CN115483482A - Curling type liquid cooling battery thermal management system - Google Patents
Curling type liquid cooling battery thermal management system Download PDFInfo
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- 238000001816 cooling Methods 0.000 title abstract description 16
- 239000007788 liquid Substances 0.000 title description 6
- 239000000110 cooling liquid Substances 0.000 claims abstract description 23
- 239000012782 phase change material Substances 0.000 claims description 17
- 239000002826 coolant Substances 0.000 claims description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000013329 compounding Methods 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 239000012188 paraffin wax Substances 0.000 claims description 3
- 239000012809 cooling fluid Substances 0.000 claims 2
- 238000002788 crimping Methods 0.000 claims 2
- 239000012530 fluid Substances 0.000 claims 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/617—Types of temperature control for achieving uniformity or desired distribution of temperature
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/64—Heating or cooling; Temperature control characterised by the shape of the cells
- H01M10/643—Cylindrical cells
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/653—Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
- H01M10/6557—Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
- H01M10/6568—Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/659—Means for temperature control structurally associated with the cells by heat storage or buffering, e.g. heat capacity or liquid-solid phase changes or transition
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Abstract
Description
技术领域technical field
本发明涉及电动汽车的电池热管理技术领域,特别涉及一种卷曲型液冷电池热管理系统。The invention relates to the technical field of battery thermal management of electric vehicles, in particular to a coiled type liquid-cooled battery thermal management system.
背景技术Background technique
近年来全球面临的能源问题以及环境污染问题,使得新能源汽车受到广泛关注,我国“双碳”目标的提出,更是促进了新能源汽车的发展,其中,电动汽车是新能源汽车的一个重要组成部分。In recent years, the energy problems and environmental pollution problems faced by the world have caused new energy vehicles to receive widespread attention. The proposal of my country's "double carbon" goal has promoted the development of new energy vehicles. Among them, electric vehicles are an important part of new energy vehicles. component.
电动汽车由动力电池组作为动力源,动力电池在快速充放电过程中会产生大量热量,导致电池温度上升,电池组温度过高或温差过大会产生一系列安全隐患,并严重影响电池组的工作性能、安全性能以及使用寿命,因此需要对电池组进行热管理,使电池组的工作温度及温差维持在一个合理的范围内。Electric vehicles use the power battery pack as the power source. The power battery will generate a lot of heat during the rapid charging and discharging process, which will cause the temperature of the battery to rise. If the temperature of the battery pack is too high or the temperature difference is too large, it will cause a series of safety hazards and seriously affect the work of the battery pack. Performance, safety performance and service life, so it is necessary to conduct thermal management on the battery pack to keep the working temperature and temperature difference of the battery pack within a reasonable range.
常用的电池热管理策略主要有空冷、液冷、相变材料冷却以及混合方式冷却,混合方式冷却主要是由前三种冷却策略中的两种及以上冷却策略组成。前三种冷却方式中,液冷的冷却效果相较更明显,目前关于液冷的研究有很多,液冷结合其他冷却策略的电池热管理系统也比较常见,但距基于液冷的混合方式冷却应用于实践仍需要更深入的研究。Commonly used battery thermal management strategies mainly include air cooling, liquid cooling, phase change material cooling, and hybrid cooling. Hybrid cooling is mainly composed of two or more of the first three cooling strategies. Among the first three cooling methods, the cooling effect of liquid cooling is more obvious. At present, there are many researches on liquid cooling. The battery thermal management system of liquid cooling combined with other cooling strategies is also relatively common, but it is far from the hybrid cooling method based on liquid cooling. Applying it in practice still needs more in-depth research.
现有的电池热管理系统中,电池的换热面积有限,多个电池形成的电池组工作时换热效率较差,且不同部分的电池温度相差较大,导致电池的寿命和使用性能受到影响,温度过高时还会有着火的风险,因此有必要提供一种换热面积大、换热效率高且电池组温度分布均匀的卷曲型液冷电池热管理系统。In the existing battery thermal management system, the heat exchange area of the battery is limited, and the heat exchange efficiency of the battery pack formed by multiple batteries is poor during operation, and the temperature of different parts of the battery varies greatly, which affects the life and performance of the battery , There will be a risk of fire when the temperature is too high, so it is necessary to provide a coiled liquid-cooled battery thermal management system with a large heat transfer area, high heat transfer efficiency and uniform temperature distribution of the battery pack.
