CN115583740A - Method and system for removing manganese from iron phosphate wastewater - Google Patents
Method and system for removing manganese from iron phosphate wastewater Download PDFInfo
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- 239000002351 wastewater Substances 0.000 title claims abstract description 173
- 239000011572 manganese Substances 0.000 title claims abstract description 66
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 229910052748 manganese Inorganic materials 0.000 title claims abstract description 65
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 43
- 229910000398 iron phosphate Inorganic materials 0.000 title claims abstract description 42
- 229910001437 manganese ion Inorganic materials 0.000 claims abstract description 83
- 239000000706 filtrate Substances 0.000 claims abstract description 62
- 238000001914 filtration Methods 0.000 claims abstract description 47
- 239000007800 oxidant agent Substances 0.000 claims abstract description 45
- 239000007787 solid Substances 0.000 claims abstract description 34
- 230000001590 oxidative effect Effects 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 22
- WAEMQWOKJMHJLA-UHFFFAOYSA-N Manganese(2+) Chemical compound [Mn+2] WAEMQWOKJMHJLA-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000010979 pH adjustment Methods 0.000 claims abstract description 12
- 230000003647 oxidation Effects 0.000 claims abstract description 9
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 20
- 239000012528 membrane Substances 0.000 claims description 17
- 238000001223 reverse osmosis Methods 0.000 claims description 16
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 238000001704 evaporation Methods 0.000 claims description 11
- 239000002244 precipitate Substances 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 11
- 229910019142 PO4 Inorganic materials 0.000 claims description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 6
- 230000008020 evaporation Effects 0.000 claims description 6
- 239000010452 phosphate Substances 0.000 claims description 6
- 229940085991 phosphate ion Drugs 0.000 claims description 6
- 239000011574 phosphorus Substances 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 239000013049 sediment Substances 0.000 claims description 6
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 5
- 239000005955 Ferric phosphate Substances 0.000 claims description 5
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 claims description 5
- 239000011575 calcium Substances 0.000 claims description 5
- 229910001424 calcium ion Inorganic materials 0.000 claims description 5
- 229940032958 ferric phosphate Drugs 0.000 claims description 5
- 229910000399 iron(III) phosphate Inorganic materials 0.000 claims description 5
- 229910001425 magnesium ion Inorganic materials 0.000 claims description 5
- 239000012141 concentrate Substances 0.000 claims description 4
- 238000002425 crystallisation Methods 0.000 claims description 3
- 230000008025 crystallization Effects 0.000 claims description 3
- BZDIAFGKSAYYFC-UHFFFAOYSA-N manganese;hydrate Chemical compound O.[Mn] BZDIAFGKSAYYFC-UHFFFAOYSA-N 0.000 claims 2
- 238000012423 maintenance Methods 0.000 abstract description 9
- 230000007935 neutral effect Effects 0.000 abstract description 7
- 239000000126 substance Substances 0.000 abstract description 6
- 238000004065 wastewater treatment Methods 0.000 abstract description 4
- 239000004576 sand Substances 0.000 description 18
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 16
- 150000002500 ions Chemical class 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 238000011144 upstream manufacturing Methods 0.000 description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 239000008394 flocculating agent Substances 0.000 description 4
- 238000005189 flocculation Methods 0.000 description 4
- 230000016615 flocculation Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- -1 iron ions Chemical class 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 229920000620 organic polymer Polymers 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004062 sedimentation Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 2
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 2
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 235000012538 ammonium bicarbonate Nutrition 0.000 description 2
- 239000001099 ammonium carbonate Substances 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- CPSYWNLKRDURMG-UHFFFAOYSA-L hydron;manganese(2+);phosphate Chemical compound [Mn+2].OP([O-])([O-])=O CPSYWNLKRDURMG-UHFFFAOYSA-L 0.000 description 2
- 229920000592 inorganic polymer Polymers 0.000 description 2
- 239000003456 ion exchange resin Substances 0.000 description 2
- 229920003303 ion-exchange polymer Polymers 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 125000004430 oxygen atom Chemical group O* 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 235000017550 sodium carbonate Nutrition 0.000 description 2
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 235000010265 sodium sulphite Nutrition 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 229910001448 ferrous ion Inorganic materials 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012452 mother liquor Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000027756 respiratory electron transport chain Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 208000016261 weight loss Diseases 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/048—Purification of waste water by evaporation
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
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- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5236—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
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- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/54—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
- C02F1/56—Macromolecular compounds
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- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
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Abstract
本发明涉及废水处理的领域,提供一种磷酸铁废水除锰方法及系统,包括以下步骤:pH调节,在废水中投放碱性物料,调节废水pH至7.0‑7.5;氧化,向pH调节完成后的废水中,投放氧化剂,得到含固体悬浮物的第一废水;初步过滤,对第一废水中的固体悬浮物进行过滤,得到第一滤液;二次过滤,对第一滤液中的锰离子进行捕集,得到第二滤液。如此设置,通过先将废水的pH调节至中性或弱碱性,再添加氧化剂,使锰离子充分沉降,然后经过初次过滤除去固体悬浮物,二次过滤捕集残存的锰离子,可以大大减少碱性物料和氧化剂的用量,降低药剂成本,减小后端设备的运行负担和运维成本,经济、高效的除去废水中的锰离子。
The invention relates to the field of wastewater treatment, and provides a method and system for removing manganese from iron phosphate wastewater, comprising the following steps: pH adjustment, adding alkaline materials into the wastewater to adjust the pH of the wastewater to 7.0-7.5; oxidation, after the pH adjustment is completed In the waste water, oxidant is put in to obtain the first waste water containing suspended solids; the preliminary filtration is to filter the suspended solids in the first waste water to obtain the first filtrate; the second filtration is to carry out the manganese ion in the first filtrate capture to obtain the second filtrate. In this way, by first adjusting the pH of the wastewater to neutral or weakly alkaline, then adding an oxidant to fully settle the manganese ions, and then remove the suspended solids through the primary filtration, and capture the remaining manganese ions through the secondary filtration, which can greatly reduce the waste water. The dosage of alkaline materials and oxidants reduces the cost of chemicals, reduces the operating burden and maintenance costs of back-end equipment, and removes manganese ions in wastewater economically and efficiently.
