CN115277776A - Industrial equipment data real-time transmission Internet of things platform and method - Google Patents

Abstract

The invention discloses an Internet of things platform and a method for transmitting industrial equipment data in real time, wherein the Internet of things platform comprises an equipment body, a signal collector, a computer, an intelligent early warning module, an Internet of things platform body and a management terminal; step two, incoming material processing; step three, exception reminding; step four, maintenance and overhaul; according to the invention, the intelligent early warning function of the equipment is designed in the local computer, so that the transmitted data volume can be reduced, the network pressure is reduced, and the data transmission efficiency is improved; by monitoring the time of each state of the equipment in detail, the invention can provide better data support for equipment management and later performance assessment; according to the invention, a fault solution is improved by acquiring a line maintenance experience, so that more detailed maintenance can be provided for later maintenance, and the maintenance efficiency is improved; the invention combines equipment, process and personnel information, automatically allocates production tasks, and is more scientific and reliable compared with manual management.

Description

Industrial equipment data real-time transmission Internet of things platform and method

Technical Field

The invention relates to the technical field of Internet of things, in particular to an Internet of things platform and method for transmitting industrial equipment data in real time.

Background

The industrial internet of things is a new stage which continuously integrates various acquisition and control sensors or controllers with sensing and monitoring capabilities, mobile communication, intelligent analysis and other technologies into each link of an industrial production process, so that the manufacturing efficiency is greatly improved, the product quality is improved, the product cost and the resource consumption are reduced, and the traditional industry is finally promoted to be intelligent; however, the existing industrial internet of things platform has the following defects: firstly, the intelligent early warning needs to acquire a large amount of equipment data for analysis, and the network pressure is increased due to the fact that the intelligent early warning is designed at the cloud end in the prior art; secondly, the production condition cannot be monitored in detail, and the using condition of the equipment can only be roughly known, for example, the equipment is in operation, but whether the equipment is in an idle state cannot be determined; thirdly, the actual effect of the intelligent diagnosis function is general, an expert system can provide a solution for equipment faults, but most of the solutions are general and can only be used as reference to assist maintenance personnel in analyzing the faults, and maintenance guidance cannot be provided clearly; fourthly, the material intelligent distribution function is lacked, the production efficiency is decided by many factors, such as equipment condition, processing difficulty and personnel skill, the existing material distribution mode is still manual management, and the scientificity is lacked, so that the production efficiency cannot be improved.

Disclosure of Invention

The invention aims to provide an Internet of things platform and a method for real-time data transmission of industrial equipment, which aim to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an industrial equipment data real-time transmission thing networking platform, including the equipment body, thing networking platform body and management terminal, install signal collector and computer on the equipment body, be provided with first data processing module in the computer, and signal collector and first data processing module pass through the signal line and connect, first data processing module data connection has intelligent early warning module and equipment state monitoring module, equipment state monitoring module data connection has unusual warning module, and unusual warning module and intelligent early warning module establish data connection, computer data connection has thing networking platform body, this internal second data processing module that is provided with of thing networking platform, and second data processing module and computer establish data connection, second data processing module data connection has data storage module, intelligent management module, intelligent diagnosis module, user logs in module and management terminal.

Preferably, the equipment state monitoring module comprises an idle time monitoring submodule, a processing time monitoring submodule and a stop time monitoring submodule.

Preferably, the abnormity prompting module comprises an equipment abnormity prompting sub-module and a duration abnormity prompting sub-module.

Preferably, the data storage module comprises a maintenance information database and a production information database.

Preferably, the intelligent management module comprises an incoming material input sub-module, an equipment information input sub-module, a personnel information input sub-module and a material intelligent distribution sub-module.

Preferably, the intelligent diagnosis module comprises a maintenance information editing sub-module, a maintenance information query sub-module, an expert auditing sub-module and an online diagnosis sub-module.

Preferably, the user login module comprises an administrator login submodule, an operator login submodule and a technician login submodule.

A real-time data transmission method for industrial equipment comprises the steps of firstly, initializing a system; step two, incoming material processing; step three, exception reminding; step four, maintenance and overhaul;

in the first step, a manager logs in the Internet of things platform body through the management terminal, the intelligent management module inputs material information, equipment information and personnel information into the data storage module, and production tasks are automatically distributed;

in the second step, an operator powers on the equipment body, the signal collector collects the equipment data in real time and transmits the equipment data to the first data processing module, the intelligent early warning module, the equipment state monitoring module and the abnormity reminding module enter running states, the operator logs in the Internet of things platform body through a computer to obtain process information of the material to be processed, the corresponding material is received for processing, meanwhile, the state of the equipment body is transmitted to the Internet of things platform body in real time and stored in the data storage module, and a manager can check and manage the equipment body through the management terminal;

in the third step, when the operator performs material processing in the second step, the intelligent early warning module monitors that the equipment data is abnormal, the equipment abnormality reminding sub-module sends out alarm reminding, and when the equipment state monitoring module monitors that the production time is abnormal, the time abnormality reminding sub-module sends out alarm reminding;

in the fourth step, when the operator performs material processing in the second step, when equipment fails, the intelligent diagnosis module can access the maintenance information database to inquire a fault solution, after the fault is solved, the solution can be perfected or newly built according to actual conditions, and after the audit of technicians is passed, the maintenance information database is updated.

