange component 2 intersect the two header parts 1;

其中,每个集管部件1上开设有与每个换热组件2的中空腔体4连通的多个工质流动孔,冷却工质通过工质流动孔流入中空腔体4,并经中空腔体4流入到微细管3中,以对在空隙中流通的空气进行冷却。Wherein, each header part 1 is provided with a plurality of working medium flow holes communicating with the hollow cavity 4 of each heat exchange assembly 2, and the cooling working medium flows into the hollow cavity 4 through the working medium flow holes, and passes through the hollow cavity. The body 4 flows into the microtube 3 to cool the air circulating in the gap.

具体而言,通过将多个换热组件2装配到两个圆环状集管部件1之间,多个换热组件2相互抵靠即形成以换热组件2为圆管壁面的套管状换热结构。如图1所示,白色箭头为空气流动的方向,空气从管外壁面经过流向管内壁面,冷却后的空气从环形开口流出,最终进入航空发动机内。其中,预冷器与发动机的装配与现有预冷器相同,本发明不过多赘述。其中每个换热组件2具有两个安装板和两个中空腔体4,以单个换热组件2为例,第一安装板11和第一腔体41成型为一体,第二安装板12和第二腔体42成型为一体,微细管3将第一腔体41和第二腔体42连通,使得冷却工质从第一腔体41流经微细管3后流向第二腔体42,或者从第二腔体42流经微细管3后流向第一腔体41,亦或者同时从第一腔体41和第二腔体42流经微细管3后流向相对的第二腔体42和第一腔体41。Specifically, by assembling a plurality of heat exchange components 2 between two annular header parts 1, the plurality of heat exchange components 2 abut against each other to form a sleeve-shaped heat exchanger with the heat exchange components 2 as the wall surface of the circular tube. thermal structure. As shown in Figure 1, the white arrow is the direction of air flow, the air flows from the outer wall of the tube to the inner wall of the tube, the cooled air flows out from the annular opening, and finally enters the aero-engine. Wherein, the assembly of the precooler and the engine is the same as that of the existing precooler, and the present invention does not repeat them in detail. Each heat exchange assembly 2 has two mounting plates and two hollow cavities 4. Taking a single heat exchange assembly 2 as an example, the first mounting plate 11 and the first cavity 41 are integrally formed, and the second mounting plate 12 and The second cavity 42 is integrally formed, and the microtube 3 communicates the first cavity 41 and the second cavity 42, so that the cooling medium flows from the first cavity 41 through the microtube 3 to the second cavity 42, or Flow from the second cavity 42 through the microtube 3 to the first cavity 41, or flow from the first cavity 41 and the second cavity 42 to the opposite second cavity 42 and the second cavity 42 after passing through the microtube 3 A cavity 41 .

如图1所示,两个集管部件1从前至后为前集管部件和后集管部件,前集管部件的环形开口与发动机连通。第一安装板11与两个集管部件1相交为第一安装板11的两端焊接在前集管部件和后集管部件上,第二安装板12与两个集管部件1相交为第二安装板12的两端焊接在前集管部件和后集管部件上。具体地,第一安装板11和第二安装板12与集管部件1的径向方向垂直,第一安装板11和第二安装板12之间的多个微细管3与集管部件1的周缘方向接近平行,以形成沿集管部件1的径向方向层叠的若干环形微细管层,微细管3紧凑度更高,且微细管3与空气的接触面积增大,整体换热能力显著提升。As shown in FIG. 1 , the two header parts 1 are a front header part and a rear header part from front to back, and the annular opening of the front header part communicates with the engine. The intersection of the first mounting plate 11 and the two header parts 1 is that the two ends of the first mounting plate 11 are welded on the front header part and the rear header part, and the intersection of the second mounting plate 12 and the two header parts 1 is the second The two ends of the two mounting plates 12 are welded on the front header part and the rear header part. Specifically, the first mounting plate 11 and the second mounting plate 12 are perpendicular to the radial direction of the header part 1, and the plurality of microtubes 3 between the first mounting plate 11 and the second mounting plate 12 are connected to the radial direction of the header part 1. The peripheral direction is close to parallel to form a number of annular microtube layers stacked along the radial direction of the header part 1. The microtubes 3 are more compact, and the contact area between the microtubes 3 and air is increased, and the overall heat exchange capacity is significantly improved. .