Description
技术领域technical field
本发明涉及废水处理的技术领域,尤其涉及一种磷酸铁废水除锰方法及系统。The invention relates to the technical field of wastewater treatment, in particular to a method and system for removing manganese from iron phosphate wastewater.
背景技术Background technique
磷酸铁是目前理想的电池正极材料-磷酸铁锂的前驱体。随着新能源市场的快速发展,对于动力电池、储能材料或设备的需求越来越大,因此对磷酸铁的需求也迅速增长。Iron phosphate is currently the ideal battery cathode material - the precursor of lithium iron phosphate. With the rapid development of the new energy market, the demand for power batteries, energy storage materials or equipment is increasing, so the demand for iron phosphate is also growing rapidly.
磷酸铁在生产过程中会经过合成、洗涤等工艺过程,其产生的合成母液和洗涤后的废水中含有一定浓度的锰离子,通常将这两股水除重之后,转入膜浓缩减量处理后进入蒸发装置。目前磷酸铁生产废水中锰离子的去除方式主要有:Ferric phosphate will go through synthesis, washing and other processes in the production process. The synthetic mother liquor and washing wastewater produced by it will contain a certain concentration of manganese ions. Usually, after these two streams of water are deweighted, they will be transferred to membrane concentration and weight reduction treatment. Then enter the evaporator. At present, the removal methods of manganese ions in iron phosphate production wastewater mainly include:
(1)直接投加碱性物料,将pH(氢离子浓度指数)调至11左右,二价锰离子在碱性条件下会生成固体沉淀。但采用此种方法,物料投放量大,且根据碱性物料的不同会产生不同缺陷,例如,采用氢氧化钙等微溶碱,会产生大量废渣,后期难以处理;采用氨水等液体碱,会导致水体膨胀,后端废水处理能耗和成本变大;采用氢氧化钠等易溶碱,药剂费用巨大。(1) Add alkaline materials directly, adjust the pH (hydrogen ion concentration index) to about 11, divalent manganese ions will form solid precipitation under alkaline conditions. However, with this method, the amount of material input is large, and different defects will occur according to the difference of alkaline materials. For example, if slightly soluble alkali such as calcium hydroxide is used, a large amount of waste residue will be generated, which is difficult to deal with in the later stage; liquid alkali such as ammonia water will be used. As a result, the water body expands, and the energy consumption and cost of the back-end wastewater treatment increase; the use of easily soluble alkalis such as sodium hydroxide will cost a lot of chemicals.
(2)添加不同的强氧化剂,二价锰离子被氧化生成二氧化锰沉淀。但此种方法,氧化剂用量较大,成本较高,且对后端膜处理工序不友好。(2) Adding different strong oxidants, divalent manganese ions are oxidized to form manganese dioxide precipitates. However, in this method, the amount of oxidant is large, the cost is high, and it is not friendly to the back-end membrane treatment process.
(3)采用锰砂吸附。设备占地面积较大,且废水中锰离子含量较高时,设备的负担较大,运维成本较高,只能去除特定锰离子含量区间的废水。(3) Adsorption by manganese sand. The equipment occupies a large area, and when the manganese ion content in the wastewater is high, the burden on the equipment is large, and the operation and maintenance costs are high, and only wastewater with a specific manganese ion content range can be removed.
如何经济、高效的除去含锰废水中的锰离子,是目前业界亟待解决的重要课题。How to economically and efficiently remove manganese ions in manganese-containing wastewater is an important issue to be solved urgently in the industry.
发明内容Contents of the invention
本发明提供一种磷酸铁废水除锰方法及系统,用以解决现有技术中废水除锰物料投放量大,废渣难以处理,设备运维成本以及药剂成本高等缺陷,实现经济、高效的除去含锰废水中锰离子的目的。The invention provides a method and system for removing manganese from ferric phosphate wastewater, which are used to solve the defects in the prior art, such as large amount of manganese removal materials in wastewater, difficult disposal of waste residue, high equipment operation and maintenance costs, and high cost of chemicals, so as to achieve economical and efficient removal of manganese. The purpose of manganese ions in manganese wastewater.
本发明提供一种磷酸铁废水除锰方法,包括以下步骤:The invention provides a method for removing manganese from iron phosphate wastewater, comprising the following steps:
pH调节,在废水中投放碱性物料,调节废水pH至7.0-7.5;pH adjustment, put alkaline materials in the wastewater to adjust the pH of the wastewater to 7.0-7.5;
氧化,pH调节完成后的废水中,投放氧化剂,得到含固体悬浮物的第一废水;Oxidation, adding an oxidant to the wastewater after the pH adjustment is completed, to obtain the first wastewater containing suspended solids;
初步过滤,对第一废水中的固体悬浮物进行过滤,得到第一滤液;Preliminary filtration, filtering the suspended solids in the first wastewater to obtain the first filtrate;
二次过滤,对第一滤液中的锰离子进行捕集,得到第二滤液。Secondary filtration, trapping the manganese ions in the first filtrate to obtain the second filtrate.
根据本发明提供的一种磷酸铁废水除锰方法,所述初步过滤前,还包括:向第一废水中加入絮凝剂,并搅拌;对搅拌完的废水静置,使悬浮物沉淀;所述絮凝剂为有机高分子絮凝剂。According to a method for removing manganese from iron phosphate wastewater provided by the present invention, before the preliminary filtration, it also includes: adding a flocculant to the first wastewater, and stirring; leaving the stirred wastewater to settle the suspended matter; The flocculant is an organic polymer flocculant.
