[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

CN115537698A - Hot-dip galvanizing smokeless plating assistant and hot-dip galvanizing method - Google Patents

Hot-dip galvanizing smokeless plating assistant and hot-dip galvanizing method Download PDF

Info

Publication number
CN115537698A
CN115537698A CN202211198945.XA CN202211198945A CN115537698A CN 115537698 A CN115537698 A CN 115537698A CN 202211198945 A CN202211198945 A CN 202211198945A CN 115537698 A CN115537698 A CN 115537698A
Authority
CN
China
Prior art keywords
hot
sulfate
dip galvanizing
plating
smokeless
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202211198945.XA
Other languages
Chinese (zh)
Other versions
CN115537698B (en
Inventor
孔纲
姚雄婷
梁国威
车淳山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
South China University of Technology SCUT
Original Assignee
South China University of Technology SCUT
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by South China University of Technology SCUT filed Critical South China University of Technology SCUT
Priority to CN202211198945.XA priority Critical patent/CN115537698B/en
Publication of CN115537698A publication Critical patent/CN115537698A/en
Application granted granted Critical
Publication of CN115537698B publication Critical patent/CN115537698B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The invention discloses a hot-dip galvanizing smokeless plating assistant and a hot-dip galvanizing method. The hot-dip galvanizing smokeless plating assistant comprises the following components in percentage by mass: sulfate: 5% -15%; a stabilizer: 0.1 to 1 percent; corrosion inhibitor: 0.1 to 0.5 percent; surfactant (b): 0.05 to 3 percent; water: and (4) the balance. The hot-dip galvanizing smokeless auxiliary agent takes sulfate as main salt, has simple formula and low cost, generates no smoke completely in the hot-dip galvanizing process, has good galvanizing effect and is suitable for large-scale industrial application.