其中,第一安装板11和第二安装板12镜像对称,微细管3垂直连接在相对的两个安装板上形成矩形体散热组件。以第一安装板11为例,第一安装板11为矩形板状结构,长度与两个集管部件1之间的距离相同,使得第一安装板11固定在两个集管部件1上;高度与集管部件1的外环与内环之间的距离相同,使得在有限的安装空间内,第一安装板11长度和高度所形成的板面上具有最优的微细管3紧凑度。第一安装板11上设置有多个安装孔14,微细管3通过该安装孔14焊接在第一安装板11上,并与第一腔体41连通。第一腔体41为矩形腔体,焊接到第一安装板11上,其第一腔体41开设有通孔10,该通孔10与集管部件1上的工质流动孔连通,以将集管部件1内的冷却工质通过多个工质流动孔分别流入多个第一腔体41内。Wherein, the first mounting plate 11 and the second mounting plate 12 are mirror images, and the microtubes 3 are vertically connected to the two opposite mounting plates to form a rectangular heat dissipation assembly. Taking the first mounting plate 11 as an example, the first mounting plate 11 is a rectangular plate-shaped structure, the length of which is the same as the distance between the two header parts 1, so that the first mounting plate 11 is fixed on the two header parts 1; The height is the same as the distance between the outer ring and the inner ring of the header part 1, so that in a limited installation space, the first installation plate 11 has the optimal compactness of the microtubes 3 on the plate surface formed by the length and height. The first mounting plate 11 is provided with a plurality of mounting holes 14 through which the microtube 3 is welded on the first mounting plate 11 and communicated with the first cavity 41 . The first cavity 41 is a rectangular cavity, welded to the first mounting plate 11, the first cavity 41 is provided with a through hole 10, and the through hole 10 communicates with the working medium flow hole on the header part 1, so as to The cooling working fluid in the header part 1 flows into the multiple first cavities 41 respectively through the multiple working fluid flow holes.

在本实施方式中,由于采用多个换热组件2模块化组装形成预冷器主体,第一安装板11和第二安装板12之间的距离与微细管3的长度等同,使得所需的微细管3的长度偏短,解决了传统结构微细管3长度过长引起的流致振动问题;由于微细管3的长度偏短,沿管长方向微细管3直线焊接在两个安装板上,安装精度更高;沿安装板的长度方向和高度方向均可设置多个安装孔14,从而沿长度方向形成微细管层,沿高度方向形成若干个微细管层,微细管层之间的紧凑度相比于传统的微细管3束预冷器更高,且无需保持每层之间的同心度,同时焊接难度大幅度减小;多个换热组件2同时流入冷却工质,使得预冷器整体的流量分配更均匀。本发明实现将换热能力强、可靠性高和工程实现难度低的换热组件2模块化组装为预冷器主体,为航空发动机预冷器提供一种换热性能好、抗振能力强、维修成本低和制造装配难度低的设计方案。In this embodiment, since a plurality of heat exchange components 2 are modularly assembled to form the main body of the precooler, the distance between the first mounting plate 11 and the second mounting plate 12 is equal to the length of the microtube 3, so that the required The length of the microtube 3 is short, which solves the problem of flow-induced vibration caused by the excessive length of the microtube 3 in the traditional structure; because the length of the microtube 3 is relatively short, the microtube 3 is linearly welded on the two mounting plates along the tube length direction, The installation accuracy is higher; multiple installation holes 14 can be set along the length direction and height direction of the mounting plate, thereby forming a microtube layer along the length direction, and forming several microtube layers along the height direction, and the compactness between the microtube layers Compared with the traditional microtube 3-bundle precooler, it is higher, and does not need to maintain the concentricity between each layer, and the difficulty of welding is greatly reduced; multiple heat exchange components 2 flow into the cooling medium at the same time, so that the precooler The overall flow distribution is more even. The invention realizes the modular assembly of the heat exchange component 2 with strong heat exchange capacity, high reliability and low engineering realization difficulty into the main body of the precooler, and provides a precooler with good heat exchange performance, strong anti-vibration ability, Design scheme with low maintenance cost and low manufacturing and assembly difficulty.

在一具体实现中,一个集管部件1上有分流管5,另一个集管部件1上设置有集流管6;In a specific implementation, there is a branch pipe 5 on one header part 1, and a header 6 is arranged on the other header part 1;

分流管5上设置多个与第一安装板11上的中空腔体4连通的分流孔51;The distribution pipe 5 is provided with a plurality of distribution holes 51 communicating with the hollow cavity 4 on the first mounting plate 11;

集流管6上设置多个与第二安装板12上的中空腔体4连通的集流孔61;The manifold 6 is provided with a plurality of manifold holes 61 communicating with the hollow cavity 4 on the second mounting plate 12;

其中,冷却工质从多个分流孔51流入到第一安装板11上的中空腔体4内,经对应的中空腔体4流入到微细管3中,并从微细管3流入到第二安装板12上的中空腔体4内,经多个集流孔61流出中空腔体4。Wherein, the cooling working fluid flows into the hollow cavity 4 on the first mounting plate 11 from a plurality of distribution holes 51, flows into the microtube 3 through the corresponding hollow cavity 4, and flows from the microtube 3 to the second mounting plate. The hollow cavity 4 on the plate 12 flows out of the hollow cavity 4 through a plurality of collecting holes 61 .

