Background
The leached or squeezed crude soybean oil can be qualified products only by refining, degumming is one of oil refining processes, phospholipid in the oil is mainly removed, the content of phosphorus has great influence on subsequent treatment processes, oil storage and the like, and the phospholipid needs to be removed as much as possible.
Carrying out hydration degumming on the crude soybean oil to remove the water-soluble phospholipid with high content. Determining the optimal operation conditions of the hydration degumming of the crude soybean oil by single factor analysis and combining the practical situation of industrial production: adding water at a temperature of 75 ℃, at a rate of 2.5-4.0%, at a speed of 300r/min, and at a hydration time of 10-30min, wherein the phosphorus content of the obtained hydrated degummed oil is 148ppm;
the enzyme method degumming of the hydrated degummed oil is carried out by adopting phospholipase, an ideal degumming effect is achieved in a short time, and the optimal reaction conditions are determined by a single-factor experiment, a five-factor three-level orthogonal experiment and the actual situation of industrial production: adding 20uL/500g of oil enzyme, reacting for 60min, adding 2.4mL of alkali, reacting at 50 ℃, adding 2.5-4.0% of water, and obtaining the degummed oil with the phosphorus content of 2.74ppm;
according to the data, the adding proportion of the hydration degummed enzyme of the soybean crude oil is as follows: the enzyme dosage of 20uL/500g oil needs to be added by using tools such as a measuring cup during manual addition, the added amount cannot be accurately mastered at one time, the oil needs to be repeatedly taken out or added for many times, and the degumming machines are more, so that the physical consumption is high when the machines are quantitatively added one by one, when the existing machines are added, although the required capacity can be accurately added, the phospholipase is in a liquid state and is easy to adhere to the inner cavity of an adding vessel, for example, when the vessel is small and is in a position easy to contact manually, the adhered phospholipase can be scraped in a shaking mode or the like, when the adding vessel is large and is not easy to contact manually, the adhered phospholipase in the adding vessel can be adhered to the inner part of the adding vessel to cause waste, and in order to reduce the waste of resources and quantitatively add the phospholipase, the production device for refining the soybean oil by the enzymatic method is provided.
Disclosure of Invention
The invention aims to: in order to solve the problems that the conventional enzyme is more complicated to add manually and quantitatively, and the liquid enzyme adhered to the inner wall of the conventional enzyme is difficult to fall and is more wasted, the production device for refining the soybean oil by the enzyme method is provided.
In order to achieve the purpose, the invention provides the following technical scheme: a production device for refining soybean oil by an enzymatic method comprises a storage box, wherein the bottom end of the storage box is connected with a quantitative box, the bottom end of the quantitative box is fixedly connected with a fixed box through two side connecting supports, and a quantitative mechanism is arranged at the joint of the quantitative box and the fixed box and comprises a micro cylinder arranged in the fixed box;
the setting is at the inside clearance mechanism that supports the outside of piece of first volume household utensils, clearance mechanism is including fixed connection at the first rack that supports the piece outer wall, clearance mechanism is still including rotating the dwang of connecting at first volume household utensils inner wall, the outer wall fixedly connected with clearance pole of dwang.
As a still further scheme of the invention: and a piston block is arranged at the joint of the quantitative box and the storage box, and the bottom end of the piston block is fixedly connected with the top end of the connecting rod.
As a still further scheme of the invention: the quantifying mechanism further comprises a fixing block fixedly connected to the bottom end of the first quantifying vessel, an elastic block is arranged at one end of the fixing block, and one end of the elastic block is fixedly connected with the inner wall of the fixing box.
As a still further scheme of the invention: the cleaning mechanism further comprises a second bevel gear fixedly connected to the outer wall of the rotating rod, a first bevel gear is meshed with the outer wall of the second bevel gear, a first straight gear is fixedly connected to one side of the first bevel gear, the first bevel gear and the first straight gear are rotatably connected to the inner wall of a first quantitative vessel, and the outer wall of the first straight gear is meshed with the first rack.