根据本发明提供的一种磷酸铁废水除锰方法,加入絮凝剂后的搅拌时间为15-20分钟;搅拌后的静置时间为0.5-1小时。According to a method for removing manganese from iron phosphate wastewater provided by the present invention, the stirring time after adding the flocculant is 15-20 minutes; the standing time after stirring is 0.5-1 hour.
根据本发明提供的一种磷酸铁废水除锰方法,所述pH调节完成后,还包括:检测废水中锰离子的含量,氧化剂(以O计算)的投入量与测得锰离子含量的摩尔比范围应在(1.05-1.15):1。According to a method for removing manganese from iron phosphate wastewater provided by the present invention, after the pH adjustment is completed, it also includes: detecting the content of manganese ions in the wastewater, the molar ratio of the input amount of oxidant (calculated as O) to the measured manganese ion content The range should be (1.05-1.15):1.
根据本发明提供的一种磷酸铁废水除锰方法,所述初步过滤后,还包括:检测所述第一滤液中锰离子含量,并根据锰离子含量投放水溶性磷酸盐,所述锰离子与磷酸根离子的摩尔比范围应在1.5: (1.2-1.5)。According to a method for removing manganese from iron phosphate wastewater provided by the present invention, after the preliminary filtration, it also includes: detecting the content of manganese ions in the first filtrate, and adding water-soluble phosphate according to the content of manganese ions, the manganese ions and The molar ratio of phosphate ions should be in the range of 1.5: (1.2-1.5).
根据本发明提供的一种磷酸铁废水除锰方法,所述二次过滤后,还包括:膜浓缩,对所述第二滤液膜浓缩,除去废水中易结垢的钙镁离子,并减少废水量;所述膜浓缩后,还包括:蒸发,对膜浓缩减量后的废水进行蒸发结晶,除去无机盐。According to a method for removing manganese from iron phosphate wastewater provided by the present invention, after the secondary filtration, it also includes: membrane concentration, and membrane concentration of the second filtrate to remove calcium and magnesium ions that are easy to scale in wastewater, and reduce waste water. amount; after the membrane is concentrated, it also includes: evaporation, evaporating and crystallizing the wastewater after the membrane is concentrated and reduced, and removing inorganic salts.
根据本发明提供的一种磷酸铁废水除锰方法,还包括:在所述第一滤液或第二滤液中加入还原剂,以除去残存的氧化剂。A method for removing manganese from iron phosphate wastewater according to the present invention further includes: adding a reducing agent to the first filtrate or the second filtrate to remove remaining oxidants.
本发明还提供一种磷酸铁废水除锰系统,用于实施上述任意一项所述的磷酸铁废水除锰方法,包括:The present invention also provides a system for removing manganese from iron phosphate wastewater, which is used to implement the method for removing manganese from iron phosphate wastewater described in any one of the above, including:
预处理模块,用于调节废水的pH,并对pH调节后的废水进行氧化,得到含固体悬浮物的第一废水,絮凝使固体悬浮物沉降,得到含固体沉淀物的废水;The pretreatment module is used to adjust the pH of the wastewater, and oxidize the pH-adjusted wastewater to obtain the first wastewater containing suspended solids, and flocculate to settle the suspended solids to obtain wastewater containing solid precipitates;
第一过滤模块,用于过滤废水中的固体沉淀物,得到第一滤液;The first filtration module is used to filter the solid sediment in the waste water to obtain the first filtrate;
第二过滤模块,用于捕集第一滤液中残存的锰离子,得到第二滤液;The second filter module is used to capture the manganese ions remaining in the first filtrate to obtain the second filtrate;
反渗透装置,对第二滤液浓缩减量,得到第二废水;The reverse osmosis device is used to concentrate and reduce the second filtrate to obtain the second waste water;
蒸发装置,对第二废水蒸发,无机盐结晶分离。The evaporating device evaporates the second waste water and crystallizes and separates the inorganic salts.
根据本发明提供的一种磷酸铁废水除锰系统,还包括设置于所述第一过滤模块与第二过滤模块之间的补磷装置。According to the iron phosphate wastewater manganese removal system provided by the present invention, it also includes a phosphorus replenishing device arranged between the first filter module and the second filter module.
根据本发明提供的一种磷酸铁废水除锰系统,还包括用于清除废水中残存氧化物的还原模块,所述还原模块设置于所述第一过滤模块与第二过滤模块之间,或第二过滤模块与反渗透装置之间。According to the manganese removal system for iron phosphate wastewater provided by the present invention, it also includes a reduction module for removing residual oxides in wastewater, and the reduction module is arranged between the first filter module and the second filter module, or the first Between the second filter module and the reverse osmosis device.
本发明提供的磷酸铁废水除锰方法,包括以下步骤:pH调节,在废水中投放碱性物料,调节废水pH至7.0-7.5;氧化,pH调节完成后的废水中,投放氧化剂,得到含固体悬浮物的第一废水;初步过滤,对第一废水中的固体悬浮物进行过滤,得到第一滤液;二次过滤,对第一滤液中的锰离子进行捕集,得到第二滤液。通过先将废水的 pH调节至中性或弱碱性,使锰离子与磷酸根离子充分反应沉淀,初次沉降,然后添加氧化剂,使锰离子氧化为二氧化锰,再次沉降,然后经过初次过滤除去固体悬浮物,二次过滤捕集残存的锰离子,可以大大减少碱性物料和氧化剂的用量,降低药剂成本,减小后端设备的运行负担和运维成本,经济、高效的除去废水中的锰离子。The method for removing manganese from iron phosphate wastewater provided by the present invention comprises the following steps: adjusting pH, adding alkaline materials to the wastewater to adjust the pH of the wastewater to 7.0-7.5; oxidizing, adding an oxidant to the wastewater after pH adjustment to obtain The first wastewater of suspended solids; the primary filtration is to filter the suspended solids in the first wastewater to obtain the first filtrate; the second filtration is to capture the manganese ions in the first filtrate to obtain the second filtrate. By first adjusting the pH of the wastewater to neutral or weakly alkaline, manganese ions and phosphate ions are fully reacted and precipitated, first settled, and then an oxidant is added to oxidize manganese ions to manganese dioxide, settled again, and then removed by initial filtration Suspended solids, the second filtration captures the remaining manganese ions, which can greatly reduce the amount of alkaline materials and oxidants, reduce the cost of chemicals, reduce the operating burden and maintenance costs of back-end equipment, and remove manganese in wastewater economically and efficiently. manganese ions.