具体而言,在换热组件2的进出口留有几毫米裕量,用于通过各分流孔51和集流孔61与集管部件1焊接;集流管6和分流管5在焊接时需要盖住相应的分流孔51和集流孔61,以形成完整的冷却工质流动通路。在冷却工质流动通路中,在前集管部件1的分流管5的前端面开设进液口7,用于将冷却工质通入到分流管5内,分流管5的后端面开设有与第一腔体41连通的多个分流孔51,将冷却工质分流后流向多个第一腔体41,在后集管部件1的集流管6的前端面开设与第二腔体42连通的多个集流孔61,后端面开设出液口8,用于将换热后的冷却工质流出第二腔体42,如此使得冷却工质从前集管部件1通入依次经过第一腔体41、微细管3和第二腔体42,从后集管部件1流出。Specifically, a margin of several millimeters is left at the inlet and outlet of the heat exchange assembly 2 for welding with the header part 1 through the diversion holes 51 and the manifold holes 61; the manifold 6 and the manifold 5 need to be welded Corresponding distribution holes 51 and collecting holes 61 are covered to form a complete cooling medium flow path. In the cooling medium flow path, a liquid inlet 7 is provided on the front end surface of the branch pipe 5 of the front header part 1, for passing the cooling working medium into the branch pipe 5, and the rear end surface of the branch pipe 5 is provided with a A plurality of diversion holes 51 communicated with the first cavity 41 divide the cooling medium and flow to the plurality of first cavities 41, and are opened on the front end surface of the header 6 of the rear header part 1 to communicate with the second cavity 42 There are a plurality of collecting holes 61, and the rear end surface is provided with a liquid outlet 8, which is used to flow the heat-exchanged cooling working fluid out of the second cavity 42, so that the cooling working fluid passes through the first cavity from the front header part 1 in sequence The body 41 , the micropipe 3 and the second cavity 42 flow out from the rear header part 1 .

在一种可行的具体实施例中,分流管5和集流管6分别设置在对应的集管部件1的内环边缘上或外环边缘上。在本实施例中,冷却工质具有多种流动路径。当分流管5位于前集管部件1的内环边缘上,集流管6壳位于后集管部件1的内环边缘上时,此时第一腔体41的通孔10和第二腔体42的通孔10位于矩形体散热组件的底面对角线上;当分流管5位于前集管部件1的内环边缘上时,集流管6壳位于后集管部件1的外环边缘上时,此时第一腔体41的通孔10和第二腔体42的通孔10位于矩形体散热组件的空间对角线上;当分流管5位于前集管部件1的外环边缘上时,集流管6壳位于后集管部件1的外环边缘上时,此时第一腔体41的通孔10和第二腔体42的通孔10位于矩形散热组件的顶面对角线上;当分流管5位于前集管部件1的外环边缘上时,集流管6壳位于后集管部件1的内环边缘上时,此时第一腔体41的通孔10和第二腔体42的通孔10位于矩形散热组件的空间对角线上。In a feasible specific embodiment, the branch pipe 5 and the collecting pipe 6 are respectively arranged on the inner ring edge or the outer ring edge of the corresponding header part 1 . In this embodiment, the cooling working fluid has multiple flow paths. When the manifold 5 is located on the inner ring edge of the front header part 1, and the collector tube 6 shell is located on the inner ring edge of the rear header part 1, the through hole 10 of the first cavity 41 and the second cavity The through hole 10 of 42 is located on the bottom diagonal line of the rectangular heat dissipation assembly; when the manifold 5 is located on the inner ring edge of the front header part 1, the collector tube 6 shell is located on the outer ring edge of the rear header part 1 At this time, the through hole 10 of the first cavity 41 and the through hole 10 of the second cavity 42 are located on the spatial diagonal of the rectangular heat dissipation assembly; When the collector 6 shell is located on the outer ring edge of the rear header part 1, the through hole 10 of the first cavity 41 and the through hole 10 of the second cavity 42 are located on the top surface of the rectangular cooling assembly. Angular line; when the manifold 5 is located on the outer ring edge of the front header part 1, and the collector tube 6 shell is located on the inner ring edge of the rear header part 1, the through hole 10 of the first cavity 41 is now and the through hole 10 of the second cavity 42 are located on the spatial diagonal of the rectangular heat sink assembly.

其中,第一腔体41的通孔10与分流孔51一一对应,第二腔体42的通孔10与集流孔61一一对应。当然,前集管部件1的分流管5和后集管部件1的集流管6的位置可以相互调换,使得冷却工质从第一腔体41流经微细管3后流向第二腔体42,或者从第二腔体42流经微细管3后流向第一腔体41。如此,本发明实施例模块化建造和模块化组装的方式让预冷器对内部换热组件2的低温工质流量分配更加均匀,同时冷却工质的流动路径可在较多形式中选择,可实现对局部位置工质流量分配的调控,进而提升整体换热的均匀性。相比既有的预冷器,在换热、抗振和建造装配方面都更具优势。Wherein, the through-holes 10 of the first cavity 41 correspond to the distribution holes 51 one-to-one, and the through-holes 10 of the second cavity 42 correspond to the flow-collecting holes 61 one-to-one. Of course, the positions of the manifold 5 of the front header part 1 and the manifold 6 of the rear header part 1 can be exchanged, so that the cooling medium flows from the first cavity 41 through the microtube 3 to the second cavity 42 , or flow from the second cavity 42 to the first cavity 41 after passing through the microtube 3 . In this way, the method of modular construction and modular assembly in the embodiment of the present invention makes the low-temperature working medium flow distribution of the precooler to the internal heat exchange component 2 more uniform, and at the same time, the flow path of the cooling working medium can be selected in many forms, which can be Realize the regulation and control of the flow distribution of working fluid in local locations, thereby improving the uniformity of the overall heat transfer. Compared with the existing precooler, it has more advantages in heat exchange, anti-vibration and construction and assembly.

