CN115290128A - A rocket connector test equipment - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及连接器测试技术领域,具体为一种火箭连接器测试设备。The invention relates to the technical field of connector testing, in particular to rocket connector testing equipment.
背景技术Background technique
在火箭发射准备过程中,需要对火箭进行加注以及供气,而这个过程中往往会利用气液连接器来进行管路连接。具体的,气液连接器可用于连接地面加注、供气或空调管路与火箭管路,按火箭预设发射流程与火箭上管路接口进行分离,其连接与脱落功能关系到火箭发射的可靠性,甚至关系到火箭飞行的可靠性。因此,气液连接器进入发射场后一般会先进行功能测试,然后再投入使用。During the rocket launch preparation process, the rocket needs to be filled and supplied with gas, and gas-liquid connectors are often used for pipeline connection in this process. Specifically, the gas-liquid connector can be used to connect the ground filling, gas supply or air conditioning pipeline and the rocket pipeline, and separate it from the rocket upper pipeline interface according to the rocket’s preset launch process. Reliability, even related to the reliability of rocket flight. Therefore, after the gas-liquid connector enters the launch site, it will generally undergo a functional test before being put into use.
而功能测试需要提供安装结构、供气、供电、测量等保障条件。但是现有的配套测试设备功能分散、连接关系复杂、部署不便且不利于迅速组织测试,严重降低了测试的效率,影响火箭发射准备工作的进程。The functional test needs to provide guarantee conditions such as installation structure, gas supply, power supply, and measurement. However, the existing supporting test equipment has scattered functions, complex connection relationships, inconvenient deployment, and is not conducive to rapid organization of testing, which seriously reduces the efficiency of testing and affects the progress of rocket launch preparations.
因此本领域技术人员亟需一种集成度高、功能全面、连接简单、能够快速进行测试且方便部署的测试设备。Therefore, those skilled in the art urgently need a testing device with high integration, comprehensive functions, simple connection, fast testing and convenient deployment.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种火箭连接器测试设备,以解决现有技术中的测试设备功能分散、集成度低、连接关系复杂、部署不便且不利于迅速组织测试的问题。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a rocket connector testing device to solve the problem of scattered functions, low integration, complex connection relations, inconvenient deployment and unfavorable for rapid organization of testing in the prior art. question.
本发明提供了一种火箭连接器测试设备,该测试设备包括:框架,在所述框架的前部固定设置有测控箱,用于测试设备的连接控制以及检测;所述测控箱电路连接操控显示器,用于对设备进行控制操作;所述框架侧面安装有连接器安装板,所述连接器安装板上具有箭上接口,用于安装受试连接器;所述框架上相对所述连接器安装板的侧面通过气缸安装板向内安装有气缸,用于协助所述受试连接器脱落;所述框架顶部设置有滑轨,所述滑轨通过防护绳连接所述受试连接器,用于所述受试连接器脱落时远离所述连接器安装板;所述测控箱内设置有具有多条供气支路的管路系统,所述管路系统连接外部气源,用于为该测试设备的测试过程提供不同压强的气体。The present invention provides a rocket connector testing device, which includes: a frame, a measurement and control box is fixedly arranged at the front of the frame, and is used for connection control and detection of the testing equipment; the measurement and control box circuit is connected to a control display , used to control and operate the equipment; a connector mounting plate is installed on the side of the frame, and the connector mounting plate has an arrow-up interface for installing the tested connector; the frame is relatively installed on the connector The side of the board is equipped with a cylinder inwardly through the cylinder mounting plate to assist the connector under test to fall off; the top of the frame is provided with a slide rail, and the slide rail is connected to the connector under test through a protective rope for When the tested connector falls off, it is far away from the connector mounting plate; a pipeline system with multiple air supply branches is arranged in the measurement and control box, and the pipeline system is connected to an external air source for the test Gases at different pressures are provided during the testing of the equipment.
进一步的,所述管路系统包括:供气主路、第一支路、第二支路、第三支路、第四支路以及第五支路,其中,所述第一支路用于为连接受试连接器测试供气;所述第二支路以及所述第三支路均用于为所述受试连接器的脱落装置供气;所述第四支路以及第五支路均用于为气缸供气。Further, the pipeline system includes: a main air supply circuit, a first branch, a second branch, a third branch, a fourth branch and a fifth branch, wherein the first branch is used for Air supply for connecting the test connector test; the second branch and the third branch are used to supply air for the drop-off device of the test connector; the fourth branch and the fifth branch Both are used to supply air to the cylinder.