Preferably, in the first step, the material information is input by the material input sub-module, the equipment information is input by the equipment information input sub-module, the personnel information is input by the personnel information input sub-module, and the production task is automatically allocated by the material intelligent allocation sub-module in combination with the material process difficulty rating, the equipment information and the personnel information.

Preferably, in the fourth step, an operator inputs keywords through the maintenance information query submodule to perform query, and edits a perfect solution through the maintenance information editing submodule, if the maintenance information database does not record the fault, the online diagnosis submodule contacts a technician to assist in solving the fault, and creates a new solution through the maintenance information editing submodule, and after the solution is approved by the technician through the expert audit submodule, the maintenance information database is updated.

Compared with the prior art, the invention has the beneficial effects that: according to the invention, the intelligent early warning function of the equipment is designed in the local computer, so that the transmitted data volume can be reduced, the network pressure is reduced, and the data transmission efficiency is improved; according to the invention, by monitoring the time of each state of the equipment in detail, better data support can be provided for equipment management and later performance assessment; according to the invention, a fault solution is improved by acquiring a line maintenance experience, so that more detailed maintenance can be provided for later maintenance, and the maintenance efficiency is improved; the invention combines equipment, process and personnel information, automatically distributes production tasks, and is more scientific and reliable than manual management.

Drawings

FIG. 1 is a block diagram of the system of the present invention;

FIG. 2 is a system flow diagram of the present invention;

FIG. 3 is a flow chart of a method of the present invention;

in the figure: 1. an apparatus body; 10. a signal collector; 11. a computer; 110. a first data processing module; 111. an intelligent early warning module; 112. a device state monitoring module; 1120. an idle time monitoring submodule; 1121. a processing time monitoring submodule; 1122. a shutdown time monitoring submodule; 113. an abnormality reminding module; 1130. an equipment abnormity reminding sub-module; 1131. a time length abnormity reminding sub-module; 2. the Internet of things platform body; 20. a second data processing module; 21. a data storage module; 210. maintaining an information database; 211. a production information database; 22. an intelligent management module; 220. an incoming material input submodule; 221. an equipment information input submodule; 222. a personnel information input sub-module; 223. a material intelligent distribution submodule; 23. an intelligent diagnosis module; 230. a maintenance information editing submodule; 231. a maintenance information query submodule; 232. an expert auditing submodule; 233. an online diagnosis sub-module; 24. a user login module; 240. an administrator logs in the submodule; 241. an operator logs in the submodule; 242. a technician logs in the submodule; 3. and managing the terminal.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, an embodiment of the present invention: an industrial equipment data real-time transmission Internet of things platform comprises an equipment body 1, an Internet of things platform body 2 and a management terminal 3, wherein a signal collector 10 and a computer 11 are installed on the equipment body 1, a first data processing module 110 is arranged in the computer 11, the signal collector 10 is connected with the first data processing module 110 through a signal line, the first data processing module 110 is in data connection with an intelligent early warning module 111 and an equipment state monitoring module 112, the equipment state monitoring module 112 is in data connection with an abnormity reminding module 113, the abnormity reminding module 113 is in data connection with the intelligent early warning module 111, the computer 11 is in data connection with the Internet of things platform body 2, a second data processing module 20 is arranged in the Internet of things platform body 2, the second data processing module 20 is in data connection with the computer 11, and the second data processing module 20 is in data connection with a data storage module 21, an intelligent management module 22, an intelligent diagnosis module 23, a user login module 24 and the management terminal 3; the device state monitoring module 112 includes an idle time period monitoring submodule 1120, a machining time period monitoring submodule 1121, and a shutdown time period monitoring submodule 1122; the abnormity prompting module 113 comprises an equipment abnormity prompting sub-module 1130 and a time abnormity prompting sub-module 1131; the data storage module 21 includes a maintenance information database 210 and a production information database 211; the intelligent management module 22 comprises an incoming material input sub-module 220, an equipment information input sub-module 221, a personnel information input sub-module 222 and an intelligent material distribution sub-module 223; the intelligent diagnosis module 23 comprises a maintenance information editing sub-module 230, a maintenance information query sub-module 231, an expert review sub-module 232 and an online diagnosis sub-module 233; user login module 24 includes administrator login submodule 240, operator login submodule 241, and technician login submodule 242.

