CN115508684A - Power device on-state resistance measurement circuit and junction temperature measurement method and system - Google Patents
Power device on-state resistance measurement circuit and junction temperature measurement method and system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及电力电子系统核心功率器件可靠性领域,特别是一种功率器件通态电阻测量电路及结温测量方法、系统。The invention relates to the field of reliability of core power devices of power electronic systems, in particular to a power device on-state resistance measurement circuit and a junction temperature measurement method and system.
背景技术Background technique
作为新一代宽禁带半导体功率器件,SiC-MOSFET功率模块具有高压、高频、高功率密度等优点,在现有的功率器件当中脱颖而出,具有广阔的应用前景。然而,随着SiC-MOSFET功率模块的应用越来越广泛,它在长期运行中的可靠性问题也逐渐成为业界关注的重点。SiC-MOSFET功率模块可靠性以及寿命与其内部芯片的结温有密不可分的关系,模块内部结温不断波动引起的热应力循环成为导致器件老化失效的主要原因。SiC-MOSFET功率模块的结温在线实时测量是其可靠性评估、性价比提升、主动热控制以及状态监测的基础。As a new generation of wide-bandgap semiconductor power devices, SiC-MOSFET power modules have the advantages of high voltage, high frequency, and high power density. They stand out among existing power devices and have broad application prospects. However, as SiC-MOSFET power modules are more and more widely used, their reliability in long-term operation has gradually become the focus of the industry. The reliability and life of SiC-MOSFET power modules are inseparable from the junction temperature of the internal chip. The thermal stress cycle caused by the continuous fluctuation of the internal junction temperature of the module has become the main cause of device aging and failure. The online real-time measurement of the junction temperature of SiC-MOSFET power modules is the basis for its reliability evaluation, cost performance improvement, active thermal control and status monitoring.
现有结温测量方法主要包括光学非接触式测量、物理接触式测量、热网络预测法、有限元法、热敏感电参数法。其中光学法需要打开模块的封装,侵入性强且不适用于现场应用;物理接触式测量成本较低,但是响应时间较长,准确度低;热网络法应用时面临的困难是器件老化导致热网络参数偏置,测量结果会产生误差;热敏感电参数法是利用便于测量的外部电气参数对功率模块的结温进行提取监测,无需改变模块封装结构,并具有高速响应能力与强在线能力,因其低成本、高响应速度、非侵入性等优点被广泛应用。The existing junction temperature measurement methods mainly include optical non-contact measurement, physical contact measurement, thermal network prediction method, finite element method, and heat-sensitive electrical parameter method. Among them, the optical method needs to open the package of the module, which is highly intrusive and not suitable for field applications; the cost of physical contact measurement is low, but the response time is long and the accuracy is low; the difficulty in the application of the thermal network method is that the aging of the device causes heat The network parameters are biased, and the measurement results will produce errors; the heat-sensitive electrical parameter method uses external electrical parameters that are easy to measure to extract and monitor the junction temperature of the power module, without changing the module packaging structure, and has high-speed response capability and strong online capability. It is widely used because of its low cost, high response speed, and non-invasiveness.
从线性度、灵敏度、电热耦合量、在线测量能力、测量复杂程度等方面进行综合比较,以关断延迟时间、开通电流变化率等参数为代表的动态热敏感电参数存在较多电热耦合量,离线标定和在线测量环节较为复杂;阈值电压等静态热敏感电参数存在芯片个体差异显著问题,且老化漂移现象严重,为标定环节带来困难;通态电阻以其高线性度、高灵敏度和强在线能力的优势能够在电力电子系统中进行高效的结温测量与监测。通态电阻法的应用难关键点主要在于降低测量误差、提高测量分辨率、建立高精度的结温测量模型,解决宽量程与高精度、高频开关与慢速响应之间的矛盾,避免测量环节过于复杂,以实现高测量精度、高动态响应测量。A comprehensive comparison is made from the aspects of linearity, sensitivity, electrothermal coupling, on-line measurement capability, and measurement complexity. The dynamic thermal sensitive electrical parameters represented by parameters such as turn-off delay time and turn-on current change rate have more electrothermal coupling. Off-line calibration and online measurement are relatively complicated; there are significant individual chip differences in static heat-sensitive electrical parameters such as threshold voltage, and aging drift is serious, which brings difficulties to the calibration process; on-state resistance is characterized by its high linearity, high sensitivity and strong The advantage of online capability enables efficient junction temperature measurement and monitoring in power electronics systems. The key points of the application of the on-state resistance method are mainly to reduce the measurement error, improve the measurement resolution, establish a high-precision junction temperature measurement model, solve the contradiction between wide range and high precision, high-frequency switching and slow response, and avoid measurement The link is too complicated to achieve high measurement accuracy and high dynamic response measurement.
现有技术中,通过图示仪、示波器等测量工具测量通态电阻,这种测量方法存在分辨率不足、响应速度低的问题,不能保证测量的高精度和高响应。In the prior art, the on-state resistance is measured by measuring tools such as graph instruments and oscilloscopes. This measurement method has the problems of insufficient resolution and low response speed, and cannot guarantee the high precision and high response of the measurement.