进一步的,所述管路系统还具有减压阀、手阀以及压力表,其中,所述减压阀以及所述手阀设置在所述测控箱的外表面,用于手动控制所述管路系统的供气;所述压力表设置在所述测控箱的上部,用于展示所述管路系统的压力。Further, the pipeline system also has a pressure relief valve, a hand valve and a pressure gauge, wherein the pressure relief valve and the hand valve are arranged on the outer surface of the measurement and control box for manually controlling the pressure of the pipeline The air supply of the system; the pressure gauge is arranged on the upper part of the measurement and control box for displaying the pressure of the pipeline system.
本发明的实施方式中,所述测控箱还包括:控制模块、信号采集模块,其中,所述控制模块电路连接所述操控显示器、所述信号采集模块以及管路系统,用于控制设备运行;所述信号采集模块电路连接所述控制模块,用于将采集到的测试信号传递给所述控制模块。In the embodiment of the present invention, the measurement and control box further includes: a control module and a signal acquisition module, wherein the control module circuit is connected to the control display, the signal acquisition module and the pipeline system for controlling the operation of the equipment; The circuit of the signal acquisition module is connected to the control module, and is used for transmitting the collected test signal to the control module.
进一步的,所述测控箱上还具有航插、供气管接嘴、抽斗、电源接口以及开关按钮,其中,所述航插设置在所述测控箱的箱体上,用于通过线缆连接测试设备以及所述受试连接器;所述供气管接嘴连接在所述管路系统的不同供气支路的供气口,且从所述测控箱的箱体内伸出,用于通过供气管连接测试装置以及所述受试连接器;所述抽斗设置在所述测控箱的箱体上,用于放置测控设备;所述电源接口设置在所述测控箱的箱体上,用于连接外部电源;所述开关按钮设置在所述测控箱的箱体上,用于控制设备测试过程的启停。Further, the measurement and control box also has an aviation plug, an air supply pipe nozzle, a drawer, a power interface, and a switch button, wherein the aviation plug is arranged on the body of the measurement and control box, and is used for connecting and testing via cables. Equipment and the connector under test; the air supply pipe nozzle is connected to the air supply ports of different air supply branches of the pipeline system, and protrudes from the box of the measurement and control box for passing through the air supply pipe Connect the test device and the tested connector; the drawer is arranged on the box body of the measurement and control box for placing measurement and control equipment; the power interface is arranged on the box body of the measurement and control box for connecting external Power supply; the switch button is arranged on the box body of the measurement and control box, and is used to control the start and stop of the equipment testing process.
本发明的实施方式中,所述气缸的伸缩端通过牵引绳索连接所述受试连接器,用于协助拉动所述受试连接器脱落;所述牵引绳索上设置有拉力传感器,用于检测所述受试连接器脱落时受到的拉力大小。In an embodiment of the present invention, the telescoping end of the cylinder is connected to the tested connector through a traction rope for assisting in pulling the tested connector to fall off; the traction rope is provided with a tension sensor for detecting the The magnitude of the pulling force received when the test connector falls off.
本发明的实施方式中,所述框架顶部还设置有摄像机,用于拍摄所述受试连接器的测试连接图像。In an embodiment of the present invention, a camera is further arranged on the top of the frame for taking a test connection image of the connector under test.
本发明的实施方式中,所述框架顶部固定设置有多个吊环,用于吊装该测试设备。In an embodiment of the present invention, the top of the frame is fixedly provided with a plurality of suspension rings for hoisting the test equipment.
本发明的实施方式中,所述框架底部设置有多个脚轮,用于移动该测试设备;所述脚轮上还具有能够调整高度的调整座,用于顶升所述框架,限制其移动。In an embodiment of the present invention, a plurality of casters are provided at the bottom of the frame for moving the test equipment; the casters also have height-adjustable adjustment seats for jacking up the frame and restricting its movement.
本发明的实施方式中,所述框架顶部还设置有桥架,用于铺设供气管以及线缆。In an embodiment of the present invention, a bridge is also provided on the top of the frame for laying air supply pipes and cables.
