CN115519360A - Processing production line and processing method of support piece - Google Patents
Processing production line and processing method of support piece Download PDFInfo
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- CN115519360A CN115519360A CN202211271426.1A CN202211271426A CN115519360A CN 115519360 A CN115519360 A CN 115519360A CN 202211271426 A CN202211271426 A CN 202211271426A CN 115519360 A CN115519360 A CN 115519360A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 59
- 238000003672 processing method Methods 0.000 title description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 113
- 238000000034 method Methods 0.000 claims abstract description 34
- 238000003754 machining Methods 0.000 claims abstract description 32
- 230000008569 process Effects 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 238000003466 welding Methods 0.000 claims description 68
- 230000007306 turnover Effects 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 8
- 230000007723 transport mechanism Effects 0.000 abstract description 6
- 230000006872 improvement Effects 0.000 abstract description 3
- 238000003908 quality control method Methods 0.000 abstract description 3
- 238000007689 inspection Methods 0.000 description 6
- 238000000227 grinding Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/20—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- Mechanical Engineering (AREA)
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Abstract
The invention relates to the technical field of machining and discloses a machining production line and a machining method of a support piece. All processes of support piece processing are accomplished basically in a production line, still integrated with detection mechanism in the transport mechanism for detect support piece in the transportation process, the production line automation production level of this application is higher, and production efficiency has also obtained the improvement, has reduced the cost of labor, and has increased automatic quality control and beat the mark flow for ordinary process, has guaranteed support piece's quality and reliability.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a machining production line of a supporting piece and a machining method of the supporting piece.
Background
The supporting piece is mainly used for equipment such as a clamp installation cylinder, a positioning plate and the like. The main structure comprises a bottom plate, a rib plate and a vertical plate, which are generally made of metal or metal alloy and are welded. At present, the production method of the supporting piece mainly fixes a plurality of plate bodies of the supporting piece firstly and then welds the plate bodies, the automatic production level is low, the production efficiency is not high, the manual splicing and welding level is low, the quality of the obtained supporting piece finished product is uneven, the quality inspection is lacked, and the product quality and the reliability can not be ensured.
Disclosure of Invention
The purpose of the invention is: the processing production line and the processing method of the support part have the advantages that all working procedures of processing the support part are basically finished in one production line, the automatic production level is high, the production efficiency is improved, the automatic quality inspection and marking processes are increased compared with the common working procedures, and the quality and the reliability of the support part are guaranteed.
In order to achieve the above object, the present invention provides a processing line of a support, comprising:
the loading platform is internally provided with a plurality of slide rails which are respectively used for conveying each part of the supporting piece;
the transfer mechanism is arranged on one side of the opening of the loading platform, a pickup device matched with the component is arranged on the transfer mechanism, and the transfer mechanism further comprises a detection device for detecting the supporting piece;
the welding mechanism is arranged on one side of the transfer mechanism and further comprises a positioning table and a welding device, a fixing position for placing and positioning different components is arranged on the positioning table, and the welding device comprises a plurality of welding clamps for fixing the components and a welding robot for welding the components into a support piece;
the machining center is arranged behind the welding mechanism relative to the conveying direction of the transfer mechanism and comprises a machining clamp for fixing the supporting piece;
the marking mechanism is arranged behind the conveying mechanism relative to the conveying direction of the machining center;
and the storage mechanism is arranged behind the marking mechanism relative to the conveying direction of the transfer mechanism.
Compared with the prior art, the processing production line of the support piece has the beneficial effects that: the parts of the supporting piece in the production line are conveyed to the side of the transfer mechanism through the loading platform, the transfer mechanism grabs the parts of the supporting piece and the supporting piece after welding through the pick-up device, and the parts or the supporting piece are sequentially conveyed to each part of the production line to be processed and detected. The work piece is sent into welding mechanism in proper order, machining center, among marking mechanism and the receiving mechanism, and through the welding in above-mentioned mechanism, polish and beat the mark, basically accomplish all processes of support piece processing in a production line, still integrated detection mechanism among the transport mechanism for detect support piece in the transportation process, the production line automation production level of this application is higher, production efficiency has also obtained the improvement, the cost of labor has been reduced, and increased automatic quality control and beat the mark flow for ordinary process, support piece's quality and reliability have been guaranteed.
According to the processing production line of the supporting piece, the transfer mechanism comprises the multi-axis robot, and the picking device and the detection device are arranged on the mechanical arm of the multi-axis robot.