As a still further scheme of the invention: the inner wall of the first quantitative vessel is provided with a groove for matching the rotating tracks of the first straight gear and the first bevel gear, and the cross section of the cleaning rod is of an L-shaped structure.
As a still further scheme of the invention: the inner cavity space of the first quantitative household utensils is matched with the rotating track of the cleaning rods, the number of the cleaning rods is two, the cleaning rods are symmetrically distributed in the inner cavity of the first quantitative household utensils, and the cleaning rods are fixedly connected with the outer wall of the rotating rod.
As a still further scheme of the invention: the quantity of second ration household utensils is provided with a plurality ofly, and is a plurality of second ration household utensils and two first ration household utensils from last to symmetrical evenly distributed down, and all are provided with ejector pad, stopper between adjacent second ration household utensils, the first ration household utensils.
As a still further scheme of the invention: the inner wall of the second quantitative vessel is provided with a transverse sliding groove matched with the transverse moving track of the push block, a feed opening is arranged at the edge position of the first quantitative vessel, a communicating hole is formed at the joint of the second quantitative vessel and the first quantitative vessel, and the communicating hole and the feed opening are both located at the lowest position of the second quantitative vessel and the first quantitative vessel.
As a still further scheme of the invention: the top end of the abutting block is of an inclined plane structure, and the height of the outer wall of the abutting block is higher than that of a second quantitative vessel and a first quantitative vessel.
Compared with the prior art, the invention has the beneficial effects that:
through setting up clearance mechanism, quantitative mechanism can make the material in the storage box under the effect of piston for quantitative interpolation material of household utensils can be quantified at every turn, and the clearance pole of drive clearance mechanism rotates simultaneously, makes the clearance pole be stained with the material that attaches to the inner chamber of quantitative household utensils and scratches, makes the material that is stained with and attaches to the inner chamber get into the feed opening of first quantitative household utensils, reduces the waste of material.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 7, in the embodiment of the present invention, an apparatus for producing soybean oil refined by an enzymatic method includes a storage box 1, a quantitative box 2 is connected to a bottom end of the storage box 1, a fixed box 3 is fixedly connected to a bottom end of the quantitative box 2 through two side connecting brackets, and a quantitative mechanism 5 is disposed at a connection position of the quantitative box 2 and the fixed box 3, the quantitative mechanism 5 includes a micro cylinder 501 installed inside the fixed box 3, an output end of the micro cylinder 501 is connected to a connecting rod 502, an outer wall of the connecting rod 502 is fixedly connected to a supporting block 503, the quantitative mechanism 5 further includes a first quantitative vessel 504 slidably connected to a top end of the fixed box 3, a top end of the first quantitative vessel 504 is slidably connected to a second quantitative vessel 505, a top end of the first quantitative vessel 504 is fixedly connected to a push block 508 extending to an inner wall of a bottom end of the second quantitative vessel 505, and a limit block 509 is disposed on one side of the push block 508 of the inner wall of the bottom end of the second quantitative vessel 505;
the cleaning mechanism 6 is arranged inside the first quantitative vessel 504 and outside the abutting block 503, the cleaning mechanism 6 comprises a first rack 601 fixedly connected to the outer wall of the abutting block 503, the cleaning mechanism 6 further comprises a rotating rod 605 rotatably connected to the inner wall of the first quantitative vessel 504, and the outer wall of the rotating rod 605 is fixedly connected with a cleaning rod 606;
piston block 4 is arranged at the joint of quantitative box 2 and storage box 1, and the bottom end of piston block 4 is fixedly connected with the top end of connecting rod 502.