根据上述实施方式可知,本发明提供的一种火箭连接器测试设备具有以下益处:该测试设备相比较现技术中的测试设备,能够快速移动部署,且设备集成度高,能够对连接器的多个性能进行测试。另外,该测试设备的连接关系简单,测试部署前的连接过程简单高效,能够实现快速准备,提高测试效率。According to the above embodiments, the rocket connector testing equipment provided by the present invention has the following benefits: Compared with the testing equipment in the prior art, the testing equipment can be quickly moved and deployed, and the equipment has a high degree of integration. individual performance test. In addition, the connection relationship of the test equipment is simple, and the connection process before test deployment is simple and efficient, which can realize rapid preparation and improve test efficiency.
应了解的是,上述一般描述及以下具体实施方式仅为示例性及阐释性的,其并不能限制本发明所欲主张的范围。It should be understood that the above general description and the following specific embodiments are only exemplary and explanatory, and should not limit the scope of the present invention.
附图说明Description of drawings
下面的附图是本发明的说明书的一部分,其绘示了本发明的示例实施例,所附附图与说明书的描述一起用来说明本发明的原理。The accompanying drawings, which are a part of the specification of this invention, illustrate example embodiments of the invention and together with the description serve to explain the principles of the invention.
图1为本发明提供的一种火箭连接器测试设备的前侧视图。Fig. 1 is a front side view of a rocket connector testing device provided by the present invention.
图2为本发明提供的一种火箭连接器测试设备的后侧视图。Fig. 2 is a rear side view of a rocket connector testing device provided by the present invention.
图3为本发明提供的一种火箭连接器测试设备的后视图。Fig. 3 is a rear view of a rocket connector testing device provided by the present invention.
图4为本发明提供的一种火箭连接器测试设备的管路系统的连接图。Fig. 4 is a connection diagram of a piping system of a rocket connector testing device provided by the present invention.
图5为本发明提供的一种火箭连接器测试设备的控制电路连接示意图。Fig. 5 is a schematic diagram of a control circuit connection of a rocket connector testing device provided by the present invention.
附图标记说明:Explanation of reference signs:
1-框架、2-测控箱、3-操控显示器、4-连接器安装板、5-受试连接器、6-气缸安装板、7-气缸、8-滑轨、9-摄像机、10-吊环、11-脚轮、12-调整座、13-桥架、14-防护绳、15-牵引绳索;1-frame, 2-measurement and control box, 3-control display, 4-connector mounting plate, 5-connector under test, 6-cylinder mounting plate, 7-cylinder, 8-slide rail, 9-camera, 10-hanging ring , 11-casters, 12-adjustment seat, 13-bridge, 14-protection rope, 15-traction rope;
21-控制模块、22-信号采集模块、23-管路系统、24-气源接口、25-航插、26-供气管接嘴、27-抽斗、28-电源接口、29-开关按钮;21-Control module, 22-Signal acquisition module, 23-Pipeline system, 24-Air source interface, 25-Aerial plug, 26-Air supply pipe nozzle, 27-Drawer, 28-Power interface, 29-Switch button;
2301-减压阀、2302-手阀、2303-压力表、2304-电磁阀、2305-节流阀、2306-过滤器、2307-供气主路、2308-第一支路、2309-第二支路、2310-第三支路、2311-第四支路、2312-第五支路、2313-放气主路、2314-第一供气支路、2315-第一放气支路、2316-第二供气支路、2317-第二放气支路、2318-第三供气支路、2319-第三放气支路、2320-第四供气支路、2321-第四放气支路、2322-第五供气支路、2323-第五放气支路。2301-Reducing valve, 2302-Hand valve, 2303-Pressure gauge, 2304-Solenoid valve, 2305-Throttle valve, 2306-Filter, 2307-Air supply main road, 2308-First branch, 2309-Second Branch, 2310-third branch, 2311-fourth branch, 2312-fifth branch, 2313-main air release, 2314-first air supply branch, 2315-first air release branch, 2316 -Second air supply branch, 2317-second air release branch, 2318-third air supply branch, 2319-third air release branch, 2320-fourth air supply branch, 2321-fourth air release branch, 2322-fifth air supply branch, 2323-fifth air discharge branch.
具体实施方式Detailed ways
现详细说明本发明的多种示例性实施方式,该详细说明不应认为是对本发明的限制,而应理解为是对本发明的某些方面、特性和实施方案的更详细的描述。Various exemplary embodiments of the present invention will now be described in detail. The detailed description should not be considered as a limitation of the present invention, but rather as a more detailed description of certain aspects, features and embodiments of the present invention.