According to the processing production line of the support, the pickup device comprises the magnet for adsorbing the component and the clamping jaw for fixing the component.
According to the processing production line of the support piece, the detection device comprises the detection camera arranged on the mechanical arm, and the detection camera faces the pickup device.
According to the processing production line of the supporting piece, the fixing position comprises a plurality of positioning grooves matched with the shapes of the components of the supporting piece, and the components are placed in the positioning grooves to form the shape of the supporting piece.
According to the processing production line of the supporting piece, the welding fixture comprises the pressing cylinder for pressing the rib part of the supporting piece and the fixing cylinder for fixing the plate part of the supporting piece, and the pressing cylinder and the fixing cylinder fix the supporting piece in the welding fixture.
According to the processing production line of the supporting piece, a clamping position matched with the size of the supporting piece is arranged in the machining clamp, a clamping block is arranged below the clamping position, and a pressing arm is arranged above the clamping position.
According to the machining production line of the supporting piece, the machining center comprises the numerical control machine tool, the supporting piece is fixed in the machining clamp and is fed into the numerical control machine tool, and the numerical control machine tool machines the plate portion of the supporting piece.
In the processing production line of the supporting piece, the turnover mechanism is arranged between the welding mechanism and the processing center and comprises a turnover fixture for fixing the supporting piece and a turnover cylinder for driving the turnover fixture to rotate.
The invention also provides a processing method of the support piece, which comprises the following steps:
the part of the support piece is conveyed to the loading platform to be close to the mechanical arm through a slide rail on the loading platform;
a mechanical arm of the multi-axis robot grabs a part of a support in the loading table and sends the part to a positioning table, and the support is spliced and positioned in the positioning table;
the mechanical arm grabs the supporting piece and sends the supporting piece to a welding device to weld the supporting piece;
the mechanical arm sends the support piece to a machining clamp in a machining center for fixing, and the machining center performs grinding and turning on the support piece;
the mechanical arm is used for conveying the workpiece to a marking mechanism for marking;
the robotic arm delivers the support member to a receiving mechanism for collection and storage of the support member.
Compared with the prior art, the processing method of the support piece provided by the embodiment of the invention has the beneficial effects that: the parts of the support are sequentially fed into the welding mechanism, the machining center, the marking mechanism and the accommodating mechanism through the method, and are welded, polished, marked and accommodated in the mechanisms, all processes of machining the support are basically completed in one production line, the automatic production level is high, the production efficiency is improved, and compared with the common processes, the automatic quality inspection and marking processes are added, so that the quality and the reliability of the support are ensured.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
FIG. 1 is a schematic view of a manufacturing line for a support according to an embodiment of the present invention;
FIG. 2 is a schematic view of a robotic arm of a processing line for a support according to an embodiment of the present invention;
FIG. 3 is a schematic view of a positioning table of a processing line of supports of an embodiment of the present invention;
figure 4 is a schematic view of a machining jig of a processing line of supports of an embodiment of the present invention.
In the figure, 1, a loading table; 2. a transfer mechanism; 21. a multi-axis robot; 22. a mechanical arm; 23. a pickup device; 231. a magnet; 232. a clamping jaw; 233. a detection head; 3. a welding mechanism; 31. a positioning table; 311. positioning a groove; 32. a welding device; 4. a machining center; 41. machining a clamp; 43. a pressing arm; 44. a clamping block; 5. a marking mechanism; 6. a storage mechanism; 9. a support member; 91. a base plate; 92. a vertical plate; 93. a rib plate.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings only for the convenience of description of the present invention and simplification of the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise specifically limited, terms such as set, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention by combining the specific contents of the technical solutions.
As shown in fig. 1, the processing production line for a support member according to a preferred embodiment of the present invention includes a loading platform 1, a transferring mechanism 2, a welding mechanism 3, a processing center 4, a marking mechanism 5, and a receiving mechanism 6, wherein the loading platform 1, the welding mechanism 3, the processing center 4, the marking mechanism 5, and the receiving mechanism 6 are sequentially distributed on one side of the transferring mechanism 2, which is beneficial for the transferring mechanism 2 to grasp and transport.
As shown in fig. 1, the supporting member 9 includes a plate portion and a rib portion, the plate portion includes a bottom plate 91 and an upright plate 92, the rib portion is a rib plate 93, when assembling, the bottom plate 91 and the upright plate 92 are perpendicular to each other, and two right-angle sides of the rib portion are respectively fixed on the bottom plate 91 and the upright plate 92.
