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CN115433067A - Preparation method of beta-isophorone - Google Patents

Preparation method of beta-isophorone Download PDF

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Publication number
CN115433067A
CN115433067A CN202211017404.2A CN202211017404A CN115433067A CN 115433067 A CN115433067 A CN 115433067A CN 202211017404 A CN202211017404 A CN 202211017404A CN 115433067 A CN115433067 A CN 115433067A
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isophorone
beta
reaction
tower
alpha
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CN115433067B (en
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刘英瑞
孙媛媛
张涛
郭劲资
宋军伟
李莉
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Wanhua Chemical Group Co Ltd
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/61Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
    • C07C45/67Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/12Systems containing only non-condensed rings with a six-membered ring
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Abstract

The invention provides a preparation method of beta-isophorone. The alpha-isophorone added with the auxiliary agent is subjected to an isomerization reaction in a tubular reactor in a pressurization high-temperature mode, the reaction liquid is subjected to vacuum rectification to obtain a beta-isophorone product, the product content is more than 99.5%, an alkaline catalyst is not used in the reaction, the retention time of the reaction liquid at high temperature is shortened, the product stability is improved, the generation of heavy components is avoided, the yield of the beta-isophorone product is more than 99%, and the industrial production is facilitated.

Description

Preparation method of beta-isophorone
Technical Field
The invention belongs to the field of chemical industry, and relates to a process for preparing beta-isophorone by using a tubular reactor under the condition of no catalyst.
Background
Beta-isophorone (3, 5-trimethylcyclohex-3-en-1-one, beta-IP) is an important intermediate for the synthesis of vitamin E, carotenoids, astaxanthin and various fragrances, and is the main starting material for the synthesis of theanone (2, 6-trimethyl-2-cyclohexene-1, 4-dione, KIP).
The conventional preparation method of beta-isophorone is to take alpha-isophorone (3, 5-trimethylcyclohex-2-en-1-one, alpha-IP) as a raw material and obtain the beta-isophorone through isomerization reaction under the action of a catalyst. The alpha-isophorone and beta-isophorone are a pair of isomers, and the generation of the beta-isophorone relates to the equilibrium reaction of deconjugation, so the equilibrium concentration is lower, and the reaction process needs to adopt methods such as reactive distillation and the like to continuously extract the beta-isophorone so as to promote the reaction;
Figure BDA0003811847800000011
in view of the above-mentioned complexity of the isomerization reaction, a great deal of research has been carried out on catalysts in the prior art in order to expect an improvement in the reaction yield:
US patent US4010205A uses triethanolamine as a catalyst to perform reactive distillation, and washes a reaction solution with tartaric acid and brine to obtain beta-isophorone; the technical scheme has the defects that the purity of the obtained beta-isophorone is low and the post-treatment process is complex;
U.S. Pat. Nos. 5,659,657,976,47A use Co 3 O 4 、CaO、Fe 3 O 4 The oxide is used as a catalyst, and the isomerization reaction is carried out by adopting a reduced pressure rectification method, so that the purity of the obtained beta-isophorone can reach more than 97 percent, but the reaction byproducts are more, and the space-time yield is low;
in Chinese patents CN1288882 and CN1292374, alkaline hydroxide (KOH, naOH and the like) is used as a catalyst, and beta-isophorone is prepared through isomerization reaction, although the technical scheme can obtain the beta-isophorone with higher purity, strong alkaline catalysts severely corrode equipment;
U.S. Pat. No. 4,4005145A discloses a method for preparing a crude product of beta-isophorone by using adipic acid as a catalyst and performing reaction rectification, wherein the purity of the obtained product can reach more than 91%, and the method also has the problems of more byproducts, low space-time yield, serious equipment corrosion and the like;
chinese patent CN110773228A discloses a Schiff base modified esterified beta-cyclodextrin catalyst, which is prepared into a beta-isophorone product through reaction and rectification, wherein the purity of the obtained product can reach 88%, and the selectivity of the product reaches 96%, but the Schiff base modified esterified beta-cyclodextrin has poor dispersibility and is flocculent in a reaction system, so that the catalytic efficiency of the reaction is influenced.