在相关技术中,高马赫数下预冷器需要在几十毫秒响应时间内将高温空气骤降至少1000℃。在骤冷过程中,微细管3束间的温度均匀性差,造成沿空气流动方向的微细管3束之间存在极大温度梯度,飞行状态的调整使预冷器内温度梯度变化引起的热应力变化,导致金属材料出现热疲劳损伤,存在微细传热管焊接开裂等潜在风险,甚至影响空天飞行器的航行安全。如图3所示,图3为换热组件的结构示意图。本申请提出了一种优选的技术方案:In the related art, the precooler at a high Mach number needs to drop the high-temperature air by at least 1000° C. within a response time of tens of milliseconds. During the quenching process, the temperature uniformity among the three bundles of microtubes is poor, resulting in a large temperature gradient between the three bundles of microtubes along the air flow direction, and the adjustment of the flight state causes the thermal stress caused by the temperature gradient change in the precooler Changes, resulting in thermal fatigue damage to metal materials, there are potential risks such as welding cracking of micro heat transfer tubes, and even affect the navigation safety of aerospace vehicles. As shown in FIG. 3 , FIG. 3 is a schematic structural diagram of the heat exchange assembly. The application proposes a preferred technical solution:

两个集管部件1上均设置有分流管5和集流管6;Both header components 1 are provided with a shunt 5 and a header 6;

一个集管部件1上设置有第一分流管和第一集流管,第一分流管设置有多个与第一安装板11上的中空腔体4连通的分流孔51和第一集流管设置有多个与第一安装板11上的中空腔体4连通的集流孔61;A manifold component 1 is provided with a first manifold and a first manifold, and the first manifold is provided with a plurality of manifold holes 51 communicating with the hollow cavity 4 on the first mounting plate 11 and the first manifold A plurality of collecting holes 61 communicating with the hollow cavity 4 on the first mounting plate 11 are provided;

另一个集管部件1上设置有第二分流管和第二集流管;第二分流管设置有多个与第二安装板12上的中空腔体4连通的分流孔51和第二集流管设置有多个与第二安装板12上的中空腔体4连通的集流孔61;Another header component 1 is provided with a second manifold and a second manifold; the second manifold is provided with a plurality of manifold holes 51 communicating with the hollow cavity 4 on the second mounting plate 12 and a second manifold The pipe is provided with a plurality of collecting holes 61 communicating with the hollow cavity 4 on the second mounting plate 12;

每个中空腔体4被划分为多个第一区域和多个第二区域;其中,Each hollow cavity 4 is divided into a plurality of first regions and a plurality of second regions; wherein,

第一分流管和第二集流管以及对应的第一区域内的微细管3组成第一冷却通道;The first branch pipe, the second header pipe and the corresponding microtubes 3 in the first area form the first cooling channel;

第二分流管和第一集流管以及对应的第二区域内的微细管3组成第二冷却通道;The second branch pipe, the first header pipe and the corresponding microtubes 3 in the second area form a second cooling channel;

第一冷却通道和第二冷却通道内的冷却工质的流动方向相反。The flow directions of the cooling working fluid in the first cooling channel and the second cooling channel are opposite.

具体而言,通过在前集管部件1和后集管部件1上均设置分流管5和集流管6,以建立冷却工质同时从两个集管部件1的分流孔51同时流向第一腔体41和第二腔体42后,经过微细管3流向相对的第二腔体42和第一腔体41的交错式流动路径。在该交错式流动路径下,分隔为独立且流动方向相反的第一冷却通道和第二冷却通道,可以在不降低预冷器换热能力的条件下,实现换热组件2内部相邻的换热区域间管内的逆流换热,提升单个模块内部的换热均匀性,缓解因热应力引起的微细传热管焊接开裂等问题。Specifically, by distributing the manifold 5 and the manifold 6 on the front header part 1 and the rear header part 1, the cooling medium flows from the split holes 51 of the two header parts 1 to the first one at the same time. After the cavity 41 and the second cavity 42 , the microtube 3 flows to the staggered flow path of the opposite second cavity 42 and the first cavity 41 . Under the staggered flow path, it is divided into the first cooling channel and the second cooling channel that are independent and have opposite flow directions, so that the adjacent heat exchange components inside the heat exchange assembly 2 can be realized without reducing the heat exchange capacity of the precooler. The countercurrent heat transfer in the tubes between the hot zones improves the uniformity of heat transfer inside a single module and alleviates the problems of welding cracking of micro heat transfer tubes caused by thermal stress.

在本实施例中,中空腔体4内设置有多个U型分流板13,多个U型分流板13在中空腔体4的两侧之间交错排布,将中空腔体4内的微细管3划分为第一区域内的微细管3和第二区域内的微细管3。第一腔体41靠近前集管部件1的前视面开设两个通孔10,分别与前集管部件1的第一分流管的分流孔51连通和第一集流管的集流孔61连通;第二腔体42靠近后集管部件1的后视面开设两个通孔10,分别与后集管部件1的第二分流管的分流孔51连通和第二集流管的集流孔61连通。In this embodiment, the hollow cavity 4 is provided with a plurality of U-shaped splitter plates 13, and the plurality of U-shaped splitter plates 13 are arranged alternately between the two sides of the hollow cavity 4, so that the fine particles in the hollow cavity 4 The tubes 3 are divided into microcapillaries 3 in the first region and microcapillaries 3 in the second region. The first cavity 41 opens two through-holes 10 near the front view surface of the front header part 1, respectively communicating with the diversion hole 51 of the first manifold of the front header part 1 and the manifold hole 61 of the first manifold. Communication; the second cavity 42 opens two through holes 10 near the rear view surface of the rear header part 1, respectively communicating with the split hole 51 of the second manifold of the rear header part 1 and the flow collector of the second manifold The hole 61 communicates.

