CN115417631A - Low-shrinkage low-creep concrete serving in plateau complex environment and preparation method thereof - Google Patents
Low-shrinkage low-creep concrete serving in plateau complex environment and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明公开了一种服役于高原复杂环境下的低收缩低徐变混凝土及其制备方法,包括300~400kg/m3的水泥、150~200kg/m3的矿物掺合料、10~20kg/m3的密实改性材料、600~700kg/m3的细骨料、1000~1200kg/m3的粗骨料、占水泥和矿物掺合料总量的0.5~5wt%的外加剂和水;所述密实改性材料包括CaSO4晶须和纳米SiO2,其中CaSO4晶须和纳米SiO2的质量比为1.5~2.5:1。本发明的低收缩低徐变混凝土在保证体积稳定性良好的同时,具备较好的力学性能和耐久性,满足高原复杂环境下对混凝土的收缩徐变要求,可服役于高原复杂环境下的长寿命工程中。
The invention discloses a low-shrinkage and low-creep concrete serving in the plateau complex environment and a preparation method thereof, which comprises 300-400kg/ m3 of cement, 150-200kg/ m3 of mineral admixtures, 10-20kg/m3 of m3 dense modified material, 600-700kg/ m3 fine aggregate, 1000-1200kg/ m3 coarse aggregate, 0.5-5wt% admixture and water accounting for the total amount of cement and mineral admixture; The dense modified material includes CaSO 4 whiskers and nano-SiO 2 , wherein the mass ratio of CaSO 4 whiskers to nano-SiO 2 is 1.5-2.5:1. The low-shrinkage and low-creep concrete of the present invention not only ensures good volume stability, but also has good mechanical properties and durability, meets the shrinkage and creep requirements of concrete in the complex environment of the plateau, and can be used for long-term service in the complex environment of the plateau. In life engineering.
Description
技术领域technical field
本发明属于建筑材料技术领域,具体涉及一种服役于高原复杂环境下的低收缩低徐变混凝土及其制备方法。The invention belongs to the technical field of building materials, and in particular relates to a low-shrinkage and low-creep concrete serving in a plateau complex environment and a preparation method thereof.
背景技术Background technique
川藏铁路东起成都,西至拉萨,全长1838千米,沿途穿过7条河流和8座雪山,海拔高差3000余米,八起八伏,桥隧比预计高达81%,大跨度及超大跨度桥梁较多。现场环境恶劣,昼夜温差超10℃,年太阳辐射总量5000~8000MJ/m2,大部分地区八级大风(17m/s以上)日数多达150天,具有大温差、强辐射、大风干燥的环境特点。恶劣的自然条件容易引发梁体混凝土的收缩徐变等问题,将降低混凝土品质,减少桥梁混凝土的服役寿命,增加来往火车运营风险。The Sichuan-Tibet Railway starts from Chengdu in the east and ends in Lhasa in the west. It has a total length of 1,838 kilometers and passes through 7 rivers and 8 snow-capped mountains along the way. There are many super-long-span bridges. The on-site environment is harsh, the temperature difference between day and night exceeds 10°C, the total annual solar radiation is 5000-8000MJ/m 2 , and the number of days in most areas is as high as 150 days with eight-level strong winds (above 17m/s), with large temperature differences, strong radiation, and strong winds. environmental characteristics. Harsh natural conditions can easily lead to problems such as shrinkage and creep of beam concrete, which will reduce the quality of concrete, reduce the service life of bridge concrete, and increase the risk of running trains.
川藏铁路复杂环境下桥梁梁体高性能混凝土的收缩徐变要求较高,56天干燥收缩率≤0.035%,90天徐变度≤20×10-6/MPa。传统低收缩低徐变混凝土的胶凝材料组成包括粗粒径的水泥、粉煤灰、矿粉,在一般环境条件下适用,但在高原大温差、极端干燥的恶劣环境条件下,温度效应增加,水分散失加快,传统的低收缩低徐变混凝土无法有效改善混凝土体系中的不同孔隙结构,无法满足工程建设的要求。专利号201811323941.3公开了一种低收缩低徐变抗裂高性能大体积混凝土,选用水泥、粉煤灰作为胶凝材料进行制备,但对水泥的矿物组成要求较高,并且只适用于反应堆厂房和筏基混凝土的简单建设。专利号202210370864.7公开了一种低收缩高强混凝土及其制备方法,但真空氮化、微波辐射的处理工艺在高原环境的大规模应用较为困难,氮气的运输更为增加混凝土的制备增加了成本。因此能长久服役于高原复杂环境的低收缩低徐变混凝土材料亟待开发。The shrinkage and creep requirements of high-performance concrete for bridge girders under the complex environment of Sichuan-Tibet Railway are relatively high. The cementitious materials of traditional low-shrinkage and low-creep concrete include coarse-grained cement, fly ash, and mineral powder, which are suitable for general environmental conditions, but the temperature effect increases in the harsh environmental conditions of large temperature differences and extreme dryness on the plateau , the water loss is accelerated, and the traditional low shrinkage and low creep concrete cannot effectively improve the different pore structures in the concrete system, and cannot meet the requirements of engineering construction. Patent No. 201811323941.3 discloses a low-shrinkage, low-creep, crack-resistant, high-performance mass concrete, which is prepared with cement and fly ash as cementitious materials, but has high requirements on the mineral composition of cement, and is only suitable for reactor buildings and raft foundations Simple construction of concrete. Patent No. 202210370864.7 discloses a low-shrinkage high-strength concrete and its preparation method, but the large-scale application of vacuum nitriding and microwave radiation treatment processes in plateau environments is difficult, and the transportation of nitrogen increases the cost of concrete preparation. Therefore, it is urgent to develop low-shrinkage and low-creep concrete materials that can serve in the plateau complex environment for a long time.