在不背离本发明的范围或精神的情况下,可对本发明说明书的具体实施方式做多种改进和变化,这对本领域技术人员而言是显而易见的。由本发明的说明书得到的其他实施方式对技术人员而言是显而易见的。本申请说明书和实施例仅是示例性的。It will be apparent to those skilled in the art that various modifications and changes can be made in the specific embodiments of the present invention described herein without departing from the scope or spirit of the present invention. Other embodiments will be apparent to the skilled person from the description of the present invention. The specification and examples in this application are exemplary only.
本发明提供了一种火箭连接器测试设备,如图1所示为该设备的示意图。具体实施方式中,该测试设备包括:框架1,在框架1的前部固定设置有测控箱2,用于测试设备的连接控制以及检测。框架1的前部指的是图1中所示的测控箱2靠近框架1的一侧,且是测试设备使用时面向操作人员的一侧,即操作人员操控设备的一侧;与前部位置相对的框架1的另外一侧为框架1的后部;相对于框架1的前部和后部,框架1的左右两面分别为框架1的左侧和右侧。测控箱2内部设置有测试控制的元器件、供气控制管路以及提供电路和气路的连接端口,为受试连接器的测试提供供电、供气的连接,同时采集设备以及受试连接器的测试信号。The present invention provides a rocket connector testing device, and Fig. 1 is a schematic diagram of the device. In a specific embodiment, the test equipment includes: a
另外,测控箱2电路连接操控显示器3,用于对设备进行控制操作。当进行测试时,能够通过操控显示器3对设备测试进程进行操控,并且测试数据能够显示到该操控显示器3上,方便测试人员观察。如图2所示,操控显示器3通过活动支架连接在框架1上,方便在使用该测试设备时挪动操控显示器3,结束测试时能够收纳到框架1内部,避免操控显示器3的损坏。In addition, the measurement and
框架1侧面安装有连接器安装板4,连接器安装板4位于框架后部的一侧,即连接器安装板4固定安装在框架1后部的左侧框架上或右侧框架上,且与测控箱2之间预留一定的空间。连接器安装板4上具有箭上接口,用于安装受试连接器5。箭上接口用于模仿火箭上的连接器接口,测试受试连接器5的连接状态以及连接稳定性。A
框架1上相对连接器安装板4的侧面通过气缸安装板6向内安装有气缸7,气缸7的伸出方向是朝向连接器安装板4的,用于协助受试连接器5脱落。关于受试连接器5,部分受试连接器5具有自脱落结构,即自带脱落装置,因此不需要外部辅助脱落。但是另外一部分受试连接器5没有自脱落结构,因此需要外部设备辅助,将其从连接器安装板4上脱落,因此设置气缸7辅助受试连接器5脱落。On the side of the
本实施例中,如图3所示,框架1顶部设置有滑轨8,滑轨8通过防护绳14连接受试连接器5,用于受试连接器5脱落时远离连接器安装板4。当受试连接器5脱落时,防护绳14能够保证受试连接器5不掉落到框架1的下部,且随着滑轨8向后移动,防止受试连接器5受到碰撞。本实施例中,滑轨8优选的无动力滑轨,靠受试连接器5掉落的惯性向后滑动,结构更加的简单,运行可靠,不易发生故障。In this embodiment, as shown in FIG. 3 , a
测控箱(2)内设置有具有多条供气支路的管路系统(23),所述管路系统(23)连接外部气源,用于为该测试设备的测试过程提供不同压强的气体。具体的,管路系统23的多个供气支路能够分别提供受试连接器5的测试供气、受试连接器的脱落供气以及气缸7的供气。另外,通过测控箱能够分别对多个供气接口的供气气压进行调节,以适应不同的测试需求,提升该测试设备的通用性。The measurement and control box (2) is provided with a pipeline system (23) with multiple gas supply branches, and the pipeline system (23) is connected to an external gas source to provide gases of different pressures for the test process of the test equipment . Specifically, the multiple air supply branches of the