传统结温测量方法通过离线校正环节建立温度-通态电阻曲线,但采用传统最小二乘法等拟合方式得到的曲线函数式并不能满足高精度要求。通态电阻法的应用关键点主要在于解决宽量程与高精度、高频开关与慢速响应之间的矛盾,虽然采用神经网络等智能算法可以对模型曲线进行优化,但SiC-MOSFET功率模块的高压高频工作特性增加了通态电阻测量的难度,存在测量精度低、响应速度慢等问题,这会导致结温测量结果出现较大偏差,且会影响结温测量的在线能力,无法从根本上弥补精度低、在线能力差等缺陷。The traditional junction temperature measurement method establishes the temperature-on-state resistance curve through the offline calibration link, but the curve function obtained by the traditional least square method and other fitting methods cannot meet the high precision requirements. The key point of the application of the on-state resistance method is to solve the contradiction between wide range and high precision, high frequency switching and slow response. Although the model curve can be optimized by using intelligent algorithms such as neural networks, the SiC-MOSFET power module High-voltage and high-frequency operating characteristics increase the difficulty of on-state resistance measurement, and there are problems such as low measurement accuracy and slow response speed, which will lead to large deviations in junction temperature measurement results, and will affect the online capability of junction temperature measurement. It makes up for the defects of low precision and poor online ability.
发明内容Contents of the invention
本发明所要解决的技术问题是,针对现有技术不足,提供一种功率器件通态电阻测量电路及结温测量方法、系统,提高通态电阻测量精度和响应速度。The technical problem to be solved by the present invention is to provide a power device on-state resistance measurement circuit and a junction temperature measurement method and system to improve the measurement accuracy and response speed of the on-state resistance.
为解决上述技术问题,本发明所采用的技术方案是:一种功率器件通态电阻测量电路,包括:In order to solve the above technical problems, the technical solution adopted in the present invention is: a power device on-state resistance measurement circuit, comprising:
微电流源,用于向高压阻塞模块提供导通电流;The micro current source is used to provide the conduction current to the high voltage blocking module;
高压阻塞模块,第一输入端与所述微电流源输出端连接,第二输入端与待测功率器件漏极连接;A high-voltage blocking module, the first input terminal is connected to the output terminal of the micro-current source, and the second input terminal is connected to the drain of the power device under test;
运算放大器,与所述高压阻塞模块的输出端连接,用于计算待测功率器件导通压降的测量值。The operational amplifier is connected to the output end of the high voltage blocking module, and is used to calculate the measured value of the conduction voltage drop of the power device under test.
待测器件处于关断状态时,高压阻塞模块阻塞百伏级电压,缩短测量量程,有效提高测量精度;待测器件处于导通状态时,所述微电流源向高压阻塞模块提供导通电流,待测器件的通态电参数高速高精度地传递到运算放大器输入端,保障测量结果的准确度;待测器件处于高频切换状态时,通态电阻测量电路的宽频带、高电压摆率特性满足测量的高频需求,保障测量的高速响应。因此,本发明的通态电阻测量电路可以有效解决现有技术中宽量程与高精度的矛盾,规避高频开关与慢速响应之间的矛盾,保障通态电阻测量的高精度、高动态响应能力。When the device under test is in the off state, the high-voltage blocking module blocks the hundred-volt level voltage, shortens the measurement range, and effectively improves the measurement accuracy; when the device under test is in the on state, the micro-current source provides a conduction current to the high-voltage blocking module, The on-state electrical parameters of the device under test are transmitted to the input terminal of the operational amplifier with high speed and high precision to ensure the accuracy of the measurement results; when the device under test is in a high-frequency switching state, the wide-band and high-voltage slew rate characteristics of the on-state resistance measurement circuit Meet the high-frequency requirements of the measurement and ensure the high-speed response of the measurement. Therefore, the on-state resistance measurement circuit of the present invention can effectively solve the contradiction between wide range and high precision in the prior art, avoid the contradiction between high-frequency switching and slow response, and ensure high precision and high dynamic response of on-state resistance measurement ability.
本发明中,所述微电流源包括第一电压源;所述第一电压源接第一三极管发射极、第三三极管发射极连接;所述第一三极管基极与所述第三三极管基极连接;所述第一三极管基极、第三三极管基极、第一三极管集电极均与第二三极管发射极连接;所述第三三极管集电极与第四三极管发射极连接;所述第二三极管基极与所述第四三极管基极连接;所述第二三极管基极、第四三极管基极、第二三极管集电极均与第一分压电阻一端连接,所述第一分压电阻另一端接地;所述第四三极管集电极与第二分压电阻一端连接;所述第二分压电阻另一端接所述高压阻塞模块第一输入端。当待测器件(即待测功率器件)处于通态时,微电流源输出电流流经高压二极管与待测器件流入参考地,即待测器件的源极。In the present invention, the micro-current source includes a first voltage source; the first voltage source is connected to the emitter of the first triode and the emitter of the third triode; the base of the first triode is connected to the emitter of the triode The base of the third triode is connected; the base of the first triode, the base of the third triode, and the collector of the first triode are all connected to the emitter of the second triode; the third The collector of the triode is connected to the emitter of the fourth triode; the base of the second triode is connected to the base of the fourth triode; the base of the second triode, the fourth triode Both the base of the tube and the collector of the second triode are connected to one end of the first voltage dividing resistor, and the other end of the first voltage dividing resistor is grounded; the collector of the fourth triode is connected to one end of the second voltage dividing resistor; The other end of the second voltage dividing resistor is connected to the first input end of the high voltage blocking module. When the device under test (that is, the power device under test) is in the on-state, the output current of the micro-current source flows through the high-voltage diode and the device under test into the reference ground, that is, the source of the device under test.
