CN115414856A - Cationic dye glacial acetic acid automatic feeding and dissolving device - Google Patents
Cationic dye glacial acetic acid automatic feeding and dissolving device Download PDFInfo
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- CN115414856A CN115414856A CN202211167187.5A CN202211167187A CN115414856A CN 115414856 A CN115414856 A CN 115414856A CN 202211167187 A CN202211167187 A CN 202211167187A CN 115414856 A CN115414856 A CN 115414856A
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 229960000583 acetic acid Drugs 0.000 title claims abstract description 24
- 239000012362 glacial acetic acid Substances 0.000 title claims abstract description 24
- 125000002091 cationic group Chemical group 0.000 title claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 25
- 230000007246 mechanism Effects 0.000 claims description 17
- 230000000903 blocking effect Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 2
- 238000005406 washing Methods 0.000 abstract description 5
- 238000001514 detection method Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000975 dye Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000003860 storage Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7176—Feed mechanisms characterised by the means for feeding the components to the mixer using pumps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/11—Maintenance of mixers using fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2111—Flow rate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Lift Valve (AREA)
Abstract
The invention relates to the technical field of dye processing. The device comprises a feeding pipeline, a flowmeter, a feeding pump and a plurality of angle seat valves, wherein each angle seat valve comprises a feeding angle seat valve, a discharging angle seat valve, a water inlet angle seat valve and a water outlet angle seat valve; a feeding pump, a feeding angle seat valve, a flow meter and a discharging angle seat valve are sequentially arranged on the feeding pipeline along the material conveying direction; and a water outlet bypass pipe and a water inlet bypass pipe are arranged on the feeding pipelines at the upper end and the lower end of the flowmeter. The invention can greatly improve the charging efficiency and the automation degree of glacial acetic acid, reduce errors caused by manual operation and greatly improve the production efficiency. Through the switching of feeding angle seat valve, ejection of compact angle seat valve, angle seat valve and play water angle seat valve, can realize normal reinforced and the washing to the flowmeter, guaranteed the life and the detection accuracy of flowmeter.
Description
Technical Field
The invention relates to the technical field of dye processing, in particular to an automatic charging and dissolving device for cationic dye glacial acetic acid.
Background
Glacial acetic acid is a pH value regulator widely used in the application process of cationic dyes, and the most traditional glacial acetic acid charging and dissolving device measures the glacial acetic acid manually and then adds the glacial acetic acid into a dissolving tank. However, with the increasing demand of industrial production automation, the traditional feeding mode cannot meet the actual use demand, and especially cannot be coupled with the functions of the existing automatic process equipment, which severely restricts the overall working efficiency and the standardization process of production line processing. Therefore, some automatic feeding devices which can feed materials through an electric control valve, a pump machine and the like are also provided at present, but the devices can only simply meet the feeding requirements, and certain defects exist in the aspects of feeding accuracy, reaction sensitivity and the like.
Disclosure of Invention
The invention aims to provide an automatic charging and dissolving device for cationic dye glacial acetic acid, which has the functions of precise feeding and flushing.
In order to achieve the purpose of the invention, the technical scheme adopted by the invention is as follows: the automatic charging and dissolving device for the cationic dye glacial acetic acid comprises a charging pipeline, a flowmeter, a charging pump and a plurality of angle seat valves, wherein each angle seat valve comprises a charging angle seat valve, a discharging angle seat valve, a water inlet angle seat valve and a water outlet angle seat valve; a feeding pump, a feeding angle seat valve, a flow meter and a discharging angle seat valve are sequentially arranged on the feeding pipeline along the material conveying direction; and the feeding pipelines at the upper end and the lower end of the flowmeter are provided with a water outlet bypass pipe and a water inlet bypass pipe, and the water inlet angle seat valve and the water outlet angle seat valve are respectively positioned on the water inlet bypass pipe and the water outlet bypass pipe.
Preferably, the feeding pipeline is respectively connected with the water inlet bypass pipe and the water outlet bypass pipe through a three-way joint.
Preferably, the angle seat valves are all pneumatic angle seat valves.
