CN115367527A - Cloth detection system and flatness control method for cloth - Google Patents
Cloth detection system and flatness control method for cloth Download PDFInfo
- Publication number
- CN115367527A CN115367527A CN202110659261.4A CN202110659261A CN115367527A CN 115367527 A CN115367527 A CN 115367527A CN 202110659261 A CN202110659261 A CN 202110659261A CN 115367527 A CN115367527 A CN 115367527A
- Authority
- CN
- China
- Prior art keywords
- cloth
- detection
- light source
- roller
- test
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 240
- 238000001514 detection method Methods 0.000 title claims abstract description 107
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000003384 imaging method Methods 0.000 claims abstract description 41
- 238000012360 testing method Methods 0.000 claims description 70
- 239000000463 material Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 description 24
- 238000010586 diagram Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
- D06H3/08—Inspecting textile materials by photo-electric or television means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
一种布料检测系统及用于布料的平整性控制方法,布料检测系统用于控制布料的平整性,其包括检测腔、第一光源、摄像元件、第一辊轮以及第二辊轮。检测腔具有入布端以及出布端。第一光源配置于检测腔中,并具有第一发光面,且第一发光面是斜向面对布料的第一表面。摄像元件配置于检测腔中,并具有摄像面,且摄像面是正向面对布料的第一表面。第一辊轮配置于检测腔的入布端,以控制布料进入检测腔的速度。第二辊轮配置于检测腔的出布端,以控制布料由检测腔输出的速度。本揭露的布料检测系统可优化布料的检测结果,并大幅提升检测效率。
A cloth detection system and a method for controlling the smoothness of the cloth. The cloth detection system is used to control the smoothness of the cloth, and includes a detection chamber, a first light source, an imaging element, a first roller and a second roller. The detection chamber has a cloth inlet end and a cloth outlet end. The first light source is arranged in the detection chamber and has a first light-emitting surface, and the first light-emitting surface is obliquely facing the first surface of the cloth. The imaging element is arranged in the detection cavity, and has an imaging surface, and the imaging surface is facing the first surface of the cloth. The first roller is arranged at the cloth-entry end of the detection chamber to control the speed at which the cloth enters the detection chamber. The second roller is arranged at the cloth output end of the detection chamber to control the speed of the cloth output from the detection chamber. The fabric detection system disclosed in this disclosure can optimize the detection result of the fabric and greatly improve the detection efficiency.
Description
技术领域technical field
本揭露内容是有关于一种布料检测系统及其操作方法,且特别是有关于一种用于控制布料的平整性的布料检测系统以及用于布料的平整性控制方法。The present disclosure relates to a cloth detection system and its operating method, and in particular to a cloth detection system for controlling the flatness of the cloth and a method for controlling the flatness of the cloth.
背景技术Background technique
在纺织品的生产过程中,布料的品质检测与控制十分重要。在布料的检测过程中,若布料的平整性不足,容易导致漏检测或误检测的情形发生。现阶段而言,验布机无法满足在高速检测需求下的布料的平整性的需求。因此,如何同时满足布料的检测效率并同时维持布料的平整性,仍为纺织业者积极研究的课题。In the production process of textiles, the quality inspection and control of fabrics is very important. During the cloth inspection process, if the flatness of the cloth is insufficient, it is easy to cause missed detection or false detection. At this stage, the cloth inspection machine cannot meet the requirements of the flatness of the cloth under the high-speed inspection requirements. Therefore, how to satisfy the detection efficiency of the fabric and maintain the flatness of the fabric at the same time is still an active research topic for the textile industry.
发明内容Contents of the invention
本揭露内容提供一种布料检测系统及用于布料的平整性控制方法,其可确保布料的平整性,从而优化布料的检测结果,并可大幅提升检测效率。The present disclosure provides a cloth detection system and a method for controlling the flatness of the cloth, which can ensure the flatness of the cloth, thereby optimizing the detection result of the cloth and greatly improving the detection efficiency.
根据本揭露一些实施方式,用于控制布料的平整性的布料检测系统包括检测腔、第一光源、摄像元件、第一辊轮及第二辊轮。检测腔具有入布端以及出布端。第一光源配置于检测腔中,并具有第一发光面,且第一发光面是斜向面对布料的第一表面。摄像元件配置于检测腔中,并具有摄像面,且摄像面是正向面对布料的第一表面。第一辊轮配置于检测腔的入布端,以控制布料进入检测腔的速度。第二辊轮配置于检测腔的出布端,以控制布料由检测腔输出的速度。According to some embodiments of the present disclosure, the cloth detection system for controlling the flatness of the cloth includes a detection chamber, a first light source, an imaging element, a first roller and a second roller. The detection chamber has a cloth inlet end and a cloth outlet end. The first light source is arranged in the detection chamber and has a first light-emitting surface, and the first light-emitting surface is obliquely facing the first surface of the cloth. The imaging element is arranged in the detection cavity, and has an imaging surface, and the imaging surface faces the first surface of the cloth. The first roller is arranged at the cloth inlet end of the detection chamber to control the speed of the cloth entering the detection chamber. The second roller is arranged at the cloth output end of the detection chamber to control the speed of the cloth output from the detection chamber.