附图说明Description of drawings
为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are the For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1是本发明提供的磷酸铁废水除锰方法的流程示意图;Fig. 1 is the schematic flow sheet of iron phosphate wastewater manganese removal method provided by the present invention;
图2是本发明提供的磷酸铁废水除锰系统的示意图。Fig. 2 is a schematic diagram of the iron phosphate wastewater manganese removal system provided by the present invention.
附图标记:Reference signs:
1、预处理模块;2、第一过滤模块;3、第二过滤模块;4、反渗透装置;5、蒸发装置;6、补磷装置;7、还原模块。1. Pretreatment module; 2. First filter module; 3. Second filter module; 4. Reverse osmosis device; 5. Evaporation device; 6. Phosphorus replenishment device; 7. Reduction module.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. Obviously, the described embodiments are part of the embodiments of the present invention , but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
为了方便理解本发明提供的磷酸铁废水除锰方法,首先说明一下其应用场景,磷酸铁生产所产生的废水中,会含有较高浓度的锰离子 (本发明中所指的锰离子,指的均为二价锰离子,即Mn2+),而除重是废水处理的重要一环,目前,锰离子去除方法一般包括直接投加碱性物料、添加强氧化剂、锰砂吸附等方法,但存在物料投放量大,废渣难以处理,设备运维成本以及药剂成本高等问题,因此,本发明提供了一种磷酸铁废水除锰方法,以经济、高效的除去废水中的锰离子。In order to facilitate the understanding of the iron phosphate wastewater manganese removal method provided by the present invention, first explain its application scenario, in the wastewater produced by iron phosphate production, it will contain higher concentrations of manganese ions (manganese ions referred to in the present invention refer to Both are divalent manganese ions, that is, Mn 2+ ), and weight removal is an important part of wastewater treatment. At present, manganese ion removal methods generally include directly adding alkaline materials, adding strong oxidants, manganese sand adsorption and other methods, but There are problems such as large amount of material input, difficult disposal of waste residue, high cost of equipment operation and maintenance, and high cost of chemicals. Therefore, the present invention provides a method for removing manganese from iron phosphate wastewater to economically and efficiently remove manganese ions in wastewater.
下面结合图1描述本发明的磷酸铁废水除锰方法。Describe below in conjunction with Fig. 1 the iron phosphate wastewater manganese removal method of the present invention.
参照图1,图1为磷酸铁废水除锰方法的流程示意图。磷酸铁废水除锰方法主要包括以下步骤:Referring to Fig. 1, Fig. 1 is a schematic flow chart of a method for removing manganese from iron phosphate wastewater. The manganese removal method of iron phosphate wastewater mainly includes the following steps:
S1、pH调节,向废水中添加碱性物料,调节废水pH至7.0-7.5,陈化0.5-1小时。S1, pH adjustment, adding alkaline materials to the wastewater, adjusting the pH of the wastewater to 7.0-7.5, and aging for 0.5-1 hour.
初始阶段,磷酸铁废水中的锰离子和磷酸根离子的含量较高,酸性条件下,磷酸根离子和锰离子难以充分反应,通过添加相对少量的碱性物料,可以将废水中的pH调节至中性或弱碱性,此时磷酸根离子和锰离子充分反应生成磷酸锰沉淀,可以除去部分锰离子和磷酸根离子。In the initial stage, the content of manganese ions and phosphate ions in iron phosphate wastewater is relatively high. Under acidic conditions, phosphate ions and manganese ions are difficult to fully react. By adding a relatively small amount of alkaline materials, the pH in wastewater can be adjusted to Neutral or weakly alkaline, at this time the phosphate ions and manganese ions fully react to form manganese phosphate precipitates, which can remove part of the manganese ions and phosphate ions.
同时,锰离子在中性或碱性条件下,会被水溶氧氧化成二氧化锰或偏氢氧化锰沉淀,进而除去部分锰离子。为了提高锰离子的除去效率,还可以通过增加搅拌或曝气的方式,提高废水中水溶氧的含量,使锰离子可以充分反应沉降。At the same time, under neutral or alkaline conditions, manganese ions will be oxidized by water-soluble oxygen to precipitate manganese dioxide or manganese partial hydroxide, and then part of the manganese ions will be removed. In order to improve the removal efficiency of manganese ions, it is also possible to increase the content of dissolved oxygen in wastewater by increasing stirring or aeration, so that manganese ions can fully react and settle.
另外,废水中的其他金属离子,例如铁离子或亚铁离子,在中性或弱碱性的条件下会生成沉淀,从而在除锰的同时,可以除去废水中的铁离子。In addition, other metal ions in wastewater, such as iron ions or ferrous ions, will form precipitation under neutral or slightly alkaline conditions, so that iron ions in wastewater can be removed while manganese is removed.
碱性物料包括但不限于纯碱、碳酸氢铵、氢氧化钠、氨水等,本实施例中,碱性物料采用氨水,在调节废水pH的同时不会引入新的杂质离子,同时,渣量少,添加及后期处理相对较为方便。Alkaline materials include but are not limited to soda ash, ammonium bicarbonate, sodium hydroxide, ammonia water, etc. In this embodiment, ammonia water is used as the alkaline material, which will not introduce new impurity ions while adjusting the pH of the wastewater. At the same time, the amount of slag is small , adding and post-processing is relatively convenient.