本发明的具体实施方式中,管路系统23包括:供气主路2307、第一支路2308、第二支路2309、第三支路2310、第四支路2311、第五支路2312。其中,供气主路分别连接第一支路2308、第二支路2309、第三支路2310、第四支路2311、第五支路2312以及放气主路2313。第一支路用于为受试连接器5提供测试用气。第二支路2309和第三支路2310均用于为受试连接器5的脱落装置提供脱落用气。第四支路2311和第五支路2312均为气缸7提供供气,且第四支路2311和第五支路2312分别用于不同的供气环境,提升设备的通用性。In a specific embodiment of the present invention, the
本发明的具体实施方式中,测控箱2上具有供气管接嘴26,供气管接嘴26连接在管路系统23的不同供气支路的供气口,且从测控箱2的箱体内伸出,用于通过供气管连接测试装置以及受试连接器5。In a specific embodiment of the present invention, the measurement and
本发明的具体实施方式中,管路系统23具有减压阀2301、手阀2302以及压力表2303。其中,减压阀2301以及手阀2302设置在测控箱2的外表面,用于手动控制管路系统23的供气。In a specific embodiment of the present invention, the
压力表2303设置在测控箱2的上部,用于展示管路系统23的压力。The
另外,管路系统上还具有电磁阀2304、节流阀2305和过滤器2306。电磁阀2304、节流阀2305和过滤器2306均设置在测控箱箱体内部。其中,电磁阀2304是用于控制管路的开合。节流阀2305用于控制管路的气压压强大小。过滤器2306用于过滤管路中的气体,避免杂质通过供气管路进入测试装置以及受试连接器,影响测试的准确性。In addition, the pipeline system also has a
本发明的具体实施方式中,外部气源通过测控箱2上的气源接口24连接管路系统23,并进入管路系统23的供气主路2307。如图4所示,供气主路2307上设置有过滤器2306,用于过滤管路中气体的杂质。在过滤器2306之后的供气主路2307上还设置有手阀2302,用于控制供气主路2307的开合,对管路系统23的供气进行总的控制。在手阀2302后设置有压力表2303,用于测量手阀2302之后的供气主路2307上的压力大小。In a specific embodiment of the present invention, the external air source is connected to the
沿气体流通方向,在供气主路2307上的压力表2303之后,供气主路2307上依次并联有第一支路2308、第二支路2309、第三支路2310、第四支路2311、第五支路2312以及放气主路2313。上述支路均并联设置。Along the gas flow direction, after the
关于第一支路2308:第一支路2308上设置有减压阀2301,调节减压阀2301用于给第一支路2308内的压力进行调节,使得第一支路2308的气压达到测试使用要求。沿第一支路2308的供气方向,在减压阀2301之后设置有压力表2303,用于测量第一支路2308的供气压力大小。沿供气方向,在压力表2303之后设置有手阀2302,用于控制第一支路2308的开合,进而实现控制第一支路2308的供气。About the first branch 2308: the
沿供气方向,在手阀2302之后,第一支路2308分流。其中并列设置有至少一条第一供气支路2314和一条第一放气支路2315。第一供气支路2314连接测控箱2箱体上的供气管接嘴26,用于通过供气管连接受试连接器5,为受试连接器5提供测试用气。第一放气支路2315用于在测试结束后放掉管路中的气体。第一放气支路2315上设置有手阀2302,用于控制管路的开合,进而控制管路内气体的释放。放气时,关闭第一支路2308上的手阀2302,打开第一放气支路2315上的手阀2302。Along the air supply direction, after the
关于第二支路2309:第二支路2309上设置有减压阀2301,调节减压阀2301用于给第二支路2309内的压力进行调节,使得第二支路2309的气压达到测试使用要求。沿第二支路2309的供气方向,在减压阀2301之后设置有压力表2303,用于测量第二支路2309的供气压力大小。沿供气方向,在压力表2303之后设置有手阀2302,用于控制第二支路2309的开合,进而实现控制第二支路2309的供气。Regarding the second branch 2309: the
沿供气方向,在手阀2302之后,第二支路2309分流。其中并列设置有第二供气支路2316和第二放气支路2317。第二供气支路2316连接测控箱2箱体上的供气管接嘴26,用于通过供气管连接受试连接器5的脱落装置,为脱落装置提供脱落用气。第二放气支路2317用于在测试结束后放掉管路中的气体。第二放气支路2317上设置有手阀2302,用于控制管路的开合,进而控制管路内气体的释放。放气时,关闭第二支路2309上的手阀2302,打开第二放气支路2317上的手阀2302。Along the air supply direction, after the