The loading table 1 is used for placing and transferring the tray, two opposite ends of the loading table 1 are provided with openings, a plurality of slide rails are arranged in the loading table 1 and are respectively used for conveying each part of the supporting piece 9, and the bottom plate 91, the vertical plate 92 and the rib plate 93 are respectively conveyed to the openings, close to the transferring mechanism 2, of the loading table 1 through different slide rails; during operation, the workman sends each part to different slide rails through the opening of transport mechanism 2 dorsad on, and the slide rail transports the part to other end opening, and transport mechanism 2 snatchs support piece 9's part and sends it to the production line from the other end opening of loading platform 1 and carries out processing next step. In particular, the slide rail is a fluency strip.
As shown in fig. 1, the transfer mechanism 2 is provided at one side of the opening of the loading table 1, and functions to grasp the parts of the support 9 and the welded support 9 by the pickup device and move the parts and the support 9 to the next mechanism; the transfer mechanism 2 is provided with a grabbing mechanism and a moving mechanism so as to ensure that the position of the workpiece is accurate and the workpiece is fixed firmly in the transfer process. The transfer mechanism 2 is provided with a pick-up device matched with the fixing position, the fixing mechanism is tightly combined with the fixing position during grabbing, and the transportation stability and reliability of the tray are guaranteed.
The welding mechanism 3 is arranged on one side of the transfer mechanism 2 and is used for welding the components of the support member 9 together. The welding mechanism 3 further comprises a positioning table 31 and a welding device 32, wherein the positioning table 31 is provided with a fixing position for placing and positioning different components, and the welding device 32 comprises a welding fixture for fixing a plurality of components and a welding robot for welding the components into the support 9; when the welding device works, all parts are sent into a fixing position to be positioned, and are placed into the shape of the supporting piece 9 in advance, so that the preparation work before welding is completed; the supporting piece 9 after positioning is conveyed to the welding fixture through the transfer device to be fixed firmly, and then the connecting positions of all the parts are welded through the welding robot to complete the welding of the supporting piece 9.
The machining center 4 is arranged behind the welding mechanism 3 relative to the conveying direction of the transfer mechanism 2 and used for carrying out subsequent grinding on the welding completion supporting piece 9. The machining center 4 comprises a machining clamp 41 for fixing the support 9, during work, the transfer device directly sends the support 9 after welding to the machining clamp 41 for fixing, and then the machining center 4 performs grinding and turning on the support 9 fixed in the machining clamp 41.
As shown in fig. 1, after the machining center 4 finishes machining, the support 9 is fed to the marking mechanism 5 through the transfer mechanism 2 to be marked. Marking mechanism 5 sets up in transfer mechanism 2 for machining center 4's direction of transfer's rear, and marking mechanism 5 beats the product identification code on the support piece 9 through detecting for the mark of product is discerned and the later stage product of being convenient for is traceed back and is managed and controlled. The product identification code needs to be marked to support piece 9 product, and marking mechanism 5 is issued to the identification code by the MES system, and processing is accomplished back transport mechanism 2 and is snatched support piece 9 and send marking mechanism 5 to carry out the product and beat the mark, sends into receiving mechanism 6 at last.
As shown in fig. 1, the storage mechanism 6 is provided behind the marking mechanism 5 with respect to the conveying direction of the transfer mechanism 2, and stores and collects all the processed supports 9.
The parts of the supporting piece 9 in the production line are conveyed to the side of the transfer mechanism 2 through the loading platform 1, the transfer mechanism 2 grabs the parts of the supporting piece 9 and the welded supporting piece 9 through the pick-up device, and the parts or the supporting piece 9 are sequentially conveyed to each part of the production line to be processed and detected. The work piece is sent into welding mechanism 3 in proper order, machining center 4, among marking mechanism 5 and the receiving mechanism 6, and through the welding in above-mentioned mechanism, polish and beat the mark, basically accomplish all processes that support piece 9 processed in a production line, still integrated detection mechanism in the transport mechanism 2, be used for detecting support piece 9 in the transportation, the production line automated production level of this application is higher, production efficiency has also obtained the improvement, the cost of labor has been reduced, and increased automatic quality control and beat the mark flow for ordinary process, support piece 9's quality and reliability have been guaranteed.