在本揭露一些实施方式中,布料检测系统还包括配置于检测腔中的第二光源。第二光源具有第二发光面,第二发光面是正向面对布料的第二表面,且第二表面相对于第一表面。In some embodiments of the present disclosure, the cloth detection system further includes a second light source disposed in the detection cavity. The second light source has a second light emitting surface, the second light emitting surface is the second surface facing the cloth, and the second surface is opposite to the first surface.
在本揭露一些实施方式中,布料检测系统还包括配置于检测腔中的第三光源。第三光源环绕摄像元件的摄像面。In some embodiments of the present disclosure, the cloth detection system further includes a third light source disposed in the detection chamber. The third light source surrounds the imaging surface of the imaging element.
根据本揭露一些实施方式,用于布料的平整性控制方法包括以下步骤。提供前述布料检测系统。透过第一辊轮以及第二辊轮将布料引进检测腔。透过第一光源及摄像元件将布料的第一表面转换为影像图案。产生影像图案的特征信息。判断特征信息的移动平均值是否落入标准范围内。若移动平均值未落入所述标准范围内,调整布料的输送速度。According to some embodiments of the present disclosure, the method for controlling flatness of cloth includes the following steps. The aforementioned cloth detection system is provided. The cloth is introduced into the detection cavity through the first roller and the second roller. The first surface of the cloth is converted into an image pattern through the first light source and the imaging element. Generate feature information of the image pattern. It is judged whether the moving average of the feature information falls within the standard range. If the moving average does not fall within the standard range, adjust the feed speed of the fabric.
在本揭露一些实施方式中,影像图案的特征信息包括影像图案的总亮度值。In some embodiments of the present disclosure, the feature information of the image pattern includes the total brightness value of the image pattern.
在本揭露一些实施方式中,当特征信息的移动平均值未落入所述标准范围内时,调整第二辊轮的转速。In some implementations of the present disclosure, when the moving average of the feature information does not fall within the standard range, the rotation speed of the second roller is adjusted.
在本揭露一些实施方式中,移动平均值是依据18至22笔的特征信息所建立。In some embodiments of the present disclosure, the moving average is established based on the characteristic information of 18 to 22 items.
在本揭露一些实施方式中,用于布料的平整性控制方法还包括以下步骤。透过第一光源以及摄像元件将测试布料的表面区块转换为测试影像图案。计算测试影像图案的测试总亮度值。重复上述步骤,以得到多笔测试总亮度值。以多笔测试总亮度值建立出数据库。根据数据库中的多笔测试总亮度值建立出标准范围。In some embodiments of the present disclosure, the method for controlling the flatness of cloth further includes the following steps. The surface area of the test fabric is converted into a test image pattern through the first light source and the camera element. Calculate the test total luminance value of the test image pattern. Repeat the above steps to obtain the total brightness value of multiple tests. The database is established with the total brightness value of multiple tests. A standard range is established based on the total brightness values of multiple tests in the database.
在本揭露一些实施方式中,建立出标准范围包括以下步骤。使用多笔测试总亮度值中的最大值建立出标准范围的上限值。使用多笔测试总亮度值中的最小值建立出标准范围的下限值。In some embodiments of the present disclosure, establishing a standard range includes the following steps. The upper limit of the standard range is established using the maximum value of the total luminance value of the multi-stroke test. The lower limit of the standard range is established using the minimum of the total luminance values of the multiple tests.
在本揭露一些实施方式中,测试布料的基底材料与布料的基底材料相同,且测试影像图案的面积与形状与影像图案的面积与形状相同。In some embodiments of the present disclosure, the base material of the test cloth is the same as that of the cloth, and the area and shape of the test image pattern and the image pattern are the same.
根据本揭露上述实施方式,本揭露的布料检测系统包括第一光源、摄像元件、第一辊轮及第二辊轮,从而由待检测的布料产生影像图案,并进一步由所述影像图案产生特征信息。布料检测系统可透过特征信息调整布料的输送速度,从而确保布料的平整性。如此一来,可优化布料于后续进行检测(例如,瑕疵检测)的检测结果,并可使布料在布料检测系统中的输送速度大幅提升,从而提升检测效率。According to the above-mentioned embodiments of the present disclosure, the cloth inspection system of the present disclosure includes a first light source, an imaging element, a first roller and a second roller, so as to generate an image pattern from the cloth to be inspected, and further generate features from the image pattern information. The fabric detection system can adjust the conveying speed of the fabric through characteristic information to ensure the smoothness of the fabric. In this way, the detection results of the subsequent inspection of the cloth (for example, defect detection) can be optimized, and the conveying speed of the cloth in the cloth inspection system can be greatly increased, thereby improving the detection efficiency.