本发明中,考虑到微电流源主要功能是向高压阻塞模块提供导通电流,为降低测量环节损耗,要求导通电流为毫安级。微电流源采用镜像电流源的拓扑结构,具有较好的对称性,可以通过调节分压电阻对输出电流进行控制,结构简单,且能够保证微电流源输出电流的稳定,具有较好的温度补偿特性。In the present invention, considering that the main function of the micro-current source is to provide the conduction current to the high-voltage blocking module, in order to reduce the loss in the measurement link, the conduction current is required to be in milliampere level. The micro current source adopts the topological structure of the mirror current source, which has good symmetry. The output current can be controlled by adjusting the voltage dividing resistor. The structure is simple, and it can ensure the stability of the output current of the micro current source, and has good temperature compensation. characteristic.
本发明中,所述高压阻塞模块包括第一二极管;所述第一二极管阳极接所述微电流源输出端;所述第一二极管阴极接待测功率器件漏极和运算放大器。通过高耐压的第一二极管阻塞器件关断时的百伏级电压,以缩短测量量程提高精度。In the present invention, the high-voltage blocking module includes a first diode; the anode of the first diode is connected to the output end of the micro-current source; the cathode of the first diode is connected to the drain of the power device under test and an operational amplifier . The hundreds of volts voltage when the device is turned off is blocked by the first diode with high withstand voltage, so as to shorten the measurement range and improve the accuracy.
本发明中,考虑到第一二极管正向导通压降对测量结果的影响,为消除这种影响,所述第一二极管阴极与所述待测功率器件漏极之间接有第二二极管;所述第二二极管的阴极接所述待测功率器件漏极;所述第二二极管阳极接所述第一二极管阴极和所述运算放大器。In the present invention, considering the impact of the forward conduction voltage drop of the first diode on the measurement results, in order to eliminate this impact, a second diode is connected between the cathode of the first diode and the drain of the power device under test. A diode; the cathode of the second diode is connected to the drain of the power device under test; the anode of the second diode is connected to the cathode of the first diode and the operational amplifier.
本发明中,由于待测器件处于高频开关状态,导通与关断过程会出现电压尖峰,对运放(运算放大器)输入端产生冲击,损坏器件,降低运行可靠性,因此,为防止运算放大器输入端电压超过正常工作范围,所述高压阻塞模块的输出端与所述运算放大器之间接有钳位电路。In the present invention, since the device to be tested is in a high-frequency switching state, a voltage peak will appear in the turn-on and turn-off process, which will have an impact on the input of the operational amplifier (operational amplifier), damage the device, and reduce the operational reliability. Therefore, in order to prevent the operation The voltage at the input terminal of the amplifier exceeds the normal working range, and a clamping circuit is connected between the output terminal of the high voltage blocking module and the operational amplifier.
所述钳位电路包括第三二极管和第四二极管;所述第三二极管阴极、第四二极管阳极均与所述高压阻塞模块的输出端连接;所述第三二极管阳极接地;所述第四二极管阴极接第二电压源。本发明的钳位电路采用二极管限制输入电压,使运放工作在正常范围内,结构简单,可靠性高。The clamping circuit includes a third diode and a fourth diode; the cathode of the third diode and the anode of the fourth diode are both connected to the output end of the high voltage blocking module; The anode of the pole tube is grounded; the cathode of the fourth diode is connected to the second voltage source. The clamping circuit of the present invention uses diodes to limit the input voltage, so that the operational amplifier can work within the normal range, and has simple structure and high reliability.
所述运算放大器输出端与AD采样调理模块连接;所述AD采样调理模块输出通态电阻测量值Ron=(2Va-Vb)/Ids,其中Va为前述第一二极管阴极电压,Vb为前述微电流源输出端电压,Ids为负载电流。The output terminal of the operational amplifier is connected to the AD sampling and conditioning module; the AD sampling and conditioning module outputs an on-state resistance measurement value R on =(2V a -V b )/I ds , wherein V a is the aforementioned first diode cathode Voltage, V b is the output terminal voltage of the aforementioned micro-current source, and I ds is the load current.
本发明还提供了一种功率器件结温在线实时测量方法,包括以下步骤:The present invention also provides a method for online real-time measurement of junction temperature of a power device, comprising the following steps:
S1、利用上述通态电阻测量电路获取给定温度、给定负载电流下功率器件通态电阻的样本数据;S1. Using the above-mentioned on-state resistance measurement circuit to obtain sample data of the on-state resistance of the power device at a given temperature and a given load current;
S2、对所述样本数据进行归一化处理;S2. Perform normalization processing on the sample data;
S3、利用归一化处理后的样本数据构建训练集;S3. Using the normalized sample data to construct a training set;
S4、将训练集中待测功率器件导通时的通态电阻Ron与负载电流Ids作为输入变量,待测功率器件的结温Tj作为输出变量,训练全连接BP神经网络,得到结温测量模型。S4. Taking the on-state resistance R on and load current I ds of the power device under test in the training set as the input variables, and the junction temperature T j of the power device under test as the output variable, train the fully connected BP neural network to obtain the junction temperature Measurement model.