As shown in fig. 1 and 2, in some embodiments of the invention, the transfer mechanism 2 includes a multi-axis robot 21, specifically, the multi-axis robot 21 is a seven-axis robot, and the seven-axis robot is added with a conveyor belt for moving the robot as a whole on the basis of a six-axis robot, and the robot can be driven to move between various structures, so that the seven-axis robot can transfer and grasp various components more conveniently. The mechanical arm 22 of the multi-axis robot 21 is provided with the picking device 23, the mechanical arm 22 of the multi-axis robot 21 is provided with the picking device 23 and the detection device, the picking device 23 is used for grabbing the parts of the support part 9 and the welded support part 9, the detection device is used for detecting the welded support part 9, the welding quality is guaranteed, the qualified part is detected and continuously enters the next mechanism for processing, and the unqualified output belt which is placed at the feeding back position is sent out.
As shown in fig. 2, in some embodiments of the invention, the picking device 23 includes a magnet 231 for attracting the component and a clamping jaw 232 for fixing the component, when the component and the support 9 are clamped, the magnet 231 first attracts the ferrous component or the support 9 in the picking device 23, and then the movable clamping jaw 232 fixes the component or the support 9 between the magnet 231 and the clamping jaw 232, so that the component or the support 9 is firmly fixed and is not easy to slip off during transportation. Furthermore, a buffer device is arranged at one end, connected with the mechanical arm 22, of the clamping jaw 232 and the magnet 231, and the vibration of the clamping jaw 232 or the magnet 231 when touching a workpiece is relieved through the buffer device, so that the service life of the mechanical arm 22 is guaranteed.
As shown in fig. 2, in some embodiments of the invention, the detection device includes a detection head 233 disposed on the robotic arm 22, the detection head 233 facing the pickup device 23. The detection head 233 shoots the weld joint, compares the weld joint with a normal weld joint through a computer, judges whether the weld joint of the support member 9 meets the specification, detects that the qualified weld joint continues to enter the next mechanism for processing, and sends out the unqualified output belt which is put back to the feeding position, thereby ensuring the welding quality of the support member 9.
As shown in fig. 3, in some embodiments of the invention, the fixing position includes a plurality of positioning grooves 311 matching with the shapes of the components of the supporting member 9, the components are placed in the positioning grooves 311 to form the shape of the supporting member 9, the positioning grooves 311 are provided with a plurality of shapes and depths respectively matching with the shapes of the bottom plate 91, the vertical plate 92 and the rib plate 93, and the three positioning grooves 311 are closely arranged, so that after the bottom plate 91, the vertical plate 92 and the rib plate 93 are respectively placed in the corresponding positioning grooves 311, the three plates can form the shape of the supporting member 9, which facilitates the direct welding process in the next process.
In some embodiments of the invention, the fixing station includes a positioning plate matching the shape of the support 9 and a cylinder (not shown in the drawings) pushing the positioning plate to move, the positioning plate is perpendicular to the upper end surface of the positioning table 31, and a plurality of positioning plates are provided on one positioning table 31 and are driven by the cylinder. The mechanical arm 22 places the components in a space formed by the positioning plate and the positioning table 31, the bottom plate 91 and the vertical plate 92 are tightly attached to the positioning plate, the rib plate 93 is horizontally attached to a protruding position on the positioning table 31, the rib plate 93 is perpendicular to the bottom plate 91 and the vertical plate 92 and is flush with the central line of the bottom plate 91 and the central line of the vertical plate 92, then the cylinder drives the positioning plate to move towards the rib plate 93, the vertical plate 92, the bottom plate 91 and the rib plate 93 are attached together, positioning of three plate bodies of the supporting piece 9 is completed, and then the mechanical arm sends the supporting piece 9 after positioning into the welding fixture for fixing so as to perform welding on the next step.
In some embodiments of the invention, the welding jig includes a pressing cylinder that presses the rib portion of the support member 9 and a fixing cylinder that fixes the plate portion of the support member 9, the pressing cylinder and the fixing cylinder fixing the support member 9 in the welding jig. Specifically, the pressing cylinder is provided with a pressing block 322 above the supporting member 9 to press against the rib plate 93 of the supporting member 9, the fixing cylinder fixes the bottom plate 91 and the vertical plate 92 of the supporting member 9 through the fixing blocks 323 around the supporting member 9, and the plurality of cylinders fix the supporting member 9 in a plurality of directions, so that the supporting member 9 cannot be kept stable in the welding process and cannot deviate to influence the welding quality.