发明内容Contents of the invention
本发明提供一种卷曲型液冷电池热管理系统,为解决上述技术问题,本发明采取了如下技术方案:The present invention provides a thermal management system for a coiled liquid-cooled battery. In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种卷曲型液冷电池热管理系统,包括:A thermal management system for a rolled-up liquid-cooled battery, comprising:
第一薄壁管道,所述第一薄壁管道呈卷曲状向外延伸,呈卷曲状的所述第一薄壁管道形成盘形空间,所述第一薄壁管道上设置有冷却液进口和冷却液出口;A first thin-walled pipe, the first thin-walled pipe extends outward in a curled shape, and the curled first thin-walled pipe forms a disc-shaped space, and the first thin-walled pipe is provided with a cooling liquid inlet and a coolant outlet;
供电机构,所述供电机构连接于所述盘形空间内。A power supply mechanism, the power supply mechanism is connected in the disc-shaped space.
进一步的,所述供电机构包括第二薄壁管道、电池组和相变材料,所述第一薄壁管道和所述第二薄壁管道的侧壁相贴合,所述电池组安装于所述第二薄壁管道内部,所述相变材料设置于所述电池组和所述第二薄壁管道之间。Further, the power supply mechanism includes a second thin-walled pipe, a battery pack and a phase change material, the side walls of the first thin-walled pipe and the second thin-walled pipe are attached, and the battery pack is installed on the Inside the second thin-walled pipe, the phase change material is disposed between the battery pack and the second thin-walled pipe.
进一步的,所述电池组包括若干个圆柱形电池,所述圆柱形电池与所述第二薄壁管道的内壁相切设置,相邻的所述圆柱形电池相切设置。Further, the battery pack includes several cylindrical batteries, the cylindrical batteries are arranged tangentially to the inner wall of the second thin-walled pipe, and the adjacent cylindrical batteries are arranged tangentially.
进一步的,第一薄壁管道和所述第二薄壁管道均由铝制材料制成。Further, both the first thin-walled pipe and the second thin-walled pipe are made of aluminum.
进一步的,所述第一薄壁管道的壁厚为1~3mm,所述第二薄壁管道的壁厚为1~3mm。Further, the wall thickness of the first thin-walled pipe is 1-3 mm, and the wall thickness of the second thin-walled pipe is 1-3 mm.
进一步的,所述第一薄壁管道和所述第二薄壁管道的横截面均为长方形。Further, cross-sections of the first thin-walled pipe and the second thin-walled pipe are both rectangular.
进一步的,所述相变材料由石蜡和石墨复合形成。Further, the phase change material is formed by compounding paraffin and graphite.
进一步的,所述冷却液进口位于所述第一薄壁管道的卷曲初始端,所述冷却液出口位于所述第一薄壁管道的卷曲末端。Further, the cooling liquid inlet is located at the curling initial end of the first thin-walled pipe, and the cooling liquid outlet is located at the curling end of the first thin-walled pipe.
进一步的,所述冷却液进口和所述冷却液出口为尺寸相同的圆孔,所述圆孔的直径小于所述第一薄壁管道的横截面宽度。Further, the cooling liquid inlet and the cooling liquid outlet are round holes with the same size, and the diameter of the round holes is smaller than the cross-sectional width of the first thin-walled pipe.
进一步的,所述第一薄壁管道内部填充有冷却液,所述冷却液采用水、乙二醇水溶液、油类或纳米流体中的一种。Further, the inside of the first thin-walled pipe is filled with cooling liquid, and the cooling liquid adopts one of water, ethylene glycol aqueous solution, oil or nanofluid.
本发明的有益效果在于:The beneficial effects of the present invention are:
1.本发明在第二薄壁管道与电池组之间填充相变材料,且第二薄壁管道与通有冷却液的第一薄壁管道紧密贴合,第一薄壁管道和第二薄壁管道以卷曲状交错向外延伸,增大了换热面积,提高了对电池组的换热效率,提升了电池组的温度均匀性。1. The present invention fills the phase-change material between the second thin-walled pipe and the battery pack, and the second thin-walled pipe is closely attached to the first thin-walled pipe with cooling liquid, and the first thin-walled pipe and the second thin-walled pipe The wall pipes extend outward in a curled staggered manner, which increases the heat exchange area, improves the heat exchange efficiency of the battery pack, and improves the temperature uniformity of the battery pack.
2.电池组与第二薄壁管道之间的空隙填充相变材料,第二薄壁管道首尾密封,有效减少了用于固定电池组的紧固件数量,提高了空间利用率。2. The gap between the battery pack and the second thin-walled pipe is filled with phase-change materials, and the second thin-walled pipe is sealed end to end, which effectively reduces the number of fasteners used to fix the battery pack and improves space utilization.
3.本发明中的第一薄壁管道和第二薄壁管道相贴合,且都以卷曲状向外延伸,第一薄壁管道的截面为长方形,结构简单,有效降低了冷却液流动过程中的功耗。3. The first thin-walled pipe and the second thin-walled pipe in the present invention are bonded together, and both extend outward in a curled shape. The cross-section of the first thin-walled pipe is rectangular, and the structure is simple, which effectively reduces the coolant flow process. power consumption in .
附图说明Description of drawings
图1为本发明一种卷曲型液冷电池热管理系统的立体图。FIG. 1 is a perspective view of a thermal management system for a coiled liquid-cooled battery according to the present invention.
图2为本发明一种卷曲型液冷电池热管理系统的剖视图。Fig. 2 is a cross-sectional view of a heat management system for a coiled liquid-cooled battery according to the present invention.
图3为本发明一种卷曲型液冷电池热管理系统的第一薄壁管道示意图。Fig. 3 is a schematic diagram of a first thin-walled pipe of a thermal management system for a coiled liquid-cooled battery according to the present invention.
图4为本发明一种卷曲型液冷电池热管理系统的第二薄壁管道示意图。Fig. 4 is a schematic diagram of a second thin-walled pipe of a thermal management system for a coiled liquid-cooled battery according to the present invention.
图5为本发明一种卷曲型液冷电池热管理系统的圆柱形电池示意图。FIG. 5 is a schematic diagram of a cylindrical battery of a thermal management system for a rolled-up liquid-cooled battery according to the present invention.
图6为本发明一种卷曲型液冷电池热管理系统的第一薄壁管道横截面示意图。6 is a schematic cross-sectional view of a first thin-walled pipe of a thermal management system for a coiled liquid-cooled battery according to the present invention.
其中,图中:Among them, in the figure:
1-第一薄壁管道;11-盘形空间;12-冷却液进口;13-冷却液出口;2-供电机构;21-第二薄壁管道;22-电池组;23-相变材料。1-first thin-walled pipe; 11-disc-shaped space; 12-coolant inlet; 13-coolant outlet; 2-power supply mechanism; 21-second thin-walled pipe; 22-battery pack; 23-phase change material.
具体实施方式detailed description
下面将结合本发明实施例中的附图1-6,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings 1-6 in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例Example
结合图1-6本实施例提供了一种卷曲型液冷电池热管理系统,包括第一薄壁管道1和供电机构2,所述第一薄壁管道1呈卷曲状向外延伸,呈卷曲状的所述第一薄壁管道1形成盘形空间11,所述供电机构2连接于所述盘形空间11内;所述第一薄壁管道1上设置有冷却液进口12和冷却液出口13,所述冷却液进口12位于所述第一薄壁管道1的卷曲初始端,所述冷却液出口13位于所述第一薄壁管道1的卷曲末端,冷却液在第一薄壁管道1内循环,对供电机构2进行降温。In combination with Figures 1-6, this embodiment provides a coiled type liquid-cooled battery thermal management system, including a first thin-
所述第一薄壁管道1内部填充有冷却液,所述冷却液采用水、乙二醇水溶液、油类或纳米流体中的一种,纳米流体属于一种均匀、稳定、高导热的新型换热介质;本实施例中,所述冷却液采用纳米流体,且所述冷却液进口和所述冷却液出口为尺寸相同的圆孔,所述圆孔的直径小于所述第一薄壁管道1的横截面宽度,因为第一薄壁管道的薄壁有厚度,所以它的截面是一大一小两个长方形,圆孔的直径应小于小长方形的宽度。The inside of the first thin-
所述供电机构2包括第二薄壁管道21、电池组22和相变材料23,所述第一薄壁管道1和所述第二薄壁管道21的侧壁相贴合,所述电池组22安装于所述第二薄壁管道21内部,所述相变材料23设置于所述电池组22和所述第二薄壁管道21之间,所述第二薄壁管道21首尾密封设置;相变材料23的设置既增加了电池组热量传递的效率,又减少了用于固定电池组的紧固件数量,提高了空间利用率,且保证了电池组22的散热性能。The
本实施例中所述第一薄壁管道1和所述第二薄壁管道21均由铝制材料制成,且所述第一薄壁管道1的壁厚为1~3mm,所述第二薄壁管道21的壁厚为1~3mm,本实施例中,如图6所示,所述第一薄壁管道1的壁厚和所述第二薄壁管道21的壁厚均为1mm,其外侧壁的长度为67mm,宽度为20mm;铝的导热性较好,并且1~3mm的壁厚在保证强度的条件下可更有效的控制电池组22的温度。In this embodiment, the first thin-
本实施例中,所述第一薄壁管道1和所述第二薄壁管道21的横截面均为长方形,方便第一薄壁管道1和第二薄壁管道21的侧壁更好的贴合。In this embodiment, the cross-sections of the first thin-
所述相变材料23由石蜡和石墨复合形成,此方式形成的相变材料23具有相变过程形状稳定、热导率高、储热密度大等特点,并具有良好的稳定性和较长的使用寿命,可更好的将电池组22的热量传递给第一薄壁管道。The
所述电池组22包括若干个圆柱形电池,所述圆柱形电池与所述第二薄壁管道的内壁相切设置,相邻的所述圆柱形电池相切设置,此设置可增加圆柱形电池的数量,提高电池组的供电性能;本实施例中所述圆柱形电池采用18650圆柱形锂离子电池。The
本发明公开的一种卷曲型液冷电池热管理系统,在第二薄壁管道与电池组之间填充相变材料,且第二薄壁管道与通有冷却液的第一薄壁管道紧密贴合,第一薄壁管道和第二薄壁管道以卷曲状交错向外延伸,增大了换热面积,提高了对电池组的换热效率,提升了电池组的温度均匀性;电池组与第二薄壁管道之间的空隙填充相变材料,第二薄壁管道首尾密封,有效减少了用于固定电池组的紧固件数量,提高了空间利用率;第一薄壁管道和第二薄壁管道相贴合,且都以卷曲状向外延伸,第一薄壁管道的截面为长方形,结构简单,有效降低了冷却液流动过程中的功耗。A thermal management system for a coiled liquid-cooled battery disclosed in the present invention, a phase-change material is filled between the second thin-walled pipe and the battery pack, and the second thin-walled pipe is closely attached to the first thin-walled pipe through which the cooling liquid passes Combined, the first thin-walled pipe and the second thin-walled pipe extend outward in a curled shape, which increases the heat exchange area, improves the heat exchange efficiency of the battery pack, and improves the temperature uniformity of the battery pack; the battery pack and the battery pack The gap between the second thin-walled pipes is filled with phase-change materials, and the second thin-walled pipes are sealed end to end, effectively reducing the number of fasteners used to fix the battery pack and improving space utilization; the first thin-walled pipes and the second The thin-walled pipes fit together and extend outward in a curled shape. The cross-section of the first thin-walled pipe is rectangular, and the structure is simple, which effectively reduces power consumption during the flow of the coolant.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对上述实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to the above-described embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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