本发明可以对通态电阻进行实时测量,能够在电力电子系统运行过程中在线实时测量功率模块(功率器件)的结温,能够真实、准确地反映功率模块的结温波动。The invention can measure the on-state resistance in real time, can measure the junction temperature of the power module (power device) online in real time during the operation of the power electronic system, and can truly and accurately reflect the junction temperature fluctuation of the power module.
所述通态电阻的样本数据获取过程包括:The sample data acquisition process of the on-state resistance includes:
1)将待测功率器件放入恒温箱,并静置设定时间,使待测功率器件达到热平衡,视为待测功率器件结温Tj与给定温度一致;1) Put the power device under test into the constant temperature box, and let it stand for a set time, so that the power device under test reaches thermal equilibrium, and consider that the junction temperature T j of the power device under test is consistent with the given temperature;
2)使待测功率器件运行于各个电流等级下,通过所述通态电阻测量电路测量各工况下待测功率器件的通态电阻Ron和负载电流Ids;2) Make the power device to be tested operate at various current levels, and measure the on-state resistance R on and the load current I ds of the power device to be tested under each working condition through the on-state resistance measuring circuit;
3)改变恒温箱内的给定温度值,重复步骤1)和步骤2),得到不同给定温度、不同给定负载电流下功率器件的通态电阻。3) Change the given temperature value in the constant temperature box, repeat step 1) and step 2), and obtain the on-state resistance of the power device at different given temperatures and different given load currents.
上述样本数据的获取属于非侵入性过程,不影响待测器件的实际工程应用,可以在电力电子系统的正常运行的同时获取样本数据,为结温提取的在线性、实时性奠定了基础。The acquisition of the above sample data is a non-invasive process that does not affect the actual engineering application of the device under test. The sample data can be obtained while the power electronic system is running normally, laying the foundation for the online and real-time extraction of junction temperature.
本发明还提供了一种功率器件结温在线实时测量系统,包括存储器、处理器及存储在存储器上的计算机程序;所述处理器执行所述计算机程序,以实现本发明上述测量方法的步骤。The present invention also provides an online real-time measurement system for the junction temperature of power devices, including a memory, a processor, and a computer program stored on the memory; the processor executes the computer program to realize the steps of the above measurement method of the present invention.
与现有技术相比,本发明所具有的有益效果为:本发明可以对功率模块的通态电阻进行实时提取,能够在电力电子系统运行过程中在线实时测量功率模块的结温。通过通态电阻测量模块解决测量设备宽量程与高精度之间的矛盾,同时保证测量的高速响应能力,实现了高精度、高响应能力的通态电阻测量;通过单脉冲标定环节得到通态电阻和负载电流等热敏参数的数据,进而通过全连接神经网络预测模型建立结温在线测量模型;实时采集通态电阻和负载电流,并将其输入至结温在线测量模型中,通过上位机界面实时显示出结温波动情况,实现了高精度结温在线实时测量。本发明能够真实、准确地反映功率模块,尤其是SiC-MOSFET功率模块的结温波动,为功率模块的可靠性评估、寿命预测及健康管理提供重要依据,有利于保证电力电子系统的可靠运行,通用性强。Compared with the prior art, the invention has the beneficial effects that: the invention can extract the on-state resistance of the power module in real time, and can measure the junction temperature of the power module online in real time during the operation of the power electronic system. Through the on-state resistance measurement module, the contradiction between the wide range and high precision of the measuring equipment is solved, and at the same time, the high-speed response capability of the measurement is ensured, and the on-state resistance measurement with high precision and high response capability is realized; the on-state resistance is obtained through the single pulse calibration link and load current and other thermal parameters, and then establish a junction temperature online measurement model through a fully connected neural network prediction model; collect on-state resistance and load current in real time, and input them into the junction temperature online measurement model, through the host computer interface Real-time display of junction temperature fluctuations, realizing high-precision online real-time measurement of junction temperature. The invention can truly and accurately reflect the junction temperature fluctuation of the power module, especially the SiC-MOSFET power module, and provide an important basis for the reliability evaluation, life prediction and health management of the power module, which is beneficial to ensure the reliable operation of the power electronic system. Versatile.