Preferably, the angle seat valve comprises a valve body, a pneumatic mechanism and a valve core, wherein the valve body is tubular, one end of the valve body is an inlet end, and the other end of the valve body is an outlet end; one side of the valve body is provided with a connecting seat which inclines towards the outlet end; the pneumatic mechanism is arranged on the connecting seat, and the telescopic end of the pneumatic mechanism faces the inside of the connecting seat and is connected with the valve rod; the valve core is arranged at the end part of the valve rod;
a valve seat is arranged in the valve body at a position opposite to the connecting seat, and a valve hole matched with the valve core is formed in the valve seat;
the pneumatic mechanism drives the valve core to do linear motion through the valve rod so as to realize the plugging or the opening of the valve hole by utilizing the valve core.
Preferably, the valve hole on the valve seat is a stepped round hole, the large end of the valve hole faces the connecting seat, and a circle of annular sealing edge with a semicircular cross section is arranged on the stepped surface of the valve hole;
and an annular sealing gasket is arranged at the position, opposite to the sealing edge, on the valve core, and after the valve core extends into the valve hole, the sealing edge is pressed by the sealing gasket to seal the paired valve holes.
Preferably, the mouth of the small end of the valve hole is provided with a ring-shaped locking shoulder;
the valve core comprises a stepped circular truncated cone-shaped core column, a circular column cavity is arranged inside the core column, a main piston in sliding fit with the column cavity is arranged at the upper part of the column cavity, the valve rod penetrates into the column cavity and is fixedly connected with the main piston, and the valve rod and the top of the core column form sliding fit with gas tightness;
the bottom of a column cavity of the column core is also provided with a central blind hole, the side wall of the column core corresponding to the lower end of the central blind hole is provided with a plurality of circular cross holes extending along the radial direction of the column core, locking pistons are arranged in the circular cross holes, and driving oil is filled in the column cavity, the central blind hole and the circular cross holes between the locking pistons and the main piston;
the outer side wall of the core column corresponding to the outer end of the circular cross hole is also provided with a storage cavity which is communicated with the core column, the storage cavity is square, and a locking head which is matched with the storage cavity is arranged in the storage cavity; the locking head is connected with the locking piston through a connecting rod;
when the valve hole is blocked, the valve rod drives the valve core to move into the valve hole, and the sealing edge is enabled to compress the sealing gasket; then the valve rod is pressed downwards continuously to drive the main piston to press downwards in the cylinder cavity, the main piston pushes the locking piston by using driving oil, the locking head is pushed out of the containing cavity, and the locking head is resisted by the locking shoulder to form limiting locking for preventing the valve core from returning;
when the valve hole is opened, the valve rod drives the main piston to retreat to the upper part of the column cavity, and the locking head retreats to the containing cavity under the action of external pressure to unlock the valve core; the valve rod retracts continuously until the main piston contacts with the top surface of the column cavity, the stem column is driven to lift up, and the valve core withdraws from the valve hole.
Preferably, the main piston is composed of a first plug body and a second plug body, and a buffer spring is arranged between the first plug body and the second plug body.
Preferably, the upper end of the stem extends outwards at a position opposite to the valve stem to form a stable sleeve.
Preferably, a high-pressure locking assembly is further arranged inside the locking head, the high-pressure locking assembly comprises a high-pressure locking hole arranged in the locking head, the high-pressure locking hole is perpendicular to the locking shoulder and is a stepped hole which is small at a section close to the locking shoulder and large at a section far away from the locking shoulder; a high-pressure piston is arranged in the large section of the high-pressure locking hole, a locking pin is arranged in the small section of the high-pressure locking hole, the locking pin is connected with the high-pressure piston, a return spring is sleeved outside the locking pin, and the return spring is positioned between the high-pressure piston and the stepped surface of the high-pressure locking hole; the locking shoulder is also provided with a pin hole matched with the locking pin;
after the valve core completes the plugging of the degree valve hole, and when the pipeline pressure at the inlet end of the valve body exceeds a threshold value, the pipeline pressure can overcome the elastic force of a return spring, and the end part of the locking pin is pressed and conveyed into the pin hole, so that the locking pin forms anti-backing locking for the locking head; when the pressure of the pipeline at the inlet end of the valve body is lower than a threshold value, the return spring can drive the locking pin to be completely retracted into the high-pressure locking hole.