附图说明Description of drawings
为让本揭露的上述和其他目的、特征、优点与实施例能更明显易懂,所附附图的说明如下:In order to make the above and other objects, features, advantages and embodiments of the present disclosure more comprehensible, the accompanying drawings are described as follows:
图1绘示根据本揭露一些实施方式的布料检测系统的示意图;FIG. 1 shows a schematic diagram of a cloth detection system according to some embodiments of the present disclosure;
图2绘示根据本揭露一些实施方式的用于布料的平整性控制方法的流程图;FIG. 2 shows a flowchart of a method for controlling flatness of cloth according to some embodiments of the present disclosure;
图3绘示根据本揭露一些实施方式的标准范围的建立方法的流程图;以及FIG. 3 shows a flowchart of a method for establishing a standard range according to some embodiments of the present disclosure; and
图4A至图4C绘示根据本揭露不同实施方式的判断特征信息的移动平均值是否落入标准范围内的示意图。4A to 4C are schematic diagrams of determining whether the moving average of feature information falls within a standard range according to different embodiments of the present disclosure.
【符号说明】【Symbol Description】
50:布料50: cloth
51:第一表面51: First Surface
53:第二表面53:Second surface
100:布料检测系统100: Fabric detection system
110:检测腔110: detection cavity
112:底面112: bottom surface
120:第一光源120: The first light source
122:第一发光面122: the first light-emitting surface
130:摄像元件130: camera element
132:摄像面132: camera surface
140:第一辊轮140: The first roller
150:第二辊轮150: Second roller
160:第三辊轮160: The third roller
170:第二光源170: Second light source
172:第二发光面172: Second light-emitting surface
180:第三光源180: The third light source
182:第三发光面182: The third luminous surface
I:入布端I: Into the cloth end
O:出布端O: Cloth outlet
h1:第一高度h1: first height
h2:第二高度h2: second height
h:厚度h: thickness
d1~d3:距离d1~d3: distance
θ1~θ2:夹角θ1~θ2: included angle
S10~S16,S20~S24:步骤S10~S16, S20~S24: steps
具体实施方式Detailed ways
以下将以附图揭露本揭露的多个实施方式,为明确地说明起见,许多实务上的细节将在以下叙述中一并说明。然而,应了解到,这些实务上的细节不应用以限制本揭露。也就是说,在本揭露部分实施方式中,这些实务上的细节是非必要的,因此不应用以限制本揭露。此外,为简化附图起见,一些已知惯用的结构与元件在附图中将以简单示意的方式绘示。另外,为了便于读者观看,附图中各元件的尺寸并非依实际比例绘示。A number of implementations of the present disclosure will be disclosed below with the accompanying drawings. For the sake of clarity, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present disclosure. That is to say, in some embodiments of the present disclosure, these practical details are unnecessary, and thus should not be used to limit the present disclosure. In addition, for the sake of simplifying the drawings, some known and conventional structures and elements will be shown in a simple and schematic manner in the drawings. In addition, for the convenience of readers, the sizes of the elements in the drawings are not shown in actual scale.
应当理解,尽管术语“第一”、“第二”以及“第三”等在本文中可以用于描述各种元件、部件、区域、层及/或部分,但这些元件、部件、区域、及/或部分不应受这些术语的限制。这些术语仅用于将一个元件、部件、区域、层或部分与另一个元件、部件、区域、层或部分彼此区分。因此,下文中所述的“第一元件”、“部件”、“区域”、“层”或“部分”亦可被称为第二元件、部件、区域、层或部分而不脱离本文的教导。It should be understood that although the terms "first", "second" and "third" etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, and and/or parts should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section from each other. Thus, a "first element," "component," "region," "layer" or "section" hereinafter could be termed a second element, component, region, layer or section without departing from the teachings herein. .
本揭露内容提供一种布料检测系统,其可例如是验布机,并可配置以控制布料的平整性,从而有利于对布料进行检测(例如,瑕疵检测)。透过布料检测系统中第一光源、摄像元件、第一辊轮及第二辊轮的配置,布料检测系统可透过由布料所产生的特征信息进一步调整布料的输送速度,以确保布料的平整性,从而优化检测结果。基于检测结果的优化,布料在布料检测系统中的输送速度可大幅提升,从而提升检测效率。The present disclosure provides a cloth inspection system, which can be, for example, a cloth inspection machine, and can be configured to control the flatness of the cloth, so as to facilitate inspection of the cloth (eg, flaw detection). Through the configuration of the first light source, camera element, first roller and second roller in the fabric detection system, the fabric detection system can further adjust the conveying speed of the fabric through the characteristic information generated by the fabric to ensure the smoothness of the fabric , so as to optimize the detection results. Based on the optimization of the detection results, the conveying speed of the cloth in the cloth detection system can be greatly increased, thereby improving the detection efficiency.