Description

Hot-dip galvanizing smokeless plating assistant and hot-dip galvanizing method
Technical Field
The invention relates to the technical field of hot-dip galvanizing, in particular to a hot-dip galvanizing smokeless plating assistant and a hot-dip galvanizing method.
Background
Steel exposed in natural environment is easy to be corroded by corrosive medium, so that the service performance of the steel is damaged. The hot-dip galvanizing technology can provide barrier protection and sacrificial anode protection for steel, greatly improves the corrosion resistance of the steel, becomes the most widely applied steel corrosion prevention technology at present, and is widely applied to the fields of electric power, traffic, communication, household appliances and the like (such as highway guardrails, extra-high voltage transmission towers, communication towers, lamp posts and the like).
The assistant plating is an important pretreatment procedure in the hot-dip galvanizing technology, can remove the oxide on the surface of a workpiece and protect the surface of the workpiece from being oxidized before dip plating, and can also activate the surface of the workpiece to improve the wetting capacity of zinc liquid on the workpiece, thereby improving the quality of a plating layer. Aqueous solutions of zinc chloride and ammonium chloride are commonly used plating aids at present, but workpieces treated by the plating aids generate a large amount of smoke during hot dip galvanizing (the smoke mainly has two sources, namely, on one hand, the ammonium chloride in the plating aids can be decomposed to generate hydrogen chloride and ammonia gas in the plating process, and the two gases can generate ammonium chloride white smoke in the air, and on the other hand, chloride ions in the plating aids can react with aluminum in a zinc bath to generate cyan aluminum chloride), so that the environment is seriously polluted, the health of human bodies is harmed, and the green development concept is not met. Therefore, the smokeless plating assistant agent becomes one of the research hotspots in the current hot-dip galvanizing industry.
CN 103173706A discloses a smokeless plating assistant for batch hot dip galvanizing, CN 108179368A discloses a smokeless plating assistant for hot dip galvanizing without zinc ammonium, and CN 103834888A discloses a smokeless plating assistant for hot dip galvanizing, which generates less smoke in the galvanizing process, but because the plating assistants are main salts taking chloride as the plating assistant, aluminum chloride smoke cannot be removed from the root, and smokeless hot dip galvanizing cannot be really realized.
Therefore, the development of the plating assistant agent which has no smoke generation in the hot-dip galvanizing process, has good galvanizing effect and can effectively solve the smoke pollution problem in the galvanizing process is of great significance.
Disclosure of Invention
The invention aims to provide a hot-dip galvanizing smokeless plating assistant and a hot-dip galvanizing method.
The technical scheme adopted by the invention is as follows:
the hot-dip galvanizing smokeless plating assistant comprises the following components in percentage by mass:
sulfate salt: 5% -15%;
a stabilizer: 0.1 to 1 percent;
corrosion inhibitor: 0.1 to 0.5 percent;
surfactant (B): 0.05 to 3 percent;
water: and the balance.
Preferably, the sulfate is at least two of zinc sulfate, ammonium sulfate, sodium sulfate, potassium sulfate, aluminum sulfate, magnesium sulfate, manganese sulfate and copper sulfate, and the zinc sulfate and the ammonium sulfate must be contained.
Preferably, the total mass percentage content of the zinc sulfate and the ammonium sulfate in the sulfate is more than or equal to 50%.
Preferably, the mass ratio of the zinc sulfate to the ammonium sulfate is 1.
Preferably, the stabilizer is at least one of sodium fluoride, potassium fluoride, ammonium bifluoride and nickel fluoride.
Preferably, the corrosion inhibitor is at least one of disodium hydroxyethylidene diphosphonate, hexamethylenetetramine, benzotriazole and imidazoline.
Preferably, the surfactant is at least one of N-dodecyl dimethyl betaine, fatty alcohol-polyoxyethylene ether, dioctadecyl dimethyl ammonium chloride, lauryl sodium sulfate, phosphate and alkyl glycoside.
The hot dip galvanizing method adopts the hot dip galvanizing smoke-free plating assistant agent in the plating assistant process.
Preferably, a hot-dip galvanizing method includes the steps of: adjusting the pH value of the plating assistant agent to 3.5-5.5, immersing the steel plated piece subjected to oil removal treatment and rust removal treatment into the plating assistant agent for plating assistant, taking out the steel plated piece, drying, immersing into zinc liquid for plating, and taking out the steel plated piece.
Preferably, the plating assistant is carried out at the temperature of 20-80 ℃, and the plating assistant time is 10-180 s.
The invention has the beneficial effects that: the smokeless galvanizing assistant for hot-dip galvanizing takes sulfate as main salt, has simple formula and low cost, generates no smoke completely in the hot-dip galvanizing process, has good galvanizing effect and is suitable for large-scale industrial application.
Specifically, the method comprises the following steps:
1) The hot-dip galvanizing smokeless plating assistant adopts sulfate to replace zinc chloride and ammonium chloride in the traditional plating assistant, has the functions of cleaning, protecting and activating the surface of a plated piece, generates no smoke completely in the dip plating process, and can solve the problem of smoke pollution in the dip plating process of the traditional plating assistant;
2) The price and the dosage of the sulfate in the hot-dip galvanizing smokeless plating assistant agent are far lower than those of zinc chloride and ammonium chloride in the traditional plating assistant agent, so that the production cost can be reduced;
3) The stabilizing agent in the hot-dip galvanizing smokeless plating assistant can form a layer of compact protective film on the surface of a plated piece, so that the plated piece can be prevented from being oxidized before dip galvanizing and from being leaked after dip galvanizing;
4) The smokeless plating assistant for hot dip galvanizing is added with a trace amount of corrosion inhibitor, so that the corrosion of the plating assistant to steel can be slowed down, the iron ion content in the plating assistant can be reduced, and the plating assistant effect is enhanced;