经过步骤S1,大约可以除去废水中20%-30%的锰离子。After step S1, about 20%-30% of manganese ions in the wastewater can be removed.
S2、氧化,向步骤S1处理后的废水中添加氧化剂,将锰离子氧化为二氧化锰沉淀,得到含固体悬浮物的第一废水。S2. Oxidation, adding an oxidizing agent to the wastewater treated in step S1 to oxidize manganese ions into manganese dioxide precipitates to obtain the first wastewater containing suspended solids.
废水经步骤S1处理后,检测废水中锰离子的含量,以适当的比例向废水中添加氧化剂,氧化剂(以O计算)的投入量与锰离子含量的摩尔比范围为(1.05-1.15):1。本实施例所述的以O计算,为一种氧化剂用量的计量方式,即以0价态的氧原子作为标的,每摩尔0 价态的氧夺取电子后变成-2价态的氧,电子转移为2摩尔。采用各种不同的氧化剂时,最终皆换算为氧原子的摩尔量,即每摩尔氧化剂发生反应时的电子转移量除以2。After the wastewater is treated in step S1, detect the content of manganese ions in the wastewater, and add an oxidant to the wastewater in an appropriate proportion. The molar ratio range of the input amount of the oxidant (calculated as O) to the content of manganese ions is (1.05-1.15): 1 . The calculation with O described in this embodiment is a metering method of the amount of oxidant, that is, the oxygen atom in the 0 valence state is used as the target, and each mole of oxygen in the valence state of 0 becomes oxygen in the valence state of -2, and the electrons in the valence state The transfer is 2 moles. When various oxidants are used, it is finally converted to the molar amount of oxygen atoms, that is, the amount of electron transfer per mole of oxidant is divided by 2.
通过使用过量的氧化剂,可以将废水中的锰离子充分氧化,生成二氧化锰沉淀,从而进一步除去废水中的锰离子。由于经过步骤S1 处理后,废水中的锰离子含量有所下降,因此,只需使用相对少量的氧化剂,即可充分除去废水中的锰离子,减少了氧化剂的用量。By using an excessive amount of oxidant, the manganese ions in the wastewater can be fully oxidized to generate manganese dioxide precipitates, thereby further removing the manganese ions in the wastewater. Since the content of manganese ions in the wastewater has decreased after the treatment in step S1, only a relatively small amount of oxidant can be used to fully remove the manganese ions in the wastewater, reducing the amount of oxidant used.
氧化剂可以采用臭氧、次氯酸钠、过氧化氢等,只需保证所采用的氧化剂可以在中性或弱碱性条件下降锰离子氧化为四价锰即可。本实施例中,氧化剂采用过氧化氢,在氧化锰离子的同时不会引入新的杂质离子,同时,液态的过氧化氢添加相对较为方便。Ozone, sodium hypochlorite, hydrogen peroxide, etc. can be used as the oxidizing agent, as long as the oxidizing agent used can reduce manganese ions and oxidize to tetravalent manganese under neutral or slightly alkaline conditions. In this embodiment, hydrogen peroxide is used as the oxidizing agent, and no new impurity ions are introduced while manganese ions are oxidized. At the same time, it is relatively convenient to add liquid hydrogen peroxide.
S3、初步过滤,对步骤S1及步骤S2中产生的固体沉淀进行过滤,得到第一滤液。S3. Preliminary filtration, filtering the solid precipitate generated in step S1 and step S2 to obtain a first filtrate.
步骤S2处理完成后,向第一废水中添加絮凝剂,搅拌15-20分钟,使絮凝剂与第一废水充分混合,然后静置0.5-1小时,废水中的固体悬浮物在絮凝剂的作用下聚集并充分沉降,使用过滤装置对固体沉淀物进行初步过滤。After step S2 is completed, add flocculant to the first wastewater, stir for 15-20 minutes, fully mix the flocculant with the first wastewater, and then let it stand for 0.5-1 hour, the suspended solids in the wastewater will react with the flocculant Collect and fully settle down, and use a filter device to conduct preliminary filtration of the solid precipitate.
过滤装置可以采用现有技术中的真空过滤机、压滤机等,本实施例中,过滤装置采用压滤机。为了提高过滤效果,还可以采用多级过滤的方式,得到的滤渣作为固废回收,过滤后的废水为第一滤液,进入清液罐暂存。The filter device may adopt a vacuum filter, a filter press, etc. in the prior art, and in this embodiment, a filter press is used as the filter device. In order to improve the filtration effect, multi-stage filtration can also be adopted, and the obtained filter residue is recovered as solid waste, and the filtered wastewater is the first filtrate, which enters the clear liquid tank for temporary storage.
絮凝剂既可以采用无机高分子絮凝剂,例如聚合氯化铝聚合硅酸铝铁等;还可以采用有机高分子絮凝剂,例如聚丙烯酰胺、聚二甲基二丙烯基氯化铵等,本实施例中,采用有机高分子絮凝剂,避免引入新的杂质离子。The flocculant can be an inorganic polymer flocculant, such as polyaluminum chloride, polyaluminum iron silicate, etc.; an organic polymer flocculant, such as polyacrylamide, polydimethyldipropylene ammonium chloride, etc., can also be used. In the embodiment, an organic polymer flocculant is used to avoid introducing new impurity ions.
S4、二次过滤,使用过滤设备对第一滤液中的锰离子进行捕集,得到第二滤液,使废水中的锰离子达到可以排放的标准。S4. Secondary filtration, using a filter device to capture manganese ions in the first filtrate to obtain a second filtrate, so that the manganese ions in the waste water can reach the standard for discharge.