Referring to fig. 2-3, a real-time data transmission method for industrial equipment includes steps of initializing a system; step two, incoming material processing; step three, abnormal reminding; step four, maintenance and overhaul;

in the first step, a manager logs in the internet of things platform body 2 through the management terminal 3, the intelligent management module 22 inputs information to the data storage module 21, the material input sub-module 220 inputs material information, the equipment information input sub-module 221 inputs equipment information, the personnel information input sub-module 222 inputs personnel information, and the material intelligent distribution sub-module 223 automatically distributes production tasks by combining material process difficulty rating, equipment information and personnel information;

in the second step, an operator powers on the device body 1, the signal collector 10 collects device data in real time and transmits the device data to the first data processing module 110, the intelligent early warning module 111, the device state monitoring module 112 and the abnormality reminding module 113 enter an operating state, the operator logs in the internet of things platform body 2 through the computer 11 to obtain process information of a material to be processed, the corresponding material is obtained to be processed, meanwhile, the state of the device body 1 is transmitted to the internet of things platform body 2 in real time and stored in the data storage module 21, and a manager can check and manage the state through the management terminal 3;

in the third step, when the operator performs material processing in the second step, the intelligent early warning module 111 monitors that the equipment data is abnormal, the equipment abnormality reminding sub-module 1130 sends out an alarm reminding, and when the equipment state monitoring module 112 monitors that the production time is abnormal, the time abnormality reminding sub-module 1131 sends out an alarm reminding;

in the fourth step, when the operator performs material processing in the second step, when the equipment fails, the intelligent diagnosis module 23 may access the maintenance information database 210, the maintenance information query sub-module 231 may input keywords for query, the maintenance information editing sub-module 230 may edit a complete solution, if the maintenance information database 210 does not record the failure, the online diagnosis sub-module 233 may contact a technician for auxiliary solution, the maintenance information editing sub-module 230 may create a new solution, and the maintenance information database 210 may be updated after the solution is approved by the technician through the expert audit sub-module 232.

Based on the above, the invention has the advantages that when the invention is used, firstly, the signal collector 10 is installed on the equipment body 1 and is connected with the computer 11 through a signal line, then, the equipment body 1 and the platform body 2 of the internet of things are connected through a wired or wireless signal, and the platform body 2 of the internet of things is connected with the management terminal 3 through a wired or wireless signal; a manager logs in the internet of things platform body 2 through the management terminal 3 by the manager logging-in sub-module 240, performs information input and production scheduling through the intelligent management module 22, inputs material information by the material input sub-module 220, inputs equipment information by the equipment information input sub-module 221, inputs personnel information by the personnel information input sub-module 222, automatically allocates production tasks by the material intelligent allocation sub-module 223 in combination with material process difficulty rating, equipment information and personnel information, and can access the production information database 211 through the management terminal 3 and check the real-time state of the equipment body 1; when in actual production, an operator powers on equipment, the signal collector 10 collects equipment data in real time and transmits the equipment data to the first data processing module 110 for processing, the first data processing module 110 transmits the processed equipment data to the intelligent early warning module 111, and transmits production time data to the equipment state monitoring module 112, when the equipment data is abnormal, the intelligent early warning module 111 sends an instruction to the equipment abnormality reminding submodule 1130 to send out alarm reminding, and when the production time is abnormal, the equipment state monitoring module 112 sends an instruction to the time abnormality reminding submodule 1131 to send out alarm reminding, wherein the idle time is monitored by the idle time monitoring submodule 1120, the processing time is monitored by the processing time monitoring submodule 1121, and the shutdown time is monitored by the shutdown time monitoring submodule 1122; an operator logs in the internet of things platform body 2 through the computer 11 by the operator logging sub-module 241 to obtain process information of a material to be processed, the corresponding material is obtained for processing, meanwhile, the equipment state is transmitted to the internet of things platform body 2 in real time, and the equipment state is processed by the second data processing module 20 and then stored in the production information database 211; when the equipment body 1 fails in the production process, an operator can access the maintenance information database 210 through the intelligent diagnosis module 23, a fault solution is inquired by inputting keywords through the maintenance information inquiry submodule 231, after the fault is solved, the solution can be perfected through the maintenance information editing submodule 230 according to the actual situation, if the maintenance information database 210 does not record the fault, the maintenance information database 210 can be contacted with a technician through the online diagnosis submodule 233 for auxiliary solution, a new solution is created through the maintenance information editing submodule 230, the technician can audit through the expert audit submodule 232, after the audit is passed, the maintenance information database 210 is updated, wherein the technician logs in the internet of things platform body 2 through the technician logging submodule 242 to audit the solution, and technical support is provided online.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The utility model provides an industrial equipment data real-time transmission thing networking platform, includes equipment body (1), thing networking platform body (2) and management terminal (3), its characterized in that: install signal collector (10) and computer (11) on equipment body (1), be provided with first data processing module (110) in computer (11), and signal collector (10) and first data processing module (110) pass through signal line connection, first data processing module (110) data connection has intelligent early warning module (111) and equipment state monitoring module (112), equipment state monitoring module (112) data connection has unusual warning module (113), and unusual warning module (113) and intelligent early warning module (111) data connection establish, computer (11) data connection has thing networking platform body (2), be provided with second data processing module (20) in the thing networking platform body (2), and second data processing module (20) and computer (11) data connection, second data processing module (20) data connection has data storage module (21), intelligent management module (22), intelligent diagnosis module (23), user login module (24) and management terminal (3).