5) The surfactant in the hot-dip galvanizing smokeless plating assistant can greatly reduce the surface tension of the plating assistant, further improve the uniformity and the coverage of a salt film formed on the surface of a plated part, and finally improve the wetting capacity of the plating assistant on the surface of the plated part;
6) Compared with the traditional plating assistant agent, the formed plating assistant salt film is more uniform and compact, which is beneficial to preventing a plated piece from being oxidized before dip plating, and further a smooth and non-plating-missing zinc plating layer can be obtained;
7) The hot-dip galvanizing smokeless plating assistant has a simple preparation method, and is prepared by uniformly dispersing sulfate, a stabilizer, a corrosion inhibitor and a surfactant in water.
Drawings
FIG. 1 is an external view of a plated layer formed on the surface of a steel sheet after plating assistance in the examples.
Detailed Description
The invention will be further explained and illustrated with reference to specific examples.
Example 1:
a hot-dip galvanising smokeless flux having the composition given in the following table:
TABLE 1 composition table of smokeless plating assistant for hot-dip galvanizing
Components Mass percent (%)
Zinc sulfate 2
Ammonium sulfate 3
Potassium sulfate 3
Sodium fluoride 1
Imidazoline 0.1
Fatty alcohol polyoxyethylene ether 0.1
Water (W) 90.8
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 5.5 by industrial sulfuric acid with the mass fraction of 98 percent, a steel plate which is subjected to degreasing and degreasing treatment and acid cleaning rust removal treatment is immersed into the plating assistant for 180s at the temperature of 25 ℃, the steel plate is taken out and dried at the temperature of 80 ℃, is immersed into zinc liquid at the temperature of 450 ℃ for 60s (no smoke and little scum are generated in the dipping process), and is cooled to room temperature after being taken out (the appearance diagram of a plating layer formed on the surface of the steel plate is shown in figure 1, a bright and flat zinc plating layer is obtained on the surface of the steel plate, and the phenomenon of plating leakage is avoided).
Example 2:
a hot-dip galvanizing smokeless plating assistant comprises the following components:
TABLE 2 composition table of smokeless plating assistant for hot-dip galvanizing
Components Mass percent (%)
Zinc sulfate 2
Ammonium sulfate 8
Sodium sulfate 1
Potassium fluoride 0.5
Benzotriazole compounds 0.2
Dioctadecyl dimethyl ammonium chloride 2
Water (W) 86.3
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 3.5 by industrial sulfuric acid with the mass fraction of 98 percent, then a steel plate which is subjected to degreasing and degreasing treatment and acid cleaning and rust removing treatment is immersed into the plating assistant for 90s at 40 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed into zinc liquid at 450 ℃ for 60s (no smoke and little scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate obtains a bright and flat galvanized layer without plating leakage phenomenon).
Example 3:
a hot-dip galvanising smokeless flux having the composition given in the following table:
TABLE 3 composition table of smokeless plating assistant agent for hot dip galvanizing
Components Mass percent (%)
Zinc sulfate 3
Ammonium sulfate 5
Potassium sulfate 2
Aluminium sulphate 1
Sodium fluoride 0.2
Potassium fluoride 0.3
Disodium hydroxyethylidene diphosphonate 0.1
Benzotriazole compounds 0.2
N-dodecyl dimethyl betaine 3
Water (W) 85.2
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 4 by industrial sulfuric acid with the mass fraction of 98%, then a steel plate which is subjected to degreasing and degreasing treatment and pickling rust removal treatment is immersed in the plating assistant for 60s at the temperature of 60 ℃, then the steel plate is taken out and dried at the temperature of 80 ℃, is immersed in zinc liquid for 60s at the temperature of 450 ℃ (no smoke and little scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate obtains a bright and flat galvanized layer without plating leakage phenomenon).
Example 4:
a hot-dip galvanizing smokeless plating assistant comprises the following components:
TABLE 4 composition table of smokeless plating assistant for hot-dip galvanizing
Components Mass percent (%)
Zinc sulfate 5
Ammonium sulfate 5
Sodium sulfate 2
Magnesium sulfate 1
Ammonium hydrogen fluoride 0.3
Hexamethylenetetramine 0.5
Sodium dodecyl sulfate 2.5
Water (W) 83.7
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 4.5 by industrial sulfuric acid with the mass fraction of 98 percent, then a steel plate which is subjected to degreasing and degreasing treatment and pickling rust removal treatment is immersed into the plating assistant for 180s at 30 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed into zinc liquid at 450 ℃ for 60s (no smoke and little scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate obtains a bright and flat galvanized layer without plating leakage phenomenon).
Example 5:
a hot-dip galvanizing smokeless plating assistant comprises the following components:
TABLE 5 composition table of hot-dip galvanizing smokeless plating assistant
Figure BDA0003871712440000051
Figure BDA0003871712440000061
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 5 by using industrial sulfuric acid with the mass fraction of 98%, then a steel plate which is subjected to degreasing and degreasing treatment and pickling rust removal treatment is immersed into the plating assistant for 150s at 70 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed into a zinc liquid at 450 ℃ for 60s (no smoke and little scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (a bright and flat galvanized layer is obtained on the surface of the steel plate, and no plating leakage phenomenon exists).
Example 6:
a hot-dip galvanizing smokeless plating assistant comprises the following components:
TABLE 6 composition table of smokeless plating assistant for hot-dip galvanizing
Components Mass percent (%)
Zinc sulfate 4
Ammonium sulfate 5
Aluminium sulphate 1
Manganese sulfate 3
Sodium fluoride 0.1
Nickel fluoride 0.5
Hexamethylenetetramine 0.2
Benzotriazole compounds 0.1
Alkyl glycosides 1
Water (W) 85.1
