CN115559465A - Double-ripple web-concrete combined beam - Google Patents
Double-ripple web-concrete combined beam Download PDFInfo
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- CN115559465A CN115559465A CN202211289096.9A CN202211289096A CN115559465A CN 115559465 A CN115559465 A CN 115559465A CN 202211289096 A CN202211289096 A CN 202211289096A CN 115559465 A CN115559465 A CN 115559465A
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- 239000004567 concrete Substances 0.000 title claims abstract description 90
- 239000002131 composite material Substances 0.000 claims abstract description 69
- 239000002184 metal Substances 0.000 claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 69
- 239000010959 steel Substances 0.000 claims description 69
- 239000011440 grout Substances 0.000 claims description 9
- 230000009977 dual effect Effects 0.000 claims 9
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims 2
- 238000007596 consolidation process Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 1
- 229910052799 carbon Inorganic materials 0.000 abstract 1
- 239000000463 material Substances 0.000 description 31
- 230000002787 reinforcement Effects 0.000 description 27
- 230000003014 reinforcing effect Effects 0.000 description 24
- 238000010586 diagram Methods 0.000 description 11
- 238000009415 formwork Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
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- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 239000011372 high-strength concrete Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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- 239000007921 spray Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000011374 ultra-high-performance concrete Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/29—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces built-up from parts of different material, i.e. composite structures
- E04C3/293—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces built-up from parts of different material, i.e. composite structures the materials being steel and concrete
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0472—Details of connection of the hose to the formwork, e.g. inlets
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- Architecture (AREA)
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Abstract
Description
技术领域technical field
本发明涉及装配式建筑施工领域,尤其涉及一种双波纹腹板-混凝土组合梁。The invention relates to the field of prefabricated building construction, in particular to a double corrugated web-concrete composite beam.
背景技术Background technique
在装配式建筑中,组合结构具有较好的应用前景,钢-混凝土组合梁具有承载力高、刚度大、施工便捷等特点,近年来备受关注。In prefabricated buildings, composite structures have good application prospects. Steel-concrete composite beams have the characteristics of high bearing capacity, high rigidity, and convenient construction, and have attracted much attention in recent years.
传统的房梁包括长度沿前后方向延伸的钢梁,钢梁包括上翼缘、下翼缘和固定于上翼缘、下翼缘之间的左侧腹板和右侧腹板,左侧腹板、右侧腹板均为与上翼缘、下翼缘垂直设置的平板结构,左侧腹板、右侧腹板、上翼缘、下翼缘围成一个矩形的空腔,空腔内没有填充混凝土材料。Traditional house beams include steel beams whose length extends along the front-to-back direction. The steel beams include upper flanges, lower flanges, and left and right webs fixed between the upper and lower flanges. The left web The plate and the right web are flat plate structures perpendicular to the upper and lower flanges, and the left and right webs, upper and lower flanges enclose a rectangular cavity. Not filled with concrete material.
现有的这种房梁存在的问题在于:首选,矩形截面钢梁的竖向承载能力、稳定承载能力和抗扭承载能力不是特别良好;其次,平板结构的腹板抗剪能力较差,容易出现局部失稳变形,为了提高腹板的抗剪能力,就必须增加腹板的厚度,这会导致材料浪费,且会增加房梁自重,由于缺乏相应的限位,火灾高温环境下,平板结构的腹板很快会出现塑性变形,产生局部破坏,最终造成钢结构整体倒塌失效。The existing problems of this kind of beams are: firstly, the vertical bearing capacity, stable bearing capacity and torsional bearing capacity of the rectangular cross-section steel beams are not particularly good; In case of local instability and deformation, in order to improve the shear resistance of the web, the thickness of the web must be increased, which will lead to waste of materials and increase the self-weight of the beam. The web of the steel structure will soon undergo plastic deformation, resulting in local damage, and eventually cause the overall collapse of the steel structure to fail.
发明内容Contents of the invention
本发明的目的在于提供一种可以提高现有房梁腹板受力性能和承载能力的双波纹腹板-混凝土组合梁。The object of the present invention is to provide a double corrugated web-concrete composite beam that can improve the force performance and bearing capacity of the existing beam web.
为解决上述技术问题,本发明中一种双波腹板-混凝土组合梁的技术方案如下:In order to solve the above technical problems, the technical scheme of a double wave web-concrete composite beam in the present invention is as follows:
一种双波纹腹板-混凝土组合梁,包括长度沿前后方向延伸的金属梁,金属梁包括上翼缘、下翼缘及连接于上翼缘、下翼缘之间的左侧腹板和右侧腹板,左侧腹板、右侧腹板均为沿前后方向延伸布置波纹形腹板,波纹形腹板具有多个沿前后方向间隔布置的波纹凸起,相邻的波纹凸起之间为波纹凹槽,上翼缘、下翼缘、左侧腹板和右侧腹板之间围成填充腔,填充腔内浇筑有与上翼缘、下翼缘、左侧腹板、右侧腹板固结成整体结构的混凝土体。A double corrugated web-concrete composite beam, including a metal beam whose length extends along the front-to-back direction, the metal beam includes an upper flange, a lower flange, and a left web and a right web connected between the upper flange and the lower flange. The side webs, the left web and the right web are all corrugated webs extending along the front-to-rear direction, and the corrugated web has a plurality of corrugated protrusions arranged at intervals along the front-to-rear direction, and the gap between adjacent corrugated protrusions It is a corrugated groove, and a filling cavity is formed between the upper flange, the lower flange, the left web and the right web, and the filling cavity is poured with upper flange, lower flange, left web, right The web is consolidated into a concrete body of the monolithic structure.