在第一冷却通道内,冷却工质从前往后流动,流向第一腔体41内的第一区域内的微细管3内,由于在第一腔体41内U型分流板13堵死了冷却工质向第一腔体41内第二区域内的微细管3内流动,因此冷却工质从第一区域流向第二腔体42内,并从后集管部件1流通。与此同时,在第二冷却通道内,冷却工质从后往前流动,流向第二腔体42内的第二区域内的微细管3内,由于在第二腔体42内U型分流板13堵死了冷却工质向第二腔体42内第一区域内的微细管3内流动,因此冷却工质从部分的第二区域流向第一腔体41内,并从前集管部件1流通。In the first cooling channel, the cooling medium flows from front to back, and flows into the microtubes 3 in the first area in the first cavity 41, because the U-shaped splitter plate 13 in the first cavity 41 blocks the cooling The working fluid flows into the micropipe 3 in the second region of the first cavity 41 , so the cooling working fluid flows from the first region to the second cavity 42 and flows through the rear header part 1 . At the same time, in the second cooling passage, the cooling working fluid flows from back to front, and flows into the microtube 3 in the second area in the second cavity 42, because the U-shaped splitter plate in the second cavity 42 13 blocks the flow of the cooling medium into the micropipe 3 in the first area of the second cavity 42, so the cooling medium flows from part of the second area into the first cavity 41 and flows through the front header part 1 .

其中第一分流管的分流孔51和第二分流管的分流孔51必须分别与第一腔体41和第二腔体42连通,以实现冷却工质同时通入第一腔体41和第二腔体42内实现交错式流动。如此,冷却工质在矩形体换热组件2内,形成多个第一区域和第二区域相邻的交错式流动,在组件内部相邻的换热区域间实现管内工质的逆向流动,提高换热均匀性,使得预冷器整体工作在相对较为均匀的温度场内,减小预冷器因换热剧烈引起的内部热应力的影响,降低微细传热管因热应力引起的焊接开裂等风险,提高设备的适用寿命和安全性;Wherein the distribution hole 51 of the first distribution pipe and the distribution hole 51 of the second distribution pipe must communicate with the first cavity 41 and the second cavity 42 respectively, so as to realize that the cooling working fluid passes into the first cavity 41 and the second cavity simultaneously. Interleaved flow is realized in cavity 42 . In this way, the cooling working medium forms a plurality of adjacent first and second regions in the rectangular heat exchange assembly 2, and the reverse flow of the working medium in the tube is realized between the adjacent heat exchange areas inside the assembly, improving the The uniformity of heat transfer makes the precooler work in a relatively uniform temperature field as a whole, reduces the influence of the internal thermal stress of the precooler caused by intense heat transfer, and reduces the welding cracking of the micro heat transfer tubes caused by thermal stress, etc. risk, improve the service life and safety of equipment;

需要解释的是,U型分流板13的开口朝向分流管5与第一腔体41的通孔10相连通的一侧形成第一区域,U型分流的开口朝向集流管6与第一腔体41的通孔10相连通的一侧形成的第二区域。It should be explained that the opening of the U-shaped splitter plate 13 faces the side where the splitter pipe 5 communicates with the through hole 10 of the first cavity 41 to form a first area, and the opening of the U-shaped splitter faces the header 6 and the first cavity. The second region formed on one side where the through hole 10 of the body 41 communicates.

在另一种可行的实施例中,第一分流管和第二分流管均设置在对应的集管部件1的内环边缘上,第一集流管和第二集流管均设置在对应的集管部件1的外环边缘上;或者,In another feasible embodiment, both the first manifold and the second manifold are arranged on the inner ring edge of the corresponding header part 1, and the first manifold and the second manifold are both arranged on the corresponding on the outer ring edge of header member 1; or,

第一分流管和第二集流管设置在对应的集管部件1的内环边缘上,第二分流管和第一集流管设置在对应的集管部件1的外环边缘上。The first branch pipe and the second collecting pipe are arranged on the inner ring edge of the corresponding header part 1 , and the second branch pipe and the first collecting pipe are arranged on the outer ring edge of the corresponding header part 1 .