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 5.5 by industrial sulfuric acid with the mass fraction of 98 percent, then a steel plate which is subjected to degreasing and degreasing treatment and acid cleaning and rust removing treatment is immersed into the plating assistant for plating for 80 seconds at the temperature of 80 ℃, then the steel plate is taken out and dried at the temperature of 80 ℃, is immersed into zinc liquid for plating for 60 seconds at the temperature of 450 ℃ (no smoke and little scum are generated in the plating process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate obtains a bright and flat galvanized layer without plating leakage phenomenon).
Example 7:
a hot-dip galvanising smokeless flux having the composition given in the following table:
TABLE 7 composition table of hot-dip galvanizing smokeless plating assistant
Components Mass percent (%)
Zinc sulfate 5
Ammonium sulfate 8
Sodium sulfate 1
Copper sulfate 1
Ammonium fluoride 0.2
Ammonium hydrogen fluoride 0.5
Disodium hydroxyethylidene diphosphonate 0.3
Sodium dodecyl sulfate 0.5
Phosphoric acidEsters of salicylic acid 0.5
Water (I) 83
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 4 by using industrial sulfuric acid with the mass fraction of 98%, then the steel plate which is subjected to degreasing and degreasing treatment and acid pickling rust removal treatment is immersed into the plating assistant for 90s at 75 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed into zinc liquid at 450 ℃ for 60s (no smoke and less scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (a bright and flat galvanized layer is obtained on the surface of the steel plate, and the plating missing phenomenon does not exist).
Example 8:
a hot-dip galvanising smokeless flux having the composition given in the following table:
TABLE 8 composition table of hot-dip galvanizing smokeless plating assistant
Figure BDA0003871712440000071
Figure BDA0003871712440000081
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 3.5 by industrial sulfuric acid with the mass fraction of 98 percent, then a steel plate which is subjected to degreasing and degreasing treatment and pickling rust removal treatment is immersed into the plating assistant for plating for 120s at 65 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed into zinc liquid at 450 ℃ for 60s (no smoke and less scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate obtains a bright and flat galvanized layer without plating leakage phenomenon).
Example 9:
a hot-dip galvanizing smokeless plating assistant comprises the following components:
TABLE 9 composition table of hot-dip galvanizing smokeless plating assistant
Components Mass percent (%)
Zinc sulfate 2
Ammonium sulfate 4
Potassium sulfate 1
Magnesium sulfate 3
Nickel fluoride 0.1
Disodium hydroxyethylidene diphosphonate 0.3
N-dodecyl dimethyl betaine 0.05
Water (W) 89.55
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 5 by using industrial sulfuric acid with the mass fraction of 98 percent, then a steel plate which is subjected to degreasing and degreasing treatment and pickling rust removal treatment is immersed into the plating assistant for plating for 70s at the temperature of 60 ℃, then the steel plate is taken out and dried at the temperature of 80 ℃, is immersed into a zinc solution for plating for 60s at the temperature of 450 ℃ (no smoke and little scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate obtains a bright and flat galvanized layer without plating leakage phenomenon).
Example 10:
a hot-dip galvanizing smokeless plating assistant comprises the following components:
TABLE 10 composition table of smokeless plating assistant for hot dip galvanizing
Components Mass percent (%)
Zinc sulfate 3
Ammonium sulfate 3
Sodium sulfate 3
Potassium sulfate 3
Sodium fluoride 0.1
Disodium hydroxyethylidene diphosphonate 0.1
Hexamethylenetetramine 0.1
Benzotriazole compounds 0.1
Fatty alcohol polyoxyethylene ether 0.03
Dioctadecyl dimethyl ammonium chloride 0.02
Sodium dodecyl sulfate 0.04
Water (W) 87.51
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 4.5 by industrial sulfuric acid with the mass fraction of 98 percent, then a steel plate which is subjected to degreasing and degreasing treatment and acid cleaning and rust removing treatment is immersed into the plating assistant for plating for 60s at 50 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed into zinc liquid at 450 ℃ for 60s (no smoke and little scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate obtains a bright and flat galvanized layer without plating leakage phenomenon).
Example 11:
a hot-dip galvanising smokeless flux having the composition given in the following table:
TABLE 11 composition table of smokeless plating assistant for hot dip galvanizing
Figure BDA0003871712440000091
Figure BDA0003871712440000101
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 4.5 by industrial sulfuric acid with the mass fraction of 98 percent, then a steel plate which is subjected to degreasing and degreasing treatment and pickling rust removal treatment is immersed into the plating assistant for plating for 10s at 70 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed into zinc liquid at 450 ℃ for 60s (no smoke and less scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate obtains a bright and flat galvanized layer without plating leakage phenomenon).
Example 12:
a hot-dip galvanizing smokeless plating assistant comprises the following components:
TABLE 12 composition table of smokeless plating assistant for hot dip galvanizing
Components Mass percent (%)
Zinc sulfate 2
Ammonium sulfate 10
Magnesium sulfate 1
Manganese sulfate 2
Sodium fluoride 0.1
Potassium fluoride 0.1
Ammonium fluoride 0.1
Disodium hydroxyethylidene diphosphonate 0.3
N-dodecyl dimethyl betaine 1.5
Fatty alcohol polyoxyethylene ether 1.5
Water (W) 81.4
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing smokeless plating assistant is adjusted to 4.5 by industrial sulfuric acid with the mass fraction of 98 percent, then a steel plate which is subjected to degreasing and degreasing treatment and pickling rust removal treatment is immersed into the plating assistant for plating for 20s at the temperature of 60 ℃, then the steel plate is taken out and dried at the temperature of 80 ℃, is immersed into zinc liquid at the temperature of 450 ℃ for 60s (no smoke and less scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate obtains a bright and flat galvanized layer without plating leakage phenomenon).
Comparative example 1:
a hot-dip galvanization assistant, the composition of which is shown in the following table:
TABLE 13 composition table of hot-dip galvanizing plating assistant
Components Mass percent (%)