将第一滤液使用锰砂过滤器进行二次过滤,在锰砂的催化作用下,可以将溶解状态的锰离子氧化成二氧化锰,进一步除去废水中的锰离子,得到的第二滤液进入下一工序。The first filtrate is filtered twice with a manganese sand filter. Under the catalysis of manganese sand, the manganese ions in the dissolved state can be oxidized into manganese dioxide, and the manganese ions in the wastewater are further removed, and the obtained second filtrate enters the lower a process.
第一滤液中,锰离子含量已经相对低,此时再采用锰砂过滤器对第一滤液进行处理,可以将废水中的锰离子含量降低至1ppm以下。同时,相较于直接处理含锰离子较高的废水,降低了设备负担和运维成本。In the first filtrate, the content of manganese ions is already relatively low. At this time, the manganese sand filter is used to treat the first filtrate, which can reduce the content of manganese ions in the wastewater to below 1 ppm. At the same time, compared with the direct treatment of wastewater containing high manganese ions, it reduces the equipment burden and operation and maintenance costs.
在第一滤液进入锰砂过滤器之前,可以取样检测第一滤液中锰离子和磷酸根离子的比例,如果磷酸根离子含量远低于锰离子含量,一般为磷酸根离子小于200ppm时,可以向废水中补入适量的可溶性磷酸盐,提高第一滤液中磷酸根离子的浓度,使磷酸根离子与锰离子再次反应生成沉淀,进一步降低进入锰砂过滤器废水中锰离子的含量。具体的,锰离子与磷酸根离子的摩尔比范围应在1.5:(1.2-1.5)Before the first filtrate enters the manganese sand filter, the ratio of manganese ion and phosphate ion in the first filtrate can be sampled and detected. If the phosphate ion content is far lower than the manganese ion content, generally when the phosphate ion is less than 200ppm, it can be sent to the manganese sand filter. An appropriate amount of soluble phosphate is added to the wastewater to increase the concentration of phosphate ions in the first filtrate, so that the phosphate ions and manganese ions react again to form precipitates, and further reduce the content of manganese ions in the wastewater entering the manganese sand filter. Specifically, the molar ratio range of manganese ions to phosphate ions should be 1.5: (1.2-1.5)
锰砂过滤器可以并联设置多个,对第一滤液进行分级过滤,以提高锰离子的去除效果。Multiple manganese sand filters can be set in parallel to perform graded filtration on the first filtrate to improve the removal effect of manganese ions.
另一个实施例中,还可以将锰砂过滤器替换为离子交换器,以达到同样的处理效果。In another embodiment, the manganese sand filter can also be replaced by an ion exchanger to achieve the same treatment effect.
S5、膜浓缩。S5, membrane concentration.
经步骤S4处理后的第二滤液进入反渗透系统进行浓缩得到第二废水,经过反渗透膜的浓缩,既可以除去废水中容易结垢的钙镁离子,还可以减少废水量,便于后续工段的进行。The second filtrate treated in step S4 enters the reverse osmosis system for concentration to obtain the second waste water. After the concentration of the reverse osmosis membrane, the calcium and magnesium ions that are easy to scale in the waste water can be removed, and the amount of waste water can also be reduced, which is convenient for the follow-up section. conduct.
由于在步骤S2中添加了过量的氧化剂,至步骤S5时,废水中会有氧化剂残留,残留的氧化剂如果过多,会造成膜的堵塞和污染,因此,废水进行膜浓缩前需要添加还原剂。Due to the excessive oxidant added in step S2, there will be oxidant residues in the wastewater when step S5 is reached. If there is too much residual oxidant, it will cause membrane blockage and pollution. Therefore, a reducing agent needs to be added before the wastewater is concentrated by the membrane.
还原剂既可以添加于第一滤液中,也可以添加于第二滤液中,具体需要考虑氧化剂是否会对步骤S4中过滤设备的运行造成影响,例如,当步骤S4采用锰砂过滤器时,还原剂既可以添加于第一滤液中,也可以添加于第二滤液中;当步骤S4采用的是离子交换器时,离子交换树脂会被氧化剂氧化而变质,因此,还原剂需要添加于第一滤液中。还原剂可以采用亚硫酸钠、亚硫酸氢钠等现有技术常用的还原剂,因还原剂用量较少,可暂不考虑杂质离子的引入。Reductant both can be added in the first filtrate, also can be added in the second filtrate, specifically need to consider whether oxidizing agent can affect the operation of filtering equipment in step S4, for example, when step S4 adopts manganese sand filter, reducing Agent can be added in the first filtrate, also can be added in the second filtrate; When what step S4 adopts ion exchanger, ion exchange resin can be oxidized by oxidizing agent and deteriorate, therefore, reducing agent needs to be added in the first filtrate middle. The reducing agent can be sodium sulfite, sodium bisulfite and other commonly used reducing agents in the prior art. Because the amount of reducing agent is small, the introduction of impurity ions can be temporarily ignored.
S6、蒸发。S6, evaporation.
对第二废水进行蒸发结晶,分离盐分,使废水可以达到排放标准。Evaporate and crystallize the second waste water to separate the salt, so that the waste water can meet the discharge standard.
下面对本发明提供的磷酸铁废水除锰系统进行描述,下文描述的磷酸铁废水除锰系统与上文描述的磷酸铁废水除锰方法可相互对应参照。The iron phosphate wastewater manganese removal system provided by the present invention is described below, and the iron phosphate wastewater manganese removal system described below and the iron phosphate wastewater manganese removal method described above can be referred to each other.
本发明还提供一种磷酸铁废水除锰系统,用于实施上述的磷酸铁废水除锰方法,参照图2,图2为本发明提供的磷酸铁废水除锰系统的示意图。The present invention also provides a system for removing manganese from iron phosphate wastewater, which is used to implement the above-mentioned method for removing manganese from iron phosphate wastewater. Referring to FIG. 2 , FIG. 2 is a schematic diagram of the system for removing manganese from iron phosphate wastewater provided by the present invention.