Preferably, two ends of the valve body are provided with a flange or a clamping disk for connecting with a pipeline.
The beneficial effects of the invention are concentrated and shown as follows:
1. charging efficiency and degree of automation that can very big promotion glacial acetic acid have reduced the error that manual operation caused, promotion production efficiency that can be very big.
2. Through the switching of feeding angle seat valve, ejection of compact angle seat valve, angle seat valve and play water angle seat valve, can realize normal reinforced and the washing to the flowmeter, guaranteed the life and the detection accuracy of flowmeter. When the material needs to be fed, the feeding angle seat valve and the discharging angle seat valve are opened, the water inlet angle seat valve and the water outlet angle seat valve are closed, the charging pump pumps glacial acetic acid, and the flow meter counts the feeding amount and is used as a data source for automatic control. When the flow meter needs to be washed, the water inlet angle seat valve and the water outlet angle seat valve are opened, the feeding angle seat valve and the discharging angle seat valve are closed, and the washing water washes the flow meter.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the angle seat valve of the present invention in an open configuration;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is a schematic structural view of the structure shown in FIG. 2 when the valve core blocks the valve hole;
FIG. 5 is an enlarged view of portion B of FIG. 4;
FIG. 6 is a schematic view of the structure shown in FIG. 2 with the locking head forming a lock;
FIG. 7 is an enlarged view of the portion C of FIG. 6;
fig. 8 is an enlarged view of a portion D in fig. 7.
Detailed Description
As shown in fig. 1-8, the automatic charging and dissolving device for cationic dye glacial acetic acid comprises a charging pipeline 1, a flow meter 2, a charging pump 3 and a plurality of angle seat valves, wherein the angle seat valves can adopt electric angle seat valves and pneumatic angle seat valves. The pneumatic angle seat valve is optimal, has excellent control precision and reaction efficiency, is convenient to maintain and has low failure rate. As shown in fig. 1, the angle seat valve of the present invention comprises four angle seat valves, namely, a feed angle seat valve 4, a discharge angle seat valve 5, a water inlet angle seat valve 6 and a water outlet angle seat valve 7. And the feeding pipeline 1 is sequentially provided with a feeding pump 3, a feeding angle seat valve 4, a flow meter 2 and a discharging angle seat valve 5 along the conveying direction of the material. And the feeding pipeline 1 at the upper end and the lower end of the flow meter 2 is provided with a water outlet bypass pipe 8 and a water inlet bypass pipe 9, and the water inlet angle seat valve 6 and the water outlet angle seat valve 7 are respectively positioned on the water inlet bypass pipe 9 and the water outlet bypass pipe 8. The feed pipe 1 is generally connected to a water inlet bypass pipe 9 and a water outlet bypass pipe 8 through a three-way joint 10, and two bypass pipes need two three-way joints 10.
Through the switching of feeding angle seat valve 4, ejection of compact angle seat valve 5, angle seat valve 6 and play water angle seat valve 7, can realize normal reinforced and the washing to the flowmeter, guaranteed flowmeter 2's life and detection accuracy. When feeding is needed, the feeding angle seat valve 4 and the discharging angle seat valve 5 are opened, the water inlet angle seat valve 6 and the water outlet angle seat valve 7 are closed, the feeding pump 3 pumps glacial acetic acid, and the flow meter 2 counts the feeding amount and is used as a data source for automatic control. When the flowmeter 2 needs to be washed, the water inlet angle seat valve 4 and the water outlet angle seat valve 5 are opened, the feeding angle seat valve 6 and the discharging angle seat valve 7 are closed, and the washing water washes the flowmeter 2.
The pneumatic angle seat valve can adopt the conventional angle seat valve, but when the common angle seat valve works, the valve core is controlled by the pneumatic control force output by the pneumatic mechanism. For a pipeline system with a complicated follow-up pipeline structure, a long conveying distance and a high lifting height, the conventional pneumatic angle seat valve cannot completely meet the use requirement because the limit value of the internal pressure of the pipeline is large and the pressure change is large under different feeding and conveying conditions, and the stability of the valve core is completely controlled by the pneumatic control force.