附图说明Description of drawings
图1是本发明实施例1中结温在线实时测量系统中通态电阻测量模块的电路图;Fig. 1 is the circuit diagram of the on-state resistance measurement module in the junction temperature online real-time measurement system in
图2是本发明实施例2中结温在线实时测量系统的结构示意图;2 is a schematic structural diagram of an online real-time measurement system for junction temperature in Embodiment 2 of the present invention;
图3是本发明实施例2中结温在线实时测量系统的控制模块框图;Fig. 3 is a control module block diagram of the junction temperature online real-time measurement system in Embodiment 2 of the present invention;
图4是本发明实施例3中结温在线实时测量系统中结温模型搭建模块的神经网络训练流程图;Fig. 4 is the neural network training flow chart of the junction temperature model building module in the junction temperature online real-time measurement system in
图5是本发明实施例3中基于全连接神经网络的结温模型可视化曲面;Fig. 5 is a visualization surface of a junction temperature model based on a fully connected neural network in
图6是本发明实施例3中SiC-MOSFET功率模块结温实时监测界面;Fig. 6 is the interface for real-time monitoring of the junction temperature of the SiC-MOSFET power module in Example 3 of the present invention;
图7是本发明实施例3中结温在线实时测量系统实测结温与仿真结温的对比。FIG. 7 is a comparison of the junction temperature measured by the junction temperature online real-time measurement system and the simulated junction temperature in
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地说明,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本文中,术语“第一”、“第二”和其它类似词语并不意在暗示任何顺序、数量和重要性,而是仅仅用于对不同的元件进行区分。在本文中,术语“一”、“一个”和其它类似词语并不意在表示只存在一个所述事物,而是表示有关描述仅仅针对所述事物中2的一个,所述事物可能具有一个或多个。在本文中,术语“包含”、“包括”和其它类似词语意在表示逻辑上的相互关系,而不能视作表示空间结构上的关系。例如,“A包括B”意在表示在逻辑上B属于A,而不表示在空间上B位于A的内部。另外,术语“包含”、“包括”和其它类似词语的含义应视为开放性的,而非封闭性的。例如,“A包括B”意在表示B属于A,但是B不一定构成A的全部,A还可能包括C、D、E等其它元素。In this document, the terms "first", "second" and other similar words are not intended to imply any order, quantity and importance, but are only used to distinguish different elements. In this document, the terms "a", "an" and other similar words are not intended to mean that there is only one of said things, but that the description is for only one of said things, which may have one or more indivual. In this document, the terms "comprising", "comprising" and other similar words are intended to indicate logical interrelationships, and cannot be regarded as denoting spatial structural relationships. For example, "A includes B" is intended to mean that B logically belongs to A, but not that B is spatially inside A. Additionally, the meanings of the terms "comprising", "comprising" and other similar words are to be regarded as open rather than closed. For example, "A includes B" means that B belongs to A, but B does not necessarily constitute the whole of A, and A may also include C, D, E and other elements.
实施例1Example 1
图1是本发明实施例1提供的结温在线实时测量系统的通态电阻测量模块50的电路图,包括:微电流源部分501(微电流源)、高压阻塞部分502(高压阻塞模块)、钳位部分503(钳位电路)、运算部分504。1 is a circuit diagram of the on-state
具体地,微电流源部分501通过镜像电流源向高压阻塞二极管提供导通电流,主要由电压源VSS、第一~第四三极管T1、T2、T3、T4和分压电阻R1(第一分压电阻)、R2(第二分压电阻)构成。其中,当待测器件处于断态时,微电流源输出电流流经高压二极管D1B、钳位二极管D2B,与钳位部分的电压源VDD形成电流回路;当待测器件处于通态时,微电流源输出电流流经高压二极管D1A(第一二极管)、D1B(第二二极管)与待测器件流入参考地。其中,在本实施例的电路中参考地为待测器件的源极。高压阻塞部分502通过高耐压二极管D1A阻塞器件关断时的百伏级电压,以缩短测量量程提高精度。考虑到二极管D1A正向导通压降对测量结果的影响,增设二极管D1B,二极管D1A、D1B取相同参数。待测器件导通压降的测量值Vds计算如式(1)所示:Specifically, the micro-current source part 501 provides conduction current to the high-voltage blocking diode through the mirror current source, which is mainly composed of the voltage source V SS , the first to fourth transistors T 1 , T 2 , T 3 , T 4 and the voltage divider. Resistor R 1 (first voltage dividing resistor) and R 2 (second voltage dividing resistor) constitute. Among them, when the device under test is in the off state, the output current of the micro current source flows through the high voltage diode D 1B and the clamping diode D 2B , forming a current loop with the voltage source V DD of the clamping part; when the device under test is in the on state , the output current of the micro current source flows through the high voltage diode D 1A (first diode), D 1B (second diode) and the device under test into the reference ground. Wherein, the reference ground in the circuit of this embodiment is the source of the device under test. The high-voltage blocking part 502 blocks the hundred-volt level voltage when the device is turned off through the high withstand voltage diode D 1A , so as to shorten the measurement range and improve the accuracy. Considering the impact of the forward conduction voltage drop of diode D 1A on the measurement results, a diode D 1B is added, and diodes D 1A and D 1B take the same parameters. The measured value V ds of the conduction voltage drop of the device under test is calculated as shown in formula (1):
钳位部分503包括电压源VDD与钳位二极管D2A(第三二极管)、D2B(第四二极管),该部分主要功能为保护运放输入端电压不超过正常工作范围。由于待测器件处于高频开关状态,导通与关断过程会出现电压尖峰,对运放输入产生冲击,损坏器件,降低运行可靠性。因此在运放的输入端采用钳位二极管限制输入电压,使运放工作在正常范围内。运算部分504主要由增益为1的运算放大环节构成,该环节主要目的是通过运算抵消高压二极管的正向导通电压对测量结果产生的影响,实现式(1)的运算。其中输入电阻和反馈电阻取1kΩ,由电路原理知识可得式(2),运放输出端电压即为导通压降的值。经AD采样后将导通压降与负载电流进行运算,得到通态电阻测量值Ron,以实现高精度、高响应速度的通态电阻测量。The clamping part 503 includes a voltage source V DD and clamping diodes D 2A (third diode) and D 2B (fourth diode). The main function of this part is to protect the voltage at the input terminal of the operational amplifier from exceeding the normal working range. Since the device under test is in a high-frequency switching state, there will be a voltage spike during the turn-on and turn-off process, which will have an impact on the input of the op amp, damage the device, and reduce operational reliability. Therefore, a clamp diode is used at the input end of the op amp to limit the input voltage, so that the op amp can work within the normal range. The operation part 504 is mainly composed of an operation amplification link with a gain of 1. The main purpose of this link is to offset the influence of the forward conduction voltage of the high-voltage diode on the measurement result through operation, and realize the operation of formula (1). Among them, the input resistance and the feedback resistance are 1kΩ, and the formula (2) can be obtained from the knowledge of the circuit principle, and the voltage at the output terminal of the op amp is the value of the conduction voltage drop. After AD sampling, the on-state voltage drop and the load current are calculated to obtain the on-state resistance measurement value R on , so as to realize on-state resistance measurement with high precision and high response speed.