具体而言,本发明实施例可以改变分流管5和集流管6的位置以实现多种形式的交错式流动路径。示例性地,当第一分流管位于前集管部件1的内环边缘,则第一集流管位于前集管部件1的外环边缘时,第二集流管位于后集管部件1的内环边缘,则第二分流管位于后集管部件1的外环边缘,在该实施例中,冷却工质从前往后的流动方式为:从前集管部件1的内侧分流孔51流向第一腔体41,经第一腔体41内的分流后经过微细管3流向后集管部件1的内侧集流孔61;从后往前的流动方式为:从后集管部件1的外侧分流孔51流向第二腔体42,经第二腔体42内的分流后经过微细管3流向前集管部件1的外侧集流孔61。Specifically, the embodiments of the present invention can change the positions of the branch pipes 5 and the header pipes 6 to realize various forms of staggered flow paths. Exemplarily, when the first manifold is located at the inner edge of the front header part 1, the first manifold is located at the outer edge of the front header part 1, and the second manifold is located at the edge of the rear header part 1. The inner ring edge, the second distribution pipe is located at the outer ring edge of the rear header part 1. In this embodiment, the cooling medium flows from front to back: from the inner side flow hole 51 of the front header part 1 to the first Cavity 41, after the shunting in the first cavity 41, flows through the microtube 3 to the inner collecting hole 61 of the rear header part 1; 51 flows to the second cavity 42 , and flows through the microtube 3 to the outer collecting hole 61 of the front header part 1 after being divided in the second cavity 42 .

当分流孔51分别位于前集管部件1和后集管部件1的内环和外环处时,第一腔体41和第二腔体42内的U型分流板13应相对于矩形换热组件2的中线呈镜像对称。When the distribution holes 51 are respectively located at the inner and outer rings of the front header part 1 and the rear header part 1, the U-shaped splitter plate 13 in the first cavity 41 and the second cavity 42 should be relatively rectangular heat exchange The midline of component 2 is a mirror image.

示例性地,当第一分流管位于前集管部件1的内环边缘,则第一集流管位于前集管部件1的外环边缘时,第二集流管位于后集管部件1的外环边缘,则第二分流管位于后集管部件1的内环边缘,在该实施例中,冷却工质从前往后的流动方式为:从前集管部件1的内侧分流孔51流向第一腔体41,经第一腔体41内的分流后经过微细管3流向后集管部件1的外侧集流孔61;从后往前的流动方式为:从后集管部件1的内侧分流孔51流向第二腔体42,经第二腔体42内的分流后经过微细管3流向前集管部件1的外侧集流孔61。Exemplarily, when the first manifold is located at the inner edge of the front header part 1, the first manifold is located at the outer edge of the front header part 1, and the second manifold is located at the edge of the rear header part 1. edge of the outer ring, the second branch pipe is located at the inner ring edge of the rear header part 1. In this embodiment, the flow of the cooling medium from front to back is as follows: from the inner side flow hole 51 of the front header part 1 to the first Cavity 41, after the shunt in the first cavity 41, flows through the microtube 3 to the outer collecting hole 61 of the rear header part 1; 51 flows to the second cavity 42 , and flows through the microtube 3 to the outer collecting hole 61 of the front header part 1 after being divided in the second cavity 42 .

当分流孔51分别位于前集管部件1和后集管部件1的内环处时,第一腔体41和第二腔体42内的U型分流板13应相对于矩形换热组件2的中线呈极轴对称。When the distribution holes 51 are respectively located at the inner rings of the front header part 1 and the rear header part 1, the U-shaped splitter plate 13 in the first cavity 41 and the second cavity 42 should be relative to the rectangular heat exchange assembly 2. The midline is polar symmetric.

可以理解的是,第一分流管可位于前集管部件1的外环边缘,第一集流管可位于前集管部件1的内环边缘,对应设置第二分流管和第二集流管的位置即可实现换热组件2内部相邻的第一区域和第二区域内微细管3内的逆流换热,原理与上述两个示例相同,本实施例不过多赘述。It can be understood that the first manifold can be located on the outer edge of the front header part 1, the first manifold can be located on the inner edge of the front header part 1, and the second manifold and the second collector can be arranged correspondingly. The location can realize the countercurrent heat exchange in the microtubes 3 in the adjacent first area and the second area inside the heat exchange assembly 2, the principle is the same as the above two examples, and this embodiment will not be described in detail.

如图1-图3所示,展示了当第一分流管位于前集管部件1的内环边缘,第一集流管位于前集管部件1的外环边缘时,第二集流管位于后集管部件1的外环边缘,第二分流管位于后集管部件1的内环边缘的预冷器。As shown in Figures 1-3, it shows that when the first manifold is located at the inner edge of the front header part 1, and the first manifold is located at the outer edge of the front header part 1, the second manifold is located at the The outer ring edge of the rear header part 1, the second splitter is located in the precooler of the inner ring edge of the rear header part 1.

在另一种可行的示例中,分流管5和集流管6的断面为圆缺形。圆缺形为圆形管件通过一条直线切割部分形成的具有底平面的圆缺。分流管5和集流管6焊接在圆环形部件的内环边缘和外环边缘时,底平面与圆环形部件接触,当冷却工质持续大量通入管内时,具有更强的承压能力。In another feasible example, the cross-sections of the manifold 5 and the collector 6 are segmented. The circular segment is a circular segment with a bottom plane formed by cutting a part of a circular pipe through a straight line. When the shunt tube 5 and the header tube 6 are welded on the inner ring edge and the outer ring edge of the ring-shaped part, the bottom plane is in contact with the ring-shaped part, and when the cooling medium continues to flow into the tube in large quantities, it has a stronger pressure bearing ability.

