CN115259161B - Collar-shaped silicon carbide nanofiber aerogel material and preparation method thereof - Google Patents
Collar-shaped silicon carbide nanofiber aerogel material and preparation method thereof Download PDFInfo
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- 239000006185 dispersion Substances 0.000 claims description 19
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- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims description 5
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- 238000004519 manufacturing process Methods 0.000 claims 21
- 239000004965 Silica aerogel Substances 0.000 claims 7
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- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims 2
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- SICLLPHPVFCNTJ-UHFFFAOYSA-N 1,1,1',1'-tetramethyl-3,3'-spirobi[2h-indene]-5,5'-diol Chemical compound C12=CC(O)=CC=C2C(C)(C)CC11C2=CC(O)=CC=C2C(C)(C)C1 SICLLPHPVFCNTJ-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
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Abstract
Description
技术领域technical field
本发明属于碳化硅纳米纤维气凝胶技术领域,尤其涉及一种套环状碳化硅纳米纤维气凝胶材料及其制备方法。The invention belongs to the technical field of silicon carbide nanofiber airgel, and in particular relates to a ring-shaped silicon carbide nanofiber airgel material and a preparation method thereof.
背景技术Background technique
碳化硅纳米纤维气凝胶是一类由一维碳化硅纳米线作为构筑基元,通过在三维空间进行相互搭接而形成的纳米多孔材料,该类型气凝胶一方面具有由碳化硅材料本征属性赋予的耐高温、低热膨胀、抗热震性、抗氧化和耐腐蚀等众多优异的性能,另一方面具有一维纳米线独有的柔性、弹性、高弯曲强度和杨氏模量等优异力学行为。因此,所制备的碳化硅纳米纤维气凝胶在极端热环境和高腐蚀性环境下的弹性隔热、高温隔热、电磁吸波、过滤和吸附等多领域均具有广阔的应用前景。Silicon carbide nanofiber airgel is a kind of nanoporous material formed by one-dimensional silicon carbide nanowires as building blocks by overlapping each other in three-dimensional space. It has many excellent properties such as high temperature resistance, low thermal expansion, thermal shock resistance, oxidation resistance and corrosion resistance endowed by characteristic properties. On the other hand, it has the unique flexibility, elasticity, high bending strength and Young's modulus of one-dimensional nanowires. Excellent mechanical behavior. Therefore, the prepared silicon carbide nanofiber airgel has broad application prospects in elastic heat insulation, high temperature heat insulation, electromagnetic wave absorption, filtration and adsorption in extreme thermal environment and highly corrosive environment.
中国专利申请CN113968582A等中有报道通过将提供一氧化碳气体的碳源与提供一氧化硅气体的硅源在惰性气氛下进行化学气相沉积反应生成碳化硅纳米纤维,进而交织成三维碳化硅纳米纤维气凝胶,在这些所制备的气凝胶中,其组成单元碳化硅纳米纤维表面往往是光滑的,碳化硅纳米纤维之间的连接性较差,纳米纤维之间的应力传递和应力耗散等受到很大影响,目前的碳化硅纳米纤维组成的气凝胶材料在力、热或电磁等方面的性能有待进一步提高。It is reported in Chinese patent application CN113968582A etc. that the carbon source providing carbon monoxide gas and the silicon source providing silicon monoxide gas are subjected to chemical vapor deposition reaction under an inert atmosphere to generate silicon carbide nanofibers, and then interweave into three-dimensional silicon carbide nanofibers for gas condensation In these prepared aerogels, the surface of the silicon carbide nanofibers of the constituent units is often smooth, the connection between the silicon carbide nanofibers is poor, and the stress transmission and stress dissipation between the nanofibers are affected. The current airgel materials composed of silicon carbide nanofibers need to be further improved in terms of force, heat or electromagnetic properties.
因此亟需制备出一种新的碳化硅纳米纤维气凝胶材料,以提高碳化硅纳米纤维气凝胶在力、热或电磁等方面的性能,进一步满足实际应用需求。Therefore, it is urgent to prepare a new silicon carbide nanofiber airgel material to improve the performance of silicon carbide nanofiber airgel in terms of force, heat or electromagnetic, and further meet the needs of practical applications.
发明内容Contents of the invention
为了解决现有技术中存在的一个或者多个技术问题,本发明提供了一种套环状碳化硅纳米纤维气凝胶材料及其制备方法。本发明所制备的套环状碳化硅纳米纤维气凝胶材料提高了碳化硅纳米纤维气凝胶力、热、电磁等综合性能,进一步满足实际应用需求。In order to solve one or more technical problems in the prior art, the present invention provides a ring-shaped silicon carbide nanofiber airgel material and a preparation method thereof. The ring-shaped silicon carbide nanofiber airgel material prepared by the invention improves the comprehensive properties of the silicon carbide nanofiber airgel such as force, heat, and electromagnetic properties, and further satisfies practical application requirements.
本发明在第一方面提供了一种套环状碳化硅纳米纤维气凝胶材料的制备方法,所述方法包括如下步骤:In a first aspect, the present invention provides a method for preparing an annular silicon carbide nanofiber airgel material, said method comprising the steps of:
(1)利用硅粉、掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉和炭粉进行化学气相沉积反应,得到套环状碳化硅纳米纤维;(1) Using silicon powder, silica airgel powder doped with metal oxide nanoparticles and carbon powder to carry out chemical vapor deposition reaction to obtain ring-shaped silicon carbide nanofibers;
(2)用水将所述套环状碳化硅纳米纤维分散均匀,得到纳米纤维分散液,然后将所述纳米纤维分散液进行液氮冷冻,得到纳米纤维凝胶;(2) uniformly dispersing the ring-shaped silicon carbide nanofibers with water to obtain a nanofiber dispersion, and then subjecting the nanofiber dispersion to liquid nitrogen freezing to obtain a nanofiber gel;
(3)将所述纳米纤维凝胶依次进行冷冻干燥和退火处理,得到套环状碳化硅纳米纤维气凝胶材料。(3) The nanofiber gel is subjected to freeze-drying and annealing in sequence to obtain a ring-shaped silicon carbide nanofiber airgel material.
优选地,步骤(1)包括如下子步骤:Preferably, step (1) includes the following sub-steps:
(a)将硅粉和掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉分隔放置在石墨坩埚底部的独立腔室中,并盖上石墨盖子;(a) silicon powder and silica airgel powder doped with metal oxide nanoparticles are separated and placed in an independent chamber at the bottom of the graphite crucible, and covered with a graphite lid;
(b)将所述石墨坩埚放置在刚玉坩埚中,并用炭粉完全掩埋住所述石墨坩埚,并盖上刚玉盖子;(b) place the graphite crucible in the corundum crucible, and completely bury the graphite crucible with carbon powder, and cover the corundum lid;
(c)将所述刚玉坩埚用石墨纸完全包覆并放置到高温气氛炉中进行化学气相沉积反应,待冷却至室温,从石墨盖子上收集套环状碳化硅纳米纤维粗料;(c) The corundum crucible is completely covered with graphite paper and placed in a high-temperature atmosphere furnace for chemical vapor deposition reaction. After cooling to room temperature, collect ring-shaped silicon carbide nanofiber coarse material from the graphite cover;
(d)将所述套环状碳化硅纳米纤维粗料进行煅烧,得到套环状碳化硅纳米纤维;优选的是,所述煅烧的温度为600~800℃,所述煅烧的时间为20~40min。(d) calcining the ring-shaped silicon carbide nanofiber coarse material to obtain the ring-shaped silicon carbide nanofiber; preferably, the temperature of the calcination is 600-800° C. 40min.
优选地,所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉由金属氧化物纳米颗粒与二氧化硅气凝胶粉混合而成。Preferably, the silica airgel powder doped with metal oxide nanoparticles is formed by mixing metal oxide nanoparticles and silica airgel powder.
优选地,所述硅粉的平均粒径为0.1~50μm优选为2μm;所述金属氧化物纳米颗粒为氧化铁纳米颗粒、四氧化三铁纳米颗粒、氧化亚铁纳米颗粒、氧化锆纳米颗粒、氧化钛纳米颗粒、氧化铜纳米颗粒、氧化锌纳米颗粒、氧化钛纳米颗粒、氧化锡纳米颗粒、氧化铅纳米颗粒中的一种或多种;所述金属氧化物纳米颗粒的平均粒径为10~300nm优选为60nm;所述二氧化硅气凝胶粉的平均粒径为1~200μm优选为5μm;所述二氧化硅气凝胶粉的骨架颗粒的平均粒径为6~60nm优选为20nm;和/或所述金属氧化物纳米颗粒与所述二氧化硅气凝胶粉的质量比为(0.001~0.05):1优选为0.012:1。Preferably, the average particle size of the silicon powder is 0.1-50 μm, preferably 2 μm; the metal oxide nanoparticles are iron oxide nanoparticles, ferric oxide nanoparticles, ferrous oxide nanoparticles, zirconia nanoparticles, One or more of titanium oxide nanoparticles, copper oxide nanoparticles, zinc oxide nanoparticles, titanium oxide nanoparticles, tin oxide nanoparticles, lead oxide nanoparticles; the average particle diameter of the metal oxide nanoparticles is 10 ~300nm is preferably 60nm; the average particle diameter of the silica airgel powder is 1-200 μm, preferably 5 μm; the average particle diameter of the skeleton particles of the silica airgel powder is 6-60 nm, preferably 20 nm and/or the mass ratio of the metal oxide nanoparticles to the silica airgel powder is (0.001-0.05):1, preferably 0.012:1.
优选地,所述硅粉与所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉的质量比为1:(0.3~1.5)优选为1:0.8;所述化学气相沉积反应在惰性气氛中进行,优选的是,所述惰性气氛为氩气,在进行所述化学气相沉积反应时,氩气气压为0.01~0.07MPa优选为0.03MPa;所述化学气相沉积反应的温度为1200~1600℃优选为1350℃;所述化学气相沉积反应的时间为1~8h优选为4h;和/或升温至化学气相沉积反应的温度的速率为2~8℃/min优选为4℃/min。Preferably, the mass ratio of the silicon powder to the silica airgel powder doped with metal oxide nanoparticles is 1: (0.3-1.5), preferably 1:0.8; the chemical vapor deposition reaction is at Carried out in an inert atmosphere, preferably, the inert atmosphere is argon, and when the chemical vapor deposition reaction is carried out, the pressure of the argon gas is 0.01-0.07MPa, preferably 0.03MPa; the temperature of the chemical vapor deposition reaction is 1200 ~1600°C is preferably 1350°C; the time of the chemical vapor deposition reaction is 1~8h, preferably 4h; and/or the rate of heating up to the temperature of the chemical vapor deposition reaction is 2~8°C/min, preferably 4°C/min .
优选地,所述石墨坩埚呈圆柱状,所述石墨坩埚的高度与直径的比为1:(2~7)优选为1:3。Preferably, the graphite crucible is cylindrical, and the ratio of the height to the diameter of the graphite crucible is 1: (2-7), preferably 1:3.
优选地,所述套环状碳化硅纳米纤维气凝胶材料中含有的套环状碳化硅纳米纤维包含纳米纤维主干和套设在所述纳米纤维主干上的多个纳米套环;优选的是,所述纳米纤维主干的平均直径为30~240nm,所述纳米套环的外围平均直径为35~280nm;优选的是,多个所述纳米套环不等间距地套设在所述纳米纤维主干上。Preferably, the ring-shaped silicon carbide nanofiber contained in the ring-shaped silicon carbide nanofiber airgel material comprises a nanofiber backbone and a plurality of nano-rings sleeved on the nanofiber backbone; preferably , the average diameter of the nanofiber trunk is 30-240nm, and the average diameter of the periphery of the nano-ring is 35-280nm; preferably, a plurality of nano-rings are sleeved on the nanofiber at unequal intervals on the trunk.
优选地,所述纳米纤维分散液中含有的套环状碳化硅纳米纤维的质量分数为0.07%~7%优选为2.5%;和/或进行液氮冷冻的时间为5~60min优选为20min。Preferably, the mass fraction of ring-shaped silicon carbide nanofibers contained in the nanofiber dispersion is 0.07%-7%, preferably 2.5%; and/or the time for liquid nitrogen freezing is 5-60 minutes, preferably 20 minutes.
优选地,所述冷冻干燥在冷冻干燥机中进行,在冷冻干燥过程中,控制所述冷冻干燥机腔室的温度为10~35℃,所述冷冻干燥机冷阱的温度为-80℃~-50℃,所述冷冻干燥的压强为1~30Pa,所述冷冻干燥的时间为24~96h;和/或所述退火处理的温度为800~1100℃优选为900℃,所述退火处理的时间为0.5~12h优选为2h。Preferably, the freeze-drying is carried out in a freeze-drying machine. During the freeze-drying process, the temperature of the chamber of the freeze-drying machine is controlled to be 10-35° C., and the temperature of the cold trap of the freeze-drying machine is -80° C. to -50°C, the pressure of the freeze-drying is 1-30Pa, the time of the freeze-drying is 24-96h; and/or the temperature of the annealing treatment is 800-1100°C, preferably 900°C, the temperature of the annealing treatment The time is 0.5-12h, preferably 2h.
本发明在第二方面提供了由本发明在第一方面所述的制备方法制得的套环状碳化硅纳米纤维气凝胶材料;优选的是,所述套环状碳化硅纳米纤维气凝胶材料具有如下一个或多个性质:所述套环状碳化硅纳米纤维气凝胶材料的拉伸断裂伸长率为30~40%,最大压缩形变95%下,回弹率最大为100%;所述套环状碳化硅纳米纤维气凝胶材料的室温热导率为0.018~0.021W/(m·K);所述套环状碳化硅纳米纤维气凝胶材料在2-18GHz的频率范围内具有优异的微波吸收性能,匹配厚度为3mm,最小反射损耗在10.5GHz为-50~-55dB,反射损耗<-10dB的有效吸收带宽为6.8~7.5GHz。In a second aspect, the present invention provides the ring-shaped silicon carbide nanofiber airgel material prepared by the preparation method described in the first aspect of the present invention; preferably, the ring-shaped silicon carbide nanofiber airgel The material has one or more of the following properties: the tensile elongation at break of the ring-shaped silicon carbide nanofiber airgel material is 30-40%, and the maximum rebound rate is 100% under the maximum compression deformation of 95%; The room temperature thermal conductivity of the ring-shaped silicon carbide nanofiber airgel material is 0.018~0.021W/(m·K); the frequency of the ring-shaped silicon carbide nanofiber airgel material is 2-18GHz It has excellent microwave absorption performance in the range, the matching thickness is 3mm, the minimum reflection loss is -50~-55dB at 10.5GHz, and the effective absorption bandwidth with reflection loss <-10dB is 6.8~7.5GHz.
本发明在第三方面提供了一种套环状碳化硅纳米纤维,所述套环状碳化硅纳米纤维通过如下方式制备而成:The present invention provides a ring-shaped silicon carbide nanofiber in a third aspect, and the ring-shaped silicon carbide nanofiber is prepared by the following method:
利用硅粉、掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉和炭粉进行化学气相沉积反应,得到套环状碳化硅纳米纤维;Using silicon powder, silica airgel powder doped with metal oxide nanoparticles and carbon powder for chemical vapor deposition reaction to obtain ring-shaped silicon carbide nanofibers;
优选的是,所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉由金属氧化物纳米颗粒与二氧化硅气凝胶粉混合而成,更优选的是,所述金属氧化物纳米颗粒与所述二氧化硅气凝胶粉的质量比为(0.001~0.05):1,和/或所述硅粉与所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉的质量比为1:(0.3~1.5);Preferably, the silica airgel powder doped with metal oxide nanoparticles is formed by mixing metal oxide nanoparticles and silica airgel powder, more preferably, the metal oxide The mass ratio of nanoparticles to the silica airgel powder is (0.001-0.05): 1, and/or the silica powder and the silica airgel powder doped with metal oxide nanoparticles The mass ratio is 1: (0.3~1.5);
优选的是,在进行化学气相沉积反应时,所述硅粉和所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉分隔放置在石墨坩埚底部的独立腔室中,更优选的是,所述石墨坩埚呈圆柱状,所述石墨坩埚的高度与直径的比为1:(2~7)。Preferably, when the chemical vapor deposition reaction is carried out, the silicon powder and the silica airgel powder doped with metal oxide nanoparticles are separated and placed in an independent chamber at the bottom of the graphite crucible, more preferably Yes, the graphite crucible is cylindrical, and the ratio of the height to the diameter of the graphite crucible is 1: (2-7).
本发明制备的套环状碳化硅纳米纤维气凝胶材料,由于纳米纤维表面不光滑的套环状独特结构,与现有技术相比至少具有如下有益效果:The loop-shaped silicon carbide nanofiber airgel material prepared by the present invention has at least the following beneficial effects compared with the prior art due to the unique loop-shaped structure of the nanofiber surface that is not smooth:
(1)本发明制备的套环状碳化硅纳米纤维气凝胶材料由于纳米纤维表面不光滑、表面结构相对复杂、比表面积显著提高,且纳米纤维中存在的凹凸非平面结构会使纳米纤维之间产生机械联锁性,在受到不均匀力作用时、拉伸作用、快速热冲击和突然力冲击等情况下,这种纳米纤维之间的机械联锁以及纳米纤维在超越极限作用力下能够通过发生摩擦缓解内部应力集中,从而阻止微裂纹扩大、扩展,最终能有效抑制气凝胶块体的整体破裂,从而提高碳化硅纳米纤维气凝胶的柔性、抗力学疲劳、抗热/力冲击等力学相关的性能;因此,本发明制备的套环状碳化硅纳米纤维气凝胶材料相比现有技术中制备的表面光滑的碳化硅纳米纤维气凝胶在力学方面具有显著优势。(1) The ring-shaped silicon carbide nanofiber airgel material prepared by the present invention is not smooth due to the surface of the nanofiber, the surface structure is relatively complex, and the specific surface area is significantly improved, and the concave-convex non-planar structure existing in the nanofiber will make the surface of the nanofiber Mechanical interlocking between nanofibers, when subjected to uneven force, stretching, rapid thermal shock and sudden force shock, etc., the mechanical interlocking between nanofibers and the ability of nanofibers to exceed the limit force Through the occurrence of friction, the internal stress concentration is relieved, thereby preventing the expansion and expansion of micro-cracks, and finally can effectively inhibit the overall rupture of the airgel block, thereby improving the flexibility, mechanical fatigue resistance, and thermal/mechanical shock resistance of silicon carbide nanofiber airgel. and other mechanical-related properties; therefore, the ring-shaped silicon carbide nanofiber airgel material prepared by the present invention has significant advantages in mechanics compared with the smooth-surfaced silicon carbide nanofiber airgel prepared in the prior art.
(2)本发明制备的套环状碳化硅纳米纤维气凝胶材料由于复杂的表面结构,纳米纤维主干上的纳米套环能够额外增加大量界面,一方面增加了声子-界面散射使纳米纤维的固体热导率较低,另一方面具有较高的红外反射和吸收能力能有效降低辐射热传导,总的结果就是隔热能力大幅提升;本发明制备的套环状碳化硅纳米纤维气凝胶材料室温热导率为0.018~0.021W/(m·K),最低仅为0.018W/(m·K),而当前表面光滑的碳化硅纳米纤维气凝胶室温热导率一般为0.025~0.045W/(m·K);因此,本发明制备的套环状碳化硅纳米纤维气凝胶材料相比现有技术中制备的表面光滑的碳化硅纳米纤维气凝胶在隔热方面具有显著优势。(2) Due to the complex surface structure of the ring-shaped silicon carbide nanofiber airgel material prepared by the present invention, the nano-rings on the nanofiber backbone can additionally increase a large number of interfaces. On the one hand, the phonon-interface scattering is increased to make the nanofibers The thermal conductivity of the solid is low, and on the other hand, it has high infrared reflection and absorption ability, which can effectively reduce the radiation heat conduction, and the overall result is that the heat insulation ability is greatly improved; the ring-shaped silicon carbide nanofiber airgel prepared by the present invention The room temperature thermal conductivity of the material is 0.018-0.021W/(m K), the lowest is only 0.018W/(m K), while the current room temperature thermal conductivity of silicon carbide nanofiber airgel with smooth surface is generally 0.025 ~0.045W/(m K); Therefore, compared with the silicon carbide nanofiber aerogel with smooth surface prepared in the prior art, the ring-shaped silicon carbide nanofiber airgel material prepared by the present invention has better performance in thermal insulation. Significant advantage.
(3)本发明制备的套环状碳化硅纳米纤维气凝胶材料由于复杂的表面结构,能在较宽电磁波范围内通过有效增加对电磁波的散射和反射从而大幅提高电磁吸波性能;本发明制备的套环状碳化硅纳米纤维气凝胶材料最小反射损耗(RL)可达到-50~-55dB、有效微波吸收带(RL<-10dB)最宽可达6.8~7.5GHz,而当前表面光滑的碳化硅纳米纤维气凝胶最小反射损耗(RL)一般最大为-35~-45dB、有效微波吸收带(RL<-10dB)最宽一般为3~5.6GHz;因此,本发明制备的套环状碳化硅纳米纤维气凝胶材料相比现有技术中制备的表面光滑的碳化硅纳米纤维气凝胶在电磁吸波方面具有显著优势。(3) Due to the complex surface structure, the ring-shaped silicon carbide nanofiber airgel material prepared by the present invention can greatly improve the electromagnetic wave absorption performance by effectively increasing the scattering and reflection of electromagnetic waves in a wide range of electromagnetic waves; the present invention The minimum reflection loss (RL) of the prepared ring-shaped silicon carbide nanofiber airgel material can reach -50~-55dB, and the widest effective microwave absorption band (RL<-10dB) can reach 6.8~7.5GHz, and the current surface is smooth The minimum reflection loss (RL) of the silicon carbide nanofiber airgel is generally at most -35~-45dB, and the widest effective microwave absorption band (RL<-10dB) is generally 3~5.6GHz; therefore, the collar prepared by the present invention Compared with the silicon carbide nanofiber aerogel with smooth surface prepared in the prior art, the shape silicon carbide nanofiber airgel material has significant advantages in electromagnetic wave absorption.
附图说明Description of drawings
图1是本发明进行化学气相沉积反应时采用的石墨坩埚放置于刚玉坩埚中时的示意图;图1中,1为石墨坩埚;11:独立腔室;2:刚玉坩埚;图1仅仅为说明目的提供,图中各部分的比例、尺寸等不一定与实际产品一致。Fig. 1 is the schematic diagram when the graphite crucible that adopts when carrying out chemical vapor deposition reaction of the present invention is placed in corundum crucible; Among Fig. 1, 1 is graphite crucible; 11: independent chamber; 2: corundum crucible; Fig. 1 is only for illustration purpose The proportions and dimensions of the various parts in the figure may not necessarily be consistent with the actual product.
图2是本发明实施例1进行化学气相沉积反应得到套环状碳化硅纳米纤维的示意图。Fig. 2 is a schematic diagram of a loop-shaped silicon carbide nanofiber obtained by chemical vapor deposition in Example 1 of the present invention.
图3是本发明实施例1中得到的套环状碳化硅纳米纤维的扫描电镜图。Fig. 3 is a scanning electron micrograph of the ring-shaped silicon carbide nanofiber obtained in Example 1 of the present invention.
图4是本发明实施例1中得到的套环状碳化硅纳米纤维的高分辨透射电镜图。Fig. 4 is a high-resolution transmission electron microscope image of the ring-shaped silicon carbide nanofiber obtained in Example 1 of the present invention.
图5是本发明实施例1中得到的套环状碳化硅纳米纤维的X射线衍射图。Fig. 5 is an X-ray diffraction diagram of the ring-shaped silicon carbide nanofiber obtained in Example 1 of the present invention.
图6是本发明实施例1制得的套环状碳化硅纳米纤维气凝胶材料的扫描电镜图。Fig. 6 is a scanning electron micrograph of the ring-shaped silicon carbide nanofiber airgel material prepared in Example 1 of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the object, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明在第一方面提供了一种套环状碳化硅纳米纤维气凝胶材料的制备方法,所述方法包括如下步骤:In a first aspect, the present invention provides a method for preparing an annular silicon carbide nanofiber airgel material, said method comprising the steps of:
(1)利用硅粉、掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉和炭粉(例如焦炭粉)进行化学气相沉积反应,得到套环状碳化硅纳米纤维;在本发明中,所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉优选为由金属氧化物纳米颗粒与二氧化硅气凝胶粉混合而成;本发明对所述硅粉、所述金属氧化物纳米颗粒以及二氧化硅气凝胶粉的来源没有特别的要求,采用市面上可以直接购买的产品或者通过现有的方法合成均可;在进行所述化学气相沉积反应时,所述硅粉和所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉分隔放置在石墨坩埚底部的独立腔室中;本发明对所述炭粉的用量没有特别的限定,使得所述炭粉能够完全掩埋住装有硅粉和掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉的所述石墨坩埚即可;(1) Utilize silicon powder, silicon dioxide airgel powder doped with metal oxide nanoparticles and carbon powder (such as coke powder) to carry out chemical vapor deposition reaction to obtain ring-shaped silicon carbide nanofibers; in the present invention , the silica airgel powder doped with metal oxide nanoparticles is preferably mixed with metal oxide nanoparticles and silica airgel powder; The sources of oxide nanoparticles and silica airgel powder have no special requirements, and the products that can be purchased directly on the market or synthesized by existing methods can be used; when carrying out the chemical vapor deposition reaction, the silicon dioxide powder and the silica airgel powder doped with metal oxide nanoparticles are separated and placed in an independent chamber at the bottom of the graphite crucible; the present invention has no special limitation on the amount of the carbon powder, so that the The powder can completely bury the graphite crucible containing silicon powder and silica airgel powder doped with metal oxide nanoparticles;
(2)用水将所述套环状碳化硅纳米纤维分散均匀,得到纳米纤维分散液,然后将所述纳米纤维分散液进行液氮冷冻,得到纳米纤维凝胶(也记作纳米纤维冷冻凝胶);在本发明中,所述液氮冷冻为在液氮下进行冷冻;在本发明的步骤(2)中,例如在1500~2500rpm的转速下搅拌1~3h,得到分散均匀的纳米纤维分散液;(2) The ring-shaped silicon carbide nanofibers are uniformly dispersed with water to obtain a nanofiber dispersion, and then the nanofiber dispersion is frozen with liquid nitrogen to obtain a nanofiber gel (also referred to as a nanofiber cryogel) ); in the present invention, the liquid nitrogen freezing is freezing under liquid nitrogen; in the step (2) of the present invention, for example, stirring at a rotating speed of 1500 to 2500 rpm for 1 to 3 hours to obtain uniformly dispersed nanofiber dispersion liquid;
(3)将所述纳米纤维凝胶依次进行冷冻干燥和退火处理,得到套环状碳化硅纳米纤维气凝胶材料;在本发明中,所述套环状碳化硅纳米纤维气凝胶材料由套环状碳化硅纳米纤维构建而成,所述套环状碳化硅纳米纤维包含纳米纤维主干(碳化硅纳米纤维主干)和套设在所述纳米纤维主干上的多个纳米套环(碳化硅纳米套环)。(3) The nanofiber gel is subjected to freeze-drying and annealing treatment sequentially to obtain a ring-shaped silicon carbide nanofiber airgel material; in the present invention, the ring-shaped silicon carbide nanofiber airgel material is made of The ring-shaped silicon carbide nanofiber is constructed, and the ring-shaped silicon carbide nanofiber includes a nanofiber backbone (silicon carbide nanofiber backbone) and a plurality of nano-rings (silicon carbide nanofiber backbone) sleeved on the nanofiber backbone. nano ring).
本发明提供了一种套环状碳化硅纳米纤维气凝胶材料的制备方法,所述套环状碳化硅纳米纤维气凝胶材料是一类由复杂表面结构碳化硅纳米纤维形成的气凝胶,该复杂表面结构纳米纤维是纳米纤维在一维长度方向上、表面不等距离处套有系列纳米套环(纳米圆环),本发明利用化学气相沉积在碳化硅纳米纤维上非连续地套上了化学同质的环状碳化硅;这种独特结构的碳化硅纳米纤维是通过控制化学气相沉积反应中两种组分硅源独立分布以及引入金属氧化物纳米颗粒,从而能够控制碳化硅生长阶段中一氧化碳和一氧化硅气体的局部浓度发生动态变化而实现的,本发明所述套环状碳化硅纳米纤维及由其制备的气凝胶材料尚未见诸报道;而正是由于本发明采用的气凝胶构筑基元纳米纤维的独特结构特征,使本发明所制备的气凝胶材料具有在力学、隔热、吸波等方面更为优异的功能特性。The invention provides a method for preparing a ring-shaped silicon carbide nanofiber airgel material. The ring-shaped silicon carbide nanofiber airgel material is a type of airgel formed by silicon carbide nanofibers with a complex surface structure , the complex surface structure nanofiber is that the nanofiber is covered with a series of nano-rings (nano-rings) at unequal distances on the surface in the one-dimensional length direction. The present invention uses chemical vapor deposition to discontinuously cover the silicon carbide nanofibers. Chemically homogeneous ring-shaped silicon carbide; this unique structure of silicon carbide nanofibers can control the growth of silicon carbide by controlling the independent distribution of the two component silicon sources in the chemical vapor deposition reaction and the introduction of metal oxide nanoparticles The local concentration of carbon monoxide and silicon monoxide gas in the phase changes dynamically, and the ring-shaped silicon carbide nanofiber of the present invention and the airgel material prepared by it have not yet been reported; and it is precisely because the present invention adopts The unique structural characteristics of the airgel building block nanofibers make the airgel material prepared by the present invention have more excellent functional properties in terms of mechanics, heat insulation, and wave absorption.
根据一些优选的实施方式,步骤(1)包括如下子步骤:According to some preferred embodiments, step (1) includes the following sub-steps:
(a)将硅粉和掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉分隔放置在石墨坩埚底部的独立腔室中,并盖上石墨盖子;本发明将石墨坩埚放置于刚玉坩埚中的示意图,例如,如图1所示;在本发明中,采用的所述石墨坩埚的底部例如具有两个独立腔室;(a) silicon powder and silica airgel powder doped with metal oxide nanoparticles are separated and placed in an independent chamber at the bottom of the graphite crucible, and covered with a graphite lid; the present invention places the graphite crucible in the corundum crucible The schematic diagram in, for example, as shown in Figure 1; In the present invention, the bottom of described graphite crucible that adopts has two independent chambers for example;
(b)将上述装有硅源和掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉的所述石墨坩埚放置在刚玉坩埚中,并用炭粉完全掩埋住所述石墨坩埚,并盖上刚玉盖子;(b) Place the above-mentioned graphite crucible with silicon source and silica airgel powder doped with metal oxide nanoparticles in a corundum crucible, and completely bury the graphite crucible with carbon powder, and cover Corundum lid;
(c)将所述刚玉坩埚用石墨纸完全包覆并放置到高温气氛炉中进行化学气相沉积反应,待冷却至室温,从石墨盖子上收集套环状碳化硅纳米纤维粗料;(c) The corundum crucible is completely covered with graphite paper and placed in a high-temperature atmosphere furnace for chemical vapor deposition reaction. After cooling to room temperature, collect ring-shaped silicon carbide nanofiber coarse material from the graphite cover;
(d)将所述套环状碳化硅纳米纤维粗料进行煅烧,得到套环状碳化硅纳米纤维;优选的是,所述煅烧的温度为600~800℃(例如600℃、650℃、700℃、750℃或800℃),所述煅烧的时间为20~40min(例如20min、25min、30min、35min或40min)。(d) calcining the ring-shaped silicon carbide nanofiber coarse material to obtain the ring-shaped silicon carbide nanofiber; °C, 750 °C or 800 °C), the calcination time is 20-40 min (eg 20 min, 25 min, 30 min, 35 min or 40 min).
根据一些具体的实施方式,步骤(1)包括如下子步骤:According to some specific implementation manners, step (1) includes the following sub-steps:
(a)将硅粉和掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉分隔放置在特定长径比、小尺寸石墨坩埚的底部独立腔室中,并盖上石墨盖子;(a) Silica powder and silica airgel powder doped with metal oxide nanoparticles are separated and placed in a separate chamber at the bottom of a graphite crucible with a specific aspect ratio and a small size, and covered with a graphite lid;
(b)将上述装有硅源和掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉的石墨坩埚放入到一个更大尺寸的刚玉坩埚里面,并用炭粉完全掩埋住所述石墨坩埚,并盖上刚玉盖子;(b) Put the graphite crucible containing the silicon source and the silica airgel powder doped with metal oxide nanoparticles into a larger corundum crucible, and completely bury the graphite crucible with carbon powder , and covered with a corundum lid;
(c)将上述刚玉坩埚用石墨纸完全包覆并放置到高温气氛炉中,保持炉内氩气在一定气压,以一定的升温程序升至高温并维持一段时间发生高温气相沉积反应,待冷却至室温,从石墨盖子刮下套环状碳化硅纳米纤维粗料;(c) Cover the above-mentioned corundum crucible with graphite paper completely and place it in a high-temperature atmosphere furnace, keep the argon gas in the furnace at a certain pressure, raise it to a high temperature with a certain heating program and maintain it for a period of time to generate a high-temperature vapor deposition reaction, and wait for cooling To room temperature, scrape off the ring-shaped silicon carbide nanofiber coarse material from the graphite cover;
(d)将刮下的套环状碳化硅纳米纤维粗料在700℃马弗炉中处理烧掉残存的炭等杂质,得到纯净的套环状碳化硅纳米纤维;本发明进行化学气相沉积反应得到套环状碳化硅纳米纤维的示意图,例如如图2所示。(d) Treat the scraped ring-shaped silicon carbide nanofiber coarse material in a muffle furnace at 700°C to burn off impurities such as residual carbon to obtain pure ring-shaped silicon carbide nanofibers; the present invention carries out chemical vapor deposition reaction A schematic diagram of the ring-shaped silicon carbide nanofiber is obtained, for example as shown in FIG. 2 .
根据一些优选的实施方式,所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉由金属氧化物纳米颗粒与二氧化硅气凝胶粉混合而成。According to some preferred embodiments, the silica airgel powder doped with metal oxide nanoparticles is formed by mixing metal oxide nanoparticles and silica airgel powder.
根据一些优选的实施方式,所述硅粉的平均粒径为0.1~50μm优选为2μm;所述金属氧化物纳米颗粒为氧化铁纳米颗粒、四氧化三铁纳米颗粒、氧化亚铁纳米颗粒、氧化锆纳米颗粒、氧化钛纳米颗粒、氧化铜纳米颗粒、氧化锌纳米颗粒、氧化钛纳米颗粒、氧化锡纳米颗粒、氧化铅纳米颗粒等中的一种或多种,优选为氧化铁纳米颗粒;所述金属氧化物纳米颗粒的平均粒径为10~300nm优选为60nm;所述二氧化硅气凝胶粉的平均粒径为1~200μm优选为5μm;所述二氧化硅气凝胶粉的骨架颗粒的平均粒径为6~60nm优选为20nm,所述二氧化硅气凝胶粉是由二氧化硅纳米颗粒堆积而成的多孔骨架结构,在本发明中,所述二氧化硅气凝胶粉的平均粒径(粉体粒径)为1~200μm,所述二氧化硅气凝胶粉含有的骨架颗粒(二氧化硅纳米颗粒)的平均粒径为6~60nm;和/或所述金属氧化物纳米颗粒与所述二氧化硅气凝胶粉的质量比为(0.001~0.05):1(例如0.001:1、0.005:1、0.008:1、0.01:1、0.012:1、0.015:1、0.018:1、0.02:1、0.025:1、0.03:1、0.035:1、0.04:1、0.045:1或0.05:1)优选为0.012:1;在本发明中,金属氧化物纳米颗粒能够起到动态调节SiO和CO气体浓度的效果,从而间接调节生成的环状SiC结构;在本发明中,优选为所述金属氧化物纳米颗粒与二氧化硅气凝胶粉的质量比为(0.001~0.05):1,这一质量比过高或者过低,均会对上述调节过程造成影响,从而在一定程度上不利于得到本发明所述的套环状碳化硅纳米纤维气凝胶材料,而是更趋向于得到表面光滑的碳化硅纳米纤维。According to some preferred embodiments, the average particle size of the silicon powder is 0.1-50 μm, preferably 2 μm; the metal oxide nanoparticles are iron oxide nanoparticles, ferric oxide nanoparticles, ferrous oxide nanoparticles, One or more of zirconium nanoparticles, titanium oxide nanoparticles, copper oxide nanoparticles, zinc oxide nanoparticles, titanium oxide nanoparticles, tin oxide nanoparticles, lead oxide nanoparticles, etc., preferably iron oxide nanoparticles; The average particle diameter of the metal oxide nanoparticles is 10-300 nm, preferably 60 nm; the average particle diameter of the silica airgel powder is 1-200 μm, preferably 5 μm; the skeleton of the silica airgel powder The average particle size of the particles is 6-60nm, preferably 20nm. The silica airgel powder is a porous skeleton structure formed by stacking silica nanoparticles. In the present invention, the silica airgel The average particle diameter of the powder (powder particle diameter) is 1-200 μm, and the average particle diameter of the skeleton particles (silicon dioxide nanoparticles) contained in the silica airgel powder is 6-60 nm; and/or the The mass ratio of metal oxide nanoparticles to the silica airgel powder is (0.001-0.05): 1 (for example, 0.001:1, 0.005:1, 0.008:1, 0.01:1, 0.012:1, 0.015: 1, 0.018:1, 0.02:1, 0.025:1, 0.03:1, 0.035:1, 0.04:1, 0.045:1 or 0.05:1) is preferably 0.012:1; in the present invention, metal oxide nanoparticles Can play the effect of dynamic regulation SiO and CO gas concentration, thereby indirectly regulates the cyclic SiC structure that generates; In the present invention, preferably the mass ratio of described metal oxide nanoparticle and silicon dioxide airgel powder is ( 0.001~0.05): 1, if this mass ratio is too high or too low, it will affect the above-mentioned adjustment process, which is not conducive to obtaining the ring-shaped silicon carbide nanofiber airgel material of the present invention to a certain extent , but tends to obtain SiC nanofibers with smooth surface.
根据一些优选的实施方式,所述硅粉与所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉的质量比为1:(0.3~1.5)(例如1:0.3、1:0.4、1:0.5、1:0.6、1:0.7、1:0.8、1:0.9、1:1、1:1.1、1:1.2、1:1.3、1:1.4或1:1.5)优选为1:0.8;在本发明中,优选为所述硅粉与所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉的质量比为1:(0.3~1.5),这一质量比过高或者过低,均会对氧化物纳米颗粒动态调节SiO和CO气体浓度的调节过程造成影响,从而不利于得到本发明所述的套环状碳化硅纳米纤维气凝胶材料,而是更趋向于得到表面光滑的碳化硅纳米纤维。According to some preferred embodiments, the mass ratio of the silicon powder to the silica airgel powder doped with metal oxide nanoparticles is 1:(0.3~1.5) (eg 1:0.3, 1:0.4 , 1:0.5, 1:0.6, 1:0.7, 1:0.8, 1:0.9, 1:1, 1:1.1, 1:1.2, 1:1.3, 1:1.4 or 1:1.5) preferably 1:0.8 In the present invention, it is preferred that the mass ratio of the silicon powder and the silica airgel powder doped with metal oxide nanoparticles is 1: (0.3~1.5), this mass ratio is too high or If it is too low, it will affect the adjustment process of the oxide nanoparticles to dynamically adjust the concentration of SiO and CO gas, which is not conducive to obtaining the ring-shaped silicon carbide nanofiber airgel material of the present invention, but tends to obtain Silicon carbide nanofibers with smooth surfaces.
根据一些优选的实施方式,所述化学气相沉积反应在惰性气氛中进行,优选的是,所述惰性气氛为氩气,在进行所述化学气相沉积反应时,氩气气压为0.01~0.07MPa(例如0.01、0.02、0.03、0.04、0.05、0.06或0.07MPa)优选为0.03MPa;所述化学气相沉积反应的温度为1200~1600℃(例如1200℃、1250℃、1300℃、1350℃、1400℃、1450℃、1500℃、1550℃或1600℃)优选为1350℃;所述化学气相沉积反应的时间为1~8h(例如1、2、3、4、5、6、7或8h)优选为4h;和/或升温至化学气相沉积反应的温度的速率为2~8℃/min(例如2、3、4、5、6、7或8℃/min)优选为4℃/min。According to some preferred embodiments, the chemical vapor deposition reaction is carried out in an inert atmosphere, preferably, the inert atmosphere is argon, and when the chemical vapor deposition reaction is carried out, the pressure of the argon gas is 0.01-0.07MPa ( For example, 0.01, 0.02, 0.03, 0.04, 0.05, 0.06 or 0.07MPa) is preferably 0.03MPa; the temperature of the chemical vapor deposition reaction is 1200-1600°C (such as 1200°C, 1250°C, 1300°C, 1350°C, 1400°C , 1450°C, 1500°C, 1550°C or 1600°C) is preferably 1350°C; the chemical vapor deposition reaction time is 1 to 8h (for example 1, 2, 3, 4, 5, 6, 7 or 8h) is preferably 4h; and/or the rate of heating to the temperature of the chemical vapor deposition reaction is 2-8°C/min (
根据一些优选的实施方式,所述石墨坩埚呈圆柱状,所述石墨坩埚的高度与直径的比为1:(2~7)(例如1:2、1:3、1:4、1:5、1:6或1:7)优选为1:3;即在本发明中,优选为所述石墨坩埚的长径比为1:(2~7),更优选为1:3,在本发明中,优选为所述石墨坩埚的长径比为1:(2~7),才能更有利于得到本发明所述的套环状碳化硅纳米纤维气凝胶材料,若石墨坩埚长径比数值过大,反应中生成的SiO气体比较难到达石墨盖子上进行沉积反应生成SiC套环,而若石墨坩埚长径比数值过小,反应中生成的SiO气体很快达到石墨盖子上进行沉积反应,倾向于生成碳化硅纳米线,只有合适的长径比,反应中生成的SiO气体和CO气体才会在石墨盖子上发生精细气相反应,从而有利于生成套环状纳米纤维结构。According to some preferred embodiments, the graphite crucible is cylindrical, and the ratio of the height to the diameter of the graphite crucible is 1:(2~7) (such as 1:2, 1:3, 1:4, 1:5 , 1:6 or 1:7) is preferably 1:3; that is, in the present invention, preferably the aspect ratio of the graphite crucible is 1:(2~7), more preferably 1:3, in the present invention Among them, it is preferred that the aspect ratio of the graphite crucible is 1: (2-7), which is more conducive to obtaining the ring-shaped silicon carbide nanofiber airgel material of the present invention. If the aspect ratio of the graphite crucible is If the value is too large, the SiO gas generated in the reaction is difficult to reach the graphite cover for deposition reaction to form a SiC collar, and if the aspect ratio of the graphite crucible is too small, the SiO gas generated in the reaction will quickly reach the graphite cover for deposition reaction. SiC nanowires tend to be formed, and only with a suitable aspect ratio, the SiO gas and CO gas generated in the reaction will undergo a fine gas phase reaction on the graphite cover, which is conducive to the formation of a ring-shaped nanofiber structure.
根据一些优选的实施方式,所述套环状碳化硅纳米纤维气凝胶材料中含有的套环状碳化硅纳米纤维包含纳米纤维主干和套设在所述纳米纤维主干上的多个纳米套环,例如,如图3所示;优选的是,所述纳米纤维主干的平均直径为30~240nm,所述纳米套环的外围平均直径为35~280nm;优选的是,多个所述纳米套环不等间距地套设在所述纳米纤维主干上。According to some preferred embodiments, the loop-shaped silicon carbide nanofiber contained in the loop-shaped silicon carbide nanofiber airgel material comprises a nanofiber backbone and a plurality of nano-loops sleeved on the nanofiber backbone , for example, as shown in Figure 3; preferably, the average diameter of the nanofiber backbone is 30-240nm, and the average diameter of the periphery of the nano-sleeve ring is 35-280nm; preferably, a plurality of the nano-sleeves The rings are sleeved on the nanofiber backbone at unequal intervals.
根据一些具体的实施方式,所述套环状碳化硅纳米纤维气凝胶材料的纳米纤维主干的平均直径为30~240nm,纳米纤维主干上不等间距地套有系列圆环(纳米套环),纳米套环外围的平均直径为35~280nm,具有独特的微观结构。According to some specific embodiments, the average diameter of the nanofiber backbone of the ring-shaped silicon carbide nanofiber airgel material is 30-240 nm, and a series of rings (nano-rings) are set on the nanofiber backbone at unequal intervals. , the average diameter of the periphery of the nano-ring is 35-280nm, and has a unique microstructure.
根据一些优选的实施方式,所述纳米纤维分散液中含有的套环状碳化硅纳米纤维的质量分数为0.07%~7%(例如0.07%、1%、1.5%、2%、2.5%、3%、3.5%、4%、4.5%、5%、5.5%、6%、6.5%或7%)优选为1.5~5%更优选为2.5%;和/或进行液氮冷冻的时间为5~60min(例如5、10、15、20、25、30、35、40、45、50、55或60min)优选为20min。According to some preferred embodiments, the mass fraction of ring-shaped silicon carbide nanofibers contained in the nanofiber dispersion is 0.07% to 7% (such as 0.07%, 1%, 1.5%, 2%, 2.5%, 3% %, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5% or 7%) is preferably 1.5 to 5%, more preferably 2.5%; and/or the time for liquid nitrogen freezing is 5 to 5%. 60 min (
根据一些优选的实施方式,所述冷冻干燥在冷冻干燥机中进行,在冷冻干燥过程中,控制所述冷冻干燥机腔室的温度为10~35℃,所述冷冻干燥机冷阱的温度为-80℃~-50℃,所述冷冻干燥的压强为1~30Pa,所述冷冻干燥的时间为24~96h;和/或所述退火处理的温度为800~1100℃(例如800℃、850℃、900℃、950℃、1000℃、1050℃或1100℃)优选为900℃,所述退火处理的时间为0.5~12h(例如0.5、1、2、3、4、5、6、7、8、9、10、11或12h)优选为2h。According to some preferred embodiments, the freeze-drying is carried out in a freeze-drying machine. During the freeze-drying process, the temperature of the chamber of the freeze-drying machine is controlled to be 10-35° C., and the temperature of the cold trap of the freeze-drying machine is -80°C~-50°C, the pressure of the freeze-drying is 1-30Pa, the time of the freeze-drying is 24-96h; and/or the temperature of the annealing treatment is 800-1100°C (such as 800°C, 850°C °C, 900 °C, 950 °C, 1000 °C, 1050 °C or 1100 °C) is preferably 900 °C, and the time of the annealing treatment is 0.5 to 12 hours (such as 0.5, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 or 12h) is preferably 2h.
本发明在第二方面提供了由本发明在第一方面所述的制备方法制得的套环状碳化硅纳米纤维气凝胶材料;优选的是,所述套环状碳化硅纳米纤维气凝胶材料具有如下一个或多个性质:所述套环状碳化硅纳米纤维气凝胶材料的拉伸断裂伸长率为30~40%,最大压缩形变95%下,回弹率最大为100%,表现出优异的柔韧性、弹性等力学性能;所述套环状碳化硅纳米纤维气凝胶材料的室温热导率为0.018~0.021W/m·K,表现出超级隔热能力;所述套环状碳化硅纳米纤维气凝胶在2-18GHz的频率范围内具有出色的微波吸收性能,匹配厚度为3mm,最小反射损耗(RL)在10.5GHz时达到-50~-55dB,有效微波吸收带(RL<-10dB)最宽达到6.8~7.5GHz。In a second aspect, the present invention provides the ring-shaped silicon carbide nanofiber airgel material prepared by the preparation method described in the first aspect of the present invention; preferably, the ring-shaped silicon carbide nanofiber airgel The material has one or more of the following properties: the tensile elongation at break of the ring-shaped silicon carbide nanofiber airgel material is 30-40%, and the maximum rebound rate is 100% under the maximum compression deformation of 95%, It exhibits excellent mechanical properties such as flexibility and elasticity; the thermal conductivity of the ring-shaped silicon carbide nanofiber airgel material at room temperature is 0.018-0.021W/m·K, showing super heat insulation capability; the The ring-shaped silicon carbide nanofiber aerogel has excellent microwave absorption performance in the frequency range of 2-18GHz, the matching thickness is 3mm, and the minimum reflection loss (RL) reaches -50~-55dB at 10.5GHz, effectively absorbing microwave Band (RL<-10dB) reaches 6.8-7.5GHz at its widest.
本发明在第三方面提供了一种套环状碳化硅纳米纤维,所述套环状碳化硅纳米纤维通过如下方式制备而成:The present invention provides a ring-shaped silicon carbide nanofiber in a third aspect, and the ring-shaped silicon carbide nanofiber is prepared by the following method:
利用硅粉、掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉和炭粉进行化学气相沉积反应,得到套环状碳化硅纳米纤维;本发明优选实施方案中制备所述套环状碳化硅纳米纤维的具体参数可以与本发明在第一方面涉及到的制备所述套环状碳化硅纳米纤维的内容相同。Utilize silicon powder, silicon dioxide airgel powder doped with metal oxide nanoparticles and carbon powder to carry out chemical vapor deposition reaction to obtain ring-shaped silicon carbide nanofibers; The specific parameters of the silicon carbide nanofibers may be the same as the preparation of the ring-shaped silicon carbide nanofibers involved in the first aspect of the present invention.
根据一些优选的实施方式,制备所述套环状碳化硅纳米纤维包括如下子步骤:According to some preferred embodiments, preparing the ring-shaped silicon carbide nanofibers includes the following sub-steps:
(a)将硅粉和掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉分隔放置在石墨坩埚底部的独立腔室中,并盖上石墨盖子;(a) silicon powder and silica airgel powder doped with metal oxide nanoparticles are separated and placed in an independent chamber at the bottom of the graphite crucible, and covered with a graphite lid;
(b)将上述装有硅源和掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉的所述石墨坩埚放置在刚玉坩埚中,并用炭粉完全掩埋住所述石墨坩埚,并盖上刚玉盖子;(b) Place the above-mentioned graphite crucible with silicon source and silica airgel powder doped with metal oxide nanoparticles in a corundum crucible, and completely bury the graphite crucible with carbon powder, and cover Corundum lid;
(c)将所述刚玉坩埚用石墨纸完全包覆并放置到高温气氛炉中进行化学气相沉积反应,待冷却至室温,从石墨盖子上收集套环状碳化硅纳米纤维粗料;(c) The corundum crucible is completely covered with graphite paper and placed in a high-temperature atmosphere furnace for chemical vapor deposition reaction. After cooling to room temperature, collect ring-shaped silicon carbide nanofiber coarse material from the graphite cover;
(d)将所述套环状碳化硅纳米纤维粗料进行煅烧,得到套环状碳化硅纳米纤维;优选的是,所述煅烧的温度为600~800℃,所述煅烧的时间为20~40min。(d) calcining the ring-shaped silicon carbide nanofiber coarse material to obtain the ring-shaped silicon carbide nanofiber; preferably, the temperature of the calcination is 600-800° C. 40min.
根据一些优选的实施方式,所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉由金属氧化物纳米颗粒与二氧化硅气凝胶粉混合而成;所述硅粉的平均粒径为0.1~50μm优选为2μm;所述金属氧化物纳米颗粒为氧化铁纳米颗粒、四氧化三铁纳米颗粒、氧化亚铁纳米颗粒、氧化锆纳米颗粒、氧化钛纳米颗粒、氧化铜纳米颗粒、氧化锌纳米颗粒、氧化钛纳米颗粒、氧化锡纳米颗粒、氧化铅纳米颗粒中的一种或多种;所述金属氧化物纳米颗粒的平均粒径为10~300nm优选为60nm;所述二氧化硅气凝胶粉的平均粒径为1~200μm优选为5μm;所述二氧化硅气凝胶粉的骨架颗粒的平均粒径为6~60nm优选为20nm;和/或所述金属氧化物纳米颗粒与所述二氧化硅气凝胶粉的质量比为(0.001~0.05):1优选为0.012:1。According to some preferred embodiments, the silica airgel powder doped with metal oxide nanoparticles is formed by mixing metal oxide nanoparticles and silica airgel powder; the average particle size of the silica powder The diameter is 0.1-50 μm, preferably 2 μm; the metal oxide nanoparticles are iron oxide nanoparticles, ferric oxide nanoparticles, ferrous oxide nanoparticles, zirconia nanoparticles, titanium oxide nanoparticles, copper oxide nanoparticles, One or more of zinc oxide nanoparticles, titanium oxide nanoparticles, tin oxide nanoparticles, and lead oxide nanoparticles; the average particle diameter of the metal oxide nanoparticles is 10 to 300 nm, preferably 60 nm; the dioxide The average particle diameter of the silica airgel powder is 1-200 μm, preferably 5 μm; the average particle diameter of the skeleton particles of the silica airgel powder is 6-60 nm, preferably 20 nm; and/or the metal oxide nano The mass ratio of particles to the silica airgel powder is (0.001-0.05):1, preferably 0.012:1.
根据一些优选的实施方式,所述硅粉与所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉的质量比为1:(0.3~1.5)优选为1:0.8;所述化学气相沉积反应在惰性气氛中进行,优选的是,所述惰性气氛为氩气,在进行所述化学气相沉积反应时,氩气气压为0.01~0.07MPa优选为0.03MPa;所述化学气相沉积反应的温度为1200~1600℃优选为1350℃;所述化学气相沉积反应的时间为1~8h优选为4h;和/或升温至化学气相沉积反应的温度的速率为2~8℃/min优选为4℃/min。According to some preferred embodiments, the mass ratio of the silicon powder to the silica airgel powder doped with metal oxide nanoparticles is 1: (0.3-1.5), preferably 1:0.8; the chemical The vapor deposition reaction is carried out in an inert atmosphere, preferably, the inert atmosphere is argon, and when the chemical vapor deposition reaction is carried out, the pressure of the argon gas is 0.01-0.07MPa, preferably 0.03MPa; the chemical vapor deposition reaction The temperature is 1200-1600°C, preferably 1350°C; the time of the chemical vapor deposition reaction is 1-8h, preferably 4h; and/or the rate of heating up to the temperature of the chemical vapor deposition reaction is 2-8°C/min, preferably 4°C/min.
根据一些优选的实施方式,在进行化学气相沉积反应时,所述硅粉和所述掺杂有金属氧化物纳米颗粒的二氧化硅气凝胶粉分隔放置在石墨坩埚底部的独立腔室中,更优选的是,所述石墨坩埚呈圆柱状,所述石墨坩埚的高度与直径的比为1:(2~7)优选为1:3。According to some preferred embodiments, when the chemical vapor deposition reaction is performed, the silicon powder and the silica airgel powder doped with metal oxide nanoparticles are separated and placed in an independent chamber at the bottom of the graphite crucible, More preferably, the graphite crucible is cylindrical, and the ratio of the height to the diameter of the graphite crucible is 1: (2-7), preferably 1:3.
根据一些优选的实施方式,所述套环状碳化硅纳米纤维包含纳米纤维主干和套设在所述纳米纤维主干上的多个纳米套环;优选的是,所述纳米纤维主干的平均直径为30~240nm,所述纳米套环的外围平均直径为35~280nm;优选的是,多个所述纳米套环不等间距地套设在所述纳米纤维主干上。According to some preferred embodiments, the ring-shaped silicon carbide nanofiber comprises a nanofiber backbone and a plurality of nano-rings sleeved on the nanofiber backbone; preferably, the average diameter of the nanofiber backbone is 30-240nm, the average outer diameter of the nano-ring is 35-280nm; preferably, a plurality of the nano-rings are sleeved on the nanofiber trunk at unequal intervals.
下文将通过举例的方式对本发明进行进一步的说明,但是本发明的保护范围不限于这些实施例。The present invention will be further described below by means of examples, but the protection scope of the present invention is not limited to these examples.
实施例1Example 1
①将0.024g氧化铁纳米颗粒(平均粒径60nm)与2g二氧化硅气凝胶粉(平均粒径5μm,骨架颗粒的平均粒径20nm)混合均匀,得到掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉;将2.53g硅粉(平均粒径2μm)和2.024g掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉分别放置在小尺寸圆柱状石墨坩埚(高度3cm,直径9cm,长径比为1:3)的底部两个独立腔室中,并盖上石墨盖子(石墨坩埚盖子);将上述装有硅粉和掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉的石墨坩埚放置到尺寸更大的刚玉坩埚(高度6cm,直径15cm)中,并往刚玉坩埚中倒入炭粉(焦炭粉)直至完全掩埋住石墨坩埚,盖上刚玉盖子。将上述刚玉坩埚放置到高温气氛炉中,控制炉内气氛为0.03MPa的氩气,以4℃/min的速率升温至1350℃,并在此温度下保持4h(1350℃化学气相沉积4h),自然冷却至室温,从石墨坩埚盖子上刮下套环状碳化硅纳米纤维粗料,并在700℃空气气氛马弗炉中煅烧30min完全除掉残留的炭,即得到套环状碳化硅纳米纤维;在本实施例中,以步骤①中相同的方法进行10组批量化实验,将10组实验得到的套环状碳化硅纳米纤维收集在一起。1. Mix 0.024g iron oxide nanoparticles (average particle diameter 60nm) with 2g silica airgel powder (average particle diameter 5μm, average particle diameter 20nm of skeleton particle) to obtain the iron oxide nanoparticle doped Silica airgel powder; 2.53g of silicon powder (
②往烧杯中加入100g水和2.5g上述套环状碳化硅纳米纤维,以2000rpm的搅拌速度搅拌2h,形成均匀稳定分散的纳米纤维分散液;将装有纳米纤维分散液的烧杯放入液氮中迅速冷冻20min,得到纳米纤维凝胶。②Add 100g of water and 2.5g of the above ring-shaped silicon carbide nanofibers to the beaker, and stir for 2 hours at a stirring speed of 2000rpm to form a uniform and stable dispersed nanofiber dispersion; put the beaker containing the nanofiber dispersion into liquid nitrogen Quickly freeze in medium for 20min to obtain nanofiber gel.
③将上述纳米纤维凝胶放入到冷冻干燥机中进行冷冻干燥,冷冻干燥机内压强控制在20Pa以下,冷冻干燥机腔室温度控制在25℃,冷冻干燥冷阱温度控制在-70℃,冷冻干燥48h后,得到纳米纤维气凝胶;将此纳米纤维气凝胶装入刚玉坩埚中,放入到温度为900℃的空气气氛马弗炉中退火处理2h后,取出冷却至室温,即得到套环状碳化硅纳米纤维气凝胶材料。③Put the above-mentioned nanofiber gel into a freeze dryer for freeze drying. The pressure inside the freeze dryer is controlled below 20Pa, the temperature of the freeze dryer chamber is controlled at 25°C, and the temperature of the freeze-drying cold trap is controlled at -70°C. After freeze-drying for 48 hours, the nanofiber airgel was obtained; put the nanofiber airgel into a corundum crucible, put it into an air atmosphere muffle furnace at a temperature of 900°C for annealing treatment for 2 hours, take it out and cool it to room temperature, that is A ring-shaped silicon carbide nanofiber airgel material is obtained.
实施例2Example 2
实施例2与实施例1基本相同,不同之处在于:
①将0.002g氧化铁纳米颗粒(平均粒径60nm)与2g二氧化硅气凝胶粉(平均粒径5μm,骨架颗粒的平均粒径20nm)混合均匀,得到掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉;将6.67g硅粉(平均粒径2μm)和2.002g掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉分别放置在小尺寸圆柱状石墨坩埚(高度3cm,直径9cm,长径比为1:3)的底部两个独立腔室中,并盖上石墨盖子(石墨坩埚盖子);将上述装有硅粉和掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉的石墨坩埚放置到尺寸更大的刚玉坩埚(高度6cm,直径15cm)中,并往刚玉坩埚中倒入炭粉(焦炭粉)直至完全掩埋住石墨坩埚,盖上刚玉盖子。将上述刚玉坩埚放置到高温气氛炉中,控制炉内气氛为0.03MPa的氩气,以4℃/min的速率升温至1350℃,并在此温度下保持4h(1350℃化学气相沉积4h),自然冷却至室温,从石墨坩埚盖子上刮下套环状碳化硅纳米纤维粗料,并在700℃空气气氛马弗炉中煅烧30min完全除掉残留的炭,即得到套环状碳化硅纳米纤维;在本实施例中,以步骤①中相同的方法进行10组批量化实验,将10组实验得到的套环状碳化硅纳米纤维收集在一起。① Mix 0.002g iron oxide nanoparticles (average particle diameter 60nm) with 2g silica airgel powder (average particle diameter 5μm, average particle diameter 20nm of the skeleton particle) to obtain the iron oxide nanoparticle doped Silica airgel powder; 6.67g of silicon powder (
实施例3Example 3
实施例3与实施例1基本相同,不同之处在于:Embodiment 3 is basically the same as
①将0.1g氧化铁纳米颗粒(平均粒径60nm)与2g二氧化硅气凝胶粉(平均粒径5μm,骨架颗粒的平均粒径20nm)混合均匀,得到掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉;将1.4g硅粉(平均粒径2μm)和2.1g掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉分别放置在小尺寸圆柱状石墨坩埚(高度3cm,直径9cm,长径比为1:3)的底部两个独立腔室中,并盖上石墨盖子(石墨坩埚盖子);将上述装有硅粉和掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉的石墨坩埚放置到尺寸更大的刚玉坩埚(高度6cm,直径15cm)中,并往刚玉坩埚中倒入炭粉(焦炭粉)直至完全掩埋住石墨坩埚,盖上刚玉盖子。将上述刚玉坩埚放置到高温气氛炉中,控制炉内气氛为0.03MPa的氩气,以4℃/min的速率升温至1350℃,并在此温度下保持4h(1350℃化学气相沉积4h),自然冷却至室温,从石墨坩埚盖子上刮下套环状碳化硅纳米纤维粗料,并在700℃空气气氛马弗炉中煅烧30min完全除掉残留的炭,即得到套环状碳化硅纳米纤维;在本实施例中,以步骤①中相同的方法进行10组批量化实验,将10组实验得到的套环状碳化硅纳米纤维收集在一起。① Mix 0.1g iron oxide nanoparticles (average particle diameter 60nm) with 2g silica airgel powder (average particle diameter 5μm, average particle diameter 20nm of the skeleton particles) to obtain the iron oxide nanoparticles doped Silica airgel powder; 1.4g silicon powder (average particle diameter 2μm) and 2.1g silica airgel powder doped with iron oxide nanoparticles are respectively placed in a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, length-to-diameter ratio is 1:3) in two independent chambers at the bottom, and cover the graphite lid (graphite crucible lid); The above-mentioned silicon dioxide that is equipped with silicon powder and doped with iron oxide nanoparticles is gas-condensed Put the graphite crucible of rubber powder into a larger corundum crucible (height 6cm, diameter 15cm), and pour carbon powder (coke powder) into the corundum crucible until the graphite crucible is completely buried, and cover the corundum lid. Place the above-mentioned corundum crucible in a high-temperature atmosphere furnace, control the atmosphere in the furnace to be 0.03MPa argon, raise the temperature to 1350°C at a rate of 4°C/min, and keep it at this temperature for 4h (1350°C chemical vapor deposition for 4h), Cool naturally to room temperature, scrape the ring-shaped silicon carbide nanofiber coarse material from the graphite crucible lid, and calcinate it in an air atmosphere muffle furnace at 700°C for 30 minutes to completely remove the residual carbon, and obtain the ring-shaped silicon carbide nanofiber ; In this embodiment, 10 groups of batch experiments were carried out in the same method as in
实施例4Example 4
实施例4与实施例1基本相同,不同之处在于:Embodiment 4 is basically the same as
①将0.0016g氧化铁纳米颗粒(平均粒径60nm)与2g二氧化硅气凝胶粉(平均粒径5μm,骨架颗粒的平均粒径20nm)混合均匀,得到掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉;将10.008g硅粉(平均粒径2μm)和2.0016g掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉分别放置在小尺寸圆柱状石墨坩埚(高度3cm,直径9cm,长径比为1:3)的底部两个独立腔室中,并盖上石墨盖子(石墨坩埚盖子);将上述装有硅粉和掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉的石墨坩埚放置到尺寸更大的刚玉坩埚(高度6cm,直径15cm)中,并往刚玉坩埚中倒入炭粉(焦炭粉)直至完全掩埋住石墨坩埚,盖上刚玉盖子。将上述刚玉坩埚放置到高温气氛炉中,控制炉内气氛为0.03MPa的氩气,以4℃/min的速率升温至1350℃,并在此温度下保持4h(1350℃化学气相沉积4h),自然冷却至室温,从石墨坩埚盖子上刮下套环状碳化硅纳米纤维粗料,并在700℃空气气氛马弗炉中煅烧30min完全除掉残留的炭,即得到套环状碳化硅纳米纤维;在本实施例中,以步骤①中相同的方法进行10组批量化实验,将10组实验得到的套环状碳化硅纳米纤维收集在一起。① Mix 0.0016g iron oxide nanoparticles (average particle diameter 60nm) with 2g silica airgel powder (average particle diameter 5μm, average particle diameter 20nm of the skeleton particle) to obtain the iron oxide nanoparticle doped Silica airgel powder; 10.008g of silicon powder (average particle diameter 2μm) and 2.0016g of silica airgel powder doped with iron oxide nanoparticles are respectively placed in a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, length-to-diameter ratio is 1:3) in two independent chambers at the bottom, and cover the graphite lid (graphite crucible lid); The above-mentioned silicon dioxide that is equipped with silicon powder and doped with iron oxide nanoparticles is gas-condensed Put the graphite crucible of rubber powder into a larger corundum crucible (height 6cm, diameter 15cm), and pour carbon powder (coke powder) into the corundum crucible until the graphite crucible is completely buried, and cover the corundum lid. Place the above-mentioned corundum crucible in a high-temperature atmosphere furnace, control the atmosphere in the furnace to be 0.03MPa argon, raise the temperature to 1350°C at a rate of 4°C/min, and keep it at this temperature for 4h (1350°C chemical vapor deposition for 4h), Cool naturally to room temperature, scrape the ring-shaped silicon carbide nanofiber coarse material from the graphite crucible lid, and calcinate it in an air atmosphere muffle furnace at 700°C for 30 minutes to completely remove the residual carbon, and obtain the ring-shaped silicon carbide nanofiber ; In this embodiment, 10 groups of batch experiments were carried out in the same method as in
实施例5Example 5
实施例5与实施例1基本相同,不同之处在于:
①将0.12g氧化铁纳米颗粒(平均粒径60nm)与2g二氧化硅气凝胶粉(平均粒径5μm,骨架颗粒的平均粒径20nm)混合均匀,得到掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉;将1.325g硅粉(平均粒径2μm)和2.12g掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉分别放置在小尺寸圆柱状石墨坩埚(高度3cm,直径9cm,长径比为1:3)的底部两个独立腔室中,并盖上石墨盖子(石墨坩埚盖子);将上述装有硅粉和掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉的石墨坩埚放置到尺寸更大的刚玉坩埚(高度6cm,直径15cm)中,并往刚玉坩埚中倒入炭粉(焦炭粉)直至完全掩埋住石墨坩埚,盖上刚玉盖子。将上述刚玉坩埚放置到高温气氛炉中,控制炉内气氛为0.03MPa的氩气,以4℃/min的速率升温至1350℃,并在此温度下保持4h(1350℃化学气相沉积4h),自然冷却至室温,从石墨坩埚盖子上刮下套环状碳化硅纳米纤维粗料,并在700℃空气气氛马弗炉中煅烧30min完全除掉残留的炭,即得到套环状碳化硅纳米纤维;在本实施例中,以步骤①中相同的方法进行10组批量化实验,将10组实验得到的套环状碳化硅纳米纤维收集在一起。1. Mix 0.12g iron oxide nanoparticles (average particle diameter 60nm) with 2g silica airgel powder (average particle diameter 5μm, average particle diameter 20nm of skeleton particle) to obtain the iron oxide nanoparticle doped Silica airgel powder; 1.325g silicon powder (average particle diameter 2μm) and 2.12g silica airgel powder doped with iron oxide nanoparticles are respectively placed in a small-sized cylindrical graphite crucible (height 3cm, diameter 9cm, length-to-diameter ratio is 1:3) in two independent chambers at the bottom, and cover the graphite lid (graphite crucible lid); The above-mentioned silicon dioxide that is equipped with silicon powder and doped with iron oxide nanoparticles is gas-condensed Put the graphite crucible of rubber powder into a larger corundum crucible (height 6cm, diameter 15cm), and pour carbon powder (coke powder) into the corundum crucible until the graphite crucible is completely buried, and cover the corundum lid. Place the above-mentioned corundum crucible in a high-temperature atmosphere furnace, control the atmosphere in the furnace to be 0.03MPa argon, raise the temperature to 1350°C at a rate of 4°C/min, and keep it at this temperature for 4h (1350°C chemical vapor deposition for 4h), Cool naturally to room temperature, scrape the ring-shaped silicon carbide nanofiber coarse material from the graphite crucible lid, and calcinate it in an air atmosphere muffle furnace at 700°C for 30 minutes to completely remove the residual carbon, and obtain the ring-shaped silicon carbide nanofiber ; In this embodiment, 10 groups of batch experiments were carried out in the same method as in
实施例6Example 6
实施例6与实施例1基本相同,不同之处在于:Embodiment 6 is basically the same as
在步骤①中,采用的小尺寸圆柱状石墨坩埚的高度4.5cm,直径9cm,长径比为1:2。In
实施例7Example 7
实施例7与实施例1基本相同,不同之处在于:Embodiment 7 is basically the same as
在步骤①中,采用的小尺寸圆柱状石墨坩埚的高度1.3cm,直径9cm,长径比为1:7。In
实施例8Example 8
实施例8与实施例1基本相同,不同之处在于:Embodiment 8 is basically the same as
在步骤①中,采用的小尺寸圆柱状石墨坩埚的高度9cm,直径9cm,长径比为1:1,采用的刚玉坩埚的高度为12cm,直径为15cm。In
实施例9Example 9
实施例9与实施例1基本相同,不同之处在于:Embodiment 9 is basically the same as
在步骤①中,采用的小尺寸圆柱状石墨坩埚的高度1.1cm,直径9cm,长径比为1:8。In
对比例1Comparative example 1
①将0.024g氧化铁纳米颗粒(平均粒径60nm)与2g二氧化硅气凝胶粉(平均粒径5μm,骨架颗粒的平均粒径20nm)混合均匀,得到掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉;将2.53g硅粉(平均粒径2μm)和2.024g掺杂有氧化铁纳米颗粒的二氧化硅气凝胶粉混合均匀,得到硅源;将所述硅源放置在小尺寸圆柱状石墨坩埚(高度3cm,直径9cm,长径比为1:3)的底部腔室(采用的石墨坩埚底部只有一个腔室)中,并盖上石墨盖子(石墨坩埚盖子);将上述装有硅源的石墨坩埚放置到尺寸更大的刚玉坩埚(高度6cm,直径15cm)中,并往刚玉坩埚中倒入炭粉(焦炭粉)直至完全掩埋住石墨坩埚,盖上刚玉盖子。将上述刚玉坩埚放置到高温气氛炉中,控制炉内气氛为0.03MPa的氩气,以4℃/min的速率升温至1350℃,并在此温度下保持4h(1350℃化学气相沉积4h),自然冷却至室温,从石墨坩埚盖子上刮下碳化硅纳米纤维粗料,并在700℃空气气氛马弗炉中煅烧30min完全除掉残留的炭,得到碳化硅纳米纤维,本对比例无法得到套环状碳化硅纳米纤维;在本对比例中,以步骤①中相同的方法进行10组批量化实验,将10组实验得到的碳化硅纳米纤维收集在一起。1. Mix 0.024g iron oxide nanoparticles (average particle diameter 60nm) with 2g silica airgel powder (average particle diameter 5μm, average particle diameter 20nm of skeleton particle) to obtain the iron oxide nanoparticle doped Silica airgel powder; 2.53g silicon powder (
②往烧杯中加入100g水和2.5g上述碳化硅纳米纤维,以2000rpm的搅拌速度搅拌2h,形成均匀稳定分散的纳米纤维分散液;将装有纳米纤维分散液的烧杯放入液氮中迅速冷冻20min,得到纳米纤维凝胶。②Add 100g of water and 2.5g of the above-mentioned silicon carbide nanofibers to the beaker, and stir at a stirring speed of 2000rpm for 2h to form a uniform and stable dispersed nanofiber dispersion; put the beaker containing the nanofiber dispersion into liquid nitrogen and freeze quickly After 20 minutes, the nanofiber gel was obtained.
③将上述纳米纤维凝胶放入到冷冻干燥机中进行冷冻干燥,冷冻干燥机内压强控制在20Pa以下,冷冻干燥机腔室温度控制在25℃,冷冻干燥冷阱温度控制在-70℃,冷冻干燥48h后,得到纳米纤维气凝胶;将此纳米纤维气凝胶装入刚玉坩埚中,放入到温度为900℃的空气气氛马弗炉中退火处理2h后,取出冷却至室温,即得到碳化硅纳米纤维气凝胶材料。③Put the above-mentioned nanofiber gel into a freeze dryer for freeze drying. The pressure inside the freeze dryer is controlled below 20Pa, the temperature of the freeze dryer chamber is controlled at 25°C, and the temperature of the freeze-drying cold trap is controlled at -70°C. After freeze-drying for 48 hours, the nanofiber airgel was obtained; put the nanofiber airgel into a corundum crucible, put it into an air atmosphere muffle furnace at a temperature of 900°C for annealing treatment for 2 hours, take it out and cool it to room temperature, that is A silicon carbide nanofiber airgel material is obtained.
对比例2Comparative example 2
①将0.024g氧化铁纳米颗粒(平均粒径60nm)与2.53g硅粉(平均粒径2μm)混合均匀,得到掺杂有氧化铁纳米颗粒的硅粉,然后将其放置在小尺寸圆柱状石墨坩埚(高度3cm,直径9cm,长径比为1:3)的底部腔室(采用的石墨坩埚底部只有一个腔室)中,并盖上石墨盖子(石墨坩埚盖子);将上述装有掺杂有氧化铁纳米颗粒的硅粉的石墨坩埚放置到尺寸更大的刚玉坩埚(高度6cm,直径15cm)中,并往刚玉坩埚中倒入炭粉(焦炭粉)直至完全掩埋住石墨坩埚,盖上刚玉盖子。将上述刚玉坩埚放置到高温气氛炉中,控制炉内气氛为0.03MPa的氩气,以4℃/min的速率升温至1350℃,并在此温度下保持4h(1350℃化学气相沉积4h),自然冷却至室温,从石墨坩埚盖子上刮下碳化硅纳米纤维粗料,并在700℃空气气氛马弗炉中煅烧30min完全除掉残留的炭,即得到碳化硅纳米纤维,本对比例无法得到套环状碳化硅纳米纤维;在本对比例中,以步骤①中相同的方法进行10组批量化实验,将10组实验得到的碳化硅纳米纤维收集在一起。① Mix 0.024g iron oxide nanoparticles (average particle size 60nm) with 2.53g silicon powder (average particle size 2μm) to obtain silicon powder doped with iron oxide nanoparticles, and then place it on a small-sized cylindrical graphite Crucible (height 3cm, diameter 9cm, aspect ratio is 1:3) in the bottom chamber (the graphite crucible bottom that adopts has only one chamber), and cover graphite lid (graphite crucible lid); Place the graphite crucible of silicon powder with iron oxide nanoparticles into a larger corundum crucible (height 6cm, diameter 15cm), and pour carbon powder (coke powder) into the corundum crucible until the graphite crucible is completely buried, and cover Corundum cover. Place the above-mentioned corundum crucible in a high-temperature atmosphere furnace, control the atmosphere in the furnace to be 0.03MPa argon, raise the temperature to 1350°C at a rate of 4°C/min, and keep it at this temperature for 4h (1350°C chemical vapor deposition for 4h), Naturally cool to room temperature, scrape off the coarse material of silicon carbide nanofibers from the lid of the graphite crucible, and calcinate in an air atmosphere muffle furnace at 700°C for 30 minutes to completely remove the residual carbon to obtain silicon carbide nanofibers, which cannot be obtained in this comparative example Ring-shaped silicon carbide nanofibers; in this comparative example, 10 groups of batch experiments were carried out in the same way as in
②往烧杯中加入100g水和2.5g上述碳化硅纳米纤维,以2000rpm的搅拌速度搅拌2h,形成均匀稳定分散的纳米纤维分散液;将装有纳米纤维分散液的烧杯放入液氮中迅速冷冻20min,得到纳米纤维凝胶。②Add 100g of water and 2.5g of the above-mentioned silicon carbide nanofibers to the beaker, and stir at a stirring speed of 2000rpm for 2h to form a uniform and stable dispersed nanofiber dispersion; put the beaker containing the nanofiber dispersion into liquid nitrogen and freeze quickly After 20 minutes, the nanofiber gel was obtained.
③将上述纳米纤维凝胶放入到冷冻干燥机中进行冷冻干燥,冷冻干燥机内压强控制在20Pa以下,冷冻干燥机腔室温度控制在25℃,冷冻干燥冷阱温度控制在-70℃,冷冻干燥48h后,得到纳米纤维气凝胶;将此纳米纤维气凝胶装入刚玉坩埚中,放入到温度为900℃的空气气氛马弗炉中退火处理2h后,取出冷却至室温,即得到碳化硅纳米纤维气凝胶材料。③Put the above-mentioned nanofiber gel into a freeze dryer for freeze drying. The pressure inside the freeze dryer is controlled below 20Pa, the temperature of the freeze dryer chamber is controlled at 25°C, and the temperature of the freeze-drying cold trap is controlled at -70°C. After freeze-drying for 48 hours, the nanofiber airgel was obtained; put the nanofiber airgel into a corundum crucible, put it into an air atmosphere muffle furnace at a temperature of 900°C for annealing treatment for 2 hours, take it out and cool it to room temperature, that is A silicon carbide nanofiber airgel material is obtained.
对比例3Comparative example 3
①将2.53g硅粉(平均粒径2μm)和2.024g二氧化硅气凝胶粉分别放置在小尺寸圆柱状石墨坩埚(高度3cm,直径9cm,长径比为1:3)的底部两个独立腔室中,并盖上石墨盖子(石墨坩埚盖子);将上述装有硅粉和二氧化硅气凝胶粉的石墨坩埚放置到尺寸更大的刚玉坩埚(高度6cm,直径15cm)中,并往刚玉坩埚中倒入炭粉(焦炭粉)直至完全掩埋住石墨坩埚,盖上刚玉盖子。将上述刚玉坩埚放置到高温气氛炉中,控制炉内气氛为0.03MPa的氩气,以4℃/min的速率升温至1350℃,并在此温度下保持4h(1350℃化学气相沉积4h),自然冷却至室温,从石墨坩埚盖子上刮下碳化硅纳米纤维粗料,并在700℃空气气氛马弗炉中煅烧30min完全除掉残留的炭,即得到碳化硅纳米纤维,本对比例无法得到套环状碳化硅纳米纤维;在本对比例中,以步骤①中相同的方法进行10组批量化实验,将10组实验得到的碳化硅纳米纤维收集在一起。① Place 2.53g of silicon powder (average particle size 2μm) and 2.024g of silica airgel powder on the bottom two of a small cylindrical graphite crucible (height 3cm, diameter 9cm, aspect ratio 1:3). In the independent chamber, and cover graphite lid (graphite crucible lid); The above-mentioned graphite crucible that silicon powder and silica airgel powder are housed is placed in the larger corundum crucible (height 6cm, diameter 15cm), And pour carbon powder (coke powder) into the corundum crucible until the graphite crucible is completely buried, and cover the corundum lid. Place the above-mentioned corundum crucible in a high-temperature atmosphere furnace, control the atmosphere in the furnace to be 0.03MPa argon, raise the temperature to 1350°C at a rate of 4°C/min, and keep it at this temperature for 4h (1350°C chemical vapor deposition for 4h), Naturally cool to room temperature, scrape off the coarse material of silicon carbide nanofibers from the lid of the graphite crucible, and calcinate in an air atmosphere muffle furnace at 700°C for 30 minutes to completely remove the residual carbon to obtain silicon carbide nanofibers, which cannot be obtained in this comparative example Ring-shaped silicon carbide nanofibers; in this comparative example, 10 groups of batch experiments were carried out in the same way as in
②往烧杯中加入100g水和2.5g上述碳化硅纳米纤维,以2000rpm的搅拌速度搅拌2h,形成均匀稳定分散的纳米纤维分散液;将装有纳米纤维分散液的烧杯放入液氮中迅速冷冻20min,得到纳米纤维凝胶。②Add 100g of water and 2.5g of the above-mentioned silicon carbide nanofibers to the beaker, and stir at a stirring speed of 2000rpm for 2h to form a uniform and stable dispersed nanofiber dispersion; put the beaker containing the nanofiber dispersion into liquid nitrogen and freeze quickly After 20 minutes, the nanofiber gel was obtained.
③将上述纳米纤维凝胶放入到冷冻干燥机中进行冷冻干燥,冷冻干燥机内压强控制在20Pa以下,冷冻干燥机腔室温度控制在25℃,冷冻干燥冷阱温度控制在-70℃,冷冻干燥48h后,得到纳米纤维气凝胶;将此纳米纤维气凝胶装入刚玉坩埚中,放入到温度为900℃的空气气氛马弗炉中退火处理2h后,取出冷却至室温,即得到碳化硅纳米纤维气凝胶材料。③Put the above-mentioned nanofiber gel into a freeze dryer for freeze drying. The pressure inside the freeze dryer is controlled below 20Pa, the temperature of the freeze dryer chamber is controlled at 25°C, and the temperature of the freeze-drying cold trap is controlled at -70°C. After freeze-drying for 48 hours, the nanofiber airgel was obtained; put the nanofiber airgel into a corundum crucible, put it into an air atmosphere muffle furnace at a temperature of 900°C for annealing treatment for 2 hours, take it out and cool it to room temperature, that is A silicon carbide nanofiber airgel material is obtained.
对比例4Comparative example 4
①将100g碳酸钙和30g活性碳放入不锈钢球磨罐,并放置300g氧化锆研磨球,以100r/min的速度球磨5h,得到粒径为340nm的碳源。①Put 100g of calcium carbonate and 30g of activated carbon into a stainless steel ball mill jar, and place 300g of zirconia grinding balls, and ball mill at a speed of 100r/min for 5h to obtain a carbon source with a particle size of 340nm.
②将28g硅粉和60g二氧化硅放入不锈钢球磨罐,并放置200g氧化锆研磨球,以200r/min的速率球磨4h,得到粒径为200nm的硅源。②Put 28g of silicon powder and 60g of silicon dioxide into a stainless steel ball mill jar, and place 200g of zirconia grinding balls, and ball mill at a rate of 200r/min for 4 hours to obtain a silicon source with a particle size of 200nm.
③将50g碳源和100g硅源置于石墨坩埚内,混合均匀,在氩气气氛下,于1500℃进行化学气相沉积反应5h,收集石墨坩埚盖表面的产物,得到碳化硅纤维气凝胶材料。③Put 50g of carbon source and 100g of silicon source in a graphite crucible, mix them evenly, and carry out a chemical vapor deposition reaction at 1500°C for 5 hours under an argon atmosphere, collect the product on the surface of the graphite crucible cover, and obtain a silicon carbide fiber airgel material .
对比例5Comparative example 5
①将碳纤维布裁剪成30mm×60mm规格,然后先采用无水乙醇浸泡1h,再采用质量分数为10%的氢氧化钠溶液浸泡1h,然后冲洗干净,干燥后得到前处理后的碳纤维布。① Cut the carbon fiber cloth into a size of 30mm×60mm, soak it in absolute ethanol for 1 hour, then soak it in 10% sodium hydroxide solution for 1 hour, rinse it, and dry it to get the pretreated carbon fiber cloth.
②浸渍处理:将前处理后的碳纤维布浸渍在0.1mol/L Ni(NO3)2溶液中1h,在温度为70℃条件下干燥2h后得到负载催化剂的碳纤维布原料。②Impregnation treatment: soak the pretreated carbon fiber cloth in 0.1mol/L Ni(NO 3 ) 2 solution for 1 hour, and dry it at 70°C for 2 hours to obtain the carbon fiber cloth raw material loaded with catalyst.
③烧结:将负载催化剂的碳纤维布原料铺放在刚玉坩埚底部,并将反应硅源放置在负载催化剂的碳纤维布原料上,得到盛有反应物的刚玉坩埚;以惰性气体(氩气)作为保护气,将盛有反应物的刚玉坩埚在温度为1500℃下烧结,烧结时间为3h,冷却至室温,即得到试管刷状SiC纳米线;所述反应硅源中Si元素与步骤①所述碳纤维布中C元素的摩尔比为1:2。③ Sintering: Lay the catalyst-loaded carbon fiber cloth raw material on the bottom of the corundum crucible, and place the reaction silicon source on the catalyst-loaded carbon fiber cloth raw material to obtain a corundum crucible filled with reactants; use inert gas (argon) as protection gas, sinter the corundum crucible containing the reactants at a temperature of 1500°C for 3 hours, and cool to room temperature to obtain test tube brush-shaped SiC nanowires; The molar ratio of C element in cloth is 1:2.
本发明对实施例1~9以及对比例1~5最终制得的材料的性能指标进行了测试,测试结果如表1所示;在本发明中,95%压缩形变是材料在厚度方向上的压缩量占材料初始厚度的95%;表1中的在匹配厚度为3mm,2~18GHz频率范围内测试了材料的微波吸收性能,最小反射损耗(RL)是在10.5GHz对应的最小反射损耗,有效吸收带宽是反射损耗<-10dB的有效吸收带宽;表1中的拉伸断裂伸长率参考GB/T6344-2008标准进行拉伸应力-应变特性的测定从而获得拉伸断裂伸长率。The present invention has tested the performance index of the material that
表1:实施例1~9以及对比例1~5制得的材料的性能指标。Table 1: Performance indicators of the materials prepared in Examples 1-9 and Comparative Examples 1-5.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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