磷酸铁废水除锰系统包括预处理模块1、第一过滤模块2、第二过滤模块3、反渗透装置4和蒸发装置5;其中,预处理模块1主要用于调节废水的pH,并对废水进行氧化,得到含固体悬浮物的第一废水,絮凝使固体悬浮物充分沉降,得到含固体沉淀物的废水;第一过滤模块2主要用于对废水中的固体沉淀物进行过滤,得到的滤渣作为固废处理,得到的第一滤液进入第二过滤模块3中;第二过滤模块 3用于捕集第一滤液中残存的锰离子,进一步对废水净化,得到第二滤液;反渗透装置4主要用于除去第二滤液中易结垢的钙镁离子,并减少废水量,得到浓缩后的第二废水;蒸发装置5用于对第二废水进行蒸发,无机盐结晶分离,使废水可以达到排放的标准。The iron phosphate wastewater manganese removal system includes a pretreatment module 1, a
预处理模块1至少需要包括pH调节器、氧化装置和絮凝装置;其中pH调节器中装有碱性物料,用于调节废水的pH,所述的碱性物料包括但不限于各种固体碱和液体碱,例如纯碱、碳酸氢铵、氢氧化钠、氨水等。氧化装置中装有氧化剂,pH调节完成后,将氧化剂投入废水中氧化废水中的锰离子,得到含固体悬浮物的第一废水。絮凝装置中装有絮凝剂,絮凝剂包括但不限于各种有机高分子絮凝剂和无机高分子絮凝剂,絮凝剂的种类可以根据实际需求进行选取,最好不引入新的杂质离子。絮凝装置内还可以增设搅拌组件,将絮凝剂投放入第一废水后,通过搅拌组件对废水进行搅拌,使絮凝剂与固体悬浮物充分接触,促进悬浮物沉降。The pretreatment module 1 needs to include at least a pH regulator, an oxidation device and a flocculation device; wherein the pH regulator is equipped with alkaline materials for adjusting the pH of the wastewater, and the alkaline materials include but are not limited to various solid alkalis and Liquid bases such as soda ash, ammonium bicarbonate, sodium hydroxide, ammonia, etc. The oxidation device is equipped with an oxidizing agent, and after the pH adjustment is completed, the oxidizing agent is put into the wastewater to oxidize manganese ions in the wastewater to obtain the first wastewater containing suspended solids. Flocculants are installed in the flocculation device, including but not limited to various organic polymer flocculants and inorganic polymer flocculants. The types of flocculants can be selected according to actual needs, and it is best not to introduce new impurity ions. A stirring component can also be added in the flocculation device. After the flocculant is put into the first wastewater, the wastewater is stirred by the stirring component, so that the flocculant can fully contact with the suspended solids and promote the settlement of the suspended solids.
另一个实施例中,pH调节器、氧化装置内同样可以增设搅拌组件,以促进pH调节、氧化的进程。In another embodiment, a stirring component can also be installed in the pH regulator and the oxidation device to promote the process of pH adjustment and oxidation.
第一过滤模块2与预处理模块1的出口连接,主要用于对废水中的固体沉淀物进行过滤,具体的,第一过滤模块2主要包括第一过滤器,第一过滤器可以采用真空过滤机、压滤机等,本实施例中,第一过滤器采用压滤机。为了提高过滤效果,第一过滤模块2可以采用多个第一过滤器相互串联,例如,上游压滤机的出口与下游压滤机的入口相连,对废水进行多级过滤,提高过滤效果。第一过滤模块2将废水中的固体沉淀物过滤后,得到第一滤液。The
第二过滤模块3的入口与第一过滤模块2的出口相连,经第一过滤模块2过滤后的第一滤液进入第二过滤模块3进一步处理。第二处理模块包括第二过滤器,第二过滤器主要用于捕集第一滤液中残存的锰离子,具体的第二过滤器可以采用锰砂过滤器、离子交换器等,本实施例中,第二过滤器采用锰砂过滤器,在锰砂的催化作用下,将锰离子氧化成二氧化锰。The inlet of the second filter module 3 is connected to the outlet of the
为了提高过滤效果,可以采用多个第二过滤器相互串联,形成过滤组,即上游锰砂过滤器的出口与下游锰砂过滤器的进口相连,对废水进行多级过滤。为了保证过滤工作的顺利进行,还可以将多个过滤组相互并联,一备一用,当其中一个过滤组出现故障后,可以启动备用的过滤组,保证过滤工作的顺利进行。第一滤液经第二过滤模块3 过滤得到第二滤液。In order to improve the filtering effect, a plurality of second filters can be connected in series to form a filter group, that is, the outlet of the upstream manganese sand filter is connected to the inlet of the downstream manganese sand filter to perform multi-stage filtration of wastewater. In order to ensure the smooth progress of the filtering work, multiple filtering groups can also be connected in parallel, one for standby and one for use. When one of the filtering groups fails, the standby filtering group can be activated to ensure the smooth progress of the filtering work. The first filtrate is filtered through the second filter module 3 to obtain the second filtrate.
第一过滤模块2与第二过滤模块3之间还设置有补磷装置6,补磷装置6中装有可溶性磷酸盐,当检测到第一滤液中磷酸根离子的浓度远低于锰离子浓度时,启动补磷装置6向第一滤液中补充磷酸根,磷酸根离子与锰离子反应生成磷酸锰沉淀,最大程度降低进入第二过滤模块3时第一滤液中的锰离子含量,降低第二过滤模块3的负担和运维成本。Also be provided with phosphorus replenishing device 6 between the
反渗透装置4的进口与第二过滤模块3的出口相连,主要用于对第二滤液进行浓缩,并除去第二滤液中的易结垢的钙镁离子,生成第二废水,保证后续工序的顺利进行。The inlet of the reverse osmosis device 4 is connected with the outlet of the second filtration module 3, and is mainly used to concentrate the second filtrate, and remove the calcium and magnesium ions that are easy to scale in the second filtrate, and generate the second wastewater to ensure the smoothness of the subsequent process. went well.