关于第三支路2310:第二支路2309与第三支路2310之间的供气主路2307上设置有减压阀2301,该减压阀2301是用于调节该减压阀2301之后的供气主路2307上的压力。在第三支路2310上设置有压力表2303,用于测量第三支路2310的供气压力大小。沿供气方向,在压力表2303之后设置有手阀2302,用于控制第三支路2310的开合,进而实现控制第三支路2310的供气。Regarding the third branch 2310: a
沿供气方向,在手阀2302之后,第三支路2310分流。其中并列设置有第三供气支路2318和第三放气支路2319。第三供气支路2318连接测控箱2箱体上的供气管接嘴26,用于通过供气管连接受试连接器5的脱落装置,为脱落装置提供脱落用气。另外,第三供气支路2318上设置有电磁阀2304,用于控制第三供气支路2318的开合,进而控制供气。第三放气支路2319用于在测试结束后放掉管路中的气体。第三放气支路2319上设置有手阀2302,用于控制管路的开合,进而控制管路内气体的释放。放气时,关闭第三支路2310上的手阀2302,打开第三放气支路2319上的手阀2302。Along the air supply direction, after the
关于第四支路2311:第三支路2310与第四支路2311之间的供气主路2307上设置有减压阀2301,该减压阀2301是用于调节该减压阀2301之后的供气主路2307上的压力。在第四支路2311上设置有压力表2303,用于测量第四支路2311的供气压力大小。沿供气方向,在压力表2303之后设置有节流阀2305,用于调节第四支路2311的节流开度,进而实现控制第四支路2311的供气量。Regarding the fourth branch 2311: a
沿供气方向,在节流阀2305之后,第四支路2311分流。其中并列设置有第四供气支路2320和第四放气支路2321。第四供气支路2320连接测控箱2箱体上的供气管接嘴26,用于通过供气管连接气缸7,为气缸7提供伸缩用气。另外,第四供气支路2320上设置有电磁阀2304,用于控制第四供气支路2320的开合,进而控制供气。第四放气支路2321用于在测试结束后放掉管路中的气体。第四放气支路2321上设置有手阀2302,用于控制管路的开合,进而控制管路内气体的释放。放气时,关闭第四支路2311上的节流阀2305,打开第四放气支路2321上的手阀2302。Along the air supply direction, after the
关于第五支路2312:沿供气方向,第五支路2312设置在供气主路2307上第四支路2311之后。在第五支路2312上设置有节流阀2305,用于调节第五支路2312的节流开度,进而实现控制第五支路2312的供气量。Regarding the fifth branch 2312 : along the air supply direction, the
沿供气方向,在节流阀2305之后,第五支路2312分流。其中并列设置有第五供气支路2322和第五放气支路2323。第五供气支路2322连接测控箱2箱体上的供气管接嘴26,用于通过供气管连接气缸7,为气缸7提供伸缩用气。另外,第五供气支路2322上设置有电磁阀2304,用于控制第五供气支路2322的开合,进而控制供气。第五放气支路2323用于在测试结束后放掉管路中的气体。第五放气支路2323上设置有手阀2302,用于控制管路的开合,进而控制管路内气体的释放。放气时,关闭第五支路2312上的节流阀2305,打开第五放气支路2323上的手阀2302。Along the air supply direction, after the
本发明的实施方式中,管路系统23还包括放气主路2313,关于放气主路2313:沿供气方向,放气主路2313设置在供气主路2307上第五支路2312之后或设置在供气主路2307上第四支路2311与第五支路2312之间。在放气主路2313上设置有手阀2302,用于控制放气主路2313放气。打开放气主路2313上的手阀2302,用于放掉第三支路2310与第四支路2311之间的供气主路2307上的减压阀2301下游管路中的气体。In the embodiment of the present invention, the
本发明的具体实施方式中,优选的,手阀2302可以是手动截止阀或手动球阀。In a specific embodiment of the present invention, preferably, the
设备进行测试时,连接好测控箱外部的供气管,然后外部气源供气。此时气体通过气源接口24进入供气主路2307,调节供气主路2307上的手阀2302,进而调节供气主路2307上的供气压力大小,通过供气主路2307上的压力表2303实时显示压力,方便调节操作。外部气源供气进入供气主路2307后首先要经过过滤器2306,然后在依次经过手阀2302和压力表2303。When the equipment is tested, connect the air supply pipe outside the measurement and control box, and then supply air from an external air source. At this time, the gas enters the gas supply
根据第一支路2308上设置的压力表2303显示的压力数值,调节第一支路2308的减压阀2301,使得供气主路2307进入第一支路2308的气压达到测试使用要求。打开第一支路2308上的手阀2302,即可将气体通过第一供气支路2314输送给需要供气的受试连接器。According to the pressure value displayed by the
当受试连接器5具备脱落装置时,即能够实现受试连接器5自脱落,使用第二支路2309和第三支路2310进行脱落供气。根据第二支路2309上设置的压力表2303显示的压力数值,调节第二支路2309的减压阀2301,使得供气主路2307进入第二支路2309的气压达到测试使用要求。打开第二支路2309上的手阀2302,即可将气体通过第二供气支路2316输送给受试连接器的脱落装置,即受试连接器的分离气缸,测试受试连接器的脱落性能。相应的,通过供气压力以及供气量测试得出受试连接器脱落所需脱落力的大小。When the
根据第三支路2310上设置的压力表2303显示的压力数值,调节第二支路2309与第三支路2310之间的供气主路2307上设置的减压阀2301,使得供气主路2307进入第三支路2310的气压达到测试使用要求。打开第三支路2310上的手阀2302以及第三供气支路2318上的电磁阀2304,可将气体通过第三供气支路2318输送给受试连接器的脱落装置,即受试连接器的脱落电磁阀,测试受试连接器的脱落性能。相应的,通过供气压力以及供气量测试得出受试连接器脱落所需脱落力的大小。According to the pressure value displayed by the
当受试连接器5不具备脱落装置时,即不能够实现受试连接器5自脱落,使用第四支路2311或第五支路2312进行脱落供气。根据第四支路2311上设置的压力表2303显示的压力数值,调节第三支路2310与第四支路2311之间的供气主路2307上设置的减压阀2301,使得供气主路2307进入第四支路2311的气压达到测试使用要求。调节第四支路2311上的节流阀2305的节流开度,然后打开第四供气支路2320上的电磁阀2304,将气体通过第四供气支路2320输送给气缸7,为气缸7拉动受试连接器脱落提供动力。该第四支路2311的开启通常是用于受试连接器5不具备脱落装置的情况下使用的,用于帮助受试连接器5脱落,进而测试受试连接器5的脱落性能。When the
根据第四支路2311上设置的压力表2303显示的压力数值,调节第三支路2310与第四支路2311之间的供气主路2307上设置的减压阀2301,使得供气主路2307进入第四支路2311的气压达到测试使用要求。调节第五支路2312上的节流阀2305的节流开度,然后打开第五供气支路2322上的电磁阀2304,将气体通过第五供气支路2322输送给气缸7,为气缸7拉动受试连接器脱落提供动力。该第四支路2311的开启通常是用于受试连接器5不具备脱落装置的情况下使用的,用于帮助受试连接器5脱落,进而测试受试连接器5的脱落性能。According to the pressure value displayed by the
另外,第四支路2311和第五支路2312分别应用于不同的使用场景。本发明的一种实施方式中,第四支路2311为气缸7供气是应用于空调连接器测试场景。第五支路2312为气缸7供气是应用于低温连接器测试场景。使用场景不同,增加了该测试设备的应用范围以及通用性,提升了测试效率。In addition, the
测试完成后,关闭供气主路2307上的手阀2302。关闭第一支路2308上的手阀2302,然后打开第一放气支路2315上的手阀2302,将第一支路2308上的气体释放,供气管路恢复正常气压。After the test is completed, close the
当受试连接器5具备脱落装置时,即能够实现受试连接器5自脱落,使用第二支路2309和第三支路2310进行脱落供气。When the
关于第二支路2309,关闭第二支路2309上的手阀2302,然后打开第二放气支路2317上的手阀2302,将第二支路2309上的气体释放,供气管路恢复正常气压。Regarding the
关于第三支路2310,关闭第三支路2310上的手阀2302,然后打开第三放气支路2319上的手阀2302,将第三支路2310上的气体释放,供气管路恢复正常气压。Regarding the
当受试连接器5不具备脱落装置时,即不能够实现受试连接器5自脱落,使用第四支路2311或第五支路2312进行脱落供气。When the
关于第四支路2311,关闭第四供气支路2320上的电磁阀2304,使气缸7复位。然后关闭第四支路2311上的节流阀2305,之后打开第四放气支路2321上的手阀2302,将第四支路2311上的气体释放,供气管路恢复正常气压。Regarding the
关于第五支路2312,关闭第五供气支路2322上的电磁阀2304,使气缸7复位。然后关闭第五支路2312上的节流阀2305,之后打开第五放气支路2323上的手阀2302,将第五支路2312上的气体释放,供气管路恢复正常气压。Regarding the