Therefore, the invention also discloses a pneumatic angle seat valve which can mechanically lock the position of the valve core at the end of the plugging stroke, and reduce the requirement on the pneumatic precision of a pneumatic mechanism.
Referring to fig. 2 and 3, the angle seat valve includes a valve body 11, a pneumatic mechanism 12, and a valve core 13, where the valve body 11 is tubular, and one end of the valve body is an inlet end, and the other end of the valve body is an outlet end, where the upper left end is the outlet end and the lower right end is the inlet end in fig. 2. Regarding the combination form of the valve body 11 and the pipeline, it may be that the two ends of the valve body 11 are provided with flanges or snap-in discs for connecting with the pipeline. One side of the valve body 11 is provided with a coupling seat 14 inclined toward the outlet end, and the coupling seat 14 is used for mounting the pneumatic mechanism 12. As shown in fig. 2, the pneumatic mechanism 12 is mounted on the connecting base 14, and the telescopic end of the pneumatic mechanism 12 faces into the connecting base 14 and is connected with the valve rod 15. The valve core 13 is arranged at the end part of the valve rod 15, and two telescopic strokes are realized under the pushing of the valve rod 15.
A valve seat 16 is arranged in the valve body 11 at a position opposite to the connecting seat 14, and a valve hole 17 matched with the valve core 13 is arranged on the valve seat 16. The pneumatic mechanism 12 drives the valve core 13 to make linear motion through the valve rod 15, so that the valve core 13 is utilized to seal or open the valve hole 17. In order to ensure the stability of the valve core 13 for plugging the valve hole 17, the valve hole 17 on the valve seat 16 is a stepped round hole, the large end of the valve hole faces the connecting seat 14, and a circle of annular sealing edge 18 with a semicircular cross section is arranged on the stepped surface of the valve hole 17. An annular sealing gasket 19 is arranged on the valve core 13 at a position opposite to the sealing rib 18, and after the valve core 13 extends into the valve hole 17, the sealing rib 18 is pressed by the sealing gasket 19 to form blocking of the valve hole 17.
In order to lock the valve element 13 in the state of blocking the valve hole 17, as shown in fig. 3, the invention is particularly characterized in that the mouth of the small end of the valve hole 17 is formed with a ring-shaped locking shoulder 20, and the locking shoulder 20 is used for cooperating with the locking head 27 and is in abutment with the locking shoulder 20 when the locking head 27 is extended.
Since the locking head 27 is in the non-blocking state (i.e., the open state of the angle seat valve), the valve element 13 needs to have a function of freely sliding up and down without interfering with the valve hole 17. However, in the blocking state (i.e., in the closed state of the angle seat valve), the locking head 27 on the valve element 13 can be extended again. Namely, it has the following functions: the valve core 13 can transversely retract, and the lifting of the valve core 13 is not influenced; but also laterally so as to form a stop with the locking shoulder 20.
In order to realize the above functions, as shown in fig. 3, the valve core 13 of the present invention includes a stepped frustum-shaped core column 21, a circular column cavity 22 is provided inside the core column 21, a main piston forming a sliding fit with the column cavity 22 is provided at an upper portion of the column cavity 22, the valve rod 15 penetrates into the column cavity 22 and is fixedly connected with the main piston, and the valve rod 15 and the top of the core column 21 form a sliding fit with gas tightness. In order to ensure stability between the valve stem 15 and the stem 13, the upper end of the stem 21 extends outwards, opposite the valve stem 15, forming a stabilizing sleeve 32. In this form, to provide a gas-tight sliding, a sealing ring may be provided directly between the stabilizer sleeve 32 and the valve stem 15, for example, a sealing groove may be provided on the inner side wall of the stabilizer sleeve 32, the sealing ring being located in the sealing groove and being held in close contact with the valve stem 15.