Zinc chloride 12
Ammonium chloride 14
Water (I) 74
A hot dip galvanising method comprising the steps of:
immersing the steel plate after degreasing and degreasing treatment and acid cleaning and rust removing treatment into the hot-dip galvanizing plating assistant agent for plating assistant for 60s at 60 ℃, taking out the steel plate and drying at 80 ℃, then the steel plate is immersed in zinc liquid at 450 ℃ for 60s (a large amount of smog is generated in the immersion plating process, the scum amount is large), and then the steel plate is taken out and cooled to room temperature (a bright and flat zinc coating is obtained on the surface of the steel plate, and the plating leakage phenomenon is avoided).
Comparative example 2:
a hot-dip galvanization assistant, the composition of which is shown in the following table:
TABLE 14 composition table of hot-dip galvanizing plating assistant
Components Mass percent (%)
Zinc sulfate 2
Ammonium sulfate 12
Sodium sulfate 1
Potassium fluoride 0.5
Benzotriazoles 0.2
Dioctadecyl dimethyl ammonium chloride 2
Water (W) 82.3
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing plating assistant is adjusted to 3.5 by industrial sulfuric acid with the mass fraction of 98%, then a steel plate which is subjected to degreasing and degreasing treatment and pickling and rust removal treatment is immersed in the plating assistant for 90s at 40 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed in zinc liquid at 450 ℃ for 60s (no smoke and less scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (incomplete and rough zinc layer on the surface of the steel plate, about 70% of area is missed plating).
Comparative example 3:
a hot-dip galvanizing flux, the composition of which is shown in the following table:
TABLE 15 composition table of hot-dip galvanizing plating assistant
Components Mass percent (%)
Zinc sulfate 2
Ammonium sulfate 3
Potassium sulfate 5
Aluminium sulphate 5
Sodium fluoride 1
Imidazoline 0.1
Fatty alcohol polyoxyethylene ether 1
Water (I) 82.9
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing plating assistant is adjusted to 5.5 by using industrial sulfuric acid with the mass fraction of 98%, then a steel plate which is subjected to degreasing and degreasing treatment and acid pickling rust removal treatment is immersed into the plating assistant for 180s at 25 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed into a zinc solution at 450 ℃ for 60s (no smoke and a small amount of scum are generated in the immersion plating process), and is cooled to room temperature after being taken out (the surface of the steel plate has incomplete and rough zinc layers and about 60% of area is subjected to skip plating).
Comparative example 4:
a hot-dip galvanization assistant, the composition of which is shown in the following table:
TABLE 16 composition table of hot-dip galvanizing plating assistant
Components Mass percent (%)
Zinc sulfate 10
Ammonium sulfate 8
Sodium sulfate 5
Sodium fluoride 1
Imidazoline 0.1
Sodium dodecyl sulfate 0.05
Alkyl glycosides 0.05
Water (I) 75.8
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing plating assistant is adjusted to 4.5 by industrial sulfuric acid with the mass fraction of 98%, then a steel plate which is subjected to degreasing and degreasing treatment and pickling and rust removal treatment is immersed in the plating assistant for 60 seconds at the temperature of 60 ℃, then the steel plate is taken out and dried at the temperature of 80 ℃, is immersed in a zinc solution for 60 seconds at the temperature of 450 ℃ (no smoke and more scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (the surface of the steel plate has incomplete and rough zinc layers and about 50% area of plating leakage).
Comparative example 5:
a hot-dip galvanization assistant, the composition of which is shown in the following table:
TABLE 17 composition table of hot-dip galvanizing plating assistant
Components Mass percent (%)
Zinc sulfate 3
Ammonium sulfate 9
Manganese sulfate 1
Copper sulfate 1
Potassium fluoride 0.4
Benzotriazoles 0.2
Water (I) 85.4
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing plating assistant is adjusted to 3.5 by industrial sulfuric acid with the mass fraction of 98%, then a steel plate which is subjected to degreasing and degreasing treatment and pickling and rust removal treatment is immersed into the plating assistant for plating for 120s at 65 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed into a zinc solution at 450 ℃ for 60s (no smoke and less scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (incomplete and rough zinc layer on the surface of the steel plate, about 60% of area of plating leakage).
Comparative example 6:
a hot-dip galvanizing flux, the composition of which is shown in the following table:
TABLE 18 composition table of hot-dip galvanizing flux
Components Mass percent (%)
Zinc sulfate 3
Ammonium sulfate 3
Sodium sulfate 3
Potassium sulfate 3
Hydroxy ethylidene diphosphonic acid disodium salt 0.1
Hexamethylenetetramine 0.1
Benzotriazoles 0.1
Fatty alcohol polyoxyethylene ether 0.03
Dioctadecyl dimethyl ammonium chloride 0.02
Sodium dodecyl sulfate 0.04
Water (I) 87.61
A hot dip galvanising method comprising the steps of:
the pH value of the hot-dip galvanizing plating assistant is adjusted to 4.5 by industrial sulfuric acid with the mass fraction of 98%, then a steel plate which is subjected to degreasing and degreasing treatment and pickling and rust removal treatment is immersed in the plating assistant for plating for 60s at 50 ℃, then the steel plate is taken out and dried at 80 ℃, is immersed in zinc liquid at 450 ℃ for 60s (no smoke and little scum are generated in the dipping process), and then the steel plate is taken out and cooled to room temperature (incomplete and rough zinc layer on the surface of the steel plate, about 40% of area is missed plating).
Note:
the plating assistant and the dipping effect of the hot dip galvanizing plating assistant of examples 1 to 12 and comparative examples 1 to 6 are summarized as follows:
TABLE 19 summary of plating assistant and plating effect of the hot-dip galvanizing plating assistant of examples 1 to 12 and comparative examples 1 to 6
Figure BDA0003871712440000141
Figure BDA0003871712440000151
As can be seen from table 19: the hot-dip galvanizing assistant of the embodiment 1 to 12 generates no smoke completely in the hot-dip galvanizing process, has good galvanizing effect and is suitable for large-scale industrial application.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.