发明内容Contents of the invention
有鉴于此,本发明公开了一种服役于高原复杂环境下低收缩低徐变混凝土及其制备方法,该低收缩低徐变混凝土在保证体积稳定性良好的同时,具备较好的力学性能和耐久性,满足高原复杂环境下对混凝土的收缩徐变要求,可服役于高原复杂环境下的长寿命工程中。In view of this, the present invention discloses a low-shrinkage and low-creep concrete serving in a plateau complex environment and a preparation method thereof. The low-shrinkage and low-creep concrete not only ensures good volume stability, but also has good mechanical properties and Durability, meeting the shrinkage and creep requirements of concrete in the complex environment of the plateau, and can be used in long-life projects in the complex environment of the plateau.
为了实现上述技术目的,本发明采用如下技术方案:In order to realize above-mentioned technical purpose, the present invention adopts following technical scheme:
一种服役于高原复杂环境下的低收缩低徐变混凝土,包括如下组分:A low-shrinkage and low-creep concrete serving in the complex environment of the plateau, including the following components:
所述密实改性材料包括CaSO4晶须和纳米SiO2,其中CaSO4晶须和纳米SiO2的质量比为1.5~2.5:1。The dense modified material includes CaSO 4 whiskers and nano-SiO 2 , wherein the mass ratio of CaSO 4 whiskers to nano-SiO 2 is 1.5-2.5:1.
优选的,所述矿物掺合料由粗尺度矿物掺合料,中尺度矿物掺合料和细尺度矿物掺合料组成;Preferably, the mineral admixture consists of a coarse-scale mineral admixture, a meso-scale mineral admixture and a fine-scale mineral admixture;
所述粗尺度矿物掺合料为粉煤灰、矿粉中的至少一种,用量为矿物掺合料总量的50~70wt%;The coarse-scale mineral admixture is at least one of fly ash and mineral powder, and the dosage is 50-70wt% of the total amount of the mineral admixture;
中尺度矿物掺合料为偏高岭土、磨细沸石粉和青稞秸秆灰中的至少一种,用量为矿物掺合料总量的20~40wt%;The mesoscale mineral admixture is at least one of metakaolin, ground zeolite powder and highland barley straw ash, and the dosage is 20-40wt% of the total amount of the mineral admixture;
细尺度矿物掺合料为硅灰,用量为矿物掺合料总量的5~15wt%。The fine-scale mineral admixture is silica fume, and the dosage is 5-15wt% of the total amount of the mineral admixture.
进一步优选的,所述粗尺度矿物掺合料中,粉煤灰为火电厂燃煤冷却而得的飞灰,其球形度≥80%,平均粒径为17μm,比表面积为1.1~1.2m2/g;矿粉为高炉矿渣干燥粉磨而得,平均粒径为15μm,比表面积为1.7~2.0m2/g;Further preferably, in the coarse-scale mineral admixture, the fly ash is the fly ash obtained from coal-fired cooling in a thermal power plant, with a sphericity ≥ 80%, an average particle size of 17 μm, and a specific surface area of 1.1-1.2 m 2 /g; ore powder is obtained by dry grinding of blast furnace slag, with an average particle size of 15μm and a specific surface area of 1.7-2.0m 2 /g;
中尺度矿物掺合料中,偏高岭土由高岭土受热脱水加工制得,平均粒径为5μm,比表面积为14~20m2/g;磨细沸石粉由天然沸石岩磨细而成,平均粒径为9μm,比表面积为500~1100m2/g;青稞秸秆灰由青稞秸秆经焚烧、除杂、粉磨制得,平均粒径为10μm,比表面积为15~20m2/g;Among the mesoscale mineral admixtures, metakaolin is obtained by thermal dehydration of kaolin, with an average particle size of 5 μm and a specific surface area of 14-20 m 2 /g; finely ground zeolite powder is made from natural zeolite rocks, with an average particle size of The particle size is 9μm, and the specific surface area is 500-1100m 2 /g; the highland barley stalk ash is obtained from the highland barley straw through incineration, impurity removal and grinding, with an average particle size of 10μm and a specific surface area of 15-20m 2 /g;
细尺度矿物掺合料中,硅灰为铁合金在冶炼硅铁或工业硅(金属硅)时,矿热电炉挥发出的SiO2和Si气体在空气中迅速氧化冷凝沉淀而成,其球形度≥90%,粒径为0.5~1μm,比表面积为22~30m2/g。In the fine-scale mineral admixture, silica fume is ferroalloy. When ferrosilicon or industrial silicon (metal silicon) is smelted, SiO 2 and Si gas volatilized by submerged electric furnace are rapidly oxidized and condensed and precipitated in the air, and its sphericity is ≥ 90%, the particle size is 0.5-1 μm, and the specific surface area is 22-30 m 2 /g.
优选的,所述密实改性材料还包括氧化石墨烯,其添加量为CaSO4晶须和纳米SiO2总量的0.5~0.8wt%,且占水泥和矿物掺合料总量的0.01~0.03wt%。Preferably, the dense modified material also includes graphene oxide, and its addition amount is 0.5-0.8wt% of the total amount of CaSO 4 whiskers and nano-SiO 2 , and accounts for 0.01-0.03% of the total amount of cement and mineral admixtures. wt%.
优选的,CaSO4晶须的微观形貌为柱状纤维,长度为10~100μm,直径为1~10μm,长径比为5~40,CaSO4晶须具有高强度、高模量、高韧性的特点,可减少水泥试块裂缝尖端的应力集中现象,提高C-S-H凝胶的弹性模量,并通过桥接、偏转、拔出作用消耗能量,减少变形。同时晶须的润湿作用可以吸附部分水,减少泌水孔隙,阻碍内部水分迁移,从而减小混凝土体系的干燥收缩。Preferably, the microscopic morphology of CaSO 4 whiskers is columnar fibers with a length of 10-100 μm, a diameter of 1-10 μm, and an aspect ratio of 5-40. CaSO 4 whiskers have high strength, high modulus, and high toughness. Features: It can reduce the stress concentration phenomenon at the tip of the crack of the cement test block, improve the elastic modulus of the CSH gel, and consume energy through bridging, deflection, and pulling out to reduce deformation. At the same time, the wetting effect of the whiskers can absorb part of the water, reduce the bleeding pores, and hinder the migration of internal water, thereby reducing the drying shrinkage of the concrete system.