The bottom of the column cavity 22 of the core column 21 is also provided with a central blind hole 23, and the size of the central blind hole 23 is smaller than that of the column cavity 22, so that the main piston can drive a subsequent component to obtain a larger stroke through a plurality of smaller piston strokes in the movement process. Referring to fig. 8, a plurality of circular cross holes 24 extending along the radial direction of the stem 21 are formed in the sidewall of the stem 21 corresponding to the lower end of the central blind hole 23, a locking piston 25 is disposed in each circular cross hole 24, and a cylinder cavity 22 between the locking piston 25 and the main piston, the central blind hole 23 and the circular cross holes 24 are filled with driving oil. That is, during the up-and-down movement of the main piston, the main piston pushes down the driving oil, so that the lock piston 25 is pushed to move laterally, and the lock member (lock head 27) is extended by the lock piston 25. When the main piston rises, the lock piston 25 can be pressed back under the influence of the external pressure.
Regarding the installation manner of the locking head 27, as shown in fig. 3 and 8, a containing cavity 26 is further provided on the outer side wall of the stem 21 corresponding to the outer end of the circular cross hole 24 for communication, the containing cavity 26 is square, and a matching locking head 27 is provided in the containing cavity 26. The locking head 27 is connected to the locking piston 25 by a connecting rod 28.
In the using process:
when the valve hole 17 is blocked, as shown in fig. 4 and 5, the valve rod 15 drives the valve core 13 to move into the valve hole 17, and the sealing edge 18 presses the sealing gasket 19. As shown in fig. 6 and 7, the valve rod 15 is further pressed downward to drive the main piston to press downward in the cylinder cavity 22, the main piston pushes the locking piston 25 by using the driving oil, and then the locking head 27 is pushed out from the receiving cavity 26, and the locking head 27 is abutted by the locking shoulder 20, so as to form a limit lock for preventing the valve element 13 from retracting.
When the valve hole 17 is opened, as shown in fig. 2 and 3, the valve rod 15 drives the main piston to retreat to the upper part of the column cavity 22, and the locking head 27 retreats to the containing cavity 26 under the action of the external pressure, so that the valve core 13 is unlocked. The valve rod 15 retracts until the main piston contacts the top surface of the column cavity 22, and then the stem 21 is driven to lift up, and the valve core 13 withdraws from the valve hole 17.
Of course, when the above action is adopted, the transverse movement stroke of the locking head 27 is completely dependent on the vertical movement stroke of the main piston, which is completely dependent on the control stroke of the pneumatic mechanism; this greatly increases the requirement for precision of pneumatic control force of the pneumatic mechanism, and in order to solve the above problems, the master piston of the present invention is composed of a first plug body 29 and a second plug body 30, and a buffer spring 31 is disposed between the first plug body 29 and the second plug body 30. The first plug body 29, the second plug body 30 and the buffer spring 31 jointly form the main piston, so that the main piston is self-compressed, the self volume can be changed in a self-adaptive mode under large pneumatic control force, and the pneumatic control difficulty is greatly reduced.
In addition, because the variable main piston has a certain volume deformation capacity, the internal pressure of the pipeline is gradually increased after the charging pump 3 is continuously operated. Excessive line internal pressure will return the locking piston 25 to some extent, which will cause the second piston 30 to be pressed up due to the incompressibility of the driving oil, and to some extent, the locking head 27 may be completely pressed back into the receiving cavity 26, which may result in the locking failure of the locking head 27.
In order to solve the above problem, the present invention may further provide that, as shown in fig. 8, a high pressure locking assembly is further disposed inside the locking head 27, and the high pressure locking assembly is used to form a secondary locking to the locking head 27 when the pressure inside the pipeline is high, so as to prevent the locking head 27 from being pressed back. It comprises a high pressure locking hole 33 arranged in the locking head 27, said high pressure locking hole 33 being perpendicular to the locking shoulder 20 and being a stepped hole with a small section close to the locking shoulder 20 and a large section remote from the locking shoulder 20. Be provided with high pressure piston 34 in the high pressure locking hole 33 major segment, be provided with stop pin 35 in the subsection, stop pin 35 is connected with high pressure piston 34, stop pin 35 overcoat is equipped with reset spring 36, reset spring 36 is located between the ladder face of high pressure piston 34 and high pressure locking hole 33. The locking shoulder 20 is also provided with a pin hole 37 for cooperation with the locking pin 35.
After the valve core 13 completes the plugging of the valve hole 17, and when the pipeline pressure at the inlet end of the valve body 11 exceeds a threshold value, the pipeline pressure can overcome the elastic force of the return spring 36, and the end part of the locking pin 35 is pressed and conveyed into the pin hole 37, so that the locking pin 35 forms the anti-backing locking for the locking head 27. When the line pressure at the inlet end of the valve body 11 is lower than the threshold value, the return spring 36 can drive the locking pin 35 to be fully retracted into the high-pressure locking hole 33.
Claims (10)
1. The automatic charging and dissolving device for the cationic dye glacial acetic acid comprises a charging pipeline (1), a flow meter (2), a charging pump (3) and a plurality of angle seat valves, wherein each angle seat valve comprises a charging angle seat valve (4), a discharging angle seat valve (5), a water inlet angle seat valve (6) and a water outlet angle seat valve (7); a feeding pump (3), a feeding angle seat valve (4), a flow meter (2) and a discharging angle seat valve (5) are sequentially arranged on the feeding pipeline (1) along the material conveying direction; and a water outlet bypass pipe (8) and a water inlet bypass pipe (9) are arranged on the feeding pipeline (1) at the upper end and the lower end of the flowmeter (2), and the water inlet angle seat valve (6) and the water outlet angle seat valve (7) are respectively positioned on the water inlet bypass pipe (9) and the water outlet bypass pipe (8).
2. The automatic charging and dissolving device for glacial acetic acid for cationic dye according to claim 1, characterized in that: the feed pipeline (1) is respectively connected with a water inlet by-pass pipe (9) and a water outlet by-pass pipe (8) through a three-way joint (10).
3. The automatic charging and dissolving device for glacial acetic acid of cationic dye according to claim 2, characterized in that: the angle seat valves are all pneumatic angle seat valves.
4. The automatic charging and dissolving device for glacial acetic acid for cationic dye according to claim 3, characterized in that: the angle seat valve comprises a valve body (11), a pneumatic mechanism (12) and a valve core (13), wherein the valve body (11) is tubular, one end of the valve body is an inlet end, and the other end of the valve body is an outlet end; a connecting seat (14) which inclines towards the outlet end is arranged on one side of the valve body (11); the pneumatic mechanism (12) is arranged on the connecting seat (14), and the telescopic end of the pneumatic mechanism (12) faces the inside of the connecting seat (14) and is connected with the valve rod (15); the valve core (13) is arranged at the end part of the valve rod (15);
a valve seat (16) is arranged in the valve body (11) at a position opposite to the connecting seat (14), and a valve hole (17) matched with the valve core (13) is formed in the valve seat (16);
the pneumatic mechanism (12) drives the valve core (13) to do linear motion through the valve rod (15) so as to utilize the valve core (13) to realize the plugging or the opening of the valve hole (17).
5. The automatic charging and dissolving device for glacial acetic acid for cationic dye according to claim 4, characterized in that: the valve hole (17) on the valve seat (16) is a step-shaped round hole, the large end of the valve hole faces the connecting seat (14), and a circle of annular sealing edge (18) with a semicircular section is arranged on the step surface of the valve hole (17);
an annular sealing gasket (19) is arranged at a position, opposite to the sealing rib (18), on the valve core (13), and after the valve core (13) extends into the valve hole (17), the sealing rib (18) is pressed through the sealing gasket (19) to form blocking of the valve hole (17).
6. The automatic charging and dissolving device for glacial acetic acid for cationic dye according to claim 5, characterized in that: a ring of annular locking shoulders (20) are formed at the opening part of the small end of the valve hole (17);
the valve core (13) comprises a stepped circular truncated cone-shaped core column (21), a circular column cavity (22) is arranged inside the core column (21), a main piston in sliding fit with the column cavity (22) is arranged at the upper part of the column cavity (22), the valve rod (15) penetrates into the column cavity (22) and is fixedly connected with the main piston, and the valve rod (15) and the top of the core column (21) form sliding fit with gas tightness;
the bottom of a column cavity (22) of the column core (21) is also provided with a central blind hole (23), the side wall of the column core (21) corresponding to the lower end of the central blind hole (23) is provided with a plurality of circular transverse holes (24) extending along the radial direction of the column core (21), the circular transverse holes (24) are internally provided with locking pistons (25), and the column cavity (22), the central blind hole (23) and the circular transverse holes (24) between the locking pistons (25) and a main piston are filled with driving oil;
the outer side wall of the core column (21) corresponding to the outer end of the circular transverse hole (24) is further provided with a containing cavity (26) for communication, the containing cavity (26) is square, and a locking head (27) matched with the containing cavity (26) is arranged in the containing cavity (26); the locking head (27) is connected with the locking piston (25) through a connecting rod (28);
when the valve hole (17) is blocked, the valve rod (15) drives the valve core (13) to move into the valve hole (17) and the sealing edge (18) compresses the sealing gasket (19); then the valve rod (15) is continuously pressed down to drive the main piston to be pressed down in the column cavity (22), the main piston pushes the locking piston (25) by utilizing driving oil, and then the locking head (27) is pushed out from the containing cavity (26), and the locking head (27) is resisted by the locking shoulder (20) to form limiting locking for preventing the valve core (13) from returning;
when the valve hole (17) is opened, the valve rod (15) drives the main piston to retreat to the upper part of the column cavity (22), and the locking head (27) retreats into the containing cavity (26) under the action of external pressure to unlock the valve core (13); the valve rod (15) is retracted continuously until the main piston contacts the top surface of the column cavity (22), then the stem (21) is driven to lift up, and the valve core (13) is withdrawn from the valve hole (17).
7. The automatic charging and dissolving device for glacial acetic acid of cationic dye according to claim 6, characterized in that: the main piston is composed of a first plug body (29) and a second plug body (30), and a buffer spring (31) is arranged between the first plug body (29) and the second plug body (30).
8. The automatic charging and dissolving device for glacial acetic acid of cationic dye according to claim 7, characterized in that: the upper end of the stem (21) extends outwards at a position opposite to the valve rod (15) to form a stable sleeve (32).
9. The automatic charging and dissolving device for glacial acetic acid of cationic dye according to claim 8, characterized in that: a high-pressure locking assembly is further arranged inside the locking head (27), the high-pressure locking assembly comprises a high-pressure locking hole (33) arranged in the locking head (27), the high-pressure locking hole (33) is perpendicular to the locking shoulder (20), and is a stepped hole which is small in section close to the locking shoulder (20) and large in section far away from the locking shoulder (20); a high-pressure piston (34) is arranged in the large section of the high-pressure locking hole (33), a locking pin (35) is arranged in the small section of the high-pressure locking hole, the locking pin (35) is connected with the high-pressure piston (34), a return spring (36) is sleeved outside the locking pin (35), and the return spring (36) is located between the high-pressure piston (34) and the stepped surface of the high-pressure locking hole (33); the locking shoulder (20) is also provided with a pin hole (37) matched with the locking pin (35);
after the valve core (13) completes the plugging of the valve hole (17), and when the pipeline pressure at the inlet end of the valve body (11) exceeds a threshold value, the pipeline pressure can overcome the elastic force of a return spring (36), and the end part of the locking pin (35) is pressed into the pin hole (37), so that the locking pin (35) forms anti-backing locking on the locking head (27); when the pipeline pressure at the inlet end of the valve body (11) is lower than a threshold value, the return spring (36) can drive the locking pin (35) to be completely retracted into the high-pressure locking hole (33).
10. The automatic charging and dissolving device for glacial acetic acid of cationic dye according to claim 9, characterized in that: and two ends of the valve body (11) are provided with flange plates or clamping discs used for being connected with a pipeline.
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Denomination of invention: Cationic dye glacial acetic acid automatic feeding and dissolution device Granted publication date: 20231226 Pledgee: Bank of Beijing Co.,Ltd. Shaoxing Branch Pledgor: ZHEJIANG SHAOXING FUYUAN TECHNOLOGY Co.,Ltd. Registration number: Y2024980037819 |