Claims (10)

1. The hot-dip galvanizing smokeless plating assistant is characterized by comprising the following components in percentage by mass:
sulfate salt: 5% -15%;
a stabilizer: 0.1 to 1 percent;
corrosion inhibitor: 0.1 to 0.5 percent;
surfactant (b): 0.05 to 3 percent;
water: and (4) the balance.
2. The hot dip galvanizing smokeless flux assistant of claim 1, wherein: the sulfate is at least two of zinc sulfate, ammonium sulfate, sodium sulfate, potassium sulfate, aluminum sulfate, magnesium sulfate, manganese sulfate and copper sulfate, and must contain zinc sulfate and ammonium sulfate.
3. The hot-dip galvanization smokeless flux aid according to claim 2, characterized in that: the total mass percentage content of the zinc sulfate and the ammonium sulfate in the sulfate is more than or equal to 50 percent.
4. The hot-dip galvanization smokeless flux aid according to claim 3, characterized in that: the mass ratio of the zinc sulfate to the ammonium sulfate is 1-5.
5. The hot dip galvanizing smokeless flux assistant according to any one of claims 1 to 4, characterized in that: the stabilizer is at least one of sodium fluoride, potassium fluoride, ammonium bifluoride and nickel fluoride.
6. The hot dip galvanizing smokeless flux assistant according to any one of claims 1 to 4, characterized in that: the corrosion inhibitor is at least one of hydroxyl ethylidene diphosphonic acid disodium, hexamethylenetetramine, benzotriazole and imidazoline.
7. The hot dip galvanizing smokeless flux assistant according to any one of claims 1 to 4, characterized in that: the surfactant is at least one of N-dodecyl dimethyl betaine, fatty alcohol-polyoxyethylene ether, dioctadecyl dimethyl ammonium chloride, lauryl sodium sulfate, phosphate and alkyl glycoside.
8. A hot-dip galvanizing method, characterized in that the plating assistant used in the plating assistant process is the hot-dip galvanizing smokeless plating assistant according to any one of claims 1 to 7.
9. The hot dip galvanizing process of claim 8, including the steps of: adjusting the pH value of the plating assistant agent to 3.5-5.5, immersing the steel plated piece subjected to oil removal treatment and rust removal treatment into the plating assistant agent for plating assistant, taking out the steel plated piece, drying, immersing into zinc liquid for plating, and taking out the steel plated piece.
10. The hot-dip galvanizing process of claim 9, wherein: the plating assistant is carried out at the temperature of 20-80 ℃, and the plating assistant time is 10-180 s.
CN202211198945.XA 2022-09-29 2022-09-29 Hot-dip galvanizing smokeless plating assistant and hot-dip galvanizing method Active CN115537698B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211198945.XA CN115537698B (en) 2022-09-29 2022-09-29 Hot-dip galvanizing smokeless plating assistant and hot-dip galvanizing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211198945.XA CN115537698B (en) 2022-09-29 2022-09-29 Hot-dip galvanizing smokeless plating assistant and hot-dip galvanizing method