2. The real-time data transmission internet-of-things platform for industrial equipment according to claim 1, wherein: the equipment state monitoring module (112) comprises an idle time monitoring submodule (1120), a machining time monitoring submodule (1121) and a shutdown time monitoring submodule (1122).

3. The real-time data transmission internet-of-things platform for industrial equipment according to claim 1, wherein: the abnormity reminding module (113) comprises an equipment abnormity reminding submodule (1130) and a duration abnormity reminding submodule (1131).

4. The real-time data transmission internet-of-things platform for industrial equipment according to claim 1, wherein: the data storage module (21) comprises a maintenance information database (210) and a production information database (211).

5. The real-time data transmission Internet of things platform for the industrial equipment as claimed in claim 1, characterized in that: the intelligent management module (22) comprises an incoming material entry sub-module (220), an equipment information entry sub-module (221), a personnel information entry sub-module (222) and a material intelligent distribution sub-module (223).

6. The real-time data transmission internet-of-things platform for industrial equipment according to claim 1, wherein: the intelligent diagnosis module (23) comprises a maintenance information editing sub-module (230), a maintenance information inquiry sub-module (231), an expert auditing sub-module (232) and an online diagnosis sub-module (233).

7. The real-time data transmission Internet of things platform for the industrial equipment as claimed in claim 1, characterized in that: the user login module (24) comprises an administrator login submodule (240), an operator login submodule (241) and a technician login submodule (242).

8. A real-time data transmission method for industrial equipment comprises the steps of firstly, initializing a system; step two, incoming material processing; step three, exception reminding; step four, maintenance and overhaul; the method is characterized in that:

in the first step, a manager logs in the Internet of things platform body (2) through the management terminal (3), the intelligent management module (22) inputs material information, equipment information and personnel information into the data storage module (21), and production tasks are automatically allocated;

in the second step, an operator powers on the equipment body (1), the signal collector (10) collects the equipment data in real time and transmits the equipment data to the first data processing module (110), the intelligent early warning module (111), the equipment state monitoring module (112) and the abnormity reminding module (113) enter an operating state, the operator logs in the Internet of things platform body (2) through the computer (11), process information of the material to be processed is obtained, the corresponding material is obtained for processing, meanwhile, the state of the equipment body (1) is transmitted to the Internet of things platform body (2) in real time and stored in the data storage module (21), and a manager can check and manage the equipment body through the management terminal (3);

in the third step, when an operator performs material processing in the second step, the intelligent early warning module (111) monitors that the equipment data is abnormal, the equipment abnormality reminding sub-module (1130) sends out an alarm reminding, and when the equipment state monitoring module (112) monitors that the production time is abnormal, the time abnormality reminding sub-module (1131) sends out an alarm reminding;

in the fourth step, when the operator performs material processing in the second step, when equipment fails, the intelligent diagnosis module (23) can access the maintenance information database (210) to query a fault solution, after the fault is solved, the solution can be perfected or newly built according to actual conditions, and after the audit is passed by technicians, the maintenance information database (210) is updated.

9. The real-time data transmission method for the industrial equipment according to claim 8, wherein the real-time data transmission method comprises the following steps: in the first step, material information is input by a material input sub-module (220), equipment information is input by an equipment information input sub-module (221), personnel information is input by a personnel information input sub-module (222), and a production task is automatically allocated by a material intelligent allocation sub-module (223) in combination with material process difficulty rating, equipment information and personnel information.

10. The real-time data transmission method for the industrial equipment according to claim 8, wherein the real-time data transmission method comprises the following steps: in the fourth step, an operator inputs keywords through the maintenance information query submodule (231) to query, a solution is edited and perfected through the maintenance information editing submodule (230), if the maintenance information database (210) does not record the fault, the online diagnosis submodule (233) can be used for contacting technicians to assist in solving the fault, a new solution is created through the maintenance information editing submodule (230), and the maintenance information database (210) is updated after the solution is approved by the technicians through the expert audit submodule (232).

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