In this embodiment: when the device is used, the prepared materials can be conveyed to the inside of the storage box 1 through a pipeline, when quantitative addition is needed, the micro cylinder 501 is started, the micro cylinder 501 works to push the connecting rod 502 and the abutting block 503 to move, the abutting block 503 moves to drive the first rack 601 to synchronously move, the first rack 601 moves to provide thrust for a transmission part of the cleaning mechanism 6 to rotate, so as to drive the rotating rod 605 and the cleaning rod 606 to rotate, the inside of the first quantitative vessel 504 is scraped for the first time, in the process that the abutting block 503 moves upwards, the top end of the abutting block 503 is also contacted with the bottom end of the first quantitative vessel 504, under the inclined surface and the thrust of the top end of the abutting block 503, the first quantitative vessel 504 moves towards two sides, in the process that the first quantitative vessel 504 moves, the fixing block 506 is also synchronously driven to move along the transverse sliding groove of the inner wall of the second quantitative vessel 505, at this time, the feed opening of the first quantitative vessel 504 is moved out of the top end sealing position of the fixed box 3, then the material in the first quantitative vessel 504 falls into the product, the micro cylinder 501 can continue to work to push the abutting block 503 to move upwards, then the abutting block 503 can give the pushing force to the second quantitative vessel 505, so that the second quantitative vessel 505 is flush with the first quantitative vessel 504 again, the material in the second quantitative vessel 505 enters the first quantitative vessel 504 through the communicating hole, then enters the product through the feed opening at the bottom end of the first quantitative vessel 504, and simultaneously the piston block 4 is jacked up by the up-and-down movement of the abutting block 503, so that the material in the storage box 1 is replenished into the quantitative box 2, and at this time, the communicating hole at the top end of the second quantitative vessel 505 at the top end is staggered with the communicating hole at the bottom end of the quantitative box 2, so that the material in the quantitative box 2 cannot replenish the material in the second quantitative vessel 505, the quantitative addition of the first quantitative vessel 504 causes influence, when the abutting block 503 is reset, the first rack 601 is again contacted with the transmission parts of the cleaning mechanism 6 to scrape the materials in the second quantitative vessel 505 and the first quantitative vessel 504, and when the abutting block 503 is not contacted with the first quantitative vessel 504 any more, the cleaning rod 606 is also used for completing scraping, so that the materials fall into the product again through the feed opening of the first quantitative vessel 504, and the cleaning purpose is achieved.
Please refer to fig. 2-7, the quantitative mechanism 5 further includes a fixed block 506 fixedly connected to the bottom end of the first quantitative vessel 504, one end of the fixed block 506 is provided with an elastic block 507, one end of the elastic block 507 is fixedly connected to the inner wall of the fixed box 3, the cleaning mechanism 6 further includes a second bevel gear 604 fixedly connected to the outer wall of the rotating rod 605, the outer wall of the second bevel gear 604 is engaged with a first bevel gear 603, one side of the first bevel gear 603 is fixedly connected with a first straight gear 602, the first bevel gear 603 and the first straight gear 602 are rotatably connected to the inner wall of the first quantitative vessel 504, and the outer wall of the first straight gear 602 is engaged with the first rack 601.
In this embodiment: when the device is used, the prepared materials can be conveyed to the inside of the storage box 1 through a pipeline, when quantitative addition is needed, the micro cylinder 501 is started, the micro cylinder 501 works to push the connecting rod 502 and the abutting block 503 to move, the abutting block 503 moves to drive the first rack 601 to move synchronously, the first rack 601 moves to provide thrust for the first straight gear 602 serving as a transmission part of the cleaning mechanism 6 to rotate, the first rack 601 rotates to drive the first straight gear 602, the first bevel gear 603 and the second bevel gear 604 to rotate, so that the rotating rod 605 and the cleaning rod 606 are driven to rotate, the inside of the first quantitative vessel 504 is scraped for the first time, in the process that the abutting block 503 moves upwards, the top end of the abutting block 503 is also contacted with the bottom end of the first quantitative vessel 504, and under the slope of the top end of the abutting block 503 and the thrust, the first quantitative vessel 504 moves towards two sides, the fixed block 506 is synchronously driven to move along the transverse sliding groove of the inner wall of the second quantitative vessel 505 in the moving process of the first quantitative vessel 504, at the moment, the feed opening of the first