为了降低氧化剂对反渗透膜的影响,在反渗透装置4的上游还设置有还原模块7,还原模块7中装有还原剂,用于对废水中残存的氧化剂进行还原,降低因氧化剂残存过多造成反渗透膜的堵塞和污染。还原剂可以采用亚硫酸钠、亚硫酸氢钠等现有技术常用的还原剂。In order to reduce the impact of the oxidizing agent on the reverse osmosis membrane, a reduction module 7 is also arranged upstream of the reverse osmosis device 4, and a reducing agent is housed in the reduction module 7, which is used to reduce the remaining oxidizing agent in the waste water and reduce the residual oxidizing agent caused by excessive oxidant residue. Causes clogging and fouling of reverse osmosis membrane. The reducing agent can adopt the reducing agent commonly used in prior art such as sodium sulfite, sodium bisulfite.
一个实施例中,还原模块7设置于第二过滤模块3与第一过滤模块2之间,第一滤液进入第二过滤模块3之前即对氧化剂进行去除。In one embodiment, the reduction module 7 is arranged between the second filter module 3 and the
另一个实施例中,还原模块7设置于第二过滤模块3与反渗透装置4之间,只需保证第二滤液进入反渗透装置4之前将还原剂除去即可。In another embodiment, the reduction module 7 is arranged between the second filtration module 3 and the reverse osmosis device 4 , and it is only necessary to ensure that the reducing agent is removed before the second filtrate enters the reverse osmosis device 4 .
具体的,还原模块7的位置根据第二过滤器的种类进行选择,当第二过滤器采用锰砂过滤器时,还原模块7设置于第二过滤模块3上游或下游均可,当第二过滤器采用离子交换器,还原模块7设置于第二过滤模块3上游,避免氧化剂氧化离子交换树脂,影响离子交换器的正常运行。本实施例中,还原模块7设置于第一过滤模块2与第二过滤模块3之间。Specifically, the position of the reduction module 7 is selected according to the type of the second filter. When the second filter adopts a manganese sand filter, the reduction module 7 can be arranged upstream or downstream of the second filter module 3. When the second filter The ion exchanger is used in the filter, and the reduction module 7 is arranged upstream of the second filter module 3 to prevent the oxidant from oxidizing the ion exchange resin and affecting the normal operation of the ion exchanger. In this embodiment, the reduction module 7 is arranged between the
蒸发装置5进口与反渗透装置4的出口相连接,蒸发装置5可以采用现有的多效蒸发器、Mvr蒸发器等,用于对膜浓缩后的第二废水进行蒸发,无机盐结晶分离,蒸发后的废水达到可以排放的标准。The inlet of the evaporating
本发明的创新点在于:现有技术在清除废水中的锰离子时,翼板采用直接投加碱性物料、添加强氧化剂、锰砂吸附等方法,但存在物料投放量大,废渣难以处理,设备运维成本以及药剂成本高等问题。The innovation of the present invention is that in the prior art, when removing manganese ions in wastewater, the wing plates adopt methods such as directly adding alkaline materials, adding strong oxidants, manganese sand adsorption, etc., but there is a large amount of materials put in, and the waste residue is difficult to handle. The cost of equipment operation and maintenance and the high cost of pharmaceuticals.
本发明中,在初始阶段,废水中锰离子和磷酸根离子含量相对较高,通过向废水中添加相对少量的碱性物料,将废水的pH调节至中性或弱碱性,使锰离子与磷酸根离子充分反应沉淀,达到初沉的目的。In the present invention, in the initial stage, the content of manganese ions and phosphate ions in the waste water is relatively high, by adding a relatively small amount of alkaline materials to the waste water, the pH of the waste water is adjusted to neutral or slightly alkaline, so that the manganese ions and The phosphate ion fully reacts and precipitates to achieve the purpose of primary precipitation.
初沉完成后,向废水中添加氧化剂,将二价锰离子氧化成二氧化锰沉淀,由于初沉后,废水中的,锰离子含量已经有所下降,因此添加相对少量的氧化剂既可以达到二次沉降的目的,减少的氧化剂的用量。二次沉降后,通过初步过滤,滤除固体悬浮物,再次过滤,捕集废水中残存的锰离子,从而使废水中锰离子的含量降低至1ppm以下。After the primary settling is completed, add an oxidant to the wastewater to oxidize the divalent manganese ions into manganese dioxide precipitates. After the primary settling, the content of manganese ions in the wastewater has decreased, so adding a relatively small amount of oxidant can achieve two For the purpose of secondary sedimentation, reduce the amount of oxidizing agent. After the secondary sedimentation, the suspended solids are filtered out through preliminary filtration, and then filtered again to capture the residual manganese ions in the wastewater, thereby reducing the content of manganese ions in the wastewater to below 1ppm.
通过采用上述的流程,可以大大减少碱性物料和氧化剂的用量,降低药剂成本,此外,通过两次沉降,可以大幅降低进入后端设备废水中锰离子的含量,减小后端设备的运行负担和运维成本,经济、高效的除去废水中的锰离子。By adopting the above process, the amount of alkaline materials and oxidants can be greatly reduced, and the cost of chemicals can be reduced. In addition, through two sedimentation, the content of manganese ions in the wastewater entering the back-end equipment can be greatly reduced, reducing the operating burden of the back-end equipment And operation and maintenance costs, economical and efficient removal of manganese ions in wastewater.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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