实施例2Example 2
如图2所示,本发明实施例2所提供的一种基于通态电阻变化的SiC-MOSFET功率模块结温在线实时测量系统,包括:主功率电路10、恒温加热模块20、控制模块30、负载模块40、通态电阻测量模块50、结温模型搭建模块60、结温在线测量模块70。As shown in FIG. 2 , an online real-time measurement system for SiC-MOSFET power module junction temperature based on on-state resistance change provided by Embodiment 2 of the present invention includes: a
具体地,主功率电路10用于给SiC-MOSFET功率模块提供电气连接,使该待测器件可以工作在单脉冲标定工作模式或者单相逆变器工作模式;恒温加热模块20,用于给待测器件提供环境温度,使其结温为给定温度值;控制模块30,用于控制待测器件的开通和关断,以实现多种工作模式的切换,如图3所示;负载模块40,与主功率电路10进行电气连接,用于改变待测器件的运行工况,使得待测器件可以在各个不同电流等级下运行;通态电阻测量模块50,用于高精度、高响应速度测量SiC-MOSFET功率模块的通态电阻及相关电气参数,以实现在线实时高精度的结温测量;结温模型搭建模块60,通过单脉冲标定环节得到通态电阻和负载电流等热敏参数的数据,进而通过神经网络预测模型建立结温在线测量模型;结温在线测量模块70,实时采集通态电阻和负载电流并将其输入至结温在线测量模型中,通过上位机界面实时显示出结温波动情况,实现高精度结温在线实时测量。Specifically, the main power circuit 10 is used to provide an electrical connection to the SiC-MOSFET power module, so that the device under test can work in a single-pulse calibration mode or a single-phase inverter mode; The device under test provides ambient temperature so that its junction temperature is a given temperature value; the control module 30 is used to control the opening and closing of the device under test, so as to realize the switching of multiple operating modes, as shown in Figure 3; the load module 40 , is electrically connected with the main power circuit 10, and is used to change the operating conditions of the device under test, so that the device under test can operate at various current levels; the on-state resistance measurement module 50 is used for high-precision, high-response speed measurement The on-state resistance and related electrical parameters of the SiC-MOSFET power module are used to realize online real-time high-precision junction temperature measurement; the junction temperature model building module 60 obtains the data of thermal parameters such as on-state resistance and load current through a single pulse calibration link , and then establish the junction temperature online measurement model through the neural network prediction model; the junction temperature online measurement module 70 collects the on-state resistance and load current in real time and inputs them into the junction temperature online measurement model, and displays the junction temperature in real time through the host computer interface Fluctuations, to achieve high-precision junction temperature online real-time measurement.