quantitative vessel 504 is moved out of the top end sealing position of the fixed box 3, then, the material in the first quantitative vessel 504 falls into the product, the micro cylinder 501 can continuously work to push the abutting block 503 to move upwards, the abutting block 503 gives the thrust to the second quantitative vessel 505, the second quantitative vessel 505 is aligned with the first quantitative vessel 504 again, the material in the second quantitative vessel 505 enters the first quantitative vessel 504 through the communicating hole and then enters the product through the feed opening at the bottom end of the first quantitative vessel 504, meanwhile, the piston block 4 is jacked up by the up-and-down movement of the abutting block 503, the material in the storage box 1 is supplemented into the quantitative box 2, and at the moment, the top end of the communicating hole of the second quantitative vessel 505 at the top end is dislocated with the communicating hole at the bottom end of the quantitative box 2, therefore, the quantitative addition of the second quantitative vessel 505 and the first quantitative vessel 504 cannot be influenced by the material supplement of the quantitative box 2, when the resisting block 503 is reset, the first rack 601 is again contacted with the first straight gear 602, the cleaning rod 606 is again pushed to rotate, the materials in the first quantitative vessel 504 are scraped, when the resisting block 503 is not contacted with the first quantitative vessel 504 any more, the cleaning rod 606 is also simultaneously scraped, the materials fall into a product through the feed opening of the first quantitative vessel 504 again, and the cleaning purpose is achieved.
Please refer to fig. 2-7, the inner wall of the first quantitative vessel 504 is provided with a groove for matching the rotation tracks of the first straight gear 602 and the first bevel gear 603, the cross section of the cleaning rod 606 is in an "L" shape, the inner cavity space of the first quantitative vessel 504 is matched with the rotation track of the cleaning rod 606, the number of the cleaning rods 606 is two, the two cleaning rods 606 are symmetrically distributed in the inner cavity of the first quantitative vessel 504, and the two cleaning rods 606 are both fixedly connected with the outer wall of the rotation rod 605.
In this embodiment: through the structure, when the abutting block 503 is reset, the first rack 601 also moves synchronously along with the downward movement of the abutting block 503, at this time, the outer wall tooth block of the first rack 601 contacts with the outer wall of the first straight gear 602, so that the first straight gear 602 is pushed to rotate, the rotation of the first straight gear 602 drives the first bevel gear 603 and the second bevel gear 604 to rotate, the rotation of the second bevel gear 604 drives the rotating rod 605 and the cleaning rod 606 to rotate, the cleaning rod 606 moves from one end of the inner cavity of the first quantitative vessel 504 to the rotating rod 605 as the center and rotates to the other end of the first quantitative vessel 504, and the interior of the first quantitative vessel 504 is cleaned.
Please refer to fig. 2-7, the number of the second quantitative vessels 505 is plural, the plural second quantitative vessels 505 and the two first quantitative vessels 504 are symmetrically and uniformly distributed from top to bottom, a push block 508 and a limit block 509 are respectively arranged between the adjacent second quantitative vessels 505 and the adjacent first quantitative vessels 504, a transverse sliding slot matched with a transverse moving track of the push block 508 is arranged on the inner wall of the second quantitative vessel 505, a feeding port is arranged at the edge position of the first quantitative vessel 504, a communication hole is arranged at the connection position of the second quantitative vessel 505 and the first quantitative vessel 504, the communication hole and the feeding hole are both located at the lowest position of the second quantitative vessel 505 and the first quantitative vessel 504, the top end of the resisting block 503 is in an inclined plane structure, and the height of the outer wall of the resisting block 503 is higher than the height of the second quantitative vessel 505 and the first quantitative vessel 504.
In this embodiment: by means of the structure, materials in the first quantitative vessel 504 can fall into a product, if only the quantitative operation is needed, the continuous operation of the micro cylinder 501 can be stopped, the first quantitative vessel 504 can return to the original position under the action of the elastic part and elastic block 507 serving as the quantitative mechanism 5, the materials in the second quantitative vessel 505 can be obtained by the first quantitative vessel 504 through the communicating hole at the top end, so that the materials are supplemented, and the second quantitative addition in the quantitative addition can be achieved, the use range is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention are equivalent to or changed within the technical scope of the present invention.