As shown in fig. 4, in some embodiments of the present invention, a clamping position matched with the size of the supporting member 9 is disposed in the machining fixture 41, clamping blocks 44 are disposed above and below the clamping position, a pressing arm 43 is disposed above the clamping position, a rib plate 93 of the supporting member 9 extends into the clamping position and is placed in contact with the upper and lower clamping blocks 44, after the rib plate 93 is placed, the pressing arm 43 presses the upper end surfaces of the bottom plate 91 and the vertical plate 92 downward, so that the bottom plate 91 and the vertical plate 92 of the supporting member 9 are vertically disposed toward the outside, and the machining center 4 can conveniently polish and turn the bottom plate 91 and the vertical plate 92 to ensure accurate positioning of the supporting member 9. Adjusting shims may also be provided between the clamping blocks 44 and the hold-down arms 43 and the webs 93 to fine tune the fixing of the support member 9.
In some embodiments of the invention, the machining center 4 comprises a numerically controlled machine tool, the support 9 is fixed in the machining jig 41 and is fed into the numerically controlled machine tool, and the numerically controlled machine tool polishes the plate portion of the support 9. It is understood that the machining center 4 may include one or more numerically controlled machine tools, which are not limited in particular. Specifically, the numerical control machine tool is a four-axis or five-axis machine tool.
In some embodiments of the invention, since the positioning reference of the supporting member 9 in the welding and grinding processes is not uniform, the supporting member 9 needs to be angularly adjusted before machining, so as to facilitate later clamping. A turnover mechanism is arranged between the welding mechanism 3 and the machining center 4, and the turnover mechanism is used for adjusting the angle of the support piece 9 which is welded and qualified in detection, so that the support piece can be conveniently fixed in the machining fixture 41. The turnover mechanism comprises a turnover fixture for fixing the support piece 9 and a turnover cylinder for driving the turnover fixture to rotate, the mechanical arm 22 places the support piece 9 on the turnover fixture, the turnover cylinder drives the turnover fixture to rotate, the orientation or the angle of the support piece 9 changes, and the mechanical arm 22 clamps the support piece 9 again and sends the support piece into the machining fixture 41 along a proper track and angle.
The processing method of the support 9 of the preferred embodiment of the invention comprises the following steps:
s1: the components of the support 9 are brought to the loading table 1 close to the robot arm 22 by means of the slide rails on the loading table 1;
s2: the mechanical arm 22 of the multi-axis robot 21 grabs the part of the support 9 in the loading table 1 and sends the part to the positioning table 31, and the support 9 is spliced and positioned in the positioning table 31;
s3: the mechanical arm 22 grabs the support 9 and sends the support 9 to the welding device 32 for welding the support 9;
s4: the mechanical arm 22 sends the support 9 to a machining clamp 41 in the machining center 4 for fixing, and the machining center 4 machines the support 9;
s5: the mechanical arm 22 is sent to the marking mechanism 5 for marking;
s6: the robot arm 22 sends the support 9 to the storage mechanism 6 for collection and storage of the workpieces.
The parts of the support 9 are sequentially fed into the welding mechanism 3, the machining center 4, the marking mechanism 5 and the containing mechanism 6 through the method, and are welded, polished, marked and contained in the mechanisms, all processes of machining the support 9 are basically completed in one production line, the automatic production level is high, the production efficiency is improved, automatic quality inspection and marking processes are added compared with common processes, and the quality and the reliability of the support 9 are guaranteed.
In some embodiments of the invention, after the welding is finished, the camera on the robot arm 22 performs video inspection and comparison on the support 9 to detect whether the welding seam is qualified.
In some embodiments of the invention, the qualified support 9 after the detection of the weld is fed by the robotic arm 22 into a flipper mechanism for angularly adjusting the qualified support 9 after the welding is complete and detected, so that it can be easily fixed in the machining jig 41.
The working process of the invention is as follows: the parts of the support 9 in the production line are conveyed to the side of the transfer mechanism 2 through the loading table 1, the transfer mechanism 2 grabs the parts of the support 9 and the welded support 9 through the pickup device 23, and the parts or the support 9 are sequentially conveyed to each part of the production line for processing and detecting workpieces. The workpiece is sequentially sent into the welding mechanism 3, the machining center 4, the marking mechanism 5 and the accommodating mechanism 6, all processes of machining the supporting piece 9 in a production line are basically completed through welding, polishing and marking in the mechanisms, and the transferring mechanism 2 is further integrated with a detection mechanism and used for detecting the supporting piece 9 in the transferring process.