结温模型搭建模块60通过单脉冲标定环节得到通态电阻和负载电流等热敏参数的数据,进而通过神经网络预测模型建立结温在线测量模型。其中,单脉冲标定工作模式用于得到各个负载电流Ids下通态电阻Ron与结温Tj之间的关系曲线,由于SiC-MOSFET功率模块通入工作电流时功率损耗会使其自发热,导通时间越长发热越严重,这一现象会使结温测量结果产生误差,因此采用单脉冲触发电路减小自发热效应带来的影响,保证器件自热效应对结温的影响可以被忽略。单脉冲标定工作模式采用单脉冲触发电路减小自发热效应,保证自热效应对结温的影响可以被忽略;给定恒温加热模块的温度,加热SiC-MOSFET功率模块至热平衡,视为SiC-MOSFET功率模块结温与给定温度一致;同时调节负载模块,使得SiC-MOSFET功率模块运行在各个不同电流等级下,记录一系列温度、负载电流以及通态电阻数据。单脉冲标定工作模式的具体实施步骤如下:The junction temperature model building module 60 obtains data of thermal parameters such as on-state resistance and load current through a single pulse calibration link, and then establishes an online junction temperature measurement model through a neural network prediction model. Among them, the single-pulse calibration working mode is used to obtain the relationship curve between the on-state resistance R on and the junction temperature T j under each load current I ds , because the power loss of the SiC-MOSFET power module will make it self-heating when the working current is applied , the longer the conduction time is, the more serious the heat will be. This phenomenon will cause errors in the measurement results of the junction temperature. Therefore, a single-pulse trigger circuit is used to reduce the influence of the self-heating effect and ensure that the influence of the self-heating effect of the device on the junction temperature can be ignored. The single-pulse calibration mode uses a single-pulse trigger circuit to reduce the self-heating effect, ensuring that the influence of the self-heating effect on the junction temperature can be ignored; given the temperature of the constant temperature heating module, heating the SiC-MOSFET power module to thermal equilibrium, which is regarded as SiC-MOSFET power The junction temperature of the module is consistent with the given temperature; at the same time, the load module is adjusted so that the SiC-MOSFET power module operates at different current levels, and a series of temperature, load current and on-state resistance data are recorded. The specific implementation steps of single pulse calibration working mode are as follows:
步骤一:启动恒温加热模块20并设置初始温度为20℃,将待测器件放入恒温箱,并静置15-20分钟,使待测器件达到热平衡,视为结温Tj与给定温度一致;Step 1: Start the constant
步骤二:设置负载模块40使待测器件运行于各个电流等级下,由控制模块30下发待测器件的开关信号,使待测器件在一定电流等级下开通,通过通态电阻测量模块50记录各工况下待测器件的通态电阻Ron和负载电流Ids;Step 2: Set the
步骤三:初始温度下各工况待测器件的通态电阻Ron和负载电流Ids记录完成后,改变恒温加热模块20的给定温度值,重复步骤一、二,得到不同温度、不同电流Ids下待测器件的通态电阻Ron。Step 3: After the on-state resistance R on and the load current I ds of the device under test in each working condition are recorded at the initial temperature, change the given temperature value of the constant
实施例3Example 3
本实施例根据单脉冲标定工作模式得到给定温度、给定负载电流下通态电阻的样本数据,在PyCharm编译环境下通过Tensorflow框架搭建基于全连接神经网络的结温测量模型,如图4所示为神经网络训练流程图,具体实施步骤如下:In this embodiment, the sample data of the on-state resistance at a given temperature and a given load current are obtained according to the single-pulse calibration working mode, and a junction temperature measurement model based on a fully connected neural network is built through the Tensorflow framework in the PyCharm compilation environment, as shown in Figure 4 It is shown as a neural network training flowchart, and the specific implementation steps are as follows:
步骤一:数据归一化。由于神经网络输出层的激活函数有值域限制,需要将网络训练的目标数据映射到激活函数的值域,在将样本数据输入到模型之前,需要对其进行特征归一化处理。本系统选择双极S型激活函数进行线性变换,将原始数据的计算结果映射到[0,1]之间;Step 1: Data normalization. Since the activation function of the output layer of the neural network has a limited value range, it is necessary to map the target data of the network training to the value range of the activation function. Before inputting the sample data into the model, it needs to perform feature normalization processing. This system selects the bipolar S-type activation function for linear transformation, and maps the calculation results of the original data to [0,1];
步骤二:加载处理后数据。选用待测器件导通时通态电阻Ron与负载电流Ids作为输入变量,功率模块的结温Tj作为输出变量,基于已处理的数据,随机选取70%的样本数据作为训练集训练该模型,剩余的30%作为测试集验证模型的精度;Step 2: Load the processed data. Select the on-state resistance R on and load current I ds of the device under test as input variables, and the junction temperature T j of the power module as the output variable. Based on the processed data, randomly select 70% of the sample data as the training set to train the model, and the remaining 30% is used as a test set to verify the accuracy of the model;
步骤三:网络初始化设置。选取的输入层为1层,包含2个神经元;隐含层为3层,分别包含64个、32个、16个神经元;输出层为1层,学习率设为0.001;Step 3: Network initialization settings. The selected input layer is 1 layer, containing 2 neurons; the hidden layer is 3 layers, containing 64, 32, and 16 neurons respectively; the output layer is 1 layer, and the learning rate is set to 0.001;
步骤四:训练网络及结果预测。加载已处理的样本数据,随机选取70%的样本数据作为训练集,输入网络中训练全连接BP神经网络;将剩下的30%的样本数据作为验证集,用训练好的神经网络得到预测值,基于全连接神经网络的结温模型可视化曲面如图5所示。Step 4: Train the network and predict the result. Load the processed sample data, randomly select 70% of the sample data as the training set, and input it into the network to train the fully connected BP neural network; use the remaining 30% of the sample data as the verification set, and use the trained neural network to obtain the predicted value , the visualization surface of the junction temperature model based on the fully connected neural network is shown in Figure 5.
步骤五:误差评估。将输出结果进行反归一化处理,然后与理论结温值做对比,计算模型输出的估计结果与期望输出结果之间的差值,选用最大绝对误差(MAE)、均方误差(MSE)和准确率(Accuracy)作为评价标准,以验证模型的有效性以及量化估计模型精度,模型运行结果所得出的最大绝对误差(MAE)、均方误差(MSE)越接近0,准确率(Accuracy)越接近1,则表示模型对IGBT功率模块结温的预测精度越高,模型越可靠。经评估,本系统的结温模型最大绝对误差MAE不超过0.0086,均方误差MSE不超过0.21%,准确率Accuracy在99.78%~100%之间,模型可靠性较高。Step Five: Error Evaluation. The output result is denormalized, and then compared with the theoretical junction temperature value, the difference between the estimated result of the model output and the expected output result is calculated, and the maximum absolute error (MAE), mean square error (MSE) and Accuracy is used as an evaluation standard to verify the validity of the model and quantify the accuracy of the estimated model. The closer the maximum absolute error (MAE) and mean square error (MSE) obtained from the model running results are to 0, the higher the accuracy (Accuracy) is. Closer to 1, it means that the prediction accuracy of the model to the IGBT power module junction temperature is higher, and the model is more reliable. After evaluation, the maximum absolute error MAE of the junction temperature model of this system does not exceed 0.0086, the mean square error MSE does not exceed 0.21%, the accuracy rate Accuracy is between 99.78% and 100%, and the model reliability is high.