In summary, there is a need to develop a novel process for preparing beta-isophorone, which solves the disadvantages of the prior art and processes, and is more conducive to industrial production.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a method for preparing beta-isophorone by using a tubular reactor under the condition of no catalyst, and the method has the advantages of good reaction selectivity, high beta-isophorone yield, no heavy component generation and the like.
In order to realize the purpose, the technical scheme adopted by the invention is as follows:
a preparation method for efficiently preparing beta-isophorone is provided, which comprises the step of carrying out isomerization reaction on alpha-isophorone in an isomerization reactor to prepare beta-isophorone.
Further, no catalyst is used for the isomerization reaction.
Furthermore, an auxiliary agent is added into the raw materials, the dosage of the auxiliary agent is 0.1-1%, preferably 0.1-0.2%, based on the mass of the alpha-isophorone.
Further, the auxiliary agent is preferably a phosphite compound, and is further preferably at least one of tris (2, 4-di-tert-butylphenyl) phosphite and tris (2, 4-di-tert-butylphenyl) pentaerythritol diphosphite.
Further, the isomerization reactor is preferably a tubular reactor.
Further, the isomerization reactor adopts a pressurizing and high-temperature mode to carry out isomerization reaction.
Further, the absolute pressure of the isomerization reaction is 0.2 to 1MPa, preferably 0.3 to 0.5MPa; the reaction temperature is 250-350 deg.C, preferably 270-300 deg.C.
Further, the reaction liquid is separated by rectification under reduced pressure.
Further, the number of reaction rectification tower plates is 20-80, preferably 30-50, and the pressure is 1-10KPa, preferably 2-5KPa.
Compared with the prior art, the technical scheme of the invention has the following advantages:
1) The pressure high-temperature reaction is creatively used, so that the equilibrium concentration of the beta-isophorone is improved;
2) The addition of an alkaline catalyst is avoided, and the corrosion risk of equipment is reduced;
3) Through the use of the auxiliary agent and the optimization of the reactor, the residence time of the reaction liquid at high temperature is shortened, the product stability is improved, the generation of heavy components is avoided, the yield of the beta-isophorone product can be more than 99%, and the industrial production is facilitated.
Drawings
FIG. 1 is a process flow diagram of the present application.
Detailed Description
The present invention is further illustrated by the following specific examples, which are intended to be merely illustrative of the invention and not limiting of its scope.
The reagents and solvents used in the present invention can be obtained by the company Aladdin reagent.
The distillate obtained by isomerization reaction of each embodiment and comparative example of the invention is calibrated through gas chromatography analysis, the purity, selectivity and heavy component content of the beta-isophorone are tested, and the reaction conversion rate is calculated correspondingly, and the conditions of the gas chromatography analysis are as follows: the online measurement is carried out through a polysiloxane column HP-5 of an Agilent gas chromatography, the temperature of a gasification chamber is 250 ℃, the temperature of a detector is 250 ℃, and the column temperature is programmed temperature rise: 1min at 50 ℃; at 80 ℃ for 1min;10 ℃/min to 250 ℃,10min, and the sample injection amount of 0.2 mu L.
[ example 1 ]
Adding 50g of a-isophorone and 50mg of tris (2, 4-di-tert-butylphenyl) phosphite into a tubular reactor, pressurizing to 0.5MPaA, heating to 300 ℃, staying for 5min, wherein the content of beta-isophorone at the outlet of the reactor is 2.6%, pumping the reaction liquid into a rectifying tower by using an advection pump for vacuum rectification, the number of tower plates is 30, the pressure is 1KPa, the purity of the beta-isophorone obtained at the tower top is 99.6%, and the alpha-isophorone at the tower bottom is returned to the tubular reactor for continuous reaction. After the reaction is carried out for 10 hours, 30g of beta-isophorone, 19.7g of alpha-isophorone are obtained, the yield is 98.6%, no heavy component is detected at the tower bottom, and no non-condensable gas is detected at the tower top.
[ example 2 ] A method for producing a polycarbonate
Adding 50g of a-isophorone and 100mg of tris (2, 4-di-tert-butylphenyl) phosphite into a tubular reactor, pressurizing to 0.2MPaA, heating to 250 ℃, staying for 10min, wherein the content of beta-isophorone at the outlet of the reactor is 1.8%, pumping the reaction liquid into a rectifying tower by using an advection pump for vacuum rectification, the number of tower plates is 50, the pressure is 5KPa, the purity of the beta-isophorone obtained at the tower top is 99.8%, and the alpha-isophorone at the tower bottom is returned to the tubular reactor for continuous reaction. After the reaction is carried out for 20 hours, 26g of beta-isophorone is obtained, 23.8g of alpha-isophorone is remained, the yield is 99.0%, no heavy component is detected at the tower bottom, and no non-condensable gas is detected at the tower top.