To sum up, the embodiment of the invention provides a processing production line and a processing method of a support member 9, which basically complete all the working procedures of the support member 9 processing in one production line, have higher automatic production level and improved production efficiency, increase the automatic quality inspection and marking processes compared with the common working procedures, and ensure the quality and reliability of the support member 9.
The above is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (10)
1. A support member processing line, comprising:
the loading platform is internally provided with a plurality of slide rails which are respectively used for conveying each part of the supporting piece;
the transfer mechanism is arranged on one side of the opening of the loading platform, a pickup device matched with the component is arranged on the transfer mechanism, and the transfer mechanism further comprises a detection device for detecting the supporting piece;
the welding mechanism is arranged on one side of the transfer mechanism and further comprises a positioning table and a welding device, a fixing position for placing and positioning different components is arranged on the positioning table, and the welding device comprises a plurality of welding clamps for fixing the components and a welding robot for welding the components into a support piece;
the machining center is arranged behind the welding mechanism relative to the conveying direction of the transfer mechanism and comprises a machining clamp for fixing the supporting piece;
the marking mechanism is arranged behind the conveying mechanism relative to the conveying direction of the machining center;
and the storage mechanism is arranged behind the marking mechanism relative to the conveying direction of the transfer mechanism.
2. The production line of the support according to claim 1, characterized in that: the transfer mechanism comprises a multi-axis robot, and the picking device and the detection device are arranged on a mechanical arm of the multi-axis robot.
3. The production line of supports according to claim 1 or 2, characterized in that: the pickup device comprises a magnet for attracting the component and a clamping jaw for clamping the component.
4. The production line of the support according to claim 2, characterized in that: the detection device comprises a detection head arranged on the mechanical arm, and the detection head faces the pickup device.
5. The production line of the support according to claim 1, characterized in that: the fixing position comprises a plurality of positioning grooves matched with the shapes of the components of the support, and the components are placed in the positioning grooves to form the shape of the support.
6. The production line of the support according to claim 1, characterized in that: the welding fixture comprises a pressing cylinder and a fixing cylinder, the pressing cylinder presses the rib part of the supporting piece, the fixing cylinder fixes the plate part of the supporting piece, and the pressing cylinder and the fixing cylinder fix the supporting piece in the welding fixture.
7. The production line of the support according to claim 1, characterized in that: the machining clamp is characterized in that a clamping position matched with the size of the supporting piece is arranged in the machining clamp, a clamping block is arranged below the clamping position, and a pressing arm is arranged above the clamping position.
8. The processing line of supports according to claim 7, characterized in that: the machining center comprises a numerical control machine tool, the supporting piece is fixed in the machining fixture and is sent into the numerical control machine tool, and the numerical control machine tool processes the bottom plate and the vertical plate of the supporting piece.
9. The production line of the support according to claim 1, characterized in that: and a turnover mechanism is arranged between the welding mechanism and the machining center and comprises a turnover fixture for fixing the support piece and a driving mechanism for driving the turnover fixture to rotate.
10. A method for processing a support member is characterized by comprising the following steps:
the components of the support are conveyed to the loading platform through a slide rail on the loading platform;
a mechanical arm of the multi-axis robot grabs a part of a support in the loading table and sends the part to a positioning table, and the support is spliced and positioned in the positioning table;
the mechanical arm grabs the supporting piece and sends the supporting piece to a welding device to weld the supporting piece;
the mechanical arm sends the supporting piece to a machining clamp in a machining center for fixing, and the machining center machines the supporting piece;
the mechanical arm is sent to a marking mechanism to mark;
the robotic arm delivers the support member to a receiving mechanism for collection and storage of the support member.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211271426.1A CN115519360A (en) | 2022-10-17 | 2022-10-17 | Processing production line and processing method of support piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211271426.1A CN115519360A (en) | 2022-10-17 | 2022-10-17 | Processing production line and processing method of support piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115519360A true CN115519360A (en) | 2022-12-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211271426.1A Pending CN115519360A (en) | 2022-10-17 | 2022-10-17 | Processing production line and processing method of support piece |
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