进一步的,填充腔的横截面为上小下大的梯形结构或者上下等宽的矩形结构。Further, the cross section of the filling cavity is a trapezoidal structure with a small top and a large bottom, or a rectangular structure with the same width at the top and bottom.
进一步的,左侧腹板自上而下朝左倾斜延伸,右侧腹板自上而下朝右倾斜延伸,或者右侧腹板垂直于上翼缘和下翼缘。Further, the left web extends obliquely from top to bottom toward the left, and the right web extends obliquely from top to bottom toward the right, or the right web is perpendicular to the upper flange and the lower flange.
进一步的,上翼缘的下端和/或下翼缘的上端固定有与所述混凝土浇筑成整体结构的栓钉。Further, the lower end of the upper flange and/or the upper end of the lower flange are fixed with pegs that are cast into an integral structure with the concrete.
进一步的,下翼缘的左端为朝左突出于左侧腹板的下翼缘左侧外凸翼缘段,下翼缘的右端为朝右突出于右侧腹板的下翼缘右侧外凸翼缘段。Further, the left end of the lower flange is the left side protruding flange section of the lower flange protruding leftward from the left web, and the right end of the lower flange is the right outer part of the lower flange protruding rightward from the right web. Convex flange segment.
进一步的,还包括用于向所述填充腔内浇筑所述混凝土体的浇筑工具,上翼缘上开设有多个沿前后方向间隔布置的出浆孔,浇筑工具包括棱锥喇叭口,棱锥喇叭口的内腔构成上大下小的灌浆口,浇筑工具还包括设置于棱锥喇叭口下侧的引导段,引导段包括引导段左侧板、引导段右侧板和设置于引导段左侧板、引导段右侧板之间的引导段斜板,引导段左侧板、引导段右侧板和引导段斜板围成一个L形的引导段通道,引导段通道的上侧通道口与灌浆口相连,引导段通道的下侧通道口与填充腔的一端端口相连,灌浆口高于填充腔。Further, it also includes a pouring tool for pouring the concrete body into the filling cavity, a plurality of grout holes arranged at intervals along the front and rear directions are opened on the upper flange, and the pouring tool includes a pyramidal bell mouth, a pyramidal bell mouth The inner cavity of the inner cavity constitutes a grouting opening with a large upper part and a smaller one at the lower part. The pouring tool also includes a guide section arranged on the lower side of the pyramid bell mouth. The guide section slant plate between the guide section right side plate, the guide section left side plate, the guide section right side plate and the guide section slant plate form an L-shaped guide section channel, the upper channel opening of the guide section channel and the grouting opening connected, the lower channel port of the channel of the guide section is connected with one end port of the filling cavity, and the grouting port is higher than the filling cavity.
进一步的,双波腹板-混凝土组合梁还包括左右两个附加钢筋组,每个附加钢筋组均包括至少两根长度沿前后方向间隔布置的附加钢筋。Further, the double wave web-concrete composite beam also includes two left and right additional reinforcement groups, and each additional reinforcement group includes at least two additional reinforcements whose lengths are arranged at intervals along the front and rear directions.
进一步的,左侧的附加钢筋组的附加钢筋焊接固定于左侧腹板的左侧波纹凸起的左侧面上,右侧的附加钢筋组的附加钢筋焊接固定于右侧腹板的右侧波纹凸起的右侧面上;或者,左侧的附加钢筋组的附加钢筋焊接固定于左侧腹板的右侧波纹凸起的右侧面上,右侧的附加钢筋组的附加钢筋焊接固定于右侧腹板的左侧波纹凸起的左侧面上,且各附加钢筋与混凝土固结成整体结构。Further, the additional reinforcing bars of the additional reinforcing bar group on the left are welded and fixed on the left side of the left corrugated protrusion of the left web, and the additional reinforcing bars of the additional reinforcing bar group on the right are welded and fixed on the right side of the right web The right side of the corrugated protrusion; or, the additional reinforcement of the left additional reinforcement group is welded and fixed on the right side of the right corrugated protrusion of the left web, and the additional reinforcement of the right additional reinforcement group is welded and fixed On the left side of the left corrugated protrusion of the right web, each additional steel bar is consolidated with concrete to form an integral structure.
进一步的,左侧的附加钢筋组的附加钢筋沿前后方向穿连于左侧腹板的各左侧波纹凸起上;右侧附加钢筋组的附加钢筋沿前后方向穿连于右侧腹板的各右侧波纹凸起上。Further, the additional reinforcing bars of the additional reinforcing bar group on the left are connected to each left corrugated protrusion of the left web along the front-rear direction; On each right corrugated protrusion.
进一步的,每个附加钢筋组均包括两根上下间隔布置的所述附加钢筋,各附加钢筋组的两根附加钢筋的高度三等分对应腹板的高度。Further, each additional reinforcing bar group includes two additional reinforcing bars arranged at intervals up and down, and the height of the two additional reinforcing bars in each additional reinforcing bar group is divided into thirds corresponding to the height of the web.
本发明的有益效果为:本发明中,左侧腹板、右侧腹板为波纹形腹板,波纹形腹板可以满足在厚度较小的情况下,具有较高的平面外刚度和稳定承载能力,同时采用波纹形腹板,大大增加了腹板与混凝土体之间的接触面积和连接强度,能够明显减小混凝土体与金属梁之间的滑移,使两者更好的协同作用。金属梁与金属梁内部填充材料即混凝土体的协同配合,提供了一种承载力高、抗扭特性好的组合房梁,当然内部填充材料的设置也可以避免金属梁内部生锈。The beneficial effects of the present invention are as follows: in the present invention, the left web and the right web are corrugated webs, and the corrugated webs can meet the requirements of high out-of-plane rigidity and stable load bearing under the condition of small thickness. At the same time, the corrugated web plate is used, which greatly increases the contact area and connection strength between the web plate and the concrete body, and can significantly reduce the slip between the concrete body and the metal beam, making the two better synergistic. The synergy between the metal beam and the filling material inside the metal beam, that is, the concrete body, provides a composite beam with high bearing capacity and good torsion resistance. Of course, the setting of the internal filling material can also prevent the inside of the metal beam from rusting.
附图说明Description of drawings
通过参考附图阅读下文的详细描述,本公开示例性实施方式的上述以及其他目的、特征和优点将变得易于理解。在附图中,以示例性而非限制性的方式示出了本公开的若干实施方式,并且相同或对应地标号表示相同或对应地部分,其中:The above and other objects, features and advantages of exemplary embodiments of the present disclosure will become readily understood by reading the following detailed description with reference to the accompanying drawings. In the drawings, several embodiments of the present disclosure are shown by way of illustration and not limitation, and the same or corresponding reference numerals indicate the same or corresponding parts, wherein:
图1是本发明中一种双波纹腹板-混凝土组合梁的实施例1的结构示意图;Fig. 1 is the structural representation of embodiment 1 of a kind of double corrugated web-concrete composite beam in the present invention;
图2是图1的侧视图;Fig. 2 is a side view of Fig. 1;
图3是图1的俯视图Figure 3 is a top view of Figure 1
图4是图1的立体图;Fig. 4 is a perspective view of Fig. 1;
图5是图1中附加钢筋与对应腹板的配合示意图;Fig. 5 is a schematic diagram of the cooperation between the additional reinforcement and the corresponding web in Fig. 1;
图6是实施例1中左侧腹板的波纹图形;Fig. 6 is the corrugation figure of left side web in embodiment 1;
图7是浇筑工具的使用状态图;Fig. 7 is the use state diagram of pouring tool;
图8是图7中浇筑工具的结构示意图;Fig. 8 is a structural representation of the pouring tool in Fig. 7;
图9是图8的侧视图;Fig. 9 is a side view of Fig. 8;
图10是图8的俯视图;Figure 10 is a top view of Figure 8;
图11是图8的立体图;Figure 11 is a perspective view of Figure 8;
图12是实施例1中上承式支撑的使用状态图;Fig. 12 is a diagram of the use state of the upper support in Embodiment 1;
图13是实施例1中下承式支撑的使用状态图;Fig. 13 is a diagram of the use state of the under-supported support in Embodiment 1;
图14是本发明中一种双波纹腹板-混凝土组合梁的实施例2的结构示意图;Fig. 14 is a schematic structural view of
图15是图14的立体图;Figure 15 is a perspective view of Figure 14;
图16是本发明中一种双波腹板-混凝土组合梁的实施例3中附加钢筋与左侧腹板的配合示意图;Fig. 16 is a schematic diagram of cooperation between the additional reinforcement and the left web in
图17是本发明中一种双波腹板-混凝土组合梁的实施例4的结构示意图;Fig. 17 is a schematic structural view of
图18是图17中附加钢筋与左侧腹板的配合示意图;Fig. 18 is a schematic diagram of cooperation between the additional reinforcement and the left web in Fig. 17;
图19是实施例4的使用状态图;Fig. 19 is a usage state diagram of
图20是本发明中一种双波腹板-混凝土组合梁的实施例5中左侧腹板的波形图;Fig. 20 is a waveform diagram of the left web in
图21是本发明中一种双波腹板-混凝土组合梁的实施例6中左侧腹板的波形图;Fig. 21 is a waveform diagram of the left web in
图22是本发明中一种双波腹板-混凝土组合梁的实施例7中左侧腹板的波形图;Fig. 22 is a waveform diagram of the left web in
图23是本发明中一种双波腹板-混凝土组合梁的实施例8中左侧腹板的波形图;Fig. 23 is a waveform diagram of the left web in
附图标记说明:1、金属梁;1-1、上翼缘;1-2、左侧腹板;1-3、下翼缘;1-4、混凝土体;1-5、出浆孔;1-6、附加钢筋;1-7、右侧腹板;1-8、下翼缘左侧外凸翼缘段;1-9、下翼缘右侧外凸翼缘段;1-10、左侧腹板的右侧波纹凸起;1-11、左侧腹板的左侧波纹凸起;1-12、钢筋连接段;1-13、钢筋穿孔;2、楼板;3、抗剪连接件;4、填充墙;5、楼板面层;6、防护材料;7、浇筑工具;7-1、引导段左侧板;7-3、引导段右侧板;7-4、引导段斜板;7-5、引导段通道;7-6、灌浆口;8、栓钉;9、楼板预埋钢筋;10、后浇混凝土体。Explanation of reference signs: 1. Metal beam; 1-1, upper flange; 1-2, left web; 1-3, lower flange; 1-4, concrete body; 1-5, grout hole; 1-6, additional reinforcement; 1-7, web on the right side; 1-8, left side convex flange section of the lower flange; 1-9, right side convex flange section of the lower flange; 1-10, The right corrugated protrusion of the left web; 1-11, the left corrugated protrusion of the left web; 1-12, the connection section of the steel bar; 1-13, the perforation of the steel bar; 2, the floor; 3, the
具体实施方式detailed description
为了便于理解本发明,下面结合附图和具体实施例,对本发明进行更详细的说明。附图中给出了本发明的较佳的实施例。但是,本发明可以以许多不同的形式来实现,并不限于本说明书所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described in more detail below in conjunction with the accompanying drawings and specific embodiments. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. Rather, these embodiments are provided for the purpose of making the disclosure of the present invention more thorough and comprehensive.
需要说明的是,除非另有定义,本说明书所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是用于限制本发明。It should be noted that, unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by those skilled in the technical field of the present invention. Terms used in the description of the present invention are only for the purpose of describing specific embodiments, and are not used to limit the present invention.
本发明中一种双波腹板-混凝土组合梁的实施例如图1~13所示:An embodiment of a double wave web-concrete composite beam in the present invention is shown in Figures 1 to 13:
包括长度沿前后方向延伸的金属梁1,金属梁包括上翼缘1-1、下翼缘1-3及连接于上翼缘、下翼缘之间的左侧腹板1-2和右侧腹板1-7,上翼缘、下翼缘均为平板结构,左侧腹板、右侧腹板均为沿前后方向延伸布置的波纹形腹板,波纹形腹板具有多个沿前后方向间隔布置的波纹凸起,相邻的波纹凸起之间为波纹凹槽。波纹形腹板的波纹图形如图6所示,由于波纹凸起与波纹凹槽的顺序布置,对于左侧腹板而言,波纹凹槽的槽底构成左侧腹板的左侧波纹凸起1-11,左侧腹板的朝向右侧腹板一侧的波纹凸起则构成左侧腹板的右侧波纹凸起1-10。对于右侧腹板而言,波纹凹槽的槽底构成右侧腹板的右侧波纹凸起,右侧腹板的朝向左侧腹板一侧的波纹凸起则构成右侧腹板的左侧波纹凸起。It includes a metal beam 1 whose length extends along the front-to-back direction. The metal beam includes an upper flange 1-1, a lower flange 1-3, and a left web 1-2 and a right side connected between the upper flange and the lower flange. Webs 1-7, the upper and lower flanges are all flat plate structures, the left and right webs are corrugated webs extending along the front and rear directions, and the corrugated webs have multiple The corrugated protrusions are arranged at intervals, and there are corrugated grooves between adjacent corrugated protrusions. The corrugated pattern of the corrugated web is shown in Figure 6. Due to the sequential arrangement of corrugated protrusions and corrugated grooves, for the left web, the bottom of the corrugated groove constitutes the left corrugated protrusion of the left web. 1-11, the corrugated protrusions of the left web facing the right web constitute the right corrugated protrusions 1-10 of the left web. For the right web, the groove bottom of the corrugated groove forms the right corrugated protrusion of the right web, and the corrugated protrusion of the right web facing the left side forms the left corrugated protrusion of the right web. Raised side corrugations.
上翼缘、下翼缘、左侧腹板和右侧腹板之间围成填充腔,填充腔内浇筑有与上翼缘、下翼缘、左侧腹板、右侧腹板固结成整体结构的混凝土体1-4。在本实施例中,混凝土体选用自密实、微膨胀、流动性好的混凝土制成,比如说混凝土体由轻质混凝土、高强混凝土、高延性混凝土、超高性能混凝土或者再生混凝土制成,混凝土体能够吸收入了,抗火性能良好。A filling cavity is enclosed between the upper flange, lower flange, left web and right web, and the filling cavity is poured with the upper flange, lower flange, left web and right web to form Concrete body of monolithic structure 1-4. In this embodiment, the concrete body is made of self-compacting, micro-expansion, and good fluidity concrete. For example, the concrete body is made of lightweight concrete, high-strength concrete, high-ductility concrete, ultra-high performance concrete or recycled concrete. The concrete It can be absorbed into the body and has good fire resistance.
在本实施例中,左侧腹板自上而下朝左倾斜延伸,右侧腹板自上而下朝右倾斜延伸,填充腔的横截面为上小下大的梯形结构。In this embodiment, the left web extends obliquely from top to bottom toward the left, and the right web extends obliquely from top to bottom toward the right, and the cross-section of the filling cavity is a trapezoidal structure with a small top and a large bottom.
上翼缘的下端和下翼缘的上端固定有与混凝土体浇筑成整体结构的栓钉8,栓钉的设置,可以进一步的增强金属梁与混凝土体之间的协同作用。The lower end of the upper flange and the upper end of the lower flange are fixed with
下翼缘的左端为朝左突出于左侧腹板的下翼缘左侧外凸翼缘段1-8,下翼缘的右端为朝右突出于右侧腹板的下翼缘右侧外凸翼缘段1-9。The left end of the lower flange is the flange section 1-8 on the left side of the lower flange protruding from the left web, and the right end of the lower flange is the right outer flange segment protruding from the right web on the right. Flange segments 1-9.
双波纹腹板-混凝土组合梁还包括用于所述填充腔内浇筑所述混凝土体的浇筑工具7,上翼缘上开设有多个沿前后方向间隔布置的出浆孔1-5,浇筑工具包括棱锥喇叭口,棱锥喇叭口的内腔构成上大下小的灌浆口7-6,浇筑工具还包括设置于棱锥喇叭口下侧的引导段,引导段包括引导段左侧板7-1、引导段右侧板7-3和设置于引导段左侧板、引导段右侧板之间的引导段斜板7-4,引导段左侧板、引导段右侧板和引导段斜板围成一个L形的引导段通道,引导段通道的上侧通道口与灌浆口相连,引导段通道的下侧通道口与填充腔的一端端口相连,灌浆口高于填充腔。The double corrugated web-concrete composite beam also includes a pouring
波腹板-混凝土组合梁还包括左右两个附加钢筋组,每个附加钢筋组均包括两根长度沿前后方向间隔布置的附加钢筋1-6。The corrugated web-concrete composite beam also includes two left and right additional reinforcement groups, and each additional reinforcement group includes two additional reinforcement bars 1-6 whose lengths are arranged at intervals along the front and rear directions.
左侧的附加钢筋组的附加钢筋焊接固定于左侧腹板的右侧波纹凸起的右侧面上,右侧的附加钢筋组的附加钢筋焊接固定于右侧腹板的左侧波纹凸起的左侧面上。各附加钢筋组的两根附加钢筋的高度三等分对应腹板的高度,腹板的高度指的是上翼缘、下翼缘之间的间距。The additional reinforcement of the left additional reinforcement group is welded and fixed on the right side of the right corrugated protrusion of the left web, and the additional reinforcement of the right additional reinforced group is welded and fixed to the left corrugated protrusion of the right web on the left side of the . The height of the two additional steel bars of each additional steel bar group is trisected corresponding to the height of the web, and the height of the web refers to the distance between the upper flange and the lower flange.
使用时,本发明中的双波纹腹板-混凝土组合梁可以进行与楼板实现上承式支撑,上承式支撑如图12所示,楼板2直接固定于上翼缘的上端,双波纹腹板-混凝土组合梁的左右两侧设置有混凝土制成的防护材料6,防护材料也由混凝土浇筑而成,双波纹腹板-混凝土组合梁的底部固定于填充墙4上,这样实现了对双波纹腹板-混凝土组合梁的四面防护,避免金属梁生锈。When in use, the double corrugated web-concrete composite beam in the present invention can be supported with the floor slab as an upward support, as shown in Figure 12, the
本发明中的双波纹腹板-混凝土组合梁还可以与楼板实现下承支撑,下承式支撑如图13所示,左侧的楼板2端部支撑于下翼缘左侧外凸翼缘段上,右侧的楼板2端部支撑于下翼缘右侧外凸翼缘段上,在上翼缘的上端设置有填充墙4,下翼缘的下端设置有填充墙4,填充墙4和楼板2对金属梁也形成了四面防护结构,避免金属梁的生锈。The double corrugated web-concrete composite beam in the present invention can also realize the under bearing support with the floor, the under bearing support is shown in Figure 13, the end of the
本实施例中,左侧腹板、右侧腹板的厚度范围为1~6mm,左侧腹板、右侧腹板与下翼缘的夹角α为20°~89°,左侧腹板、右侧腹板的波纹高度hr范围为10~100mm。下翼缘左侧外凸翼缘段、下翼缘右侧外凸翼缘段的宽度不小于50mm;左侧腹板、右侧腹板断面为梯形波纹曲线或圆弧角梯形波纹曲线时,波长的展开长度与腹板波纹的波长比值范围为1.1-1.5。In this embodiment, the thickness range of the left web and the right web is 1-6mm, the angle α between the left web, the right web and the lower flange is 20°~89°, the left web , The corrugation height hr range of the right web is 10~100mm. The width of the left side convex flange section of the lower flange and the right side convex flange section of the lower flange shall not be less than 50 mm; when the cross section of the left web and the right web is a trapezoidal corrugation curve or an arc angle trapezoidal corrugation curve, The ratio of the expanded length of the wavelength to the wavelength of the web corrugation ranges from 1.1 to 1.5.
本实施例中双波纹腹板-混凝土组合梁的制作过程为:The manufacturing process of the double corrugated web-concrete composite beam in this embodiment is as follows:
(a)根据组合房梁的受力要求,设计计算上、下翼缘宽度,上、下翼缘厚度,左侧腹板、右侧腹板高度及双波纹腹板高度(hr)和倾斜角度(α);(a) According to the force requirements of the composite beam, design and calculate the width of the upper and lower flanges, the thickness of the upper and lower flanges, the height of the left web, the right web, the height of the double corrugated web (hr) and the inclination angle (α);
(b)根据设计参数,准备材料并进行精准放样、号料和划线;(b) According to the design parameters, prepare materials and carry out accurate lofting, numbering and marking;
(c)对翼缘、腹板、附加钢筋和栓钉等钢材进行切割;(c) cutting steel materials such as flanges, webs, additional reinforcement and studs;
(d)对已经产生的原材料变形、切割变形等进行矫正和成形;(d) Correction and shaping of the raw material deformation, cutting deformation, etc. that have occurred;
(e)完成所有钢材表面除锈处理和防锈漆的涂装;(e) Complete the rust removal treatment and antirust paint coating on all steel surfaces;
(f)对钢材边缘和端部进行加工;(f) machining of steel edges and ends;
(g)在上翼缘制作若干个出浆孔;(g) making several grout holes on the upper flange;
(h)通过焊接连接,将上翼缘、双波纹腹板、下翼缘、附加钢筋和栓钉组装成整体;(h) The upper flange, double corrugated web, lower flange, additional reinforcement and studs are assembled into a whole by welding connection;
(i)借助浇筑工具浇筑内部填充材料,直至出浆孔溢浆停止浇筑;(i) Pour the internal filling material with the help of pouring tools until the pouring stops when the grout hole overflows;
(j)密封出浆孔;(j) sealing the slurry outlet;
(k)待内部填充材料达到结硬时拆除浇筑工具并清除多余填充材料;(k) Remove the pouring tools and remove excess filling material when the internal filling material is hardened;
(l)将双波纹腹板-混凝土组合梁运输至施工现场,安装固定好后进行后续梁板连接,并喷涂防火涂料。(l) Transport the double corrugated web-concrete composite beam to the construction site, install and fix it for subsequent beam-slab connection, and spray fire-resistant paint.
本发明中的双波纹腹板-混凝土组合梁,由上翼缘、双波纹腹板、下翼缘、内部填充材料、附加钢筋和栓钉组成。双波纹腹板采用不同断面形式的波纹钢板,与上、下翼缘合围成梯形截面,具有较好的抗扭性能;所述双波纹腹板梯形截面组合梁的内部空腔浇筑填充材料,较小厚度的波纹腹板具有较高的平面外刚度和稳定承载能力,同时和栓钉共同增加了与内部填充材料的粘结。附加钢筋提高了组合梁沿波纹方向的轴向刚度。内部填充材料可防止双波纹腹板发生局部屈曲,钢材又约束内部填充材料。本发明具有较高的平面外刚度、稳定承载能力和抗扭性能,节约钢材用量,楼板布置形式灵活,减少防锈蚀和防火成本,节省支模工序和模板,经济效益显著。The double corrugated web-concrete composite beam in the present invention is composed of an upper flange, a double corrugated web, a lower flange, internal filling materials, additional steel bars and pegs. The double corrugated web adopts corrugated steel plates with different cross-section forms, and forms a trapezoidal cross-section with the upper and lower flanges, which has good torsional performance; The corrugated web with small thickness has high out-of-plane stiffness and stable bearing capacity, and at the same time, together with the studs, it increases the bonding with the internal filling material. Additional reinforcement increases the axial stiffness of the composite beam along the corrugation direction. The internal filling material prevents local buckling of the double corrugated web, and the steel constrains the internal filling material. The invention has high out-of-plane rigidity, stable bearing capacity and torsion resistance, saves steel consumption, flexible floor layout, reduces anti-corrosion and fire prevention costs, saves formwork process and formwork, and has remarkable economic benefits.
与现有技术相比,本发明的主要技术特点为:Compared with the prior art, the main technical characteristics of the present invention are:
1.本发明采用钢制的双波纹腹板,双波纹腹板指的是左侧腹板和右侧腹板,可以有效提高腹板的面外稳定承载力和组合梁的整体稳定性,降低腹板厚度,节约钢材。双波纹腹板-混凝土组合梁采用波纹腹板代替平腹板,波形自身形成抗剪勒,波纹腹板在厚度较小的情况下具有较高的平面外刚度和稳定承载能力,可以以较薄的厚度就得到较高的抗剪承载力,节约钢材用量,经济性能显著。1. The present invention adopts double corrugated web made of steel, and the double corrugated web refers to the left web and the right web, which can effectively improve the out-of-plane stable bearing capacity of the web and the overall stability of the composite beam, reducing The thickness of the web plate saves steel. Double corrugated web-concrete composite beams use corrugated webs instead of flat webs, and the corrugated webs themselves form shear resistance. The corrugated webs have high out-of-plane rigidity and stable bearing capacity when the thickness is small, and can be thinner The thicker the thickness, the higher the shear bearing capacity can be obtained, the steel consumption can be saved, and the economic performance is remarkable.
2.本发明采用钢制的双波纹腹板,增加了波纹腹板与内部填充材料的粘结。双波纹腹板-混凝土组合梁采用波纹钢腹板大大增加了钢板与内部填充材料的接触面积,能明显减少钢梁与内部填充材料之间的滑移,使两者更好的协同工作;同时,可以在上翼缘、下翼缘上布置栓钉,进一步增强钢材与内部填充材料的协同工作。2. The present invention adopts double corrugated webs made of steel, which increases the bonding between the corrugated webs and the internal filling material. Double corrugated web-concrete composite beams use corrugated steel webs to greatly increase the contact area between the steel plate and the internal filling material, which can significantly reduce the slip between the steel beam and the internal filling material, so that the two can work together better; at the same time , studs can be arranged on the upper and lower flanges to further enhance the cooperative work of steel and internal filling materials.
3.本发明在双波纹腹板内侧焊接附加钢筋,有利于提高构件在制作运输过程中和组合梁在结构中沿波纹方向的稳定性和受力性能。通过在双波纹腹板内侧、外侧或在半波位置穿透布置附加钢筋,提高了双波纹腹板-混凝土组合梁沿波纹方向的轴向刚度,形成刚度较大的波纹钢-混凝土组合结构,有利于提高构件在制作运输过程中和组合梁在结构中沿波纹方向的稳定性和受力性能。3. The present invention welds additional steel bars on the inner side of the double corrugated web, which is beneficial to improve the stability and stress performance of the components along the corrugated direction during the manufacturing and transportation process and the composite beam in the structure. The axial stiffness of the double corrugated web-concrete composite beam along the corrugation direction is improved by arranging additional steel bars on the inner side, the outer side of the double corrugated web or at the half-wave position, forming a corrugated steel-concrete composite structure with higher rigidity. It is beneficial to improve the stability and stress performance of the component during the manufacturing and transportation process and the composite beam along the corrugated direction in the structure.
4.本发明双波纹腹板-混凝土组合梁具有较高的承载力和刚度。双波纹腹板组合梁内部填充材料、外部浇筑后浇材料均可以有效防止双波纹腹板发生局部屈曲,提高组合梁的极限抗弯承载力,而双波纹腹板和上、下翼缘对内部填充材料也有约束作用,可以增加截面的刚度,避免组合梁发生整体失稳和局部屈曲破坏,提高了构件的局部稳定性和整体稳定性。4. The double corrugated web-concrete composite beam of the present invention has higher bearing capacity and rigidity. The internal filling material of the double corrugated web composite beam and the external pouring material can effectively prevent the local buckling of the double corrugated web and improve the ultimate bending bearing capacity of the composite beam, while the double corrugated web and the upper and lower flanges can effectively prevent the local buckling of the double corrugated web. The filling material also has a restraining effect, which can increase the stiffness of the section, avoid the overall instability and local buckling damage of the composite beam, and improve the local stability and overall stability of the component.
5.本发明可以根据建筑使用功能,双波纹腹板-混凝土组合梁灵活采用上承式或下承式的楼板支撑方式,提高了楼板布置的灵活性。采用楼板上承式时,组合梁结构中混凝土楼板承受压力,钢梁承受拉力,充分利用二者材料特性,使得承载力大大提高;混凝土楼板的加入,使得梁的刚度增大。采用楼板下承式时,双波纹腹板-混凝土组合梁的下翼缘外挑,楼板搭放在组合梁下翼缘上,提高了组合梁的整体稳定性,有效防止组合梁在荷载作用下因弯扭失稳发生破坏;组合梁对楼板在开间内形成四周合围之势,增加了楼板的平面内刚度,结构整体性较好;楼板上表面与上翼缘上表面平齐,降低梁高的同时增加了建筑层高,在楼层净高相等的情况下,可降低建筑高度,且增加了结构整体平整度,经济效益显著。5. According to the function of the building, the double corrugated web-concrete composite beam can flexibly adopt the upper or lower floor support mode, which improves the flexibility of the floor layout. When the floor-supporting type is adopted, the concrete floor in the composite beam structure bears pressure, and the steel beam bears tension. The material properties of the two materials are fully utilized to greatly increase the bearing capacity; the addition of concrete floors increases the stiffness of the beams. When the under-supported floor is used, the lower flange of the double corrugated web-concrete composite beam is protruded outward, and the floor is placed on the lower flange of the composite beam, which improves the overall stability of the composite beam and effectively prevents the composite beam from being under load. Destruction due to bending and torsional instability; the composite beam forms a surrounding enclosure to the floor in the bay, which increases the in-plane rigidity of the floor, and the structural integrity is better; the upper surface of the floor is flush with the upper surface of the upper flange, reducing the beam height At the same time, the height of the building is increased. When the net height of the floors is equal, the height of the building can be reduced, and the overall flatness of the structure is increased, and the economic benefits are remarkable.
6.本发明能够大量减少双波纹腹板-混凝土组合梁在建筑结构中使用时钢材的裸露面积,降低防锈蚀成本。双波纹腹板-混凝土组合梁的内部有填充材料,外部有楼板、填充墙、防护材料或后浇材料包裹双波纹腹板和上、下翼缘,大大减少了钢材裸漏面积,有效减少防火和防锈蚀的时间和费用。6. The present invention can greatly reduce the exposed area of steel when the double corrugated web-concrete composite beam is used in the building structure, and reduce the cost of anti-corrosion. Double corrugated web-concrete composite beams have filling materials inside, and external floors, filling walls, protective materials or post-cast materials wrap double corrugated webs and upper and lower flanges, which greatly reduces the exposed area of steel leakage and effectively reduces fire protection. And the time and expense of anti-corrosion.
7.本发明双波纹腹板-混凝土组合梁内部填充材料能够吸收热量,抗火性能好。在发生火灾时,钢梁外部受火,内部填充材料能够较好的吸收钢梁表面传递的热量,延缓构件温度升高的速度,提高了整个结构的抗火性能。7. The filling material inside the double corrugated web-concrete composite beam of the present invention can absorb heat and has good fire resistance. In the event of a fire, the steel beams are exposed to fire, and the internal filling materials can better absorb the heat transferred from the surface of the steel beams, delay the temperature rise of the components, and improve the fire resistance of the entire structure.
8.本发明施工时节省支模工序和模板,降低造价。翼缘和双腹板可以直接作为浇筑内部填充材料和梁板连接节点的模板,节省支模工序和模板费用,施工便利,缩短施工工期,降低工程造价。8. The present invention saves the process of setting up formwork and templates during construction, and reduces the cost. Flanges and double webs can be directly used as formwork for pouring internal filling materials and beam-slab connection nodes, saving formwork and formwork costs, facilitating construction, shortening construction period, and reducing project cost.