在又一示例中,第一安装板11和第二安装板12之间连接有至少一个隔板9,隔板9间隔位于多个微细管3之间。隔板9具有支撑作用,可增加单个换热组件2的刚性,进而提高了整个预冷器的刚度。进一步地,隔板9上分散开设有多个换气孔91。隔板9上开换气孔91,隔板9两侧不同温度空气可通过换气孔91到达另一侧,起到混流的作用,减小隔板9两侧空气的温差,进一步提高管外空气的换热的均匀性。In yet another example, at least one partition 9 is connected between the first mounting plate 11 and the second mounting plate 12 , and the partition 9 is located between the plurality of microtubes 3 at intervals. The partition plate 9 has a supporting function and can increase the rigidity of a single heat exchange assembly 2, thereby improving the rigidity of the entire precooler. Further, a plurality of ventilation holes 91 are scattered on the partition plate 9 . Ventilation holes 91 are opened on the partition 9, and the air at different temperatures on both sides of the partition 9 can reach the other side through the ventilation holes 91, which plays the role of mixed flow, reduces the temperature difference of the air on both sides of the partition 9, and further improves the temperature outside the tube. The uniformity of heat exchange in the air.

以下结合图1-图3对流动及传热过程进行说明,黑色箭头代表冷却工质流动方向,冷却液分别从前集管部件1的进液口7进入第一分流管,从后集管部件1的进液口7进入第二分流管后,通过分流孔51进行一次分流后流入每个换热组件2的第一分流腔和第二分流腔中,随后,冷却液通过换热组件2内的U型分流板13进行二次分流,冷却液从前往后通过第一腔体41流经第一区域内的微细管3向第二腔体42流动,同时冷却液从后往前通过第二腔体42流经第二区域内的微细管3向第一腔体41流动,由于相邻第一区域和第二区域内的微细管3是由不同侧的分流腔进行分流的,从而形成了相邻换热区域间管内工质的逆流流动,上述过程中,微细管3内的冷却液与管外的高温空气进行充分换热,同时,开设在隔板9上的换气孔91有利于实现隔板9两侧空气混流,使得空气侧的换热也更为均匀;由于预冷器安装在进气道的中后段,图1中后集管部件1的环形开口已经被其他进气部件封堵,因此管外的高温空气预冷后,将从前集管部件1的环形开口流出预冷器;管内的冷却液换热后继续沿微细管3流动到另一侧的中空腔体4内,在中空腔体4完成一次汇流,接着从集流孔61流出,并在集流管6中完成二次汇流,最终从出液口8流出冷却液通路,完成冷却高温空气的过程。The flow and heat transfer process will be described below in conjunction with Figures 1-3. The black arrows represent the flow direction of the cooling medium. After the liquid inlet 7 enters the second distribution pipe, it flows into the first distribution cavity and the second distribution cavity of each heat exchange component 2 after being divided through the distribution hole 51, and then the cooling liquid passes through the heat exchange component 2 The U-shaped splitter plate 13 performs a secondary split, the coolant flows through the first cavity 41 from front to back, flows through the microtubes 3 in the first area to the second cavity 42, and at the same time the coolant passes through the second cavity from back to front Body 42 flows through the microtubes 3 in the second area to flow to the first cavity 41, because the microtubes 3 in the adjacent first area and the second area are divided by the shunt chambers on different sides, thus forming a phase The countercurrent flow of the working medium in the tube between the adjacent heat exchange areas. During the above process, the cooling liquid in the microtube 3 and the high-temperature air outside the tube fully exchange heat. At the same time, the ventilation holes 91 on the partition 9 are conducive to realizing The mixed flow of air on both sides of the partition 9 makes the heat exchange on the air side more uniform; since the precooler is installed in the middle and rear section of the air intake, the annular opening of the rear header part 1 in Fig. 1 has been replaced by other air intake parts Blocking, so the high-temperature air outside the tube will flow out of the precooler from the annular opening of the front header part 1 after precooling; the cooling liquid in the tube will continue to flow along the microtube 3 to the hollow cavity 4 on the other side after heat exchange , complete the primary confluence in the hollow cavity 4, then flow out from the collecting hole 61, complete the secondary confluence in the collecting pipe 6, and finally flow out of the cooling liquid passage from the liquid outlet 8, completing the process of cooling high-temperature air.

需要说明的是,本说明书中的各个实施例均采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似的部分互相参见即可。It should be noted that each embodiment in this specification is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. For the same and similar parts in each embodiment, refer to each other, that is, Can.

还需要说明的是,在本文中,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,诸如“第一”和“第二”之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序,也不能理解为指示或暗示相对重要性。而且,术语“包括”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者终端设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者终端设备所固有的要素。It should also be noted that, in this article, the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer" etc. are based on the orientation or positional relationship shown in the drawings. The positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another and do not necessarily require or imply any such relationship between the entities or operations. no actual relationship or order, nor should it be construed as indicating or implying relative importance. Furthermore, the term "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or terminal device comprising a set of elements includes not only those elements but also other elements not expressly listed , or also include elements inherent in such a process, method, article, or terminal equipment.

以上对本申请所提供的一种用于航空发动机的预冷器,进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请,本说明书内容不应理解为对本申请的限制。同时,对于本领域的一般技术人员,依据本申请,在具体实施方式及应用范围上均会有不同形式的改变之处,这里无需也无法对所有的实施方式予以穷举,而由此所引伸出的显而易见的变化或变动仍处于本申请的保护范围之中。A precooler for aero-engines provided by this application has been introduced in detail above. In this paper, specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the above examples are only used to help understanding This application and the contents of this specification should not be construed as limiting the application. At the same time, for those of ordinary skill in the art, according to the present application, there will be changes in different forms in the specific implementation methods and application ranges, and it is not necessary and impossible to exhaustively list all the implementation methods here. Obvious changes or modifications are still within the protection scope of the present application.