图1绘示根据本揭露一些实施方式的布料检测系统100的示意图。本揭露的布料检测系统100包括检测腔110、第一光源120、摄像元件130、第一辊轮140及第二辊轮150。检测腔110具有入布端I及出布端O。在一些实施方式中,布料50可由入布端I进入至检测腔110的内部,并于检测腔110的内部进行平整性控制以及相关检测(例如,瑕疵检测)后,再由检测腔110的出布端O输出,其中布料50可具有相对的第一表面51以及第二表面53。在一些实施方式中,布料50可例如是针织布、梭织布、不织布或其组合,且布料50可为具有图案的花布。在一些实施方式中,检测腔110可以是不透光的腔体,以避免外界光线影响布料50的平整性控制,从而提升布料50的平整性控制的精准度。FIG. 1 is a schematic diagram of a
第一光源120配置于检测腔110中,并具有第一发光面122,且第一发光面122是斜向地面对布料50的第一表面51。第一光源120配置以提供光线至布料50的第一表面51,使摄像元件130可清楚地撷取布料50的第一表面51的纹理特征。在一些实施方式中,第一光源120的第一发光面122与布料50的第一表面51间的距离d1可介于10厘米至20厘米间,且第一发光面122的法线与第一表面51的法线的夹角θ1可介于30度至60度间(较佳可介于40度至50度间),从而使布料50的第一表面51的纹理特征清楚地呈现。The first
摄像元件130配置于检测腔110中,并具有摄像面132,且摄像面132是正向地面对布料50的第一表面51,亦即,摄像面132平行于布料50的第一表面51。摄像元件130配置以将布料50的第一表面51转换为影像图案,从而提供例如是服务器的控制元件判读以进一步控制布料50的平整性。换句话说,摄像元件130可耦接于例如是服务器的控制元件。在一些实施方式中,摄像元件130的摄像面132与布料50的第一表面51间的距离d2可介于15厘米至45厘米间,且摄像面132的法线与第一光源120的第一发光面122的法线的夹角θ2可介于30度至60度间(较佳可介于40度至50度间),从而产生清晰的影像图案以供后续判读。在一些实施方式中,摄像元件130可例如是电荷耦合元件。The
第一辊轮140及第二辊轮150分别配置于检测腔110的入布端I及出布端O,以分别控制布料50进入检测腔110的速度及由检测腔110输出的速度。详细而言,第一辊轮140及第二辊轮150的转速可分别控制布料50进入检测腔110的速度及由检测腔110输出的速度。在一些实施方式中,第一辊轮140以及第二辊轮150可耦接于例如是服务器的控制元件,以由控制元件调整第一辊轮140以及第二辊轮150各自的转速。在一些实施方式中,第一辊轮140相对于检测腔110的底面112可具有第一高度h1,第二辊轮150相对于检测腔110的底面112可具有第二高度h2,且第一高度h1可小于第二高度h2。如此一来,可提升布料50在输送过程中的流畅度。在一些实施方式中,布料检测系统100可还包括多个第三辊轮160,第三辊轮160配置于检测腔110的外部及/或内部,从而稳定地输送布料50。在一些实施方式中,第三辊轮160仅用于支撑布料50,而不用于调整布料50的转速。也就是说,第三辊轮160的转速随着第一辊轮140及第二辊轮150两者的相对转速而改变。The
在一些实施方式中,布料检测系统100可还包括第二光源170,其配置于检测腔110中,并具有第二发光面172,且第二发光面172是正向地面对布料50的第二表面53,亦即,第二发光面172平行于布料50的第二表面53。第二光源170配置以提供光线至布料50的第二表面53以进一步穿透布料50的内层,使得摄像元件130可清楚地拍摄布料50靠近于第一表面51的内层的纹理特征,从而提升布料50的平整性控制的精准度。在一些实施方式中,第二光源170的照光强度可大于第一光源120的照光强度。通过第二光源170的配置,本揭露的布料检测系统100可适用于具有一定厚度h的布料50。举例而言,布料50的厚度h可介于0.08mm至0.5mm间。在一些实施方式中,第二光源170的第二发光面172与布料50的第二表面53间的距离d3可介于10厘米至20厘米间,从而使布料50靠近于第一表面51的内层的纹理特征清楚地呈现。In some implementations, the
在一些实施方式中,布料检测系统100可还包括第三光源180,其环绕摄像元件130的摄像面132,从而提升照射至布料50的第一表面51的光线强度,以使布料50的第一表面51(及靠近于第一表面51的内层)的纹理特征更清楚地呈现。在一些实施方式中,第三光源180所具有的第三发光面182可以是正向地面对布料50的第一表面51,亦即,第三发光面182平行于布料50的第一表面51。在一些实施方式中,第三发光面182与摄像元件130的摄像面132可实质上共平面。In some implementations, the
应了解到,已叙述过的元件连接关系与功效将不再重复赘述,合先叙明。在以下叙述中,将说明使用布料检测系统100控制布料的平整性的方法,亦即说明用于布料的平整性控制方法。It should be understood that the connection relationship and functions of the components that have been described will not be repeated, and will be described first. In the following description, a method of controlling the flatness of the cloth using the
图2绘示根据本揭露一些实施方式的用于布料的平整性控制方法的流程图。请参见图1及图2。用于布料的平整性控制方法包括步骤S10至S16。在步骤S10中,提供布料检测系统100。在步骤S11中,将布料50引进检测腔110。在步骤S12中,将布料50的第一表面51转换为影像图案。在步骤S13中,产生影像图案的特征信息。在步骤S14中,判断特征信息的移动平均值是否落入标准范围内。若移动平均值未落入标准范围内,在步骤S15中,调整布料50的输送速度。若移动平均值落入标准范围内,则在步骤S16中,维持布料50的输送速度。在以下叙述中,将进一步说明上述各步骤。FIG. 2 is a flow chart of a method for controlling flatness of fabrics according to some embodiments of the present disclosure. Please refer to Figure 1 and Figure 2. The flatness control method for cloth includes steps S10 to S16. In step S10, a
首先,在步骤S10中,提供如图1所示的布料检测系统100。接着,在步骤S11中,透过第一辊轮140以及第二辊轮150将布料50引进检测腔110。在一些实施方式中,可进一步透过多个第三辊轮160以将布料50引进检测腔110。在一些实施方式中,当初将布料50引进检测腔110时,第一辊轮140、第二辊轮150及多个第三辊轮160可具有相同的转速,从而良好地控制布料50的输送状况。First, in step S10, a
随后,在步骤S12中,至少透过第一光源120所提供的光线,使布料50的第一表面51及/或靠近于第一表面51的内层的部分区块的纹理特征清楚地呈现,以供摄像元件130将第一表面51及/或靠近于第一表面51的内层的部分区块转换为影像图案。在一些实施方式中,可根据布料50的厚度h选择性地开启第二光源170及/或第三光源180。更详细而言,当布料50具有相对较小的厚度h(例如,介于0.08mm至0.2mm的厚度h)时,可关闭第二光源170及/或第三光源180;当布料50具有相对较大的厚度h(例如,介于0.2mm至0.5mm的厚度h)时,可开启第二光源170以及第三光源180。如此一来,本揭露的用于布料的平整性控制方法可有效地达到节能省电的效果。在完成此步骤后,布料检测系统100可至少透过第一光源120以及摄像元件130,以至少将布料50的第一表面51的部分区块转换为影像图案。在一些实施方式中,影像图案可被传输至例如是服务器的控制元件中,以供后续的使用及判读。Subsequently, in step S12, at least through the light provided by the first
接着,在步骤S13中,透过例如是服务器的控制元件以产生影像图案的特征信息。在一些实施方式中,特征信息可包括影像图案的总亮度值。具体而言,单一个影像图案可具有多个像素,其中每一个像素可具有一个亮度值(例如,0至255中任一值),而将每一个像素的亮度值相加,便可得到所述影像图案的总亮度值,也就是得到所述影像图案的特征信息。Next, in step S13 , the feature information of the image pattern is generated through a control element such as a server. In some embodiments, the characteristic information may include the total brightness value of the image pattern. Specifically, a single image pattern may have multiple pixels, each pixel may have a brightness value (for example, any value from 0 to 255), and the brightness value of each pixel may be added to obtain the The total brightness value of the image pattern is obtained, that is, the characteristic information of the image pattern is obtained.
随后,在步骤S14中,透过控制元件以判断特征信息的移动平均值是否落入标准范围内。在一些实施方式中,特征信息的移动平均值可例如是依据18至22笔特征信息所建立,例如是依据20笔特征信息所建立。详细而言,可通过前述步骤S10至步骤S13以产生连续的多笔特征信息(多笔总亮度值),并将连续的多笔特征信息相加后除以笔数(例如,除以20笔),便可得到特征信息的移动平均值。Subsequently, in step S14, it is determined whether the moving average of the characteristic information falls within the standard range through the control element. In some implementations, the moving average of feature information may be established based on 18 to 22 pieces of feature information, for example, based on 20 pieces of feature information. In detail, the aforementioned steps S10 to S13 can be used to generate continuous multiple pieces of feature information (multiple pieces of total brightness value), and the continuous multiple pieces of feature information are added and divided by the number of strokes (for example, divided by 20 strokes) ), the moving average of the feature information can be obtained.
在一些实施方式中,可在布料50引进检测腔110前(例如在步骤S11前)使用测试布料来建立标准范围以做为移动平均值的初始判断依据,从而可增加布料检测系统100的检测可靠性。具体而言,标准范围的建立方法可参见图3,其绘示根据本揭露一些实施方式的标准范围的建立方法的流程图。详细而言,标准范围的建立方法可包括步骤S20至S24。在步骤S20中,将测试布料的表面区块转换为测试影像图案。在步骤S21中,计算测试影像图案的测试总亮度值。在步骤S22中,重复步骤S20至步骤S21以得到多笔测试总亮度值。在步骤S23中,以多笔测试总亮度值建立出数据库。在步骤S24中,根据数据库中的多笔测试总亮度值建立出标准范围。In some embodiments, before the
针对标准范围的建立方法,首先,可提供测试布料以及如图1所示的布料检测系统100,并透过第一辊轮140以及第二辊轮150将布料50引进检测腔110。在一些实施方式中,测试布料可例如是针织布、梭织布、不织布或其组合,且测试布料可为前述布料50的标准试样,从而使所建立出的标准范围适用于前述布料50。更详细地说,做为标准试样,测试布料在确认无瑕疵的状况下,可与布料50可具有相同的基底材料且具有相同的图像或花色。在较佳的实施方式中,测试布料的规格(例如,编织密度、基重等)可与前述布料50的规格相同,从而提升标准范围的适用性。To establish a standard range, firstly, a test cloth and the
接着,在步骤S20中,至少透过第一光源120所提供的光线,使测试布料的表面区块的纹理特征清楚地呈现,从而提供摄像元件130将表面区块转换为测试影像图案。类似于前述步骤S12,可根据测试布料的厚度选择性地开启第二光源170及/或第三光源180,以有效达到节能省电的效果。在完成此步骤后,布料检测系统100可至少透过第一光源120及摄像元件130,以至少将测试布料的表面区块转换为测试影像图案。在一些实施方式中,由测试布料所产生的测试影像图案的面积与形状与前述由布料50所产生的影像图案的面积与形状相同,从而提升布料的50平整性控制的精准度。在一些实施方式中,测试影像图案可被传输至例如是服务器的控制元件中,以供后续的使用及判读。Next, in step S20 , at least through the light provided by the first
随后,在步骤S21中,透过控制元件以产生测试影像图案的特征信息。在一些实施方式中,特征信息可包括测试影像图案的测试总亮度值。具体而言,单一个测试影像图案可具有多个像素,其中每一个像素可具有一个测试亮度值(例如,0至255中任一值),而将每一个像素的测试亮度值相加,便可得到所述测试影像图案的测试总亮度值,也就是得到所述测试影像图案的特征信息。换句话说,在步骤S21中,是透过计算测试影像图案的测试总亮度值,以产生测试影像图案的特征信息。Subsequently, in step S21, the characteristic information of the test image pattern is generated through the control element. In some embodiments, the feature information may include a test total brightness value of the test image pattern. Specifically, a single test image pattern may have a plurality of pixels, each pixel may have a test brightness value (for example, any value from 0 to 255), and the test brightness values of each pixel may be added together to obtain The test total brightness value of the test image pattern can be obtained, that is, the feature information of the test image pattern can be obtained. In other words, in step S21, the feature information of the test image pattern is generated by calculating the test total brightness value of the test image pattern.
接着,在步骤S22中,重复前述步骤S20及步骤S21以得到多笔测试总亮度值。随后,在步骤S23中,以多笔测试总亮度值建立出数据库。详细而言,在完成步骤S23后,数据库中可包括测试布料的特性(例如,规格)以及对应所述测试布料的多个表面区块的多笔测试总亮度值。Next, in step S22, the aforementioned steps S20 and S21 are repeated to obtain the total brightness values of multiple tests. Subsequently, in step S23, a database is established with multiple test total brightness values. In detail, after step S23 is completed, the database may include characteristics of the test cloth (for example, specifications) and multiple test total brightness values corresponding to multiple surface areas of the test cloth.
接着,在步骤S24中,根据数据库中测试布料所具有的多笔测试总亮度值,以建立出标准范围。在一些实施方式中,可根据数据库中测试布料所具有的18至22笔(较佳是20笔)测试总亮度值,以建立出标准范围。具体而言,可使用[(多笔测试总亮度值中的最大值)×95%)]所得到的数值,做为标准范围的上限值;并使用[(多笔测试总亮度值中的最小值)×105%]所得到的数值,做为标准范围的下限值。换句话说,在步骤S24中,可使用多笔测试总亮度值中的最大值及最小值,分别建立出标准范围的上限值与下限值,并可采用相较于测试布料的测试结果更为严格的规范来建立标准范围,以提高布料检测系统100的检测可靠性。承上所述,在完成步骤S24后,便可建立出标准范围。Next, in step S24, a standard range is established according to the total brightness values of multiple tests of the test fabrics in the database. In some embodiments, 18 to 22 (preferably 20) test total brightness values of the test fabrics in the database can be used to establish a standard range. Specifically, the numerical value obtained by [(the maximum value in the total brightness value of multiple tests)×95%)] can be used as the upper limit of the standard range; and [(the maximum value in the total brightness value of multiple tests) can be used Minimum value) × 105%] value, as the lower limit of the standard range. In other words, in step S24, the maximum value and the minimum value of the total brightness values of multiple tests can be used to establish the upper limit value and lower limit value of the standard range respectively, and the test results compared with the test fabric can be used More stringent specifications are used to establish standard ranges to improve the detection reliability of the
随后,请回到图2的步骤S14,透过控制元件判断特征信息的移动平均值是否落入标准范围内。详细而言,请参阅图4A至图4C,其绘示根据本揭露不同实施方式的判断特征信息的移动平均值是否落入标准范围内的示意图。在图4A的实施方式中,由于布料50的连续20笔特征信息(亦即,连续20笔总亮度值)皆落入标准范围内,因此布料50的特征信息的移动平均值亦会落入标准范围内,代表此时布料50具有良好的平整性,故不需调整布料50的输送速度。在图4B的实施方式中,虽然布料50的第20笔特征信息并未落入标准范围内,但布料50的特征信息的移动平均值仍落入标准范围内,故不需调整布料50的输送速度。在图4C的实施方式中,布料50的第20笔特征信息并未落入标准范围内,且布料50的特征信息的移动平均值亦未落入标准范围内,此时需调整布料50的输送速度,以确保布料50具有良好的平整性。在一些实施方式中,当布料50的特征信息的移动平均值未落入标准范围内时,可透过调整第二辊轮150或第一辊轮140的转速,以调整布料50的输送速度。更详细而言,当布料50的特征信息的移动平均值大于标准范围的上限值时,可提高第二辊轮150的转速或降低第一辊轮140的转速;当布料50的特征信息的移动平均值小于标准范围的下限值时,可降低第二辊轮150的转速或提高第一辊轮140的转速。Then, please return to step S14 in FIG. 2 , and judge whether the moving average of the characteristic information falls within the standard range through the control element. For details, please refer to FIG. 4A to FIG. 4C , which are schematic diagrams of determining whether the moving average of feature information falls within a standard range according to different embodiments of the present disclosure. In the embodiment of FIG. 4A , since the 20 consecutive pieces of characteristic information of the cloth 50 (that is, the total brightness values of 20 consecutive pieces) all fall within the standard range, the moving average of the characteristic information of the
值得一提的是,由于本揭露的特征信息的移动平均值是依据连续的18至22笔特征信息所建立的,因此布料检测系统100不需于每一次侦测到单一笔特征信息超出标准范围时,便急于调整布料50的输送速度。如此一来,可避免布料检测系统100在布料50的平整性仍处于可接受的范围内时,过于频繁调整布料50的输送速度,从而达到节能省电及提高工作效率的效果,并可延长布料检测系统100的使用寿命。此外,由于布料50的平整性可透过布料检测系统100得到良好的控制,因此布料50在布料检测系统100中的输送速度可大幅提升,从而提升检测效率。具体而言,当使用本揭露的布料检测系统100对布料50进行布料50的平整性控制时,布料50的输送速度可例如是大于40m/min,且较佳可例如是介于60m/min至80m/min间。It is worth mentioning that, since the moving average of the characteristic information disclosed in this disclosure is established based on 18 to 22 consecutive pieces of characteristic information, the
根据本揭露上述实施方式,本揭露的布料检测系统包括第一光源、摄像元件、第一辊轮及第二辊轮,从而由待检测的布料产生影像图案,并进一步由所述影像图案产生特征信息。布料检测系统可透过特征信息调整布料的输送速度,从而确保布料的平整性。如此一来,可优化布料于后续进行检测(例如,瑕疵检测)的检测结果,并可使布料在布料检测系统中的输送速度大幅提升,从而提升检测效率。According to the above-mentioned embodiments of the present disclosure, the cloth inspection system of the present disclosure includes a first light source, an imaging element, a first roller and a second roller, so as to generate an image pattern from the cloth to be inspected, and further generate features from the image pattern information. The fabric detection system can adjust the conveying speed of the fabric through characteristic information to ensure the smoothness of the fabric. In this way, the detection results of the subsequent inspection of the cloth (for example, defect detection) can be optimized, and the conveying speed of the cloth in the cloth inspection system can be greatly increased, thereby improving the detection efficiency.
虽然本揭露已以实施方式揭露如上,然其并非用以限定本揭露,任何熟悉此技艺者,在不脱离本揭露的精神和范围内,当可作各种的更动与润饰,因此本揭露的保护范围当视所附的权利要求书所界定的范围为准。Although the present disclosure has been disclosed above in terms of implementation, it is not intended to limit this disclosure. Any person familiar with the art may make various changes and modifications without departing from the spirit and scope of this disclosure. Therefore, this disclosure The scope of protection should be based on the scope defined by the appended claims.
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110117959A TWI797625B (en) | 2021-05-18 | 2021-05-18 | Flatness controlling method for cloth |
TW110117959 | 2021-05-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN115367527A true CN115367527A (en) | 2022-11-22 |
Family
ID=84059771
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110659261.4A Pending CN115367527A (en) | 2021-05-18 | 2021-06-15 | Cloth detection system and flatness control method for cloth |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN115367527A (en) |
TW (1) | TWI797625B (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005337857A (en) * | 2004-05-26 | 2005-12-08 | Toray Ind Inc | Surface unevenness inspection method and inspection apparatus |
CN102221558A (en) * | 2011-06-09 | 2011-10-19 | 洛阳方智测控股份有限公司 | Charge coupled device (CCD) detection device for automatic burling machine |
CN103033129A (en) * | 2011-10-07 | 2013-04-10 | 财团法人工业技术研究院 | Optical apparatus and optical addressing method |
CN104477683A (en) * | 2014-12-08 | 2015-04-01 | 宁波大千纺织品有限公司 | Cloth rolling machine |
CN207439372U (en) * | 2017-09-18 | 2018-06-01 | 香港商微觉视检测技术股份有限公司 | Detection system |
CN212747706U (en) * | 2020-08-15 | 2021-03-19 | 重庆信易源智能科技有限公司 | Machine vision detection equipment for detecting flatness of cloth processing surface |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN205720017U (en) * | 2016-04-06 | 2016-11-23 | 上海陨臻视觉科技有限公司 | Leather detects cutting integration machine automatically |
CN210709967U (en) * | 2019-08-26 | 2020-06-09 | 播种者工业智能科技(苏州)有限公司 | Fabric defect detection device with speed regulation mechanism |
-
2021
- 2021-05-18 TW TW110117959A patent/TWI797625B/en active
- 2021-06-15 CN CN202110659261.4A patent/CN115367527A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005337857A (en) * | 2004-05-26 | 2005-12-08 | Toray Ind Inc | Surface unevenness inspection method and inspection apparatus |
CN102221558A (en) * | 2011-06-09 | 2011-10-19 | 洛阳方智测控股份有限公司 | Charge coupled device (CCD) detection device for automatic burling machine |
CN103033129A (en) * | 2011-10-07 | 2013-04-10 | 财团法人工业技术研究院 | Optical apparatus and optical addressing method |
CN104477683A (en) * | 2014-12-08 | 2015-04-01 | 宁波大千纺织品有限公司 | Cloth rolling machine |
CN207439372U (en) * | 2017-09-18 | 2018-06-01 | 香港商微觉视检测技术股份有限公司 | Detection system |
CN212747706U (en) * | 2020-08-15 | 2021-03-19 | 重庆信易源智能科技有限公司 | Machine vision detection equipment for detecting flatness of cloth processing surface |
Also Published As
Publication number | Publication date |
---|---|
TW202246162A (en) | 2022-12-01 |
TWI797625B (en) | 2023-04-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US20230021315A1 (en) | Systems and methods for defect detection | |
CN101287073B (en) | Adaptive Acquisition Method of Stable Brightness Image in Machine Vision System in Variable Lighting Environment | |
JPWO2017104575A1 (en) | Inspection system and inspection method | |
KR20090022419A (en) | Fabric inspection method and device | |
CN110567968A (en) | Method and device for component defect detection | |
JP2010034133A (en) | Crack detecting device for polycrystalline silicon wafer | |
CN102221558A (en) | Charge coupled device (CCD) detection device for automatic burling machine | |
CN110412055A (en) | A lens white fog defect detection method based on multi-light source dark field illumination | |
JPWO2017169242A1 (en) | Defect inspection apparatus and defect inspection method | |
JP6078286B2 (en) | Appearance inspection apparatus and appearance inspection method | |
CN101676712B (en) | Optical detecting system and method thereof | |
CN103018250A (en) | Image detection system for seamlines of fabric in calendering process | |
CN115367527A (en) | Cloth detection system and flatness control method for cloth | |
CN202189021U (en) | Illumination system of full-automatic tertiary photodetector | |
KR102632169B1 (en) | Apparatus and method for inspecting glass substrate | |
CN111337509A (en) | Textile fabric surface flaw detection device, detection system and detection method thereof | |
KR101562988B1 (en) | Apparatus and method for detecting surface defects of hot billet | |
CN110402386A (en) | Cylinder surface examining device and cylinder surface inspecting method | |
CN112391731B (en) | On-line detection method for yarn breakage in warp knitting machine | |
JP4943704B2 (en) | Cylindrical body inspection apparatus and method | |
EP1582350A1 (en) | Sensor unit and print state inspection apparatus using the same | |
CN205508780U (en) | Wafer Edge Measurement Module | |
TWI799083B (en) | Automatic optical defect detection device and method thereof | |
JP2010071876A (en) | Defect inspecting method and defect inspecting device | |
TW202246836A (en) | Cloth inspecting system and defect marking method for cloth |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |