CN115259161B - Collar-shaped silicon carbide nanofiber aerogel material and preparation method thereof - Google Patents
Collar-shaped silicon carbide nanofiber aerogel material and preparation method thereof Download PDFInfo
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Abstract
The invention relates to a collar-shaped silicon carbide nanofiber aerogel material and a preparation method thereof, wherein the method comprises the following steps: performing chemical vapor deposition reaction by using silicon powder, silicon dioxide aerogel powder doped with metal oxide nano particles and carbon powder to obtain collar-shaped silicon carbide nano fibers; uniformly dispersing the collar-shaped silicon carbide nanofiber with water, and then performing liquid nitrogen freezing to obtain nanofiber gel; and sequentially carrying out freeze drying and annealing treatment on the nanofiber gel to obtain the collar-shaped silicon carbide nanofiber aerogel material. The collar-shaped silicon carbide nanofiber aerogel prepared by the invention is an aerogel constructed by nano fibers with complex surface structures, wherein the nano fibers with complex surface structures are series of nano collar sleeved on the nano fiber trunk in the one-dimensional length direction at different distances on the surface, and compared with the silicon carbide nanofiber aerogel with smooth surface, the collar-shaped silicon carbide nanofiber aerogel has the characteristics of being more excellent in the aspects of mechanics, heat insulation, electromagnetic wave absorption and the like.
Description
Technical Field
The invention belongs to the technical field of silicon carbide nanofiber aerogel, and particularly relates to a collar-shaped silicon carbide nanofiber aerogel material and a preparation method thereof.
Background
The silicon carbide nanofiber aerogel is a nano porous material formed by mutually overlapping one-dimensional silicon carbide nanowires as construction primitives in a three-dimensional space, has a plurality of excellent performances such as high temperature resistance, low thermal expansion, thermal shock resistance, oxidation resistance and corrosion resistance and the like which are endowed by the intrinsic properties of the silicon carbide material, and has excellent mechanical behaviors such as unique flexibility, elasticity, high bending strength and Young modulus and the like of the one-dimensional nanowires. Therefore, the prepared silicon carbide nanofiber aerogel has wide application prospects in the fields of elastic heat insulation, high-temperature heat insulation, electromagnetic wave absorption, filtration, adsorption and the like in extreme heat environments and high-corrosiveness environments.
In chinese patent application CN113968582a, etc., it is reported that silicon carbide nanofibers are produced by performing chemical vapor deposition reaction on a carbon source that provides carbon monoxide gas and a silicon source that provides silicon monoxide gas in an inert atmosphere, and then interweaving into three-dimensional silicon carbide nanofiber aerogels, in these produced aerogels, the surfaces of constituent units of the silicon carbide nanofibers tend to be smooth, connectivity between the silicon carbide nanofibers is poor, stress transfer and stress dissipation between the nanofibers are greatly affected, and the performance of the aerogel materials composed of the present silicon carbide nanofibers in terms of force, heat or electromagnetic fields needs to be further improved.
Therefore, a new silicon carbide nanofiber aerogel material needs to be prepared so as to improve the performance of the silicon carbide nanofiber aerogel in the aspects of force, heat or electromagnetism and the like, and further meet the practical application requirements.
Disclosure of Invention
In order to solve one or more technical problems in the prior art, the invention provides a collar-shaped silicon carbide nanofiber aerogel material and a preparation method thereof. The collar-shaped silicon carbide nanofiber aerogel material prepared by the invention improves the comprehensive properties of the silicon carbide nanofiber aerogel such as force, heat, electromagnetism and the like, and further meets the actual application requirements.
The present invention provides in a first aspect a method for preparing a collar-like silicon carbide nanofiber aerogel material, the method comprising the steps of:
(1) Performing chemical vapor deposition reaction by using silicon powder, silicon dioxide aerogel powder doped with metal oxide nano particles and carbon powder to obtain collar-shaped silicon carbide nano fibers;
(2) Uniformly dispersing the collar-shaped silicon carbide nano fibers with water to obtain nano fiber dispersion liquid, and then performing liquid nitrogen freezing on the nano fiber dispersion liquid to obtain nano fiber gel;
(3) And sequentially carrying out freeze drying and annealing treatment on the nanofiber gel to obtain the collar-shaped silicon carbide nanofiber aerogel material.
Preferably, step (1) comprises the following sub-steps:
(a) Silicon powder and silicon dioxide aerogel powder doped with metal oxide nano particles are separately placed in an independent cavity at the bottom of a graphite crucible, and a graphite cover is covered;
(b) Placing the graphite crucible in a corundum crucible, completely burying the graphite crucible by using carbon powder, and covering a corundum cover;
(c) Completely coating the corundum crucible with graphite paper, placing the corundum crucible into a high-temperature atmosphere furnace for chemical vapor deposition reaction, cooling to room temperature, and collecting collar-shaped silicon carbide nanofiber coarse materials from a graphite cover;
(d) Calcining the collar-shaped silicon carbide nanofiber coarse material to obtain collar-shaped silicon carbide nanofibers; preferably, the calcination temperature is 600-800 ℃, and the calcination time is 20-40 min.
Preferably, the silica aerogel powder doped with the metal oxide nanoparticles is formed by mixing the metal oxide nanoparticles with the silica aerogel powder.
Preferably, the average particle diameter of the silicon powder is 0.1-50 μm, preferably 2 μm; the metal oxide nanoparticles are one or more of ferric oxide nanoparticles, ferroferric oxide nanoparticles, ferrous oxide nanoparticles, zirconium oxide nanoparticles, titanium oxide nanoparticles, copper oxide nanoparticles, zinc oxide nanoparticles, titanium oxide nanoparticles, tin oxide nanoparticles and lead oxide nanoparticles; the average particle diameter of the metal oxide nano particles is 10-300 nm, preferably 60nm; the average particle diameter of the silica aerogel powder is 1-200 mu m, preferably 5 mu m; the average particle diameter of the framework particles of the silica aerogel powder is 6-60 nm, preferably 20nm; and/or the mass ratio of the metal oxide nanoparticles to the silica aerogel powder is (0.001 to 0.05): 1 is preferably 0.012:1.
Preferably, the mass ratio of the silicon powder to the silicon dioxide aerogel powder doped with the metal oxide nano particles is 1: (0.3-1.5) is preferably 1:0.8; the chemical vapor deposition reaction is carried out in an inert atmosphere, preferably argon is used as the inert atmosphere, and the pressure of the argon is 0.01-0.07 MPa, preferably 0.03MPa, when the chemical vapor deposition reaction is carried out; the temperature of the chemical vapor deposition reaction is 1200-1600 ℃, preferably 1350 ℃; the time of the chemical vapor deposition reaction is 1-8 hours, preferably 4 hours; and/or the rate of raising the temperature to the temperature of the chemical vapor deposition reaction is 2-8 deg.c/min, preferably 4 deg.c/min.
Preferably, the graphite crucible is cylindrical, and the ratio of the height to the diameter of the graphite crucible is 1: (2-7) is preferably 1:3.
Preferably, the collar-shaped silicon carbide nanofiber contained in the collar-shaped silicon carbide nanofiber aerogel material comprises a nanofiber backbone and a plurality of nano collars sleeved on the nanofiber backbone; preferably, the average diameter of the nanofiber trunk is 30-240 nm, and the average diameter of the periphery of the nano-collar is 35-280 nm; preferably, a plurality of the nano-collars are sleeved on the nanofiber trunk at unequal intervals.
Preferably, the mass fraction of the collar-like silicon carbide nanofibers contained in the nanofiber dispersion is 0.07% -7%, preferably 2.5%; and/or the time for liquid nitrogen freezing is 5 to 60min, preferably 20min.
Preferably, the freeze drying is performed in a freeze dryer, in the freeze drying process, the temperature of a chamber of the freeze dryer is controlled to be 10-35 ℃, the temperature of a cold trap of the freeze dryer is controlled to be-80 ℃ to-50 ℃, the pressure of the freeze drying is controlled to be 1-30 Pa, and the time of the freeze drying is controlled to be 24-96 hours; and/or the temperature of the annealing treatment is 800-1100 ℃, preferably 900 ℃, and the time of the annealing treatment is 0.5-12 h, preferably 2h.
The present invention provides in a second aspect a collar-like silicon carbide nanofiber aerogel material made by the method of the invention described in the first aspect; preferably, the collar-like silicon carbide nanofiber aerogel material has one or more of the following properties: the elongation at break of the sleeve-ring-shaped silicon carbide nanofiber aerogel material is 30-40%, and the rebound rate is 100% at the maximum compression deformation of 95%; the ambient temperature thermal conductivity of the collar-shaped silicon carbide nanofiber aerogel material is 0.018-0.021W/(m.K); the collar-shaped silicon carbide nanofiber aerogel material has excellent microwave absorption performance in the frequency range of 2-18GHz, the matching thickness is 3mm, the minimum reflection loss is-50 to-55 dB at 10.5GHz, and the effective absorption bandwidth of the reflection loss < -10dB is 6.8-7.5 GHz.
The present invention provides in a third aspect a collar-like silicon carbide nanofiber prepared by:
performing chemical vapor deposition reaction by using silicon powder, silicon dioxide aerogel powder doped with metal oxide nano particles and carbon powder to obtain collar-shaped silicon carbide nano fibers;
preferably, the silica aerogel powder doped with metal oxide nanoparticles is formed by mixing metal oxide nanoparticles with silica aerogel powder, and more preferably, the mass ratio of the metal oxide nanoparticles to the silica aerogel powder is (0.001-0.05): 1, and/or the mass ratio of the silicon powder to the silicon dioxide aerogel powder doped with the metal oxide nano particles is 1: (0.3-1.5);
preferably, in the chemical vapor deposition reaction, the silicon powder and the silica aerogel powder doped with the metal oxide nanoparticles are separately placed in separate chambers at the bottom of a graphite crucible, more preferably, the graphite crucible is cylindrical, and the ratio of the height to the diameter of the graphite crucible is 1: (2-7).
The collar-shaped silicon carbide nanofiber aerogel material prepared by the invention has the following beneficial effects compared with the prior art due to the unique collar-shaped structure with the unsmooth nanofiber surface:
(1) The collar-shaped silicon carbide nanofiber aerogel material prepared by the invention has the advantages that the surface of the nanofiber is not smooth, the surface structure is relatively complex, the specific surface area is obviously improved, the concave-convex non-planar structure existing in the nanofiber can generate mechanical interlocking performance among the nanofibers, under the conditions of uneven force action, stretching action, rapid thermal shock, abrupt force impact and the like, the mechanical interlocking among the nanofibers and the nanofibers can relieve the concentration of internal stress through friction under the exceeding limit acting force, so that microcrack expansion and expansion are prevented, and finally, the integral fracture of an aerogel block can be effectively inhibited, and the mechanical related performances such as flexibility, resistance to chemical fatigue, heat/force impact and the like of the silicon carbide nanofiber aerogel are improved; therefore, the collar-shaped silicon carbide nanofiber aerogel material prepared by the invention has remarkable advantages in mechanical aspect compared with the silicon carbide nanofiber aerogel with smooth surface prepared in the prior art.
(2) The collar-shaped silicon carbide nanofiber aerogel material prepared by the invention has the advantages that due to the complex surface structure, a large number of interfaces can be additionally added to the nano collar on the nanofiber trunk, on one hand, phonon-interface scattering is added to enable the solid thermal conductivity of the nanofiber to be lower, on the other hand, the radiation heat conduction can be effectively reduced due to higher infrared reflection and absorption capacity, and the total result is that the heat insulation capacity is greatly improved; the room-temperature thermal conductivity of the collar-shaped silicon carbide nanofiber aerogel material prepared by the method is 0.018-0.021W/(m.K), the lowest thermal conductivity is only 0.018W/(m.K), and the room-temperature thermal conductivity of the silicon carbide nanofiber aerogel with a smooth current surface is generally 0.025-0.045W/(m.K); therefore, the collar-shaped silicon carbide nanofiber aerogel material prepared by the invention has remarkable advantages in heat insulation compared with the silicon carbide nanofiber aerogel with smooth surface prepared in the prior art.
(3) The collar-shaped silicon carbide nanofiber aerogel material prepared by the invention can greatly improve electromagnetic wave absorbing performance by effectively increasing scattering and reflection of electromagnetic waves in a wider electromagnetic wave range due to a complex surface structure; the minimum Reflection Loss (RL) of the collar-shaped silicon carbide nanofiber aerogel material prepared by the invention can reach-50 to-55 dB, the maximum width of an effective microwave absorption band (RL < -10 dB) can reach 6.8 to 7.5GHz, the minimum Reflection Loss (RL) of the silicon carbide nanofiber aerogel with the smooth current surface is generally maximum-35 to-45 dB, and the maximum width of the effective microwave absorption band (RL < -10 dB) is generally 3 to 5.6GHz; therefore, the collar-shaped silicon carbide nanofiber aerogel material prepared by the invention has remarkable advantages in electromagnetic wave absorption compared with the silicon carbide nanofiber aerogel with smooth surface prepared in the prior art.
Drawings
FIG. 1 is a schematic view of a graphite crucible used in the chemical vapor deposition reaction of the present invention placed in a corundum crucible; in fig. 1, 1 is a graphite crucible; 11: an independent chamber; 2: corundum crucible; fig. 1 is provided for illustrative purposes only, and the proportions, sizes, etc. of the various elements in the drawings do not necessarily correspond to actual products.
FIG. 2 is a schematic illustration of a chemical vapor deposition reaction of example 1 of the present invention to produce a collar-like silicon carbide nanofiber.
FIG. 3 is a scanning electron microscope image of the collar-like silicon carbide nanofiber obtained in example 1 of the present invention.
FIG. 4 is a high resolution transmission electron microscope image of the collar-like silicon carbide nanofiber obtained in example 1 of the present invention.
FIG. 5 is an X-ray diffraction pattern of the collar-like silicon carbide nanofiber obtained in example 1 of the present invention.
FIG. 6 is a scanning electron microscope image of the collar-like silicon carbide nanofiber aerogel material prepared in example 1 of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below in connection with the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The present invention provides in a first aspect a method for preparing a collar-like silicon carbide nanofiber aerogel material, the method comprising the steps of:
(1) Performing chemical vapor deposition reaction by using silicon powder, silicon dioxide aerogel powder doped with metal oxide nano particles and carbon powder (such as coke powder) to obtain collar-shaped silicon carbide nano fibers; in the invention, the silica aerogel powder doped with the metal oxide nanoparticles is preferably formed by mixing the metal oxide nanoparticles with the silica aerogel powder; the sources of the silicon powder, the metal oxide nano particles and the silicon dioxide aerogel powder are not particularly required, and products which can be directly purchased in the market or synthesized by the existing method can be adopted; when the chemical vapor deposition reaction is carried out, the silicon powder and the silicon dioxide aerogel powder doped with the metal oxide nano particles are separately placed in independent chambers at the bottom of a graphite crucible; the amount of the carbon powder is not particularly limited, so that the carbon powder can fully bury the graphite crucible filled with silicon powder and silica aerogel powder doped with metal oxide nanoparticles;
(2) Uniformly dispersing the collar-shaped silicon carbide nano fibers with water to obtain nano fiber dispersion liquid, and then performing liquid nitrogen freezing on the nano fiber dispersion liquid to obtain nano fiber gel (also called nano fiber frozen gel); in the invention, the liquid nitrogen freezing is freezing under liquid nitrogen; in step (2) of the present invention, for example, stirring at a rotation speed of 1500 to 2500rpm for 1 to 3 hours to obtain a uniformly dispersed nanofiber dispersion;
(3) Sequentially performing freeze drying and annealing treatment on the nanofiber gel to obtain a collar-shaped silicon carbide nanofiber aerogel material; in the invention, the collar-shaped silicon carbide nanofiber aerogel material is constructed by collar-shaped silicon carbide nanofibers, and the collar-shaped silicon carbide nanofibers comprise a nanofiber trunk (silicon carbide nanofiber trunk) and a plurality of nanometer collars (silicon carbide nanometer collars) sleeved on the nanofiber trunk.
The invention provides a preparation method of a collar-shaped silicon carbide nanofiber aerogel material, which is aerogel formed by silicon carbide nanofibers with complex surface structures, wherein the silicon carbide nanofibers with complex surface structures are formed by sleeving serial nanometer collars (nanometer circular rings) on the nanofibers at different distances on the surfaces in the one-dimensional length direction; the silicon carbide nanofiber with the unique structure is realized by controlling the independent distribution of two silicon sources in a chemical vapor deposition reaction and introducing metal oxide nanoparticles, so that the local concentration of carbon monoxide and silicon monoxide gas in the growth stage of silicon carbide can be controlled to dynamically change; because of the unique structural characteristics of the aerogel construction element nanofiber adopted by the invention, the aerogel material prepared by the invention has more excellent functional characteristics in the aspects of mechanics, heat insulation, wave absorption and the like.
According to some preferred embodiments, step (1) comprises the following sub-steps:
(a) Silicon powder and silicon dioxide aerogel powder doped with metal oxide nano particles are separately placed in an independent cavity at the bottom of a graphite crucible, and a graphite cover is covered; a schematic of the present invention in which a graphite crucible is placed in a corundum crucible, for example, as shown in fig. 1; in the present invention, the graphite crucible used has, for example, two independent chambers at the bottom;
(b) Placing the graphite crucible filled with the silicon source and the silicon dioxide aerogel powder doped with the metal oxide nano particles in a corundum crucible, fully burying the graphite crucible by using carbon powder, and covering a corundum cover;
(c) Completely coating the corundum crucible with graphite paper, placing the corundum crucible into a high-temperature atmosphere furnace for chemical vapor deposition reaction, cooling to room temperature, and collecting collar-shaped silicon carbide nanofiber coarse materials from a graphite cover;
(d) Calcining the collar-shaped silicon carbide nanofiber coarse material to obtain collar-shaped silicon carbide nanofibers; preferably, the calcination temperature is 600 to 800 ℃ (e.g., 600 ℃, 650 ℃, 700 ℃, 750 ℃, or 800 ℃), and the calcination time is 20 to 40 minutes (e.g., 20 minutes, 25 minutes, 30 minutes, 35 minutes, or 40 minutes).
According to some specific embodiments, step (1) comprises the following sub-steps:
(a) Silicon powder and silicon dioxide aerogel powder doped with metal oxide nano particles are separately placed in a bottom independent cavity of a small-size graphite crucible with a specific length-diameter ratio, and a graphite cover is covered;
(b) Placing the graphite crucible filled with the silicon source and the silicon dioxide aerogel powder doped with the metal oxide nano particles into a corundum crucible with a larger size, fully burying the graphite crucible by using carbon powder, and covering a corundum cover;
(c) Completely coating the corundum crucible with graphite paper, placing the corundum crucible into a high-temperature atmosphere furnace, keeping argon in the furnace at a certain air pressure, raising the temperature to a high temperature by a certain temperature raising program, maintaining the temperature for a period of time to generate a high-temperature vapor deposition reaction, cooling to room temperature, and scraping the collar-shaped silicon carbide nanofiber coarse material from a graphite cover;
(d) The scraped collar-shaped silicon carbide nanofiber coarse material is treated in a muffle furnace at 700 ℃ to burn off impurities such as residual carbon and the like, so that pure collar-shaped silicon carbide nanofiber is obtained; the chemical vapor deposition reaction is performed to obtain a schematic view of the collar-shaped silicon carbide nanofiber, for example, as shown in fig. 2.
According to some preferred embodiments, the silica aerogel powder doped with metal oxide nanoparticles is formed by mixing metal oxide nanoparticles with silica aerogel powder.
According to some preferred embodiments, the silicon powder has an average particle size of 0.1 to 50 μm, preferably 2 μm; the metal oxide nanoparticles are one or more of ferric oxide nanoparticles, ferroferric oxide nanoparticles, ferrous oxide nanoparticles, zirconium oxide nanoparticles, titanium oxide nanoparticles, copper oxide nanoparticles, zinc oxide nanoparticles, titanium oxide nanoparticles, tin oxide nanoparticles, lead oxide nanoparticles and the like, and preferably are ferric oxide nanoparticles; the average particle diameter of the metal oxide nano particles is 10-300 nm, preferably 60nm; the average particle diameter of the silica aerogel powder is 1-200 mu m, preferably 5 mu m; the average particle diameter of the skeleton particles of the silica aerogel powder is 6-60 nm, preferably 20nm, and the silica aerogel powder is a porous skeleton structure formed by stacking silica nanoparticles, and in the invention, the average particle diameter (powder particle diameter) of the silica aerogel powder is 1-200 mu m, and the average particle diameter of the skeleton particles (silica nanoparticles) contained in the silica aerogel powder is 6-60 nm; and/or the mass ratio of the metal oxide nanoparticles to the silica aerogel powder is (0.001 to 0.05): 1 (e.g., 0.001:1, 0.005:1, 0.008:1, 0.01:1, 0.012:1, 0.015:1, 0.018:1, 0.02:1, 0.025:1, 0.03:1, 0.035:1, 0.04:1, 0.045:1, or 0.05:1), is preferably 0.012:1; in the invention, the metal oxide nano particles can play a role in dynamically adjusting the concentration of SiO and CO gases, thereby indirectly adjusting the generated annular SiC structure; in the present invention, the mass ratio of the metal oxide nanoparticles to the silica aerogel powder is preferably (0.001 to 0.05): 1, the mass ratio being too high or too low affects the above-mentioned conditioning process, so that it is disadvantageous to some extent for obtaining the collar-like silicon carbide nanofiber aerogel material according to the present invention, but tends to obtain a silicon carbide nanofiber with a smooth surface.
According to some preferred embodiments, the mass ratio of the silica powder to the silica aerogel powder doped with metal oxide nanoparticles is 1: (0.3-1.5) (e.g., 1:0.3, 1:0.4, 1:0.5, 1:0.6, 1:0.7, 1:0.8, 1:0.9, 1:1, 1:1.1, 1:1.2, 1:1.3, 1:1.4, or 1:1.5) is preferably 1:0.8; in the present invention, it is preferable that the mass ratio of the silicon powder to the silica aerogel powder doped with the metal oxide nanoparticles is 1: (0.3-1.5), the mass ratio is too high or too low, which can affect the adjusting process of dynamically adjusting the concentration of SiO and CO gas by oxide nano particles, thereby being unfavorable for obtaining the collar-shaped silicon carbide nano fiber aerogel material, and the silicon carbide nano fiber with smooth surface tends to be obtained.
According to some preferred embodiments, the chemical vapor deposition reaction is performed in an inert atmosphere, preferably argon, and the argon pressure is 0.01 to 0.07MPa (e.g., 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, or 0.07 MPa), preferably 0.03MPa, when the chemical vapor deposition reaction is performed; the temperature of the chemical vapor deposition reaction is 1200-1600 ℃ (for example, 1200 ℃, 1250 ℃, 1300 ℃, 1350 ℃, 1400 ℃, 1450 ℃, 1500 ℃, 1550 ℃ or 1600 ℃), preferably 1350 ℃; the time of the chemical vapor deposition reaction is 1 to 8 hours (for example, 1, 2, 3, 4, 5, 6, 7 or 8 hours), preferably 4 hours; and/or the rate of raising the temperature to the temperature of the chemical vapor deposition reaction is 2-8 ℃/min (e.g., 2, 3, 4, 5, 6, 7, or 8 ℃/min), preferably 4 ℃/min.
According to some preferred embodiments, the graphite crucible is cylindrical, the ratio of height to diameter of the graphite crucible being 1: (2-7) (e.g., 1:2, 1:3, 1:4, 1:5, 1:6, or 1:7) is preferably 1:3; that is, in the present invention, the aspect ratio of the graphite crucible is preferably 1: (2 to 7), more preferably 1:3, and in the present invention, the aspect ratio of the graphite crucible is preferably 1: (2-7), the collar-shaped silicon carbide nanofiber aerogel material is more beneficial to obtaining, if the length-diameter ratio of a graphite crucible is too large, siO gas generated in the reaction is difficult to reach a graphite cover to carry out deposition reaction to generate a SiC collar, and if the length-diameter ratio of the graphite crucible is too small, the SiO gas generated in the reaction quickly reaches the graphite cover to carry out deposition reaction, the silicon carbide nanowire is prone to be generated, and only the proper length-diameter ratio is achieved, the SiO gas and CO gas generated in the reaction can carry out fine gas-phase reaction on the graphite cover, so that the collar-shaped nanofiber structure is beneficial to be generated.
According to some preferred embodiments, the collar-like silicon carbide nanofibers contained in the collar-like silicon carbide nanofiber aerogel material comprise a nanofiber backbone and a plurality of nanocollars sleeved on the nanofiber backbone, for example, as shown in fig. 3; preferably, the average diameter of the nanofiber trunk is 30-240 nm, and the average diameter of the periphery of the nano-collar is 35-280 nm; preferably, a plurality of the nano-collars are sleeved on the nanofiber trunk at unequal intervals.
According to some specific embodiments, the average diameter of the nanofiber trunk of the collar-shaped silicon carbide nanofiber aerogel material is 30-240 nm, a series of circular rings (nanometer collars) are sleeved on the nanofiber trunk at unequal intervals, the average diameter of the periphery of the nanometer collars is 35-280 nm, and the collar-shaped silicon carbide nanofiber aerogel material has a unique microstructure.
According to some preferred embodiments, the mass fraction of the collar-like silicon carbide nanofibers contained in the nanofiber dispersion is 0.07% -7% (e.g. 0.07%, 1%, 1.5%, 2%, 2.5%, 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5% or 7%), preferably 1.5-5%, more preferably 2.5%; and/or the time for performing liquid nitrogen freezing is 5 to 60 minutes (e.g., 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, or 60 minutes), preferably 20 minutes.
According to some preferred embodiments, the freeze-drying is performed in a freeze-dryer, during which the temperature of the freeze-dryer chamber is controlled to be 10-35 ℃, the temperature of the freeze-dryer cold trap is controlled to be-80 ℃ to-50 ℃, the pressure of the freeze-drying is 1-30 Pa, and the time of the freeze-drying is 24-96 hours; and/or the temperature of the annealing treatment is 800-1100 ℃ (e.g. 800 ℃, 850 ℃, 900 ℃, 950 ℃, 1000 ℃, 1050 ℃ or 1100 ℃) preferably 900 ℃, the time of the annealing treatment is 0.5-12 hours (e.g. 0.5, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12 hours) preferably 2 hours.
The present invention provides in a second aspect a collar-like silicon carbide nanofiber aerogel material made by the method of the invention described in the first aspect; preferably, the collar-like silicon carbide nanofiber aerogel material has one or more of the following properties: the elongation at break of the elongation at tension of the collar-shaped silicon carbide nanofiber aerogel material is 30-40%, and the resilience is 100% at the maximum compression deformation of 95%, so that the collar-shaped silicon carbide nanofiber aerogel material has excellent mechanical properties such as flexibility and elasticity; the ambient temperature heat conductivity of the collar-shaped silicon carbide nanofiber aerogel material is 0.018-0.021W/m.K, and the collar-shaped silicon carbide nanofiber aerogel material has super-grade heat insulation capacity; the collar-shaped silicon carbide nanofiber aerogel has excellent microwave absorption performance in the frequency range of 2-18GHz, the matching thickness is 3mm, the minimum Reflection Loss (RL) reaches-50 to-55 dB at 10.5GHz, and the maximum width of an effective microwave absorption band (RL < -10 dB) reaches 6.8-7.5 GHz.
The present invention provides in a third aspect a collar-like silicon carbide nanofiber prepared by:
performing chemical vapor deposition reaction by using silicon powder, silicon dioxide aerogel powder doped with metal oxide nano particles and carbon powder to obtain collar-shaped silicon carbide nano fibers; the specific parameters for preparing the collar-like silicon carbide nanofibers in the preferred embodiments of the present invention may be the same as those for preparing the collar-like silicon carbide nanofibers according to the first aspect of the present invention.
According to some preferred embodiments, preparing the collar-like silicon carbide nanofibers comprises the sub-steps of:
(a) Silicon powder and silicon dioxide aerogel powder doped with metal oxide nano particles are separately placed in an independent cavity at the bottom of a graphite crucible, and a graphite cover is covered;
(b) Placing the graphite crucible filled with the silicon source and the silicon dioxide aerogel powder doped with the metal oxide nano particles in a corundum crucible, fully burying the graphite crucible by using carbon powder, and covering a corundum cover;
(c) Completely coating the corundum crucible with graphite paper, placing the corundum crucible into a high-temperature atmosphere furnace for chemical vapor deposition reaction, cooling to room temperature, and collecting collar-shaped silicon carbide nanofiber coarse materials from a graphite cover;
(d) Calcining the collar-shaped silicon carbide nanofiber coarse material to obtain collar-shaped silicon carbide nanofibers; preferably, the calcination temperature is 600-800 ℃, and the calcination time is 20-40 min.
According to some preferred embodiments, the silica aerogel powder doped with metal oxide nanoparticles is formed by mixing metal oxide nanoparticles with silica aerogel powder; the average grain diameter of the silicon powder is 0.1-50 mu m, preferably 2 mu m; the metal oxide nanoparticles are one or more of ferric oxide nanoparticles, ferroferric oxide nanoparticles, ferrous oxide nanoparticles, zirconium oxide nanoparticles, titanium oxide nanoparticles, copper oxide nanoparticles, zinc oxide nanoparticles, titanium oxide nanoparticles, tin oxide nanoparticles and lead oxide nanoparticles; the average particle diameter of the metal oxide nano particles is 10-300 nm, preferably 60nm; the average particle diameter of the silica aerogel powder is 1-200 mu m, preferably 5 mu m; the average particle diameter of the framework particles of the silica aerogel powder is 6-60 nm, preferably 20nm; and/or the mass ratio of the metal oxide nanoparticles to the silica aerogel powder is (0.001 to 0.05): 1 is preferably 0.012:1.
According to some preferred embodiments, the mass ratio of the silica powder to the silica aerogel powder doped with metal oxide nanoparticles is 1: (0.3-1.5) is preferably 1:0.8; the chemical vapor deposition reaction is carried out in an inert atmosphere, preferably argon is used as the inert atmosphere, and the pressure of the argon is 0.01-0.07 MPa, preferably 0.03MPa, when the chemical vapor deposition reaction is carried out; the temperature of the chemical vapor deposition reaction is 1200-1600 ℃, preferably 1350 ℃; the time of the chemical vapor deposition reaction is 1-8 hours, preferably 4 hours; and/or the rate of raising the temperature to the temperature of the chemical vapor deposition reaction is 2-8 deg.c/min, preferably 4 deg.c/min.
According to some preferred embodiments, in performing the chemical vapor deposition reaction, the silicon powder and the silica aerogel powder doped with metal oxide nanoparticles are separately placed in separate chambers at the bottom of a graphite crucible, more preferably, the graphite crucible is cylindrical, and the ratio of the height to the diameter of the graphite crucible is 1: (2-7) is preferably 1:3.
According to some preferred embodiments, the collar-like silicon carbide nanofibers comprise a nanofiber backbone and a plurality of nanocollars sleeved on the nanofiber backbone; preferably, the average diameter of the nanofiber trunk is 30-240 nm, and the average diameter of the periphery of the nano-collar is 35-280 nm; preferably, a plurality of the nano-collars are sleeved on the nanofiber trunk at unequal intervals.
The invention will be further illustrated by way of example, but the scope of the invention is not limited to these examples.
Example 1
(1) Uniformly mixing 0.024g of iron oxide nano particles (average particle size 60 nm) with 2g of silicon dioxide aerogel powder (average particle size 5 mu m, average particle size 20nm of skeleton particles) to obtain silicon dioxide aerogel powder doped with the iron oxide nano particles; 2.53g of silica powder (average particle size 2 μm) and 2.024g of silica aerogel powder doped with iron oxide nanoparticles were placed in the bottom two independent chambers of a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, aspect ratio 1:3), respectively, and covered with a graphite cover (graphite crucible cover); the graphite crucible filled with the silicon powder and the silica aerogel powder doped with the ferric oxide nano particles is placed into a corundum crucible (height 6cm, diameter 15 cm) with larger size, and carbon powder (coke powder) is poured into the corundum crucible until the graphite crucible is completely buried, and a corundum cover is covered. Placing the corundum crucible into a high-temperature atmosphere furnace, controlling the atmosphere in the furnace to be argon with the pressure of 0.03MPa, heating to 1350 ℃ at the speed of 4 ℃/min, keeping the temperature for 4 hours (1350 ℃ for chemical vapor deposition for 4 hours), naturally cooling to room temperature, scraping the collar-shaped silicon carbide nanofiber coarse material from a graphite crucible cover, and calcining in an air atmosphere muffle furnace at 700 ℃ for 30 minutes to completely remove residual carbon, thereby obtaining the collar-shaped silicon carbide nanofiber; in this example, 10 series of experiments were performed in the same manner as in step (1), and the collar-like silicon carbide nanofibers obtained from the 10 series of experiments were collected together.
(2) Adding 100g of water and 2.5g of the collar-shaped silicon carbide nanofiber into a beaker, and stirring for 2 hours at a stirring speed of 2000rpm to form a uniform and stable nanofiber dispersion; and (3) putting the beaker filled with the nanofiber dispersion liquid into liquid nitrogen, and rapidly freezing for 20min to obtain nanofiber gel.
(3) Putting the nanofiber gel into a freeze dryer for freeze drying, controlling the pressure in the freeze dryer below 20Pa, controlling the temperature of a chamber of the freeze dryer at 25 ℃, controlling the temperature of a freeze drying cold trap at-70 ℃, and freeze drying for 48 hours to obtain nanofiber aerogel; and (3) putting the nanofiber aerogel into a corundum crucible, putting the corundum crucible into an air atmosphere muffle furnace with the temperature of 900 ℃ for annealing treatment for 2 hours, taking out and cooling to room temperature, and thus obtaining the collar-shaped silicon carbide nanofiber aerogel material.
Example 2
Example 2 is substantially the same as example 1 except that:
(1) uniformly mixing 0.002g of ferric oxide nano particles (average particle size of 60 nm) with 2g of silicon dioxide aerogel powder (average particle size of 5 mu m, average particle size of skeleton particles of 20 nm) to obtain silicon dioxide aerogel powder doped with the ferric oxide nano particles; 6.67g of silica powder (average particle diameter 2 μm) and 2.002g of silica aerogel powder doped with iron oxide nanoparticles were placed in the bottom two independent chambers of a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, aspect ratio 1:3), respectively, and covered with a graphite cover (graphite crucible cover); the graphite crucible filled with the silicon powder and the silica aerogel powder doped with the ferric oxide nano particles is placed into a corundum crucible (height 6cm, diameter 15 cm) with larger size, and carbon powder (coke powder) is poured into the corundum crucible until the graphite crucible is completely buried, and a corundum cover is covered. Placing the corundum crucible into a high-temperature atmosphere furnace, controlling the atmosphere in the furnace to be argon with the pressure of 0.03MPa, heating to 1350 ℃ at the speed of 4 ℃/min, keeping the temperature for 4 hours (1350 ℃ for chemical vapor deposition for 4 hours), naturally cooling to room temperature, scraping the collar-shaped silicon carbide nanofiber coarse material from a graphite crucible cover, and calcining in an air atmosphere muffle furnace at 700 ℃ for 30 minutes to completely remove residual carbon, thereby obtaining the collar-shaped silicon carbide nanofiber; in this example, 10 series of experiments were performed in the same manner as in step (1), and the collar-like silicon carbide nanofibers obtained from the 10 series of experiments were collected together.
Example 3
Example 3 is substantially the same as example 1 except that:
(1) uniformly mixing 0.1g of iron oxide nano particles (average particle size of 60 nm) with 2g of silicon dioxide aerogel powder (average particle size of 5 mu m, average particle size of skeleton particles of 20 nm) to obtain silicon dioxide aerogel powder doped with the iron oxide nano particles; 1.4g of silica powder (average particle diameter 2 μm) and 2.1g of silica aerogel powder doped with iron oxide nanoparticles were placed in the bottom two independent chambers of a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, aspect ratio 1:3), respectively, and covered with a graphite cover (graphite crucible cover); the graphite crucible filled with the silicon powder and the silica aerogel powder doped with the ferric oxide nano particles is placed into a corundum crucible (height 6cm, diameter 15 cm) with larger size, and carbon powder (coke powder) is poured into the corundum crucible until the graphite crucible is completely buried, and a corundum cover is covered. Placing the corundum crucible into a high-temperature atmosphere furnace, controlling the atmosphere in the furnace to be argon with the pressure of 0.03MPa, heating to 1350 ℃ at the speed of 4 ℃/min, keeping the temperature for 4 hours (1350 ℃ for chemical vapor deposition for 4 hours), naturally cooling to room temperature, scraping the collar-shaped silicon carbide nanofiber coarse material from a graphite crucible cover, and calcining in an air atmosphere muffle furnace at 700 ℃ for 30 minutes to completely remove residual carbon, thereby obtaining the collar-shaped silicon carbide nanofiber; in this example, 10 series of experiments were performed in the same manner as in step (1), and the collar-like silicon carbide nanofibers obtained from the 10 series of experiments were collected together.
Example 4
Example 4 is substantially the same as example 1 except that:
(1) uniformly mixing 0.0016g of iron oxide nano particles (average particle size of 60 nm) with 2g of silicon dioxide aerogel powder (average particle size of 5 mu m, average particle size of skeleton particles of 20 nm) to obtain silicon dioxide aerogel powder doped with the iron oxide nano particles; 10.008g of silica powder (average particle size 2 μm) and 2.0016g of silica aerogel powder doped with iron oxide nanoparticles were placed in the bottom two independent chambers of a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, aspect ratio 1:3), respectively, and covered with a graphite cover (graphite crucible cover); the graphite crucible filled with the silicon powder and the silica aerogel powder doped with the ferric oxide nano particles is placed into a corundum crucible (height 6cm, diameter 15 cm) with larger size, and carbon powder (coke powder) is poured into the corundum crucible until the graphite crucible is completely buried, and a corundum cover is covered. Placing the corundum crucible into a high-temperature atmosphere furnace, controlling the atmosphere in the furnace to be argon with the pressure of 0.03MPa, heating to 1350 ℃ at the speed of 4 ℃/min, keeping the temperature for 4 hours (1350 ℃ for chemical vapor deposition for 4 hours), naturally cooling to room temperature, scraping the collar-shaped silicon carbide nanofiber coarse material from a graphite crucible cover, and calcining in an air atmosphere muffle furnace at 700 ℃ for 30 minutes to completely remove residual carbon, thereby obtaining the collar-shaped silicon carbide nanofiber; in this example, 10 series of experiments were performed in the same manner as in step (1), and the collar-like silicon carbide nanofibers obtained from the 10 series of experiments were collected together.
Example 5
Example 5 is substantially the same as example 1 except that:
(1) uniformly mixing 0.12g of iron oxide nano particles (average particle size of 60 nm) with 2g of silicon dioxide aerogel powder (average particle size of 5 mu m, average particle size of skeleton particles of 20 nm) to obtain silicon dioxide aerogel powder doped with the iron oxide nano particles; 1.325g of silica powder (average particle diameter 2 μm) and 2.12g of silica aerogel powder doped with iron oxide nanoparticles were placed in the bottom two independent chambers of a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, aspect ratio 1:3), respectively, and covered with a graphite cover (graphite crucible cover); the graphite crucible filled with the silicon powder and the silica aerogel powder doped with the ferric oxide nano particles is placed into a corundum crucible (height 6cm, diameter 15 cm) with larger size, and carbon powder (coke powder) is poured into the corundum crucible until the graphite crucible is completely buried, and a corundum cover is covered. Placing the corundum crucible into a high-temperature atmosphere furnace, controlling the atmosphere in the furnace to be argon with the pressure of 0.03MPa, heating to 1350 ℃ at the speed of 4 ℃/min, keeping the temperature for 4 hours (1350 ℃ for chemical vapor deposition for 4 hours), naturally cooling to room temperature, scraping the collar-shaped silicon carbide nanofiber coarse material from a graphite crucible cover, and calcining in an air atmosphere muffle furnace at 700 ℃ for 30 minutes to completely remove residual carbon, thereby obtaining the collar-shaped silicon carbide nanofiber; in this example, 10 series of experiments were performed in the same manner as in step (1), and the collar-like silicon carbide nanofibers obtained from the 10 series of experiments were collected together.
Example 6
Example 6 is substantially the same as example 1 except that:
in the step (1), a small-sized cylindrical graphite crucible having a height of 4.5cm, a diameter of 9cm and an aspect ratio of 1:2 was used.
Example 7
Example 7 is substantially the same as example 1 except that:
in the step (1), a small-sized cylindrical graphite crucible having a height of 1.3cm, a diameter of 9cm and an aspect ratio of 1:7 was used.
Example 8
Example 8 is substantially the same as example 1 except that:
in the step (1), the height of the adopted small-sized cylindrical graphite crucible is 9cm, the diameter is 9cm, the length-diameter ratio is 1:1, the height of the adopted corundum crucible is 12cm, and the diameter is 15cm.
Example 9
Example 9 is substantially the same as example 1 except that:
in the step (1), a small-sized cylindrical graphite crucible having a height of 1.1cm, a diameter of 9cm and an aspect ratio of 1:8 is used.
Comparative example 1
(1) Uniformly mixing 0.024g of iron oxide nano particles (average particle size 60 nm) with 2g of silicon dioxide aerogel powder (average particle size 5 mu m, average particle size 20nm of skeleton particles) to obtain silicon dioxide aerogel powder doped with the iron oxide nano particles; uniformly mixing 2.53g of silicon powder (average particle size of 2 mu m) and 2.024g of silicon dioxide aerogel powder doped with iron oxide nano particles to obtain a silicon source; the silicon source is placed in a bottom chamber (only one chamber at the bottom of the graphite crucible) of a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, length-diameter ratio 1:3), and a graphite cover (graphite crucible cover) is covered; the graphite crucible with the silicon source is placed into a corundum crucible with larger size (height 6cm, diameter 15 cm), and carbon powder (coke powder) is poured into the corundum crucible until the graphite crucible is completely buried, and a corundum cover is covered. Placing the corundum crucible into a high-temperature atmosphere furnace, controlling the atmosphere in the furnace to be argon of 0.03MPa, heating to 1350 ℃ at the speed of 4 ℃/min, keeping the temperature for 4 hours (1350 ℃ for chemical vapor deposition for 4 hours), naturally cooling to room temperature, scraping the crude silicon carbide nanofiber material from a graphite crucible cover, and calcining in an air atmosphere muffle furnace of 700 ℃ for 30 minutes to completely remove residual carbon, thereby obtaining the silicon carbide nanofiber, wherein the collar-shaped silicon carbide nanofiber cannot be obtained in the comparative example; in this comparative example, 10 sets of batch experiments were performed in the same manner as in step (1), and silicon carbide nanofibers obtained from 10 sets of experiments were collected together.
(2) Adding 100g of water and 2.5g of the silicon carbide nanofiber into a beaker, and stirring for 2 hours at a stirring speed of 2000rpm to form a uniform and stable nanofiber dispersion; and (3) putting the beaker filled with the nanofiber dispersion liquid into liquid nitrogen, and rapidly freezing for 20min to obtain nanofiber gel.
(3) Putting the nanofiber gel into a freeze dryer for freeze drying, controlling the pressure in the freeze dryer below 20Pa, controlling the temperature of a chamber of the freeze dryer at 25 ℃, controlling the temperature of a freeze drying cold trap at-70 ℃, and freeze drying for 48 hours to obtain nanofiber aerogel; and (3) putting the nanofiber aerogel into a corundum crucible, putting the corundum crucible into an air atmosphere muffle furnace with the temperature of 900 ℃ for annealing treatment for 2 hours, taking out and cooling to room temperature, and thus obtaining the silicon carbide nanofiber aerogel material.
Comparative example 2
(1) Uniformly mixing 0.024g of iron oxide nano particles (average particle size of 60 nm) and 2.53g of silicon powder (average particle size of 2 mu m) to obtain silicon powder doped with the iron oxide nano particles, then placing the silicon powder into a bottom chamber (only one chamber at the bottom of a graphite crucible) of a small-size cylindrical graphite crucible (height of 3cm, diameter of 9cm and length-diameter ratio of 1:3), and covering a graphite cover (graphite crucible cover); the graphite crucible filled with the silicon powder doped with the iron oxide nano particles is placed into a corundum crucible (height 6cm, diameter 15 cm) with larger size, and carbon powder (coke powder) is poured into the corundum crucible until the graphite crucible is completely buried, and a corundum cover is covered. Placing the corundum crucible into a high-temperature atmosphere furnace, controlling the atmosphere in the furnace to be argon of 0.03MPa, heating to 1350 ℃ at the speed of 4 ℃/min, keeping the temperature for 4 hours (1350 ℃ for chemical vapor deposition for 4 hours), naturally cooling to room temperature, scraping coarse silicon carbide nanofiber materials from a graphite crucible cover, and calcining in an air atmosphere muffle furnace of 700 ℃ for 30 minutes to completely remove residual carbon, thereby obtaining the silicon carbide nanofiber, wherein the collar-shaped silicon carbide nanofiber cannot be obtained in the comparative example; in this comparative example, 10 sets of batch experiments were performed in the same manner as in step (1), and silicon carbide nanofibers obtained from 10 sets of experiments were collected together.