最后,打开放气主路2313上的手阀2302,即可放掉第三支路2310与第四支路2311之间的供气主路2307上设置的减压阀2301下游的供气主路2307上的气压。Finally, open the
本发明的具体实施方式中,测控箱2包括:控制模块21、信号采集模块22。其中,如图5所示,控制模块21电路连接操控显示器3、信号采集模块22以及管路系统23,用于控制设备运行。通过操控显示器3能够下达控制指令,控制指令经过控制模块21传递到需要执行指令的装置处。In a specific embodiment of the present invention, the measurement and
信号采集模块22电路连接控制模块21,用于将采集到的测试信号传递给控制模块21。信号采集模块22需要采集的信息包括连接器脱落力信号、连接器压力信号、连接器接近连接器安装板4的信号以及气缸7辅助受试连接器脱落时拉力传感器的拉力信号。The
本发明的具体实施方式中,测控箱2上还具有航插25、抽斗27、电源接口28以及开关按钮29。其中,如图1所示,航插25设置在测控箱2的箱体上,用于通过线缆连接测试设备以及受试连接器5。一般的设置有多个航插,提供多个供电以及测试信号采集的接口。通过航插25将外部测试装置与测控箱连接更加的方便快捷。In a specific embodiment of the present invention, the measurement and
抽斗27设置在测控箱2的箱体上,用于放置测控设备。具体的测控设备包括鼠标和键盘等,方便测试人员控制操作。The
电源接口28设置在测控箱2的箱体上,用于连接外部电源。The
开关按钮29设置在测控箱2的箱体上,用于控制设备测试过程的启停。The
另外,进一步的,在框架1上对应压力表2303、航插25以及供气管接嘴26的位置设置有隔离板,隔离板采用PVC透明材质,在实现观察的同时能够起到保护作用,防止误触或发生其他危险。In addition, further, an isolation plate is provided on the
本发明的具体实施方式中,气缸7通过牵引绳索15连接受试连接器5,用于协助拉动受试连接器5脱落。在受试连接器5不具备脱落装置且需要脱落时,气缸7通过牵引绳索15拉动受试连接器5从连接器安装板4上脱落下来。另外,牵引绳索15上设置有拉力传感器,用于检测所述受试连接器(5)脱落时受到的拉力大小。拉力传感器电路连接测控箱2,在气缸7拉动受试连接器5脱落时,拉力传感器检测脱落拉力,并将检测数据传递给测控箱2,即拉力传感器将检测到的拉力数据传递给信号采集模块。In a specific embodiment of the present invention, the
本发明的具体实施方式中,框架1顶部还设置有摄像机9,用于拍摄受试连接器5的测试连接图像。摄像机9与显示器电路连接,在测试过程中能够实时拍摄受试连接器5的连接状态,并将拍摄的画面实时传递到操控显示器上,方便测试人员观察。In a specific embodiment of the present invention, a
本发明的具体实施方式中,框架1顶部固定设置有多个吊环10,用于吊装该测试设备。优选的,吊环10位于框架1顶部的四个角落,用于稳定吊起该测试设备。In a specific embodiment of the present invention, a plurality of suspension rings 10 are fixedly arranged on the top of the
本发明的具体实施方式中,框架1底部设置有多个脚轮11,用于移动该测试设备。另外,脚轮11上还具有能够调整高度的调整座12,用于顶升框架1,限制其移动。调整座12能够调整高度将框架1顶起,并将脚轮11悬空,固定设备的位置,防止测试时设备容易移动。In a specific embodiment of the present invention, a plurality of
本发明的具体实施方式中,框架1顶部还设置有桥架13,桥架13用于铺设供气管以及线缆,防止测试过程中线缆以及供气管交错分布导致设备出现故障。In a specific embodiment of the present invention, a
以上所述仅为本发明示意性的具体实施方式,在不脱离本发明的构思和原则的前提下,任何本领域的技术人员所做出的等同变化与修改,均应属于本发明保护的范围。The above are only illustrative specific implementations of the present invention. Under the premise of not departing from the concept and principle of the present invention, any equivalent changes and modifications made by those skilled in the art shall fall within the protection scope of the present invention. .
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