氧化石墨烯的微观形貌为片层状,片层直径为300~500nm,厚度为0.3~1nm,比表面积为2600m2/g,氧化石墨烯具有活性高、力学性能优异的特点,可与C-S-H凝胶形成氢键,提升黏结力,并促进C-S-H凝胶的有序生长。The microscopic morphology of graphene oxide is lamellar, the diameter of the sheet is 300-500nm, the thickness is 0.3-1nm, and the specific surface area is 2600m 2 /g. Graphene oxide has the characteristics of high activity and excellent mechanical properties. It can be combined with CSH The gel forms hydrogen bonds, enhances the cohesive force, and promotes the orderly growth of CSH gels.
纳米SiO2的微观形貌为球状颗粒,平均粒径为40nm,比表面积为150m2/g,纳米SiO2具有高强、高韧、表面能高、稳定性强的特点,可与Ca(OH)2发生二次水化反应生成更多高密度C-S-H凝胶,同时发挥微集料填充效应,降低孔隙率。The microscopic morphology of nano-SiO 2 is spherical particles, the average particle size is 40nm, and the specific surface area is 150m 2 /g. Nano-SiO 2 has the characteristics of high strength, high toughness, high surface energy and strong stability. It can be combined with Ca(OH) 2 The secondary hydration reaction occurs to generate more high-density CSH gels, and at the same time exerts the micro-aggregate filling effect and reduces the porosity.
本发明中,以一定配比的CaSO4晶须和纳米SiO2作为密实改性材料添加至混凝土中,首先,纳米SiO2是纳米级颗粒状零维材料,CaSO4晶须是微米级柱状一维材料,二者协同可以填补水泥体系中不同尺寸、不同形貌的孔隙,大量减少凝胶孔、毛细孔的数量,阻碍高原极端干燥环境下导致的混凝土内部水分蒸发引起的收缩徐变;其次,CaSO4晶须的加入,为纳米SiO2水化反应生成的C-S-H凝胶提供更多的成核位点,促进C-S-H凝胶沿着晶须聚集而非分散生长,形成柱状水化集团,水化程度和水化产物的增加将使混凝土体系更密实。同时,CaSO4晶须发生水化反应生成钙矾石,钙矾石可以迅速结晶,具有膨胀性,增加固相体积,并形成坚硬的骨架结构,抑制混凝土收缩徐变下的变形;再次,发明人发现,纳米SiO2掺量过多时会发生团聚现象影响其效应的发挥,而CaSO4晶须掺量过多时会引起体积过度膨胀,导致表面开裂等现象,因此需要严格控制两种材料的掺量,以达到降低收缩徐变的协同效果。In the present invention, CaSO 4 whiskers and nano-SiO 2 with a certain proportion are added to the concrete as dense modified materials. First, nano-SiO 2 is a nano-scale granular zero-dimensional material, and CaSO 4 whiskers are micron-scale columnar ones. Dimensional materials, the synergy of the two can fill the pores of different sizes and shapes in the cement system, greatly reduce the number of gel pores and capillary pores, and hinder the shrinkage and creep caused by the evaporation of water inside the concrete caused by the extreme dry environment on the plateau; secondly , the addition of CaSO 4 whiskers provides more nucleation sites for the CSH gel generated by the hydration reaction of nano-SiO 2 , promotes the aggregation of CSH gel along the whiskers instead of dispersion, and forms columnar hydration groups. The degree of hydration and the increase of hydration products will make the concrete system denser. At the same time, the hydration reaction of CaSO 4 whiskers produces ettringite, which can crystallize rapidly, has expansibility, increases the solid phase volume, and forms a hard skeleton structure, which can inhibit the deformation of concrete under shrinkage and creep; again, the invention People found that when the amount of nano-SiO 2 is too much, agglomeration will occur and affect its effect, and when the amount of CaSO 4 whiskers is too much, it will cause excessive volume expansion and surface cracking. Therefore, it is necessary to strictly control the mixing of the two materials. amount, in order to achieve the synergistic effect of reducing shrinkage creep.
发明人还发现,在CaSO4晶须与纳米SiO2掺量1.5~2.5:1的基础上,进一步向密实改性材料中掺加氧化石墨烯,可以进一步降低混凝土的收缩徐变。首先,氧化石墨烯是纳米级片层蜂窝状二维材料,高表面能的氧化石墨烯可以与纳米SiO2形成良好的共价连接,通过静电排斥作用有效抑制纳米SiO2颗粒和氧化石墨烯的团聚现象,并为纳米SiO2的火山灰反应提供成核位点,随着纳米SiO2的火山灰反应在氧化石墨烯片层上的进行,将会形成更为致密的氧化石墨烯纳米片网络结构,形成柱状或花状水化集团,纳米SiO2-CaSO4晶须柱状水化集团与纳米SiO2-氧化石墨烯柱状水化集团的协同作用,形成多尺度填充孔隙、桥接裂缝、抑制变形的增强效果。其次,氧化石墨烯表面的活性官能团与CaSO4晶须结合,形成负电荷,可以提高CaSO4晶须与水泥基体的相容性与界面黏结力,同时,氧化石墨烯可以提高CaSO4晶须的长径比,降低CaSO4晶须的直径,提升CaSO4晶须增强增韧、吸收消散变形过程中的能量的作用;再次,氧化石墨烯价格昂贵、在高掺量下易发生团聚,因此本发明的密实改性材料的主体部分为纳米SiO2和CaSO4晶须,而氧化石墨烯可作为进一步提升混凝土性能的辅助材料。The inventors also found that on the basis of CaSO 4 whiskers and nano-SiO 2 at a ratio of 1.5-2.5:1, further adding graphene oxide to the compact modified material can further reduce the shrinkage and creep of concrete. First of all, graphene oxide is a two-dimensional nano-scale sheet honeycomb material. Graphene oxide with high surface energy can form a good covalent connection with nano-SiO 2 , and effectively inhibit the interaction between nano-SiO 2 particles and graphene oxide through electrostatic repulsion. Agglomeration phenomenon, and provide nucleation sites for the pozzolanic reaction of nano-SiO 2 , as the pozzolanic reaction of nano-SiO 2 proceeds on the graphene oxide sheet, a denser graphene oxide nanosheet network structure will be formed, Forming columnar or flower-like hydration groups, the synergistic effect of nano-SiO 2 -CaSO 4 whisker columnar hydration groups and nano-SiO 2 -graphene oxide columnar hydration groups forms multi-scale reinforcement for filling pores, bridging cracks, and inhibiting deformation Effect. Secondly, the active functional groups on the surface of graphene oxide combine with CaSO 4 whiskers to form negative charges, which can improve the compatibility and interfacial adhesion between CaSO 4 whiskers and cement matrix . Aspect ratio, reduce the diameter of CaSO 4 whiskers, enhance the role of CaSO 4 whiskers in strengthening and toughening, absorbing and dissipating energy in the deformation process; again, graphene oxide is expensive and prone to agglomeration at high dosages, so this paper The main part of the invented dense modified material is nano-SiO 2 and CaSO 4 whiskers, and graphene oxide can be used as an auxiliary material to further improve the performance of concrete.
优选的,所述细骨料为河沙或机制砂,细度模数为2.8~4.0。Preferably, the fine aggregate is river sand or machine-made sand, and the fineness modulus is 2.8-4.0.
优选的,所述粗骨料为石灰岩或玄武岩碎石,粒径≤15mm,其中粒径在10~15mm部分不少于20%。Preferably, the coarse aggregate is limestone or basalt crushed stone with a particle size of ≤15mm, wherein the part with a particle size of 10-15mm is not less than 20%.
优选的,所述外加剂为减水剂、消泡剂和减缩剂中的至少一种;Preferably, the additive is at least one of water reducer, defoamer and shrinkage reducer;
减水剂为聚羧酸系高效减水剂、萘系高效减水剂、三聚氰胺系高效减水剂和氨基酸盐高效减水剂中的至少一种,通过吸附在水泥颗粒表面,减少单位用水量,分散水泥颗粒,改善混凝土拌合物的流动性;The superplasticizer is at least one of polycarboxylate superplasticizers, naphthalene superplasticizers, melamine superplasticizers, and amino acid salt superplasticizers. By adsorbing on the surface of cement particles, the unit water consumption can be reduced , disperse cement particles, improve the fluidity of concrete mixture;
消泡剂为有机硅类消泡剂、聚醚类消泡剂、聚醚改性硅类消泡剂、高碳醇消泡剂、无硅消泡剂和矿物油消泡剂中的至少一种,通过降低气泡的表面张力,破坏气泡的弹性膜,抑制气泡的产生、发展,降低孔隙率;The defoamer is at least one of silicone defoamers, polyether defoamers, polyether modified silicon defoamers, high carbon alcohol defoamers, silicon-free defoamers and mineral oil defoamers One, by reducing the surface tension of the bubbles, destroying the elastic membrane of the bubbles, inhibiting the generation and development of the bubbles, and reducing the porosity;
减缩剂为多羟基化合物NA-SP系列混凝土减缩剂、烷基聚氧乙烯醚JM-SRA系列混凝土减缩剂、聚醚和脂肪族类有机物JSJ型减缩剂、甲醚基聚合物与乙二醇系聚合物ZZD-A型混凝土减缩剂中的至少一种,通过降低混凝土毛细管中液相的表面张力达到减小收缩的效果。The shrinkage reducer is polyhydroxy compound NA-SP series concrete shrinkage reducer, alkyl polyoxyethylene ether JM-SRA series concrete shrinkage reducer, polyether and aliphatic organic compound JSJ type shrinkage reducer, methyl ether-based polymer and ethylene glycol series At least one of the polymer ZZD-A concrete shrinkage reducers can reduce shrinkage by reducing the surface tension of the liquid phase in the concrete capillary.
本发明中,使用减水剂、消泡剂、减缩剂等外加剂,通过静电排斥作用减少颗粒的团聚现象,保证了混凝土体系内颗粒的均匀分散,气泡的有效排出和毛细孔压力的降低,辅助矿物掺合料和密实改性材料,进一步增加了混凝土体系的匀质性和密实度,维持了体系的体积稳定性。In the present invention, additives such as water reducer, defoamer, and shrinkage reducer are used to reduce particle agglomeration through electrostatic repulsion, ensuring uniform dispersion of particles in the concrete system, effective discharge of air bubbles, and reduction of capillary pressure. Auxiliary mineral admixtures and dense modified materials further increase the homogeneity and compactness of the concrete system and maintain the volume stability of the system.
本发明还提供了上述服役于高原复杂环境下的低收缩低徐变混凝土的制备方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned low-shrinkage and low-creep concrete serving in the plateau complex environment, comprising the following steps:
步骤一:将密实改性材料、外加剂和水混合,以500~1500r/min的转速磁力搅拌5~20min,再置于超声波细胞破碎仪中,保持功率60~70%,报警温度80℃,超声分散10~15min,得到密实改性分散液;Step 1: Mix the dense modified material, admixture and water, stir magnetically at a speed of 500-1500r/min for 5-20 minutes, and then place it in an ultrasonic cell breaker, keep the power at 60-70%, and alarm at 80°C. Ultrasonic dispersion for 10-15 minutes to obtain a dense modified dispersion;
步骤二:将水泥和矿物掺合料混合后置于混料机中,充分混料得到干粉混合物;Step 2: After mixing the cement and the mineral admixture, place it in a mixer, and fully mix the ingredients to obtain a dry powder mixture;
步骤三:将干粉混合物、粗骨料、细骨料依次倒入混凝土搅拌机中,充分搅拌均匀,然后加入密实改性剂分散液,搅拌2~5min,进行模型浇筑后养护即可。Step 3: Pour the dry powder mixture, coarse aggregate, and fine aggregate into the concrete mixer in sequence, mix well, then add the compact modifier dispersion, stir for 2 to 5 minutes, and then maintain the model after pouring.
本发明中,结合现场施工条件,可选择标准养护或蒸汽养护。当进行标准养护时,需将成型试件置于温度20±2℃、相对湿度95%以上的环境养护至规定龄期;当进行蒸汽养护时,先将成型试件置于20±2℃的环境下静停1~3h,控制蒸汽养护箱以20℃/h的升温速率经过一段时间达到峰值温度60~80℃,维持峰值温度养护8h后自然降温,转移至温度20±2℃、相对湿度60%的标准干缩环境继续养护至规定龄期。In the present invention, in combination with on-site construction conditions, standard curing or steam curing can be selected. When carrying out standard curing, it is necessary to place the formed test piece in an environment with a temperature of 20±2°C and a relative humidity above 95% for maintenance until the specified age; when performing steam curing, first place the formed test piece at 20±2°C Stop statically for 1-3 hours in the environment, control the steam curing box to reach the peak temperature of 60-80 °C after a period of time at a heating rate of 20 °C/h, maintain the peak temperature for 8 hours, and then cool down naturally, transfer to a temperature of 20±2 °C, relative humidity 60% of the standard drying shrinkage environment continues to maintain to the specified age.
本发明基于最紧密堆积理论,添加不同微观形貌的矿物掺合料进行合理的颗粒级配设计,实现从粗尺度至细尺度的全方位填充,促进Ca(OH)2与矿物掺合料的有效二次水化反应,通过粗、细骨料的颗粒级配,使得骨料颗粒与胶凝材料协同达到最大密实堆积,提高混凝土的体积稳定性。在低水胶比的高性能混凝土中,矿物掺合料的作用在于,一方面,体系中存在大量未水化的矿物掺合料,有助于提高混凝土的宏观弹性模量,减少徐变值,加快混凝土徐变的完成。另一方面,矿物掺合料与Ca(OH)2晶体部分发生二次水化反应,早期以硅灰、偏高岭土等中、细尺度矿物掺合料的二次水化为主,中后期以矿粉和/或粉煤灰粗尺度矿物掺合料的二次水化为主,前后搭配使得水化反应更彻底,结构密实性更好,同时避免大量的Ca(OH)2晶体形成的定向排列,优化了水泥石的界面结构,降低孔隙率,填补混凝土中的大孔(Jawed分类法),增大毛细管通道阻力,减少水分蒸发,抑制混凝土的干燥收缩与徐变。更关键的是,本发明通过密实改性材料的添加,一方面密实改性材料具有巨大的比表面积,为C-S-H凝胶提供了更多成核位点,纳米SiO2、CaSO4晶须、氧化石墨烯为C-S-H凝胶的生长提供了零维、一维、二维的成核位点,点-线两个层次或点-线-面三个层次的杂乱分布构建了更为坚固的C-S-H凝胶骨架,从而有效降低在外界干扰下的黏性流动。另一方面,密实改性材料的颗粒尺寸在10μm以下甚至达到纳米级,可以堵塞水泥石的孔隙通道,增加混凝土体系的密实度,优化界面过渡区,从而约束内部水分的迁移。Based on the closest packing theory, the present invention adds mineral admixtures with different microscopic shapes to carry out reasonable particle gradation design, realizes all-round filling from coarse scale to fine scale, and promotes the separation of Ca(OH) 2 and mineral admixtures Effective secondary hydration reaction, through the particle gradation of coarse and fine aggregates, the aggregate particles and cementitious materials can cooperate to achieve the maximum dense accumulation and improve the volume stability of concrete. In high-performance concrete with low water-to-binder ratio, the role of mineral admixtures is that, on the one hand, there are a large number of unhydrated mineral admixtures in the system, which help to increase the macroscopic elastic modulus of concrete and reduce the creep value , to speed up the completion of concrete creep. On the other hand, secondary hydration reaction occurs between mineral admixtures and Ca(OH) 2 crystals. In the early stage, the secondary hydration reaction of medium and fine-scale mineral admixtures such as silica fume and metakaolin is the main one. The secondary hydration of mineral powder and/or fly ash coarse-scale mineral admixture is mainly used, and the combination of front and rear can make the hydration reaction more thorough, the structure compactness is better, and at the same time avoid the orientation of a large number of Ca(OH) 2 crystal formation Arrangement optimizes the interface structure of cement stone, reduces porosity, fills large pores in concrete (Jawed classification method), increases capillary channel resistance, reduces water evaporation, and inhibits drying shrinkage and creep of concrete. More importantly, through the addition of dense modified materials in the present invention, on the one hand, the dense modified materials have a huge specific surface area, which provides more nucleation sites for CSH gels, nano-SiO 2 , CaSO 4 whiskers, oxidation Graphene provides zero-dimensional, one-dimensional, and two-dimensional nucleation sites for the growth of CSH gels, and the random distribution of point-line two-level or point-line-plane three-level structure builds a stronger CSH gel. Glue skeleton, so as to effectively reduce the viscous flow under external disturbance. On the other hand, the particle size of the dense modified material is below 10 μm or even reaches the nanoscale, which can block the pore channels of cement stone, increase the compactness of the concrete system, optimize the interface transition zone, and thus restrict the migration of internal moisture.
综合来看,本发明在物理填充方面,基于最紧密堆积理论合理安排颗粒级配,减少体系孔隙数量,改善混凝土界面过渡区;在化学改性方面,设计一种粒径小、硬度高、弹性模量高的密实改性材料,提高C-S-H凝胶的弹性模量和密实程度,加强层间水束缚,从而达到综合降低混凝土收缩徐变同时提高强度的效果,与此同时,本发明的制备方法无繁杂之处,可适用于高原环境下生产,这对于提升混凝土在高原复杂环境下的服役能力,提高混凝土的尺寸稳定性和耐久性,加快西部地区交通运输建设与经济发展具有重要意义。On the whole, in terms of physical filling, the present invention rationally arranges particle gradation based on the closest packing theory, reduces the number of pores in the system, and improves the transition zone of the concrete interface; in terms of chemical modification, it designs an The dense modified material with high modulus can improve the elastic modulus and compactness of C-S-H gel, and strengthen the water bondage between layers, so as to achieve the effect of comprehensively reducing concrete shrinkage and creep while improving strength. At the same time, the preparation method of the present invention There are no complicated things, and it can be applied to production in the plateau environment. This is of great significance for improving the service ability of concrete in the complex environment of the plateau, improving the dimensional stability and durability of concrete, and accelerating the transportation construction and economic development of the western region.
附图说明Description of drawings
图1为本发明实施例1制得的棱柱体混凝土试件和性能测试实物图。Fig. 1 is the prismatic concrete specimen and the physical picture of the performance test that the embodiment 1 of the present invention makes.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚,下面将结合实施例对本发明作进一步详细地描述,但本发明的实施方式不限于此。In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with examples, but the implementation of the present invention is not limited thereto.
本发明中,水泥的平均粒径为20μm,比表面积为1.6~1.8m2/g;In the present invention, the average particle size of the cement is 20 μm, and the specific surface area is 1.6-1.8 m 2 /g;
粉煤灰为火电厂燃煤冷却而得的飞灰,其球形度≥80%,平均粒径为17μm,比表面积为1.1~1.2m2/g;矿粉为高炉矿渣干燥粉磨而得,平均粒径为15μm,比表面积为1.7~2.0m2/g;Fly ash is the fly ash obtained from coal-fired cooling in thermal power plants, with a sphericity ≥ 80%, an average particle size of 17μm, and a specific surface area of 1.1-1.2m 2 /g; ore powder is obtained by dry grinding of blast furnace slag. The average particle size is 15μm, and the specific surface area is 1.7-2.0m 2 /g;
偏高岭土由高岭土受热脱水加工制得,平均粒径为5μm,比表面积为14~20m2/g;磨细沸石粉由天然沸石岩磨细而成,平均粒径为9μm,比表面积为500~1100m2/g;青稞秸秆灰由青稞秸秆经焚烧、除杂、粉磨制得,平均粒径为10μm,比表面积为15~20m2/g;Metakaolin is processed by heat dehydration of kaolin, with an average particle size of 5μm and a specific surface area of 14-20m 2 /g; ground zeolite powder is made from natural zeolite rock, with an average particle size of 9μm and a specific surface area of 500-200m2/g. 1100m 2 /g; highland barley stalk ash is obtained from highland barley stalks through incineration, impurity removal and grinding, with an average particle size of 10μm and a specific surface area of 15-20m 2 /g;
硅灰为铁合金在冶炼硅铁或工业硅(金属硅)时,矿热电炉挥发出的SiO2和Si气体在空气中迅速氧化冷凝沉淀而成,其球形度≥90%,粒径为0.5~1μm,比表面积为22~30m2/g。Silica fume is ferroalloy when smelting ferrosilicon or industrial silicon (metal silicon), SiO 2 and Si gas volatilized by submerged electric furnace are rapidly oxidized and condensed and precipitated in the air. Its sphericity is ≥90%, and the particle size is 0.5~ 1μm, the specific surface area is 22-30m 2 /g.
CaSO4晶须的微观形貌为柱状纤维,长度为10~100μm,直径为1~10μm,长径比为5~40。The microscopic morphology of CaSO 4 whiskers is columnar fibers with a length of 10-100 μm, a diameter of 1-10 μm, and an aspect ratio of 5-40.
氧化石墨烯的微观形貌为片层状,片层直径为300~500nm,厚度为0.3~1nm,比表面积为2600m2/g。The microscopic morphology of graphene oxide is sheet-like, with a sheet diameter of 300-500 nm, a thickness of 0.3-1 nm, and a specific surface area of 2600 m 2 /g.
纳米SiO2的微观形貌为球状颗粒,平均粒径为40nm,比表面积为150m2/g。The microscopic appearance of nano-SiO 2 is spherical particles, the average particle diameter is 40nm, and the specific surface area is 150m 2 /g.
细骨料为河沙或机制砂,细度模数为2.8~4.0。The fine aggregate is river sand or machine-made sand, and the fineness modulus is 2.8-4.0.
粗骨料为石灰岩或玄武岩碎石,粒径≤15mm,其中粒径在10~15mm部分不少于20%。Coarse aggregate is limestone or basalt gravel, particle size ≤ 15mm, of which the particle size is not less than 20% in the range of 10-15mm.
本发明中,kg/m3代表的是每立方米混凝土中的材料加入质量。In the present invention, kg/ m3 represents the mass of materials added per cubic meter of concrete.
实施例1Example 1
一种服役于高原复杂环境下的低收缩低徐变混凝土的制备方法,包含以下步骤:A method for preparing low-shrinkage and low-creep concrete serving in a plateau complex environment, comprising the following steps:
步骤一:制备密实改性材料分散液Step 1: Prepare dense modified material dispersion
步骤1.1,称料。CaSO4晶须用量9.6kg/m3、纳米SiO2用量4.8kg/m3,聚羧酸系高效减水剂用量8.2kg/m3、烷基聚氧乙烯醚JM-SRA系列混凝土减缩剂用量4kg/m3、聚醚改性硅类消泡剂用量0.5kg/m3,水用量126kg/m3。Step 1.1, weighing. The dosage of CaSO 4 whiskers is 9.6kg/m 3 , the dosage of nano-SiO 2 is 4.8kg/m 3 , the dosage of polycarboxylate superplasticizer is 8.2kg/m 3 , and the dosage of alkyl polyoxyethylene ether JM-SRA series concrete shrinkage reducer 4kg/m 3 , the amount of polyether modified silicon defoamer is 0.5kg/m 3 , and the amount of water is 126kg/m 3 .
步骤1.2,磁力搅拌。混合步骤1.1所述材料,置于磁力搅拌器中,在转速1000r/min的条件下磁力搅拌5min。Step 1.2, magnetic stirring. The materials described in step 1.1 were mixed, placed in a magnetic stirrer, and stirred magnetically for 5 min at a rotational speed of 1000 r/min.
步骤1.3,将步骤1.2制得溶液置于超声波细胞破碎仪中,在功率65%、报警温度80℃的条件下超声分散10min,得到密实改性材料分散液。In step 1.3, place the solution prepared in step 1.2 in an ultrasonic cell disruptor, and ultrasonically disperse for 10 min under the conditions of 65% power and an alarm temperature of 80° C. to obtain a dense modified material dispersion.
步骤二:混合干粉Step 2: Mix dry powder
按照水泥用量320.4kg/m3,粉煤灰用量90kg/m3、偏高岭土用量45kg/m3、硅灰用量15kg/m3混合,置于混料机中混合8h,得到干粉混合物。According to the amount of cement 320.4kg/m 3 , the amount of fly ash 90kg/m 3 , the amount of metakaolin 45kg/m 3 , and the amount of silica fume 15kg/m 3 were mixed, placed in a mixer and mixed for 8 hours to obtain a dry powder mixture.
步骤三:成型混凝土Step Three: Forming the Concrete
将步骤二的干粉混合物、河砂675kg/m3,石灰岩碎石1113kg/m3,依次倒入混凝土搅拌机中,干搅2min,均匀加入步骤一制得的密实改性剂分散液,根据浆体状态,控制搅拌时间4min,进行模型浇筑。Pour the dry powder mixture in step 2, river sand 675kg/m 3 , and limestone crushed stone 1113kg/m 3 into the concrete mixer in sequence, dry mix for 2 minutes, and evenly add the compact modifier dispersion prepared in step 1. state, control the stirring time for 4 minutes, and carry out model pouring.
步骤四:养护混凝土Step Four: Curing the Concrete
浇筑成型后带模养护1d,拆模后置于温度20±2℃、相对湿度95%以上的标准环境下养护,干缩测试件在养护3d后移入温度20±2℃、相对湿度(60±5)%的恒温恒湿环境进行收缩测试,徐变测试件在养护14d后移入同样的恒温恒湿环境进行徐变测试。After pouring and molding, the mold is cured for 1 day, and after the mold is removed, it is cured in a standard environment with a temperature of 20±2°C and a relative humidity of 95% or more. 5) The shrinkage test is performed in a constant temperature and humidity environment of %, and the creep test piece is moved into the same constant temperature and humidity environment after 14 days of curing for creep testing.
干燥收缩率、徐变度的测试方法参考《普通混凝土长期性能和耐久性能试验方法标准》GB/T 50082-2009并结合相关工程需求。其中干燥收缩率采用接触法,选用立式混凝土收缩仪和精度为±0.001mm的千分表进行检测,棱柱体混凝土试件尺寸为100mm×100mm×400mm,同一配比设置3个试件。徐变度采用受压徐变测试方法,选用弹簧式压缩徐变仪和千分表进行检测,棱柱体混凝土试件尺寸为100mm×100mm×400mm,同一配比设置3个试件。For the test methods of drying shrinkage and creep, refer to "Standards for Test Methods of Long-term Performance and Durability of Ordinary Concrete" GB/T 50082-2009 and combine with relevant engineering requirements. Among them, the drying shrinkage rate adopts the contact method, and a vertical concrete shrinkage meter and a dial gauge with an accuracy of ±0.001mm are used for detection. The size of the prismatic concrete specimen is 100mm×100mm×400mm, and 3 specimens are set for the same ratio. The creep degree adopts the pressure creep test method, and the spring-type compression creep meter and dial gauge are used for detection. The size of the prismatic concrete specimen is 100mm×100mm×400mm, and three specimens are set in the same ratio.
经测试,本实施例中,混凝土28d干燥收缩率为0.035%,56d干燥收缩率为0.04%,90d徐变度为12.84×10-6/MPa。After testing, in this embodiment, the drying shrinkage rate of the concrete at 28 days is 0.035%, the drying shrinkage rate at 56 days is 0.04%, and the creep degree at 90 days is 12.84×10 -6 /MPa.
实施例2Example 2
一种服役于高原复杂环境下的低收缩低徐变混凝土的制备方法,其特征在于,包含以下步骤:A method for preparing low-shrinkage and low-creep concrete serving in a plateau complex environment, characterized in that it comprises the following steps:
步骤一:制备密实改性材料分散液Step 1: Prepare dense modified material dispersion
步骤1.1,称料。CaSO4晶须用量9.6kg/m3、纳米SiO2用量4.8kg/m3、氧化石墨烯用量0.1kg/m3,聚羧酸系高效减水剂用量8.2kg/m3、烷基聚氧乙烯醚JM-SRA系列混凝土减缩剂用量4kg/m3、聚醚改性硅类消泡剂用量0.5kg/m3,水用量126kg/m3。Step 1.1, weighing. The dosage of CaSO 4 whiskers is 9.6kg/m 3 , the dosage of nano-SiO 2 is 4.8kg/m 3 , the dosage of graphene oxide is 0.1kg/m 3 , the dosage of polycarboxylate superplasticizer is 8.2kg/m 3 , and the dosage of alkyl polyoxygen The dosage of vinyl ether JM-SRA series concrete shrinkage reducer is 4kg/m 3 , the dosage of polyether modified silicon defoamer is 0.5kg/m 3 , and the dosage of water is 126kg/m 3 .