Publications (2)

Publication Number Publication Date
CN115537698A true CN115537698A (en) 2022-12-30
CN115537698B CN115537698B (en) 2024-05-14

Family

ID=84731986

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211198945.XA Active CN115537698B (en) 2022-09-29 2022-09-29 Hot-dip galvanizing smokeless plating assistant and hot-dip galvanizing method

Country Status (1)

Country Link
CN (1) CN115537698B (en)

Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4062990A (en) * 1976-06-10 1977-12-13 Waldes Kohinoor, Inc. Non-polluting system for metal surface treatments
GB2039299A (en) * 1978-12-26 1980-08-06 Rohco Inc Brightening and levelling agent for acid zinc plating baths
US4861441A (en) * 1986-08-18 1989-08-29 Nippon Steel Corporation Method of making a black surface treated steel sheet
RU2039129C1 (en) * 1991-12-16 1995-07-09 Эмилия Александровна Алмазова Solution for black nickel plating on metal surface
JPH0967587A (en) * 1995-09-01 1997-03-11 Nippon Oil Co Ltd Cutting oil composition
TW490506B (en) * 1999-01-16 2002-06-11 Fu-Tsai Tsai Hot dipping 5 weight % AL-ZN alloy coating on steel
KR20090112919A (en) * 2008-04-25 2009-10-29 남동화학(주) Zinc plated steel having iron flash plating film thereon and composition of bath of iron flash plating and method for manufacturing the zinc plated steel
CN101575692A (en) * 2009-05-22 2009-11-11 常熟市铁塔有限公司 Ammonium-salt-free plating assistant agent used for hot dip galvanizing and technical methods for preparation and use thereof
CN101575691A (en) * 2009-05-22 2009-11-11 昆明理工大学 Multifunctional plating assistant agent used for hot dipping
KR20110032540A (en) * 2009-09-23 2011-03-30 남동화학(주) Nickel flash plating solutions, zinc-electroplated steel sheet and manufacturing method thereof
US20120061250A1 (en) * 2010-09-09 2012-03-15 International Business Machines Corporation Zinc Thin Films Plating Chemistry and Methods
CN103173706A (en) * 2013-02-21 2013-06-26 江苏飞拓界面工程科技有限公司 Batch hot-dip galvanizing smoke-free assistant and use method thereof
KR101288085B1 (en) * 2012-10-11 2013-08-07 남동화학(주) Zinc plated steel having iron flash plating film thereon and bath of iron flash plating and method for manufacturing the zinc plated steel
CN105734475A (en) * 2014-12-09 2016-07-06 重庆市金升机械配件制造有限公司 Medium solvent plating assisting method for galvanizing process
CN108048772A (en) * 2017-12-11 2018-05-18 当涂县宏宇金属炉料有限责任公司 A kind of stainless steel hot zinc immersion crosses agent with helping
CN108179368A (en) * 2018-01-04 2018-06-19 中国科学院过程工程研究所 Without the smokeless fluxing agent of zinc ammonium galvanizing by dipping
JP2021123729A (en) * 2020-01-31 2021-08-30 日本製鉄株式会社 Surface-treated plated steel sheet and plated steel sheet for use therein, and method for producing surface-treated plated steel sheet