一种双波纹腹板-混凝土组合梁的实施例2如图14~15所示:实施例2与实施例1不同的是,其中一个腹板垂直于上翼缘和下翼缘,在本发明的其它实施例中,左侧腹板和右侧腹板也可以均垂直于上翼缘和下翼缘。
一种双波纹腹板-混凝土组合梁的实施例3如图16所示:实施例3与实施例1不同的是,附加钢筋1-6焊接固定于对应腹板的外侧,具体的,左侧的附加钢筋组的附加钢筋焊接固定于左侧腹板的左侧波纹凸起1-11的左侧面上,右侧的附加钢筋组的附加钢筋焊接固定于右侧腹板的右侧波纹凸起的右侧面上。对应相连两个波纹凸起之间的附加钢筋构成裸露的钢筋连接段1-12,方便与其它钢筋相连。钢筋连接段与其它钢筋的连接可以参见实施例4.An
一种双波腹板-混凝土组合梁的实施例4如图17~18所示:实施例4与实施例3不同的是,左侧的附加钢筋组的附加钢筋沿前后方向穿连于左侧腹板的左侧波纹凸起1-11上;右侧附加钢筋组的附加钢筋沿前后方向穿连于右侧腹板的各右侧波纹凸起上。具体的左侧腹板的各左侧波纹凸起上开设有沿前后方向延伸的钢筋穿孔1-13,右侧腹板的各右侧波纹凸起上开设有沿前后方向延伸的钢筋穿孔,附加钢筋分别穿连于对应的钢筋穿孔中,附加钢筋与对应腹板的连接,可以仅通过穿连来实现,也可以是穿连的同时,在钢筋穿孔的孔口沿与附加钢筋之间点焊来加固,此方案,可以大大减小附加钢筋与腹板连接的焊接劳动量,减少劳动强度和焊接污染的同时,还可以有效的避免腹板的焊接变形问题。
对应相连两个波纹凸起之间的附加钢筋构成裸露的钢筋连接段,方便与其它钢筋相连。具体的,如图19所示,在采用下承式支撑时,左侧的楼板2端部支撑于下翼缘左侧外凸翼缘段上,右侧的楼板端部支撑于下翼缘右侧外凸翼缘段上, 在楼板浇筑过程中,固定有楼板预埋钢筋9,左侧的楼板中的楼板预埋钢筋右端朝右突出于左侧楼板,右侧的楼板中的楼板预埋钢筋左端朝左突出于右侧楼板,左侧楼板的楼板预埋钢筋右端伸入到对应左侧腹板的对应相邻两个左侧波纹凸起之间,左侧的楼板预埋钢筋右端与对应附加钢筋的钢筋连接段1-12接触,使用扎丝将预埋钢筋与对应钢筋连接段绑扎,同样道理,右侧的楼板中的楼板预埋钢筋也与右侧附加钢筋组的对应钢筋连接段绑扎,然后在楼板与对应腹板之间浇筑后浇混凝土体,后浇混凝土体将腹板、钢筋连接段、楼板预埋钢筋和楼板浇筑固定成整体结构,通过外露钢筋连接段的设置,方便了附加钢筋与楼板中预埋钢筋的连接,方便楼板与双波纹腹板-混凝土组合梁形成整体结构。The additional reinforcing bars between correspondingly connected two corrugated protrusions form a bare reinforcing bar connecting section, which is convenient for connecting with other reinforcing bars. Specifically, as shown in Figure 19, when the under-supported support is used, the end of the
一种双波纹腹板-混凝土组合梁的实施例5如图20所示:实施例5与实施例1不同的是,在本实施例中,左侧腹板、右侧腹板的截面波形为矩形波形。
一种双波纹腹板-混凝土组合梁的实施例6如图21所示:实施例6与实施例1不同的是,在本实施例中,左侧腹板、右侧腹板的截面波形为矩形圆角波形。
一种双波纹腹板-混凝土组合梁的实施例7如图22所示:实施例7与实施例1不同的是,在本实施例中,左侧腹板、右侧腹板的截面波形为梯形波形,波纹凹槽的槽口尺寸小于槽腔尺寸。An
一种双波纹腹板-混凝土组合梁的实施例8如图23所示:实施例8与实施例1不同的是,在本实施例中,左侧腹板、右侧腹板的截面波形为正弦波形。An
在本说明书的上述描述中,除非另有明确的规定和限定,术语“固定”、“安装”、“相连”或“连接”等术语应该做广义的理解。例如,就术语“连接”来说,其可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,或者可以是两个元件内部的连通或两个元件的相互作用关系。因此,除非本说明书另有明确的限定,本领域技术人员可以根据具体情况理解上述术语在本发明中的具体含义。In the above descriptions of this specification, unless otherwise clearly specified and limited, terms such as "fixed", "installed", "connected" or "connected" should be interpreted in a broad sense. For example, as far as the term "connection" is concerned, it may be a fixed connection or a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary , or it can be the internal communication of two elements or the interaction relationship between two elements. Therefore, unless otherwise clearly defined in this specification, those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
根据本说明书的上述描述,本领域技术人员还可以理解如下使用的术语,例如“上”、“下”、“前”、“后”、“左”、“右”、“长度”、“宽度”、“厚度”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“轴向”、“径向”、“周向”、“中心”、“纵向”、“横向”、“顺时针”或“逆时针”等指示方位或位置关系的术语是基于本说明书的附图所示的方位或位置关系的,其仅是为了便于阐述本发明的方案和简化描述的目的,而不是明示或暗示所涉及的装置或元件必须要具有所述特定的方位、以特定的方位来构造和进行操作,因此上述的方位或位置关系术语不能被理解或解释为对本发明方案的限制。According to the above description of this specification, those skilled in the art can also understand the terms used as follows, such as "upper", "lower", "front", "rear", "left", "right", "length", "width" ", "Thickness", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Axial", "Radial", "Circumferential", "Center", " Terms indicating orientation or positional relationship, such as "longitudinal", "transverse", "clockwise" or "counterclockwise", are based on the orientation or positional relationship shown in the drawings of this specification, which are only for the convenience of explaining the solution of the present invention and simplify the description, rather than express or imply that the device or element involved must have the specific orientation, be constructed and operate in a specific orientation, so the above orientation or positional relationship terms cannot be understood or interpreted as Limitations on the Protocols of the Invention.
另外,本说明书中所使用的术语“第一”或“第二”等用于指代编号或序数的术语仅用于描述目的,而不能理解为明示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”或“第二”的特征可以明示或者隐含地包括至少一个该特征。在本说明书的描述中,“多个”的含义是至少两个,例如两个,三个或更多个等,除非另有明确具体的限定。In addition, terms such as "first" or "second" used in this specification to refer to numbers or ordinal numbers are used for descriptive purposes only, and should not be interpreted as express or implied relative importance or implied indications The number of technical characteristics. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this specification, "plurality" means at least two, such as two, three or more, etc., unless otherwise specifically defined.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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