Claims (9)

1. A precooler for an aircraft engine, comprising two annular header members and a plurality of heat exchange assemblies, each heat exchange assembly comprising a first mounting plate and a second mounting plate;
the first mounting plate and the second mounting plate are both provided with hollow cavities, a plurality of micro-tubes are connected between the first mounting plate and the second mounting plate, and two ends of each micro-tube are respectively communicated with the hollow cavities on the first mounting plate and the second mounting plate; wherein gaps for air to flow from outside to inside are formed among the micro-tubes;
the first mounting plate and the second mounting plate being perpendicular to a radial direction of the header assembly, a plurality of the microtubes being arranged between the first mounting plate and the second mounting plate in a direction approximately parallel to a circumferential direction of the header assembly; the first mounting plate and the second mounting plate are in mirror symmetry, and the microtubes are vertically connected to the two opposite mounting plates to form a rectangular heat dissipation assembly;
the heat exchange assemblies are assembled between the two header parts, the heat exchange assemblies are abutted against each other to form a sleeve-shaped heat exchange structure taking the heat exchange assemblies as circular tube wall surfaces, and the first mounting plate and the second mounting plate of each heat exchange assembly after assembly are intersected with the two header parts;
and each header part is provided with a plurality of working medium flowing holes communicated with the hollow cavity of each heat exchange assembly, and cooling working medium flows into the hollow cavity through the working medium flowing holes and flows into the microtubes through the hollow cavity so as to cool air circulating in the gaps.
2. A precooler for an aircraft engine as claimed in claim 1, wherein one of the header members is provided with a flow dividing tube and the other header member is provided with a flow collecting tube;
a plurality of shunt holes communicated with the hollow cavity on the first mounting plate are formed in the shunt pipe;
the collecting pipe is provided with a plurality of collecting holes communicated with the hollow cavity on the second mounting plate;
the cooling working medium flows into the hollow cavity on the first mounting plate from the plurality of flow distribution holes, flows into the micro-tubes through the corresponding hollow cavities, flows into the hollow cavity on the second mounting plate from the micro-tubes, and flows out of the hollow cavity through the plurality of flow collecting holes.
3. A precooler for an aircraft engine as claimed in claim 2,
the shunt tubes and the collecting tubes are respectively arranged on the inner ring edge or the outer ring edge of the corresponding collecting pipe component.
4. A precooler for an aircraft engine as claimed in claim 1, wherein both header members are provided with flow dividing tubes and flow collecting tubes;
a first shunt pipe and a first collecting pipe are arranged on one collecting pipe part, the first shunt pipe is provided with a plurality of shunt holes communicated with the hollow cavity on the first mounting plate, and the first collecting pipe is provided with a plurality of collecting holes communicated with the hollow cavity on the first mounting plate;
a second shunt pipe and a second shunt pipe are arranged on the other header part; the second flow dividing pipe is provided with a plurality of flow dividing holes communicated with the hollow cavity on the second mounting plate, and the second flow collecting pipe is provided with a plurality of flow collecting holes communicated with the hollow cavity on the second mounting plate;
each hollow cavity is divided into a plurality of first areas and a plurality of second areas; wherein,
the first flow dividing pipe, the second flow dividing pipe and the corresponding micro-fine pipes in the first area form a first cooling channel;
the second flow dividing pipe, the first flow collecting pipe and the corresponding micro-fine pipe in the second area form a second cooling channel;
the flow directions of the cooling working mediums in the first cooling channel and the second cooling channel are opposite.
5. A precooler for an aircraft engine as claimed in claim 4,
the first flow dividing pipe and the second flow dividing pipe are arranged on the inner ring edge of the corresponding header part, and the first flow dividing pipe and the second flow dividing pipe are arranged on the outer ring edge of the corresponding header part; or,
the first flow dividing pipe and the second flow dividing pipe are arranged on the corresponding inner ring edge of the header part, and the second flow dividing pipe and the first flow dividing pipe are arranged on the corresponding outer ring edge of the header part.
6. The precooler for an aircraft engine according to claim 4, wherein a plurality of U-shaped flow distribution plates are arranged in the hollow cavity, and the plurality of U-shaped flow distribution plates are arranged in a staggered manner between two sides of the hollow cavity to divide the microtubes in the hollow cavity into microtubes in a first area and microtubes in a second area.
7. A precooler for an aircraft engine as claimed in claim 2 or claim 4, wherein the cross-sections of the flow-dividing tube and the flow-collecting tube are scalloped.
8. The precooler for an aircraft engine of claim 1, wherein at least one baffle is coupled between the first mounting plate and the second mounting plate, the baffle being spaced between the plurality of microtubes.
9. A precooler for an aircraft engine as claimed in claim 8, wherein a plurality of ventilation holes are dispersed in the baffle.
CN202211612205.6A 2022-12-15 2022-12-15 Precooler for aircraft engine Active CN115597419B (en)

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