Patent Citations (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4062990A (en) * 1976-06-10 1977-12-13 Waldes Kohinoor, Inc. Non-polluting system for metal surface treatments
GB2039299A (en) * 1978-12-26 1980-08-06 Rohco Inc Brightening and levelling agent for acid zinc plating baths
US4861441A (en) * 1986-08-18 1989-08-29 Nippon Steel Corporation Method of making a black surface treated steel sheet
RU2039129C1 (en) * 1991-12-16 1995-07-09 Эмилия Александровна Алмазова Solution for black nickel plating on metal surface
JPH0967587A (en) * 1995-09-01 1997-03-11 Nippon Oil Co Ltd Cutting oil composition
TW490506B (en) * 1999-01-16 2002-06-11 Fu-Tsai Tsai Hot dipping 5 weight % AL-ZN alloy coating on steel
KR20090112919A (en) * 2008-04-25 2009-10-29 남동화학(주) Zinc plated steel having iron flash plating film thereon and composition of bath of iron flash plating and method for manufacturing the zinc plated steel
CN101575691A (en) * 2009-05-22 2009-11-11 昆明理工大学 Multifunctional plating assistant agent used for hot dipping
CN101575692A (en) * 2009-05-22 2009-11-11 常熟市铁塔有限公司 Ammonium-salt-free plating assistant agent used for hot dip galvanizing and technical methods for preparation and use thereof
KR20110032540A (en) * 2009-09-23 2011-03-30 남동화학(주) Nickel flash plating solutions, zinc-electroplated steel sheet and manufacturing method thereof
US20120061250A1 (en) * 2010-09-09 2012-03-15 International Business Machines Corporation Zinc Thin Films Plating Chemistry and Methods
KR101288085B1 (en) * 2012-10-11 2013-08-07 남동화학(주) Zinc plated steel having iron flash plating film thereon and bath of iron flash plating and method for manufacturing the zinc plated steel
CN103173706A (en) * 2013-02-21 2013-06-26 江苏飞拓界面工程科技有限公司 Batch hot-dip galvanizing smoke-free assistant and use method thereof
CN105734475A (en) * 2014-12-09 2016-07-06 重庆市金升机械配件制造有限公司 Medium solvent plating assisting method for galvanizing process
CN108048772A (en) * 2017-12-11 2018-05-18 当涂县宏宇金属炉料有限责任公司 A kind of stainless steel hot zinc immersion crosses agent with helping
CN108179368A (en) * 2018-01-04 2018-06-19 中国科学院过程工程研究所 Without the smokeless fluxing agent of zinc ammonium galvanizing by dipping
JP2021123729A (en) * 2020-01-31 2021-08-30 日本製鉄株式会社 Surface-treated plated steel sheet and plated steel sheet for use therein, and method for producing surface-treated plated steel sheet

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
陈亚主编: "《现代实用电镀技术》", 31 January 2003, 国防工业出版社, pages: 107 *

Also Published As

Publication number Publication date
CN115537698B (en) 2024-05-14

Similar Documents

Publication Publication Date Title
AU676030B2 (en) Non-chrome passivation for metal substrates
US20080286470A1 (en) Chemical conversion coating agent and surface-treated metal
CN104195487A (en) On-batch steel hot galvanizing environment-friendly type multi-effect galvanization helping liquid and use method thereof
JP4067103B2 (en) Degreasing and chemical conversion treatment agent and surface-treated metal
CN115537698B (en) Hot-dip galvanizing smokeless plating assistant and hot-dip galvanizing method
CN107574430A (en) A kind of silicate bright blue passivation liquid and preparation method thereof
CN103981474A (en) Highly anti-corrosion zinc-based alloy plating used for solvent method hot dipping of steel
JP4590305B2 (en) Non-chromate chemical conversion treatment solution for aluminum alloy and method of chemical conversion treatment of aluminum alloy with this chemical treatment solution
CN110257838B (en) Aluminum profile powder spraying pretreatment process
JP2011195894A (en) Chromic-acid-free anticorrosive for ferrous material, and anticorrosion treatment method for ferrous material using the anticorrosive
KR20110135040A (en) Zinc hot dip galvanizing method by using omission technology of water washing
US20190112717A1 (en) Composition for reducing the removal of material by pickling in the pickling of metal surfaces that contain galvanized and/or ungalvanized steel
KR100342310B1 (en) Method for manufacturing hot dip galvanized steel sheets with excellent plating adhesion and corrosion resistance
US5795407A (en) Method for pre-treating aluminum materials prior to painting
AU2020102140A4 (en) Method for galvanizing steel member of support for solar photovoltaic or photothermal system
CN101096761A (en) Magnesium alloy phosphorization solution and bonderite processing technique thereof
CN110541134A (en) acid rain resistant electric power iron tower structural member hot dip galvanizing production method
STREICHER Synergistic inhibition of ferric ion corrosion during chemical cleaning of metal surfaces
PL124218B1 (en) Process for wasteless metallizing,especially zinc coating of steel surface
CN112941449B (en) High-strength low-relaxation additive for hot galvanizing
CN103924228A (en) Metal material with excellent corrosion resistance
CN104195485B (en) On-line automatic pretreatment process for steel pipe hot-dip galvanizing
CN114921741B (en) Hot galvanizing process
CN108754475A (en) A kind of environment-friendly type blue and white passivation solution and preparation method thereof
JP2013079422A (en) Production method for zinc-electroplated steel sheet

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant