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CN115417238A - Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously - Google Patents

Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously Download PDF

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Publication number
CN115417238A
CN115417238A CN202211129955.8A CN202211129955A CN115417238A CN 115417238 A CN115417238 A CN 115417238A CN 202211129955 A CN202211129955 A CN 202211129955A CN 115417238 A CN115417238 A CN 115417238A
Authority
CN
China
Prior art keywords
cable
wire guide
cable shaft
wire
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211129955.8A
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Chinese (zh)
Inventor
曾金荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian Maikebo Electronic Technology Group Co ltd
Original Assignee
Fujian Maikebo Electronic Technology Group Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujian Maikebo Electronic Technology Group Co ltd filed Critical Fujian Maikebo Electronic Technology Group Co ltd
Priority to CN202211129955.8A priority Critical patent/CN115417238A/en
Publication of CN115417238A publication Critical patent/CN115417238A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

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  • Coiling Of Filamentary Materials In General (AREA)

Abstract

The invention relates to the technical field of winding equipment, in particular to a wire coiling machine capable of automatically aligning and arranging wires and simultaneously adjusting cable tension, which comprises a rack, a cable shaft and a motor, wherein the cable shaft and the motor are respectively arranged on the rack; the wire guide mechanism is configured to adjust the position of the cable on the cable shaft as the cable shaft rotates so that the cable can be automatically and neatly arranged on the cable shaft. The whole process can be completed without manual intervention, and the working efficiency is greatly improved.

Description

Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously
The application is a divisional application of a parent application named 'a wire coiling machine' with the application number of 202110338475.1 and the application date of 2021, 3 and 30.
Technical Field
The invention relates to the technical field of winding equipment, in particular to a wire coiling machine capable of automatically aligning wires and adjusting cable tension.
Background
The wire coiling machine is a wire coil for providing the function of winding wires and cables for industrial and mining enterprises, and is widely applied to various industries such as oil field mines, building construction, mechanical manufacturing units, scientific research units, ports and docks, markets, hotels, road and bridge construction and the like at present. However, at present, manual cooperation is still needed in the using process to enable the wire coiling to be tidy, so that the working efficiency is not high. Moreover, the existing equipment is large in size, does not have an automatic wire arranging function, can only be used for projects with low precision requirements, and can be used for tidying the wire coiling only by manual matching, so that the working efficiency is not high. The radio frequency cable is a high-precision cable, and the electrical performance of the radio frequency cable can be damaged to different degrees by excessive pulling, winding and bending in the production and use processes of the cable.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the wire coiling machine can automatically and neatly coil wires and further improve the working efficiency.
In order to solve the technical problems, the invention adopts the technical scheme that:
a wire coiling machine comprises a rack, a cable shaft and a motor, wherein the cable shaft and the motor are respectively arranged on the rack; the wire guide mechanism is configured to adjust a position of the cable on the cable shaft when the cable shaft is rotated.
The invention has the beneficial effects that:
according to the wire coiling machine provided by the invention, on the basis of the existing wire coiling machine, the wire guide mechanism is additionally arranged, and when the cable shaft rotates, the wire guide mechanism adjusts the position of the cable on the cable shaft, so that the cable can be automatically and uniformly arranged on the cable shaft, and the working efficiency of the wire coiling machine is further improved.
Drawings
Fig. 1 is a schematic structural diagram of a wire coiling machine according to the present invention;
description of the reference symbols:
1. a frame; 2. a motor; 3. a cable shaft; 4. a bearing seat; 5. a wire guide support; 6. a slide bar; 7. a wire guide; 8. a cylinder; 9. a compression spring; 10. a movable block; 11. a proximity switch; 12. a counterweight; 13. and a limiting baffle.
Detailed Description
In order to explain the technical contents, the objects and the effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1, the wire coiling machine provided by the present invention includes a rack, a cable shaft and a motor respectively disposed on the rack, wherein the motor is in transmission connection with the cable shaft, and further includes a wire guiding mechanism; the wire mechanism is configured to adjust a position of the cable on the cable shaft as the cable shaft rotates.
As can be seen from the above description, the beneficial effects of the present invention are:
according to the wire coiling machine provided by the invention, on the basis of the existing wire coiling machine, the wire guide mechanism is additionally arranged, and when the cable shaft rotates, the wire guide mechanism adjusts the position of the cable on the cable shaft, so that the cable can be automatically and uniformly arranged on the cable shaft, and the working efficiency of the wire coiling machine is further improved.
Further, the wire guide mechanism is specifically configured to adjust the reciprocal movement of the position of the cable on the cable shaft from one end of the cable shaft to the other end when the cable shaft is rotated.
According to the above description, the wire guiding mechanism can enable the position of the cable on the cable shaft to move back and forth from one end of the cable shaft to the other end of the cable shaft, the whole process can be completed without manual intervention, and the working efficiency is greatly improved.
Further, the wire guiding mechanism comprises a wire guide bracket, a sliding rod, a wire guide and an air cylinder; the cylinder is arranged on the frame; the sliding rod is erected on the wire guide bracket, the wire guide can be arranged on the sliding rod in a sliding manner, and a wire guide hole for a cable to pass through is formed in the wire guide;
the wire guide support is hinged with a rotating pin arranged on the frame at a position corresponding to one position, the wire guide support is hinged with the movable end of the cylinder at a position corresponding to the other position, and the movable end of the cylinder is used for adjusting the inclination direction of the sliding rod so as to control the sliding direction of the wire guide.
From the above description, through the above structure cooperation, the inclination direction of the sliding rod is adjusted by controlling the moving amount of the movable end of the cylinder, and then the sliding direction of the wire guider, that is, the offset direction of the cable on the cable shaft is controlled, and the whole structure is simple and convenient to operate.
Further, the wire guide support is U-shaped, the two side walls of the wire guide support corresponding to the U-shaped are cylinders, a compression spring and a movable block are sleeved on each cylinder, one end of each compression spring is in contact with the bottom of the wire guide support corresponding to the U-shaped, the other end of each compression spring is in contact with the movable block, and the two ends of each sliding rod are fixedly connected with the two movable blocks respectively.
Known from the above-mentioned description, through above-mentioned structural design, realize that the wire guide is adjustable in vertical direction to the adaptation is in the change of the epaxial different thickness of cable, promptly when the epaxial cable thickness of cable is getting thicker, the level of wire guide will slowly promote, does benefit to the wire effect.
Furthermore, a proximity switch is arranged on the movable block, and the proximity switch and the lead block are arranged oppositely.
From the above description, through the above structural design, the proximity switch is used as a trigger device for the operation of the air cylinder, that is, when the lead block moves to one end of the slide rod, the lead block will contact with the corresponding proximity switch, so as to trigger the air cylinder to switch the motion state, at this time, the lead block will move to the other end of the slide rod, and when the lead block moves to the other end of the slide rod, the lead block will contact with the corresponding proximity switch, so as to trigger the air cylinder again to switch the motion state, so as to realize the reciprocating movement of the lead block on the slide rod, so as to adapt to the reciprocating movement of the cable on the cable shaft.
Furthermore, the axial angle range between the sliding rod and the cable shaft is 0-4 degrees.
Further, the angle formed by the sliding rod and the axial direction of the cable shaft is 3 degrees.
Further, the level of the wire guide is lower than the highest level of the cable wound on the cable shaft.
According to the above description, through the above structural design, the wire guide generates a downward acting force on the cable passing through the wire guide, so that the cable is prevented from upwarping, the cable winding process can be tightly attached to the surface of the cable shaft as much as possible, and the wire coiling effect is improved.
Furthermore, two end parts of the cable shaft are respectively provided with a limit baffle.
As can be seen from the above description, the limit stop not only serves to limit the winding range on the cable shaft, but also serves to limit the moving range of the wire guide by the above structural design.
Furthermore, a transmission gear assembly is also arranged on the rack; and an output shaft of the motor is in transmission connection with the cable shaft through a transmission gear component.
As can be seen from the above description, the driving function of the cable shaft is realized by the above structure cooperation.
Referring to fig. 1, a first embodiment of the present invention is:
the invention provides a wire coiling machine, which comprises a rack 1, a cable shaft 3 and a motor 2, wherein the cable shaft 3 and the motor 2 are respectively arranged on the rack 1, a bearing seat 4 is arranged on the rack and positioned between the motor 2 and the cable shaft 3, and a transmission shaft for connecting the motor and the cable shaft is arranged on the bearing seat 4 in a penetrating manner, so that the motor and the cable shaft are in transmission connection, and a transmission gear assembly is also arranged on the rack 1; and an output shaft of the motor is in transmission connection with the cable shaft through a transmission gear component. The transmission gear assembly can adopt a speed change gear set and can be adapted to different application scenes. And two end parts of the cable shaft are respectively provided with a limit baffle 13 which is disc-shaped.
The wire coiling machine also comprises a wire guide mechanism; the wire mechanism is configured to adjust a position of the cable on the cable shaft as the cable shaft rotates. In particular, the wire guide mechanism is specifically configured to adjust the reciprocal movement of the position of the cable on the cable shaft from one end of the cable shaft to the other end of the cable shaft when the cable shaft is rotated.
In this embodiment, the cable shaft 3 is horizontally disposed on a side surface of the rack 1, the wire guiding mechanism and the cable shaft are disposed on the same side and are disposed close to the cable shaft, and a distance is provided between the wire guiding mechanism and the cable shaft 3, which is in a range of 30-120cm, and a large number of experiments show that when the distance between the wire guiding mechanism and the cable shaft is in a range of 30-120cm, the wire guiding effect is good, preferably 80cm, and the effect is optimal.
In the present embodiment, the wire guide mechanism includes a wire guide bracket 5, a slide bar 6, a wire guide 7, and a cylinder 8; the air cylinder 8 is arranged on the frame 1; the sliding rod 6 is a straight rod with a smooth surface.
The wire guide device comprises a slide bar 6, a wire guide device bracket 5, a wire guide device 7 and a cable, wherein the slide bar 6 is erected on the wire guide device bracket 5, a sleeve hole is formed in the wire guide device 7 and is used for being sleeved on the slide bar, so that the wire guide device can slide on the slide bar along the extension direction of the slide bar, and a wire guide hole for a cable to pass through is formed in the wire guide device; the bore axis of the wire guide is directed towards the cable axis.
The wire guide bracket 5 is U-shaped and is formed by integrally molding a cross rod and two cylinders respectively positioned at two ends of the cross rod, and the slide rod and the cross rod are arranged in parallel. The wire guide support corresponds both sides wall of U type and is the cylinder, all overlaps on every cylinder to be equipped with compression spring 9 and movable block 10, the bottom contact of the U type is corresponded with the wire guide support to compression spring 9 one end, the compression spring 9 other end and movable block 10 contact, the both ends of slide bar 6 respectively with two movable block 10 fixed connection. The movable block 10 is provided with a proximity switch 11, and the proximity switch 11 is arranged opposite to the wire guide 7.
A weight-adjustable counterweight 12 can be arranged on the thread guide 7.
The wire guide support is hinged with a rotating pin arranged on the frame at a position corresponding to one position, the wire guide support is hinged with the movable end of the cylinder at a position corresponding to the other position, and the movable end of the cylinder is used for adjusting the inclination direction of the sliding rod so as to control the sliding direction of the wire guide. Wherein, a position of wire guide support corresponds the bent angle department of U type and sets up a through-hole, the aperture of through-hole and the diameter looks adaptation of commentaries on classics round pin, can realize that the wire guide support revolutes round pin swing certain limit can, the stiff end of cylinder (keeping away from the one end of expansion end promptly) and frame fixed connection, but the lug weld is in the frame, the drive end of cylinder is articulated with another position of wire guide support (another bent angle department that corresponds the U type), do benefit to the accurate control to the swing angle of wire guide support when promoting structural stability.
The axial angle between the sliding rod and the cable shaft is 0-4 degrees, preferably 3 degrees.
The horizontal height of the wire guide is lower than the highest horizontal height of the cable wound on the cable shaft, and the horizontal height of the wire guide is not lower than the horizontal height of the axis of the cable shaft.
The working principle of the wire coiling machine provided by the invention is as follows:
when the cable shaft rotates, if the cable moves from one end of the cable shaft to the other end of the cable shaft, the cylinder is operated to contract, so that the sliding rod is in an inclined state, namely the horizontal height of one end, close to the cable shaft, of the two side walls of the U-shaped corresponding to the wire guide support is lower than the horizontal height of one end, far away from the cable shaft, of the two side walls of the U-shaped corresponding to the wire guide support, and therefore the cable is tightly abutted to each other in the winding process. When the cable moves from the other end of the cable shaft to one end, the cylinder is extended.
In summary, according to the wire coiling machine provided by the invention, on the basis of the existing wire coiling machine, the wire guiding mechanism is additionally arranged, and when the cable shaft rotates, the wire guiding mechanism adjusts the position of the cable on the cable shaft, so that the cable can be automatically and uniformly arranged on the cable shaft, and the working efficiency of the wire coiling machine is further improved. Through the structural cooperation, the inclination direction of the sliding rod is adjusted by controlling the movement amount of the movable end of the air cylinder, so that the sliding direction of the wire guide is controlled, and the wire guide is simple in integral structure and convenient to operate. In addition, the wire guide is adjustable in the vertical direction to adapt to the change of different thicknesses of cables on the cable shaft, namely, when the thickness of the cables on the cable shaft is thicker and thicker, the horizontal height of the wire guide can be slowly lifted, and the wire guide effect is facilitated.
The above description is only an embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent modifications made by the present invention and the contents of the accompanying drawings, which are directly or indirectly applied to the related technical fields, are included in the scope of the present invention.

Claims (9)

1. A wire coiling machine capable of automatically tidying and arranging wires and simultaneously adjusting cable tension comprises a rack and a cable shaft arranged on the rack, and is characterized by further comprising a wire guide mechanism; the wire guide mechanism is configured to adjust a position of the cable on the cable shaft when the cable shaft is rotated;
the wire guide mechanism comprises a wire guide bracket, a sliding rod, a wire guide and a cylinder; the air cylinder is arranged on the frame; the sliding rod is erected on the wire guide bracket, the wire guide can be arranged on the sliding rod in a sliding manner, and a wire guide hole for a cable to pass through is formed in the wire guide;
the part of the wire guide bracket corresponding to one position is hinged with a rotating pin arranged on the frame, the part of the wire guide bracket corresponding to the other position is hinged with the movable end of an air cylinder, and the movable end of the air cylinder is used for adjusting the inclination direction of a sliding rod so as to control the sliding direction of the wire guide;
the horizontal height of the wire guide is lower than the highest horizontal height of a cable wound on the cable shaft, and a weight-adjustable counterweight is arranged on the wire guide.
2. The coiling machine for automatically tidying and arranging wires and simultaneously adjusting the tension of cables according to claim 1, characterized in that the wire guide bracket is U-shaped, two side walls of the wire guide bracket corresponding to the U-shaped are cylinders, each cylinder is sleeved with a compression spring and a movable block, one end of each compression spring is in contact with the bottom of the wire guide bracket corresponding to the U-shaped, the other end of each compression spring is in contact with the movable block, and two ends of the sliding rod are respectively fixedly connected with the two movable blocks.
3. The coiling machine for automatically tidying and arranging wires and simultaneously adjusting the tension of the cables according to claim 2, wherein a proximity switch is arranged on the movable block, and the proximity switch is arranged opposite to the wire guider.
4. The coiling machine for automatically tidying and arranging wires and simultaneously adjusting the tension of the cables according to claim 1, wherein the angle formed by the slide rod and the axial direction of the cable shaft ranges from 0 ° to 4 °.
5. An automated cable spooling machine with simultaneous adjustment of cable tension as claimed in claim 4 wherein the slide bar is angled at 3 ° to the axial direction of the cable shaft.
6. The automatic wire coiling machine for neatly arranging wires and adjusting the tension of the cables according to claim 1, wherein the two ends of the cable shaft are respectively provided with a limit baffle.
7. The automatic cable coiling machine for tidying and arranging cables automatically and adjusting the tension of cables simultaneously as claimed in claim 1, wherein a transmission gear assembly is further arranged on the machine frame; and an output shaft of the motor is in transmission connection with the cable shaft through a transmission gear component.
8. The automatic cable winder for trimming cables and adjusting cable tension as claimed in claim 1, wherein the slide bar is a straight bar with smooth surface.
9. The automatic cable winder for trimming cables and adjusting cable tension according to claim 1, wherein the wire guide mechanism is spaced from the cable shaft by a distance in the range of 30-120cm.
CN202211129955.8A 2021-03-30 2021-03-30 Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously Pending CN115417238A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211129955.8A CN115417238A (en) 2021-03-30 2021-03-30 Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202211129955.8A CN115417238A (en) 2021-03-30 2021-03-30 Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously
CN202110338475.1A CN113086761B (en) 2021-03-30 2021-03-30 Wire coiling machine

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN202110338475.1A Division CN113086761B (en) 2021-03-30 2021-03-30 Wire coiling machine

Publications (1)

Publication Number Publication Date
CN115417238A true CN115417238A (en) 2022-12-02

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CN202211129955.8A Pending CN115417238A (en) 2021-03-30 2021-03-30 Automatic change neat winding displacement and adjust tensile coiling machine of cable simultaneously
CN202110338475.1A Active CN113086761B (en) 2021-03-30 2021-03-30 Wire coiling machine

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Application Number Title Priority Date Filing Date
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU664899A1 (en) * 1978-01-05 1979-05-30 Предприятие П/Я Г-4299 Arrangement for guiding filamentary material, e.g. wire, in rows onto spool
DE3734481A1 (en) * 1987-10-12 1989-06-01 Schubert & Salzer Maschinen Device for the laying of thread on a cross-wound bobbin
KR101640362B1 (en) * 2016-01-22 2016-07-15 박종모 Winch Apparatus For Autonomous Flight Robot
CN107098120A (en) * 2017-06-26 2017-08-29 桐乡市唐潮广告有限公司 One kind transports platform reciprocator
CN209038757U (en) * 2018-08-10 2019-06-28 东莞市万丰科技有限公司 A kind of passive bus cable device that cable produces and uses
US10405067B1 (en) * 2018-04-11 2019-09-03 Chengdu jiuxi robot technology co. LTD Automatic cable arrangement device
CN210884648U (en) * 2019-10-25 2020-06-30 佛山市智博变压器有限公司 Wire arrangement tension adjusting device for automatic winding machine
CN211198155U (en) * 2019-09-26 2020-08-07 北京虹林泰电气工程有限公司 Cable reel

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1022069A (en) * 1963-09-05 1966-03-09 Standard Telephones Cables Ltd Winding apparatus
CN207497800U (en) * 2017-10-20 2018-06-15 西北机器有限公司 A kind of coiler automatic guide line sending linkage
CN107697734A (en) * 2017-11-20 2018-02-16 湖州市练市聚丰线缆厂 A kind of enamel-cover line winding device
CN210366338U (en) * 2019-08-09 2020-04-21 成都零启自动化控制技术有限公司 Cable take-up device
CN214569765U (en) * 2021-03-30 2021-11-02 福建迈可博电子科技集团股份有限公司 Wire coiling machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU664899A1 (en) * 1978-01-05 1979-05-30 Предприятие П/Я Г-4299 Arrangement for guiding filamentary material, e.g. wire, in rows onto spool
DE3734481A1 (en) * 1987-10-12 1989-06-01 Schubert & Salzer Maschinen Device for the laying of thread on a cross-wound bobbin
KR101640362B1 (en) * 2016-01-22 2016-07-15 박종모 Winch Apparatus For Autonomous Flight Robot
CN107098120A (en) * 2017-06-26 2017-08-29 桐乡市唐潮广告有限公司 One kind transports platform reciprocator
US10405067B1 (en) * 2018-04-11 2019-09-03 Chengdu jiuxi robot technology co. LTD Automatic cable arrangement device
CN209038757U (en) * 2018-08-10 2019-06-28 东莞市万丰科技有限公司 A kind of passive bus cable device that cable produces and uses
CN211198155U (en) * 2019-09-26 2020-08-07 北京虹林泰电气工程有限公司 Cable reel
CN210884648U (en) * 2019-10-25 2020-06-30 佛山市智博变压器有限公司 Wire arrangement tension adjusting device for automatic winding machine

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