[ example 3 ] A method for producing a polycarbonate
Adding 50g of a-isophorone and 500mg of tris (2, 4-di-tert-butylphenyl) pentaerythritol diphosphite into a tubular reactor, pressurizing to 1MPaA, heating to 350 ℃, staying for 3min, wherein the content of beta-isophorone at the outlet of the reactor is 2.8%, pumping the reaction liquid into a rectifying tower by using an advection pump for vacuum rectification, the number of tower plates is 20, the pressure is 10KPa, the purity of the beta-isophorone obtained at the tower top is 99.7%, and the alpha-isophorone at the tower bottom is returned to the tubular reactor for continuous reaction. After 8 hours of reaction, 32g of beta-isophorone is obtained, 17.8g of alpha-isophorone is remained, the yield is 99.1%, no heavy component is detected in the tower bottom, and no non-condensable gas is detected in the tower top.
[ example 4 ]
Adding 50g of a-isophorone and 50mg of tris (2, 4-di-tert-butylphenyl) pentaerythritol diphosphite into a tubular reactor, pressurizing to 0.3MPaA, heating to 270 ℃, staying for 15min, wherein the content of beta-isophorone at the outlet of the reactor is 2.1%, pumping the reaction liquid into a rectifying tower by using an advection pump for vacuum rectification, the number of tower plates is 30, the pressure is 1KPa, the purity of the beta-isophorone obtained at the tower top is 99.7%, and the alpha-isophorone at the tower bottom is returned to the tubular reactor for continuous reaction. After 10 hours of reaction, 28g of beta-isophorone is obtained, 21.8g of a-isophorone is left, the yield is 99.0%, no heavy component is detected at the tower bottom, and no non-condensable gas is detected at the tower top.
Comparative example 1
Alpha-isophorone containing 0.005wt% of vanadium oxide is added into a tower kettle of a plate tower type reactor with 20 tower plates, rectification reaction is carried out at 180 ℃, the absolute pressure is 0.01MPa and the reflux ratio is 30.
Comparative example 2
Alpha-isophorone containing 0.01wt% of potassium hydroxide is added into a tower kettle of a plate tower type reactor with 30 tower plates, rectification reaction is carried out under the conditions of 200 ℃, absolute pressure of 0.08MPa and reflux ratio of 8.
Comparative example 3
Adding 50g of alpha-isophorone into a 100mL reaction kettle, pressurizing by 0.3MPaA, heating to 270 ℃, keeping the temperature for 1h, keeping the temperature, wherein the content of beta-isophorone in the reaction kettle is 2.1%, pumping the reaction liquid into a rectifying tower by using a advection pump for vacuum rectification, the number of tower plates is 30, the pressure is 1KPa, the purity of beta-isophorone at the tower top is 99.7%, the alpha-isophorone at the tower bottom is returned to the reaction kettle for continuous reaction, after 10h of reaction, obtaining 18g of beta-isophorone, the residual 30.8g of alpha-isophorone, the yield is 93.5%, heavy components are not detected at the tower bottom, and carbon monoxide and C4 alkane are detected at the tower top.
Comparative example 4
Adding 50g of a-isophorone and 50mg of tris (2, 4-di-tert-butylphenyl) pentaerythritol diphosphite into a tubular reactor, heating to 215 ℃, keeping for 15min under the pressure of 0.1MPaA, feeding the reaction liquid to a rectifying tower by using an advection pump to perform reduced pressure rectification, wherein the number of tower plates is 30, the pressure is 1KPa, the purity of the beta-isophorone obtained at the tower top is 99.2%, and the alpha-isophorone at the tower bottom is returned to the tubular reactor to continue the reaction. After the reaction is carried out for 10 hours, 12g of beta-isophorone is obtained, 37.7g of alpha-isophorone is remained, the yield is 97.5%, the content of heavy components in a tower kettle is 2.32%, and no non-condensable gas is detected at the tower top.
The test results of the above examples and comparative examples show that the method of the present invention improves the equilibrium concentration of beta-isophorone by pressurized high temperature reaction, avoids the use of alkaline catalyst, obtains beta-isophorone with a content of 99.5% or more by continuous reaction and reduced pressure rectification, has a reaction yield of 99% or more, generates no heavy component during the reaction process, and has significant advantages compared with the prior art in the comparative examples.
The above description is only an example of the present invention, and it should be noted that those skilled in the art can make various improvements and additions without departing from the method of the present invention, and these improvements and additions should also be considered as the protection scope of the present invention.

Claims (8)

1. The preparation method of beta-isophorone is characterized in that alpha-isophorone is prepared into beta-isophorone through isomerization reaction in an isomerization reactor without using a catalyst.
2. The process according to claim 1, wherein a phosphite adjuvant, preferably at least one of tris (2, 4-di-t-butylphenyl) phosphite and tris (2, 4-di-t-butylphenyl) pentaerythritol diphosphite, is added to the starting material.
3. The process according to claim 2, wherein the auxiliaries are used in an amount of from 0.1 to 1% by weight, preferably from 0.1 to 0.2% by weight, based on the mass of α -isophorone.
4. The process according to any one of claims 1 to 3, wherein the isomerization reactor is a tubular reactor.
5. The process according to any one of claims 1 to 4, wherein the isomerization is carried out under pressure at a high temperature.
6. The production process according to any one of claims 1 to 5, wherein the absolute reaction pressure is in the range of 0.2 to 1MPa, preferably 0.3 to 0.5MPa; the reaction temperature is 250-350 deg.C, preferably 270-300 deg.C.
7. The production method according to any one of claims 1 to 6, wherein the reaction liquid is separated by rectification under reduced pressure.
8. The process according to any one of claims 1 to 7, wherein the number of the rectifying tower trays is from 20 to 80, preferably from 30 to 50, and the pressure is from 1 to 10KPa, preferably from 2 to 5KPa.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116514643A (en) * 2023-04-28 2023-08-01 山东新和成维生素有限公司 Production method and production system of beta-isophorone
CN117024258A (en) * 2023-10-08 2023-11-10 山东富宇石化有限公司 Method for preparing beta-isophorone by catalysis of modified X-type molecular sieve

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CN112920032A (en) * 2019-12-06 2021-06-08 万华化学集团股份有限公司 Preparation method of beta-isophorone

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116514643A (en) * 2023-04-28 2023-08-01 山东新和成维生素有限公司 Production method and production system of beta-isophorone
CN117024258A (en) * 2023-10-08 2023-11-10 山东富宇石化有限公司 Method for preparing beta-isophorone by catalysis of modified X-type molecular sieve
CN117024258B (en) * 2023-10-08 2023-12-15 山东富宇石化有限公司 Method for preparing beta-isophorone by catalysis of modified X-type molecular sieve

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