结温在线测量模块80将单相逆变器工作模式下将单相逆变器工作模式下实时采集的通态电阻等热敏参数输入至结温在线测量模型中,通过上位机界面实时显示出结温波动情况,实现高精度结温在线实时测量。The junction temperature
单相逆变器工作模式的工作原理如下:控制模块下发调制信号,以控制待测功率模块的高频开关动作,直流侧电压经稳压滤波后输入至待测功率模块构成的单相逆变主电路,经低通滤波后与负载模块相连输出交流波形;同时,通态电阻测量模块与待测器件的漏极直接相连,实现通态电阻的高精度提取,用于结温在线测量模块的结温提取。The working principle of the single-phase inverter is as follows: the control module sends a modulation signal to control the high-frequency switching action of the power module under test, and the DC side voltage is stabilized and filtered and then input to the single-phase inverter composed of the power module under test. Transform the main circuit, after low-pass filtering, it is connected to the load module to output the AC waveform; at the same time, the on-state resistance measurement module is directly connected to the drain of the device under test to achieve high-precision extraction of the on-state resistance, which is used for the junction temperature online measurement module The junction temperature is extracted.
其中,单相逆变器工作模式用于实现实际逆变器工况下SiC-MOSFET功率模块结温的在线实时测量。该模式的工作原理如下:Among them, the single-phase inverter working mode is used to realize the online real-time measurement of the SiC-MOSFET power module junction temperature under the actual inverter working condition. The mode works as follows:
步骤一:控制模块30下发调制信号,以控制待测器件的高频开关动作,直流侧电压经稳压滤波后输入至待测SiC-MOSFET功率模块构成的单相逆变主电路,经低通滤波后与负载模块40相连输出交流波形。Step 1: The
步骤二:通态电阻测量模块50经高压阻塞部分502与待测器件的漏极直接相连。该模块的主要作用是解决测量设备宽量程与高精度之间的矛盾,同时保证测量的高速响应能力。通过通态电阻测量模块50可以实现高精度、高响应速度地测量待测器件的通态电阻,同时对开关尖峰进行钳位,避免对后级器件产生冲击,保障所述结温在线实时测量系统的可靠运行。Step 2: The on-state
步骤三:实时采集的通态电阻等热敏参数输入至结温在线测量模型中,通过上位机界面实时显示出结温波动情况,实现高精度结温在线实时测量。如图6所示为SiC-MOSFET功率模块的结温实时监测界面,用于监测SiC-MOSFET功率模块在多个基频周期内的结温摆幅和最高结温。Step 3: The thermally sensitive parameters such as on-state resistance collected in real time are input into the junction temperature online measurement model, and the junction temperature fluctuation is displayed in real time through the host computer interface to realize high-precision online real-time measurement of junction temperature. Figure 6 shows the real-time monitoring interface of the junction temperature of the SiC-MOSFET power module, which is used to monitor the junction temperature swing and the maximum junction temperature of the SiC-MOSFET power module in multiple fundamental frequency cycles.
利用PLECS电力电子仿真软件建立电热仿真模型,通过仿真得到给定任务工况下结温的理论值,一个基频周期内本系统实测结温与仿真结温的对比如图7所示。实测结温波动趋势及幅值基本与理论仿真结果保持一致,二者贴合效果较好,实测结温与仿真结温之间的绝对误差不超过0.3℃,相对误差不超过1.5%。由此,本发明方案系统能真实、准确地反映待测SiC-MOSFET功率模块的结温波动,为SiC-MOSFET功率模块的可靠性评估、寿命预测及健康管理提供重要依据,有利于保证电力电子系统的可靠运行。Using the PLECS power electronics simulation software to establish an electrothermal simulation model, the theoretical value of the junction temperature under a given task condition is obtained through simulation. The comparison between the measured junction temperature and the simulated junction temperature of the system within a fundamental frequency cycle is shown in Figure 7. The measured junction temperature fluctuation trend and amplitude are basically consistent with the theoretical simulation results, and the two fit well. The absolute error between the measured junction temperature and the simulated junction temperature does not exceed 0.3°C, and the relative error does not exceed 1.5%. Therefore, the solution system of the present invention can truly and accurately reflect the junction temperature fluctuation of the SiC-MOSFET power module to be tested, and provide an important basis for the reliability evaluation, life prediction and health management of the SiC-MOSFET power module, which is beneficial to ensure the power electronics reliable operation of the system.
以上所揭露的仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或变型,都应涵盖在本发明的保护范围之内。What is disclosed above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field can easily think of changes or modifications within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention.
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