(2) Adding 100g of water and 2.5g of the silicon carbide nanofiber into a beaker, and stirring for 2 hours at a stirring speed of 2000rpm to form a uniform and stable nanofiber dispersion; and (3) putting the beaker filled with the nanofiber dispersion liquid into liquid nitrogen, and rapidly freezing for 20min to obtain nanofiber gel.
(3) Putting the nanofiber gel into a freeze dryer for freeze drying, controlling the pressure in the freeze dryer below 20Pa, controlling the temperature of a chamber of the freeze dryer at 25 ℃, controlling the temperature of a freeze drying cold trap at-70 ℃, and freeze drying for 48 hours to obtain nanofiber aerogel; and (3) putting the nanofiber aerogel into a corundum crucible, putting the corundum crucible into an air atmosphere muffle furnace with the temperature of 900 ℃ for annealing treatment for 2 hours, taking out and cooling to room temperature, and thus obtaining the silicon carbide nanofiber aerogel material.
Comparative example 3
(1) 2.53g of silica powder (average particle size 2 μm) and 2.024g of silica aerogel powder were placed in the bottom two independent chambers of a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, aspect ratio 1:3), respectively, and covered with a graphite cover (graphite crucible cover); the graphite crucible filled with the silicon powder and the silicon dioxide aerogel powder is placed into a corundum crucible (height 6cm, diameter 15 cm) with larger size, and carbon powder (coke powder) is poured into the corundum crucible until the graphite crucible is completely buried, and a corundum cover is covered. Placing the corundum crucible into a high-temperature atmosphere furnace, controlling the atmosphere in the furnace to be argon of 0.03MPa, heating to 1350 ℃ at the speed of 4 ℃/min, keeping the temperature for 4 hours (1350 ℃ for chemical vapor deposition for 4 hours), naturally cooling to room temperature, scraping coarse silicon carbide nanofiber materials from a graphite crucible cover, and calcining in an air atmosphere muffle furnace of 700 ℃ for 30 minutes to completely remove residual carbon, thereby obtaining the silicon carbide nanofiber, wherein the collar-shaped silicon carbide nanofiber cannot be obtained in the comparative example; in this comparative example, 10 sets of batch experiments were performed in the same manner as in step (1), and silicon carbide nanofibers obtained from 10 sets of experiments were collected together.
(2) Adding 100g of water and 2.5g of the silicon carbide nanofiber into a beaker, and stirring for 2 hours at a stirring speed of 2000rpm to form a uniform and stable nanofiber dispersion; and (3) putting the beaker filled with the nanofiber dispersion liquid into liquid nitrogen, and rapidly freezing for 20min to obtain nanofiber gel.
(3) Putting the nanofiber gel into a freeze dryer for freeze drying, controlling the pressure in the freeze dryer below 20Pa, controlling the temperature of a chamber of the freeze dryer at 25 ℃, controlling the temperature of a freeze drying cold trap at-70 ℃, and freeze drying for 48 hours to obtain nanofiber aerogel; and (3) putting the nanofiber aerogel into a corundum crucible, putting the corundum crucible into an air atmosphere muffle furnace with the temperature of 900 ℃ for annealing treatment for 2 hours, taking out and cooling to room temperature, and thus obtaining the silicon carbide nanofiber aerogel material.
Comparative example 4
(1) 100g of calcium carbonate and 30g of activated carbon are placed in a stainless steel ball mill pot, 300g of zirconia grinding balls are placed, and ball milling is carried out for 5 hours at a speed of 100r/min, so that a carbon source with a particle size of 340nm is obtained.
(2) 28g of silicon powder and 60g of silicon dioxide are placed in a stainless steel ball grinding tank, 200g of zirconia grinding balls are placed, ball milling is carried out for 4 hours at the speed of 200r/min, and a silicon source with the particle size of 200nm is obtained.
(3) And (3) placing 50g of carbon source and 100g of silicon source into a graphite crucible, uniformly mixing, carrying out chemical vapor deposition reaction for 5 hours at 1500 ℃ under the argon atmosphere, and collecting the product on the surface of the graphite crucible cover to obtain the silicon carbide fiber aerogel material.
Comparative example 5
(1) Cutting the carbon fiber cloth into 30mm multiplied by 60mm specifications, then soaking the carbon fiber cloth in absolute ethyl alcohol for 1h, then soaking the carbon fiber cloth in 10 mass percent sodium hydroxide solution for 1h, then washing the carbon fiber cloth clean, and drying the carbon fiber cloth to obtain the pretreated carbon fiber cloth.
(2) Dipping treatment: immersing the pretreated carbon fiber cloth in 0.1mol/L Ni (NO) 3 ) 2 And (3) drying the carbon fiber cloth in the solution for 1h at the temperature of 70 ℃ for 2h to obtain the catalyst-loaded carbon fiber cloth raw material.
(3) Sintering: laying a carbon fiber cloth raw material loaded with a catalyst at the bottom of a corundum crucible, and placing a reaction silicon source on the carbon fiber cloth raw material loaded with the catalyst to obtain the corundum crucible containing reactants; taking inert gas (argon) as shielding gas, sintering a corundum crucible containing reactants at 1500 ℃ for 3 hours, and cooling to room temperature to obtain the brush-shaped SiC nanowire of the test tube; the molar ratio of Si element in the reactive silicon source to C element in the carbon fiber cloth in the step (1) is 1:2.
The performance indexes of the materials finally prepared in examples 1 to 9 and comparative examples 1 to 5 are tested, and the test results are shown in Table 1; in the present invention, 95% compression set is the amount of compression of a material in the thickness direction that is 95% of the initial thickness of the material; the microwave absorption properties of the materials were tested in the matching thickness of 3mm, in the frequency range of 2-18 GHz in Table 1, with minimum Reflection Loss (RL) being the minimum reflection loss corresponding to 10.5GHz, and the effective absorption bandwidth being the effective absorption bandwidth with reflection loss < -10 dB; tensile elongation at break in table 1 the tensile stress-strain characteristics were measured with reference to GB/T6344-2008 standard to obtain tensile elongation at break.
Table 1: performance indicators of the materials prepared in examples 1 to 9 and comparative examples 1 to 5.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (27)
1. A method for preparing a collar-like silicon carbide nanofiber aerogel material, the method comprising the steps of:
(1) Performing chemical vapor deposition reaction by using silicon powder, silicon dioxide aerogel powder doped with metal oxide nano particles and carbon powder to obtain collar-shaped silicon carbide nano fibers; when chemical vapor deposition reaction is carried out, silicon powder and silicon dioxide aerogel powder doped with metal oxide nano particles are separately placed in an independent cavity at the bottom of a graphite crucible, and a graphite cover is covered; placing the graphite crucible in a corundum crucible, completely burying the graphite crucible by using carbon powder, and covering a corundum cover; the graphite crucible is cylindrical, and the ratio of the height to the diameter of the graphite crucible is 1: (2-7); the silicon dioxide aerogel powder doped with the metal oxide nano particles is formed by mixing the metal oxide nano particles with silicon dioxide aerogel powder; the metal oxide nanoparticles are one or more of ferric oxide nanoparticles, ferroferric oxide nanoparticles, ferrous oxide nanoparticles, zirconium oxide nanoparticles, copper oxide nanoparticles, zinc oxide nanoparticles, titanium oxide nanoparticles, tin oxide nanoparticles and lead oxide nanoparticles; the mass ratio of the metal oxide nano particles to the silicon dioxide aerogel powder is (0.001-0.05): 1, a step of; the mass ratio of the silicon powder to the silicon dioxide aerogel powder doped with the metal oxide nano particles is 1: (0.3 to 1.5);
(2) Uniformly dispersing the collar-shaped silicon carbide nano fibers with water to obtain nano fiber dispersion liquid, and then performing liquid nitrogen freezing on the nano fiber dispersion liquid to obtain nano fiber gel;
(3) And sequentially carrying out freeze drying and annealing treatment on the nanofiber gel to obtain the collar-shaped silicon carbide nanofiber aerogel material.
2. The method of claim 1, wherein step (1) comprises the sub-steps of:
(a) Silicon powder and silicon dioxide aerogel powder doped with metal oxide nano particles are separately placed in an independent cavity at the bottom of a graphite crucible, and a graphite cover is covered;
(b) Placing the graphite crucible in a corundum crucible, completely burying the graphite crucible by using carbon powder, and covering a corundum cover;
(c) Completely coating the corundum crucible with graphite paper, placing the corundum crucible into a high-temperature atmosphere furnace for chemical vapor deposition reaction, cooling to room temperature, and collecting collar-shaped silicon carbide nanofiber coarse materials from a graphite cover;
(d) Calcining the coarse material of the collar-shaped silicon carbide nanofiber to obtain the collar-shaped silicon carbide nanofiber.
3. The preparation method according to claim 2, characterized in that:
The calcination temperature is 600-800 ℃, and the calcination time is 20-40 min.
4. The method of manufacturing according to claim 1, characterized in that:
the average grain diameter of the silicon powder is 0.1-50 mu m;
the average particle size of the metal oxide nano particles is 10-300 nm;
the average particle size of the silica aerogel powder is 1-200 mu m;
the average particle size of skeleton particles of the silica aerogel powder is 6-60 nm; and/or
The mass ratio of the metal oxide nano particles to the silicon dioxide aerogel powder is 0.012:1.
5. The method of manufacturing according to claim 4, wherein:
the average grain diameter of the silicon powder is 2 mu m.
6. The method of manufacturing according to claim 4, wherein:
the average particle diameter of the metal oxide nanoparticles is 60nm.
7. The method of manufacturing according to claim 4, wherein:
the average particle diameter of the silica aerogel powder is 5 μm.
8. The method of manufacturing according to claim 4, wherein:
the average particle diameter of the framework particles of the silica aerogel powder is 20nm.
9. The method of manufacturing according to claim 1, characterized in that:
the mass ratio of the silicon powder to the silicon dioxide aerogel powder doped with the metal oxide nano particles is 1:0.8;
The chemical vapor deposition reaction is carried out in an inert atmosphere;
the temperature of the chemical vapor deposition reaction is 1200-1600 ℃;
the time of the chemical vapor deposition reaction is 1-8 hours; and/or
The temperature is raised to the temperature of the chemical vapor deposition reaction at a rate of 2-8 ℃/min.
10. The method of manufacturing according to claim 9, wherein:
the inert atmosphere is argon, and the argon pressure is 0.01-0.07 MPa when the chemical vapor deposition reaction is carried out.
11. The method of manufacturing according to claim 10, wherein:
the argon pressure was 0.03MPa when the chemical vapor deposition reaction was performed.
12. The method of manufacturing according to claim 9, wherein:
the temperature of the chemical vapor deposition reaction is 1350 ℃.
13. The method of manufacturing according to claim 9, wherein:
the time of the chemical vapor deposition reaction is 4 hours.
14. The method of manufacturing according to claim 9, wherein:
the rate of temperature rise to the temperature of the chemical vapor deposition reaction was 4 ℃/min.
15. The method of manufacturing according to claim 1, characterized in that:
the ratio of the height to the diameter of the graphite crucible is 1:3.
16. The production method according to any one of claims 1 to 15, characterized in that:
the collar-shaped silicon carbide nanofiber contained in the collar-shaped silicon carbide nanofiber aerogel material comprises a nanofiber backbone and a plurality of nanometer collars sleeved on the nanofiber backbone.
17. The method of manufacturing according to claim 16, wherein:
the average diameter of the nanofiber trunk is 30-240 nm, and the average diameter of the periphery of the nanometer lantern ring is 35-280 nm.
18. The method of manufacturing according to claim 16, wherein:
the plurality of nanometer lantern rings are sleeved on the nanofiber trunk at unequal intervals.
19. The production method according to any one of claims 1 to 15, characterized in that:
the mass fraction of the collar-shaped silicon carbide nanofibers contained in the nanofiber dispersion liquid is 0.07% -7%; and/or
The time for freezing liquid nitrogen is 5-60 min.
20. The method of manufacturing according to claim 19, wherein:
the mass fraction of the collar-shaped silicon carbide nanofibers contained in the nanofiber dispersion was 2.5%.
21. The method of manufacturing according to claim 19, wherein:
The time for liquid nitrogen freezing was 20min.
22. The production method according to any one of claims 1 to 15, characterized in that:
the freeze drying is carried out in a freeze dryer, in the freeze drying process, the temperature of a chamber of the freeze dryer is controlled to be 10-35 ℃, the temperature of a cold trap of the freeze dryer is controlled to be-80 ℃ to-50 ℃, the pressure of the freeze drying is 1-30 Pa, and the time of the freeze drying is 24-96 h; and/or
The temperature of the annealing treatment is 800-1100 ℃, and the time of the annealing treatment is 0.5-12 h.
23. The method of manufacturing according to claim 22, wherein:
the temperature of the annealing treatment is 900 ℃.
24. The method of manufacturing according to claim 22, wherein:
the annealing treatment time is 2h.
25. A collar-like silicon carbide nanofiber aerogel material made by the method of any of claims 1 to 24.
26. The collar-like silicon carbide nanofiber aerogel material as claimed in claim 25, wherein the collar-like silicon carbide nanofiber aerogel material has one or more of the following properties:
the elongation at break of the collar-shaped silicon carbide nanofiber aerogel material is 30-40%, and the rebound rate is 100% at the maximum compression deformation of 95%;
The ambient temperature thermal conductivity of the collar-shaped silicon carbide nanofiber aerogel material is 0.018-0.021W/(m.K);
the collar-shaped silicon carbide nanofiber aerogel material has excellent microwave absorption performance in the frequency range of 2-18GHz, the matching thickness is 3mm, the minimum reflection loss is-50 to-55 dB at 10.5GHz, and the effective absorption bandwidth of the reflection loss of-10 dB is 6.8-7.5 GHz.
27. The collar-shaped silicon carbide nanofiber is characterized by being prepared by the following steps:
performing chemical vapor deposition reaction by using silicon powder, silicon dioxide aerogel powder doped with metal oxide nano particles and carbon powder to obtain collar-shaped silicon carbide nano fibers;
the silica aerogel powder doped with the metal oxide nanoparticles is formed by mixing metal oxide nanoparticles and silica aerogel powder, the metal oxide nanoparticles are one or more of ferric oxide nanoparticles, ferroferric oxide nanoparticles, ferrous oxide nanoparticles, zirconium oxide nanoparticles, copper oxide nanoparticles, zinc oxide nanoparticles, titanium oxide nanoparticles, tin oxide nanoparticles and lead oxide nanoparticles, and the mass ratio of the metal oxide nanoparticles to the silica aerogel powder is (0.001-0.05): 1, a step of; the mass ratio of the silicon powder to the silicon dioxide aerogel powder doped with the metal oxide nano particles is 1: (0.3 to 1.5);
When chemical vapor deposition reaction is carried out, silicon powder and silicon dioxide aerogel powder doped with metal oxide nano particles are separately placed in an independent cavity at the bottom of a graphite crucible, and a graphite cover is covered; placing the graphite crucible in a corundum crucible, completely burying the graphite crucible by using carbon powder, and covering a corundum cover; the graphite crucible is cylindrical, and the ratio of the height to the diameter of the graphite crucible is 1: (2-7).
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