步骤1.2,磁力搅拌。混合步骤1.1所述材料,置于磁力搅拌器中,在转速1500r/min的条件下磁力搅拌5min。Step 1.2, magnetic stirring. The materials described in step 1.1 were mixed, placed in a magnetic stirrer, and stirred magnetically for 5 min at a rotational speed of 1500 r/min.
步骤1.3,将步骤1.2制得溶液置于超声波细胞破碎仪中,在功率65%、报警温度80℃的条件下超声分散15min,得到密实改性材料分散液。In step 1.3, place the solution prepared in step 1.2 in an ultrasonic cell disruptor, and ultrasonically disperse for 15 minutes under the conditions of 65% power and an alarm temperature of 80° C. to obtain a dense modified material dispersion.
步骤二:混合干粉Step 2: Mix dry powder
按照水泥用量320.4kg/m3,矿粉用量90kg/m3、青稞秸秆灰用量45kg/m3、硅灰用量15kg/m3混合,置于混料机中混合8h,得到干粉混合物。According to the amount of cement 320.4kg/m 3 , the amount of mineral powder 90kg/m 3 , the amount of highland barley straw ash 45kg/m 3 , and the amount of silica fume 15kg/m 3 were mixed, placed in a mixer and mixed for 8 hours to obtain a dry powder mixture.
步骤三:成型混凝土Step Three: Forming the Concrete
将步骤二的干粉混合物、机制砂675kg/m3、石灰岩碎石1113kg/m3依次倒入混凝土搅拌机中,干搅2min,均匀加入步骤一制得的密实改性剂分散液,根据浆体状态,控制搅拌时间4min,进行模型浇筑。Pour the dry powder mixture in step 2, machine-made sand 675kg/m 3 , and limestone crushed stone 1113kg/m 3 into the concrete mixer in sequence, dry-stir for 2 minutes, and evenly add the compact modifier dispersion prepared in step 1, according to the state of the slurry , control the stirring time for 4 minutes, and carry out model pouring.
步骤四:养护混凝土Step Four: Curing the Concrete
浇混凝土成型后按照20℃静停3h,以20℃/h的升温速率历经2h升温至60℃,维持60℃养护8h再自然降温的制度进行蒸汽养护。蒸汽养护后拆模,并置于温度20±2℃、相对湿度95%以上的标准环境下养护,干缩测试件在养护3d后移入温度20±2℃、相对湿度(60±5)%的恒温恒湿环境进行收缩测试,徐变测试件在养护14d后移入同样的恒温恒湿环境进行徐变测试。After pouring the concrete, stop at 20°C for 3 hours, heat up to 60°C at a rate of 20°C/h over 2 hours, maintain 60°C for 8 hours, and then cool down naturally for steam curing. Remove the mold after steam curing, and put it in a standard environment with a temperature of 20±2°C and a relative humidity of 95% or more for curing. The shrinkage test was carried out in a constant temperature and humidity environment, and the creep test piece was moved into the same constant temperature and humidity environment after 14 days of curing for creep testing.
经测试,本实施例中,混凝土28d干燥收缩率为0.025%,56d干燥收缩率为0.03%,90d徐变度为11.56×10-6/MPa。After testing, in this embodiment, the drying shrinkage rate of the concrete at 28 days is 0.025%, the drying shrinkage rate at 56 days is 0.03%, and the creep degree at 90 days is 11.56×10 -6 /MPa.
对比例1Comparative example 1
同实施例1,区别仅在于不添加密实改性材料(即不添加CaSO4晶须和纳米SiO2)。Same as Example 1, the only difference is that no compact modifying material is added (that is, no CaSO 4 whiskers and nano-SiO 2 are added).
经测试,本对比例中,混凝土28d干燥收缩率为0.06%,56d干燥收缩率为0.068%,90d徐变度为16.35×10-6/MPa。After testing, in this comparative example, the drying shrinkage rate of concrete at 28 days is 0.06%, the drying shrinkage rate at 56 days is 0.068%, and the creep degree at 90 days is 16.35×10 -6 /MPa.
对比例2Comparative example 2
同实施例1,区别仅在于仅添加14.4kg/m3的纳米SiO2。Same as Example 1, the only difference is that only 14.4kg/m 3 of nano-SiO 2 is added.
经测试,本对比例中,混凝土28d干燥收缩率为0.052%,56d干燥收缩率为0.057%,90d徐变度为15.98×10-6/MPa。After testing, in this comparative example, the drying shrinkage rate of the concrete at 28 days is 0.052%, the drying shrinkage rate at 56 days is 0.057%, and the creep degree at 90 days is 15.98×10 -6 /MPa.
对比例3Comparative example 3
同实施例1,区别仅在于仅添加14.4kg/m3的CaSO4晶须。With embodiment 1, difference is only to add 14.4kg/m CaSO 4 whiskers .
经测试,本对比例中,混凝土28d干燥收缩率为0.045%,56d干燥收缩率为0.05%,90d徐变度为14.76×10-6/MPa。After testing, in this comparative example, the drying shrinkage rate of the concrete at 28 days is 0.045%, the drying shrinkage rate at 56 days is 0.05%, and the creep degree at 90 days is 14.76×10 -6 /MPa.
对比例4Comparative example 4
同实施例1,区别仅在于添加4.8kg/m3的CaSO4晶须和9.6kg/m3的纳米SiO2。Same as Example 1, the only difference lies in the addition of 4.8kg/m 3 of CaSO 4 whiskers and 9.6kg/m 3 of nano-SiO 2 .
经测试,本对比例中,混凝土28d干燥收缩率为0.038%,56d干燥收缩率为0.043%,90d徐变度为13.23×10-6/MPa。After testing, in this comparative example, the drying shrinkage rate of the concrete at 28 days is 0.038%, the drying shrinkage rate at 56 days is 0.043%, and the creep degree at 90 days is 13.23×10 -6 /MPa.
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